API bottom loading coupler J0451 Fluid Transfer Division

API couplers should always be used in conjunction with primary shutoff system such as a meter with preset valve. A relief valve must be provided for the trapped product between the primary shutoff and the API coupler.

5. Carefully remove the nosepiece (12) and wave spring (29). Do not nick the bore.

12. Remove dust seal (22) with picking tool. Discard dust seal. 13. Remove retaining ring (23) with retaining ring pliers. 14. Slide shaft out to expose stainless steel spacer (10) and o-ring (3). Remove spacer and o-ring. Discard o-ring. 15. Lubricate new product seal with Parker SuperLube (or equivalent) and assemble in reverse order. Lubricate new dust seal (22) before installation. 16. While rotating lever, install lever and shear proof pin back through lever and shaft. Refer to drawing for proper alignment of bent links and lever 17. Return to step 9 Note: Installing a high pressure repair kit in to a standard J0451 will not increase the pressure rating of the coupler.

API bottom loading coupler J0451

6. Without scratching the seal seats on the nosepiece, use a pick IMPORTANT: to carefully remove Before changing nose seals, nosepiece seals. drain all product from line. 7. Using a solvent, thoroughly clean the To change the nosepiece bore and nosepiece seal seal: grooves. Make sure all 1. Remove coupler from grit is removed. loading arm at flange. 8. If shaft seal needs 2. Depress interlock lug replacing, go to steps (18) and turn lever. 10 -17 before reattaching This opens the coupler poppet and bent links. without it being attached to an adapter and allows 9. Reassemble spring, access to the poppet nosepiece and poppet linkage assembly. assembly in reverse (Poppet linkage assembly order. This includes hitch consists of the poppet and link connection. (13), bent links (30) and Refer to sketch for link pins (14). linkage alignment. 3. With no tension on the To change the shaft O-ring: poppet assembly, use 10. Open the coupler (refer needle nose pliers to to step 2 above) and remove one set of the rotate lever to gain hitch pin (15) and link access to roll pin that pins (14). attaches handle to shaft Note: The set that is (26). closest to the flange is 11. Using a hammer and easiest to access. punch, remove shear 4. After the pin set has groove pin (20) from been removed, remove lever (21). Slide lever off poppet assembly from the end of the shaft. the body bore.

1. Quality forged aluminum lever provides long lasting strength 2. Seal and gaskets contained in recessed cavity for tight seal 3. Roller bearing in operator lever assures easy and smooth open/close action. Eliminates jamming or kick-back 4. Easy to use grasp handles 5. Up to 150 PSI pressure capability on select models (150 PSI pressure rating when coupler is in the closed position is proof of the design and integrity of the coupler. This is not a system design recommendation and only refers to the coupler) 6. Connects to 4 Tank Truck Flange 7. Weight = 18.2 lbs (8.26 kg.)
API couplers
Part No. J0451-031 J0451-022 J0451-023 J0451-046 J0451-045 Description 4 API coupler with HP Viton seals 4 API coupler with Buna seals 4 API coupler with Chemraz seals 4 High pressure API coupler with HP Viton seals 4 High pressure API coupler with Buna seals Weight 18.2 lbs 18.2 lbs 18.2 lbs 18.2 lbs 18.2 lbs Working pressure 75 PSI 75 PSI 75 PSI 150 PSI 150 PSI

Industry standard for over 25 years!

J0451

ISO 9001

J0451 USA 05/06

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Whilst the content of this leaflet has been edited with the greatest care, we are not liable for any errors and/or omissions. Subject to change without notice.

EMCO WHEATON USA INC 9111 Jackrabbit Road Houston, Texas 77095 USA Phone +1 281 856 -1300 Fax +1 281 856 -1325 www.emcowheaton.com sales-us@emcowheaton.com

API bottom loading coupler J0451 Parts breakdown

Item
1

Part No.
564759 564755 564757 564760 564756 564758 407433 564769 564768 565963 577369 *** 408269 560595 577796** 408261 408256 470078 564658 577070*** 564657 532121203*** 408252 560963 565940 408258 408278 560295 565934 494006*** 561320 408169 408167 560594 577840** 408259 577054*** 408254 561852 564090 408262 577072***

Part Name
Nose seal

Material
HP VITON BUNA CHEMRAZ HP VITON BUNA CHEMRAZ HP VITON BUNA CHEMRAZ HP VITON BUNA ALUM NYLON TEFLON SST SST SST ALUM ALUM SST SST ALUM SST FELT STEEL ALUM BUNA SST SST NYLON TEFLON SST SST SST SST SST PTFE/VIT

Qty
1

Quad ring

3 4 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22

O-ring (shaft) Axial seal* Body Bearing Spring Locking lug Roil pin Nose piece High pressure nose piece Poppet High pressure poppet Link pin Hitch pin Sleeve Interlock lug Dust seal Shear proof pin Lever sub-assembly Dust seal O-ring Retaining ring Spacer Bearing Shaft High pressure shaft Link Coiled spring pin Wave spring Bent link O-ring (poppet)

1 1 1 1 4 3 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Part No.
494089 710050200

Description
HP VITON seal kit BUNA seal kit HP VITON high pressure seal kit BUNA high pressure seal kit

Kit includes
Nose seal Quad ring Seal* Axial seal Shaft O-ring Dust seal O-ring Poppet O-ring** All seals from above kits Poppet, nosepiece Hitch pin

23 24 25 26 27 28 29 30 32

J1000-031 J1000-022 J1000-023

HP VITON retrofit kit BUNA retrofit kit CHEMRAZ retrofit kit

* Quad ring seal available in HP VITON only for standard pressure models. Available in BUNA and HP VITON for high pressure coupler. ** Available in high pressure coupler only.

* Available in HP VITON only on standard pressure couplers ** TEFLON bearings used in J0451-023 CHEMRAZ coupler *** Parts used in high pressure models only (J0451-045 & 046)

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