Académique Documents
Professionnel Documents
Culture Documents
00 IN THIS ISSUE:
TOOLS
Expert Guidelines on
Hand Tool Safety
MAKING THINGS
CONCRETE
12,000 TONS OF MATERIAL USED ON
MONROE EXHAUST STACK PROJECT
Plus: BUILDING ON HOLY GROUND – Oak Pointe Church Dedicates New Home in Novi
CONCRETE
26 Set in Stone
Colored Concrete Decorates Warren
City Hall and Library Plaza
30 Concrete Corps
FEATURES New Exhaust Stack at Detroit Edison's
Coal-Fired Monroe Power Plant
15 Construction Quote Pad
Favorable Prognosis
20 On the Jobsite:
Hubbell, Roth & Clark, Inc. Updates Saginaw
Wastewater Treatment Plant Facility
CONSTRUCTION HIGHLIGHT
TOOLS
22 EXPERTS RATE
HAND TOOL
SAFETY RULES
Hand Tool Institute DEPARTMENTS
Guidelines for
Basic Tool Safety 8 Industry News
10 Safety Tool Kit
49 Product Showcase
53 People in Construction
55 Construction Calendar
58 Advertisers Index
24 Avoid Slipups with Screwdrivers
Common Screwdriver Misuses ABOUT THE COVER: Efforts to construct a new 560-foot-tall exhaust stack at Detroit Edison's
coal-fired Monroe Power Plant, along with the challenges associated with ‘round-the-clock
delivery of 12,000 tons of concrete, are among the Concrete features in this month’s issue.
Photo courtesy of Detroit Edison
4 CAM MAGAZINE FEBRUARY 2007
PUBLISHER Kevin N. Koehler
EDITOR Amanda M. Tackett
CONTRIBUTING EDITOR E. Dewey Little
DIRECTORS
OFFICERS
Chairman Robert A. Singer,
Duross Painting Co.
Vice Chairman Todd A. Garris,
Walltek/Lantec
Vice Chairman James A. Sinkel,
Smith Brothers Electric, Inc.
Treasurer Randy L. Brooks,
Temperature Engineering Corp.
President Kevin N. Koehler
Rick J. Cianek,
Fraco Products
Jeffrey W. Cohee,
Frank Rewold & Son, Inc.
Thomas E. Doyle,
Plante & Moran, PLLC
Nancy D. Marshall,
Aluminum Supply Co.
Ted C. McGinley,
Gutherie Lumber Co.
Glenn E. Parvin,
C.A.S.S.
2006
MARCOM International GRAPHIC DESIGN USA
Creative Awards Gallery of Fine Printing
AMERICAN INHOUSE
2005 Gold Award DESIGN AWARD 2002 Bronze Award
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facility.”
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FAVORABLE PROGNOSIS
It’s pretty well known Bloomfield Hills. in our much better days of the mid- to
that Michigan’s economy Regarding his expectation for late-90s. What matters to Michigan from
lacks the robust health Michigan, Sowerby said, “Sixty to 70 a macro view would be things like ener-
that we would desire, percent of our rate of growth is deter- gy prices, which have declined but are
but continued recovery mined off of U.S. and global economic still high; interest rates, which are low...a
seems to be within rea- events. From that perspective, the U.S. positive for Michigan; and the exchange
Sowerby
son. Supporting that economy remains in solid shape. The value of the dollar. The dollar has
view is David Sowerby, probability of a recession in the next depreciated, export growth has
portfolio manager and chief market year is less than 25 percent, probably improved, but for Michigan’s case, we
analyst for Loomis Sayles & Co., more like 15 percent.” Despite the well- have not seen the dollar depreciate as
Erection & Call us for a free crane library of load charts on CD or visit
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has a positive element to it. Beyond that late construction, one simple factor seems are going to need some of those
there are fundamental challenges that to dominate all others… we’re in the peo- resources. You have to be available for
have, in my opinion, lowered the speed ple business. “If you don’t have good them, and if you’re not available, they’ll
limit for metro Detroit and the state. In relationships, you’re not get somebody else.”
the construction industry, I think that’s going to do a lot of work,” Being staffed with a good mix of veter-
very apparent. You have seen projects, said David Hamilton, ans and high tech newcomers provides
which have been accelerated by the president of Pontiac- an important edge in today’s market and
state, which can provide short-term based George W. Auch helps Hamilton meet customer needs.
stimulus. That’s good, but it’s still not Co. “It’s all the same as it He explained, “The biggest thing right
longer-term or structural in nature.” was 100 years ago - it’s all now is that the level of services being
Hamilton
Sowerby believes that when the more relationships.” offered to owners, and the level of serv-
traditional, labor-intensive manufactur- Incidentally, his firm will be celebrat- ices that are being provided, dictate a
ing is lagging, there is a greater need or ing its 100th year in business at the end higher level of skilled person.”
grab headlines, it appears to be sparking process with owners. They still make their asset value depreciating. So own-
growing interest among building own- their decisions on very practical ers, and investment owners in particular,
ers, according to interior things...lifecycle cost, support of basic are going to see that in order to preserve
designer William function, and, increasingly now, flexibil- the value of their asset, their asset needs
Hartman, AIA, principal ity and change. We’re probably getting to be performing at a much higher level
for Gensler, Detroit. to a world where buildings that are sus- in terms of sustainable design.”
“There’s been a change in
people’s attitudes toward
sustainable design,”
Hartman
Hartman said.
“In the past it had a rather narrow
group of advocates, while now many of
the more practical aspects of sustainabil-
ity have been embraced by clients as, if
not actually furthering their goal, cer-
tainly enhancing their goal. Today’s sus-
tainable buildings address issues of
indoor air quality and of energy use,
which translate to cost and lifecycle
decisions. There also seems to be, if not
anecdotal data, emerging hard data to
show that performances of people in
sustainable buildings is higher and bet-
ter. These are very practical, mainstream
benefits that can be greeted with enthu-
siasm by clients who, in the past, might
have been suspicious that these were
from a group of folks who had only their
own best interests in mind.”
Regarding the surge toward greener
interiors, Hartman said, “It might be
interesting to note that the attention to
sustainable design is broad across many
different building types. From an interi-
or design perspective, almost all of the
clients we deal with as tenants are
requesting us to use a sustainable meas-
ure to the selection of products and con-
struction types. If they’re not, we’re sug-
gesting that they do consider sustain-
ability.”
Regarding high tech’s impact on sus-
tainable design, Hartman said, “A much
more sophisticated, yet effective to
implement, set of controls enables build-
ings to be wiser and more custom-pro-
filed to their energy use and ventilation.
So integrated building control systems
enable active features to perform at opti-
mal ranges. We see that in mechanical
systems, and even in controlling access
to daylight.”
As a stimulus to greener building
design, Hartman gives credit to high
tech procedures. “The technology that
we use in the design process enables us
to depict, demonstrate, and simulate the
our business community, the breadth of performance side of construction, those based F.H. Martin
Martin
our R & D community, and the fact that who build projects more often than not Contractors, believes
that’s a very positive aspect of building.
“I sometimes almost jokingly say, but
it’s really very true,” Martin said, “that
we make dreams come true. To turn
someone’s vision into reality is very sat-
isfying. When somebody is building
something, it usually means growth,
expansion...a lot of positive things that
generated the need for the construc-
tion.”
Sometimes not openly recognized
among builders is the aspect of constant-
ly expanding knowledge that construc-
tion affords. “One of the fun things
about the construction business,” Martin
said, “is that we get to be involved with
so many other businesses and organiza-
tions. We learn what makes them tick
and learn what the building environ-
ment does for them. It may be the way
the flow of a church works in terms of
the activities involved, or getting into
the retail setting, the effect of different
types of lighting. In building schools,
we see some of the technology in educa-
tion.
“I guess we could just get the plans
and say this is what they told us to build
and we’ll build it, but we like to under-
stand the reasons behind it. I think it
helps us better serve our clients and
learn what’s important to them. It’s very
interesting, and it’s a benefit of being in
this industry.”
Speak Up!
The Editors of CAM Magazine
invite comments from
our readers.
Send your remarks to:
CAM Magazine
43636 Woodward Ave.
P.O. Box 3204
Bloomfield Hills, MI 48302-3204
Or email us at:
editor@cam-online.com
Returning to the
SCENE OF THE GRIME
E
By David R. Miller, Associate Editor merging technology can quickly push state-of-the-art
achievements into obsolescence, but this effect is rarely
more pronounced than in the field of engineering.
Photos courtesy of Engineers at Hubbell, Roth & Clark, Inc., (HRC)
Bloomfield Hills, were recently given a unique opportunity to
experience the rapid march of progress firsthand as they
Hubbell Roth & Clark, Inc.
worked to update the Saginaw Wastewater Treatment Plant
Facility’s (WWTF) preliminary pretreatment system. The
WWTF was originally designed by HRC during the 1950s.
“The plant has to have replacement parts fabricated for the
existing grit removal system because they are no longer avail-
able,” said Thomas G. Maxwell, PE, associate, HRC. “There is
also a huge load on the plant under the city’s new CSO [com-
Workers are placing resteel for the walls of the grit removal system.
A braced excavation was installed using sheet piles to protect exist-
ing site facilities during construction.
the future.
phased program at the Saginaw WWTF's Preliminary Treatment
System are shown here.
6 Mile Rd
28190 Schoolcraft Rd
Livonia, MI 48150
5 Mile Rd
Plymouth
I-275
Joy Rd
Dertoit
28190 Schoolcraft Road
Livonia, MI 48150
I-475
Exit 7
E Court St
3433 Lapeer Rd
Exit 139
Exit
Flint, MI 48503
6
Exit 138
Exit 139
I-69 Exit 138
St
Exit
S Averill Ave
S Dort Hwy
2th
E1
7
Cliff
Exit
ord
6
St
Lippincott Blvd
S Saginaw St
I-475
Flint
F
Clyde Park Ave. SW
Stafford Ave. SW
or over 30 years the Hand Tools lic have been developed largely from
44 St. SW US 131 Exit 79 44 St. SW
sumer safety education program aimed at But there are some rules that should be
640 44th Street SW
reducing the number of accidents result- followed no matter what the job.
Grand Rapids, MI 49508
ing from the misuse of striking and struck In an HTI survey at the National Safety
tools. Congress, experts from across the country
1-800-879-8000
The U.S. Consumer Product Safety were asked what rules they thought
en Español 1-800-879-5000
Commission estimates 30,000 people are should head every tool-wise person’s list.
www.us.hilti.com
injured annually using hammers. They came up with five basic guidelines
Hilti. Outperform. Outlast. The guidelines HTI presents to the pub- to follow in all jobs involving striking and
N
Photography by
ext to the hammer, the screwdriver is probably the
Matthew Austermann
most abused item in the homeowner’s tool kit. It takes
the kind of abuse that frequently results in chewed up
screw heads, damaged screwdrivers, and gashed hands.
The Hand Tools Institute (HTI), the association for
American manufacturers of quality hand tools, says that
screwdrivers are intended for one simple use: driving and
withdrawing screws.
Unfortunately, says HTI, the screwdriver is all too frequent-
ly used for prying, chiseling, scraping, punching and some-
times even to stir paint! But perhaps the most common abuse
is using a screwdriver that does not match or fit the screw.
The unsafe use of a screwdriver most often is due to the fact
the homeowner simply does not have a proper assortment of
these tools on hand. The two basic types of screwdrivers are
the so-called standard or conventional, which is used for
SET IN
C
WRITTEN AND PHOTOGRAPHED BY oncrete work requires attention to detail because any mistakes
D AV I D R . M I L L E R , are quickly set in stone, but the Warren City Hall and Library
Building project required a level of attentiveness that is unusual
A S S O C I AT E E D I T O R even for this demanding trade. Simone Contracting Corp.,
Sterling Heights, provided a total of 1,630 cubic yards of interior concrete,
including 25,265 square feet of slab on deck and 46,000 square feet of slab
on grade in support of the City Hall and Library, along with the new
Recreation and Maintenance building on the same site. The firm also sup-
plied 1,760 cubic yards of exterior concrete, including 63,000 square feet of
sidewalks and 4,400 lineal feet of planter walls, for an attractive outdoor
plaza situated around an ornate fountain. Skanska USA Building Inc.,
Southfield, was construction manager for the project, with
Neumann/Smith & Associates, Southfield, serving as architect, and the
landscape architect was JJR, LLC, Ann Arbor. Baruzzini Construction Co.,
Brighton, provided the concrete for the fountain deck.
Simone Contracting applied a LM Scoffield adobe tan integral color and
color wax sealer to give the concrete in the plaza an eye-catching hue. The
color and wax sealer were applied in a single coat with an airless sprayer
the day after the concrete was placed. This timing ensured that the con-
crete would be solid enough to walk on while helping to minimize the
A
lthough concrete is one of the most 2. Use sand for increased traction on ice,
durable construction materials known deicers in order of increasing scaling or since it has no adverse effect on concrete. If
to man, it is also one of the most fre- damage to the concrete surface was: calci- you are going to use a chemical deicer, use it
quently abused materials. Most of the seri- um chloride (least), sodium chloride, magne- according to the manufacturer's instruction
ous concrete abuse occurs in the winter sium chloride, potassium chloride and urea and never over apply. Melting every bit of ice
months, when conscientious homeowners (most). Of all the chemical deicers, calcium and snow on walkways and driveways with
and business owners use too much deicer chloride has the greatest ability to attract deicers is just not practical. Use the deicer
(most commonly rock salt or calcium chlo- and retain moisture from frozen water and only to break the bond between ice and
ride) in an effort to melt all the snow and ice convert it to brine at lower temperatures. pavement.
on their concrete sidewalks, driveways and Since the calcium chloride brine stays in liq- 3. Once the bond between ice and pave-
parking lots. While none of the common uid form at lower temperatures, the concrete ment is broken by the deicer, the slush and
deicers chemically attack concrete, they do is exposed to fewer freeze/thaw cycles and residual deicer should be removed by shov-
contribute to scaling (loss of surface finish) therefore less surface damage. However, an eling or plowing to prevent refreezing.
by depressing the freezing point of water effective alternative to these chemical 4. When having new concrete poured,
and thereby increasing the number of deicers is common sand, which provides always have a protective sealer added after
freeze/thaw cycles that the concrete under- increased traction on ice with no adverse curing to minimize moisture and deicing salt
goes. It is the resulting expansion pressure effect on the concrete. penetration into the surface of the concrete.
of water undergoing repeated freeze/thaw 5. Avoid using any deicing chemical the first
cycles that causes the surface of the con- Here are some practical tips for proper winter after concrete has been poured if at
crete to deteriorate. winter concrete care from the Michigan all possible. The only safe material to make
Concrete Association, whose members pro- new concrete surfaces skid resistant is plain
To understand the effects of deicers on vide concrete for the majority of Michigan's sand.
concrete, various freeze/thaw studies have sidewalks, driveways and parking lots. 6. Never use deicers containing ammonium
been conducted. The deicers most often sulphate or ammonium nitrate. These chem-
tested were calcium chloride, magnesium 1. Always remove snow and ice from con- icals are often packaged and sold as deicers
chloride, potassium chloride, sodium chlo- crete surfaces as soon as possible to mini- but they aggressively attack and deteriorate
ride, and urea. Based upon surface resistance mize the effects of freeze/thaw cycles. concrete surfaces.
CORPS
L
BY DAVID R. MILLER, ASSOCIATE EDITOR
ong before fire hydrants were found on every street corner, citizens depended on
bucket brigades to keep fires in check. A line of people quickly passing buckets of
water could effectively contain many blazes, but it was an exhausting effort that
required a finely honed sense of teamwork. Although there were no actual flames
involved, Messina Concrete, Inc., Monroe, was recently called upon to perform a very
similar task in support of a new exhaust stack at Detroit Edison’s coal-fired Monroe
Power Plant. Hamon Custodis, Inc., Somerville, New Jersey, needed 12,000 tons of con-
crete to complete the 560-foot high stack, so Messina’s trucks formed a concrete corps to
deliver the material. For about five weeks, trucks arrived around the clock, sometimes
only 25 minutes apart, to keep the project on schedule.
Detroit Edison is in the midst of an $800 million project to reduce SO2 (sulfur dioxide),
UNDERSTANDING THE NEED
NOx (nitrogen oxides), mercury and particulate emissions, and the bulk of this work is
taking place at the Monroe Power Plant. The effort includes the installation of flue gas
desulfurization (FGD) units or “scrubbers” on two of the plant’s four boiler systems to
reduce SO2 emissions. The FGD process produces exhaust that is saturated with water
vapor, and the current stacks are not designed for that type of exhaust.
“The original stacks, which are 800 feet tall, were built for a dry, higher temperature
exhaust,” explained John Austerberry, senior media relations representative for DTE
Energy. “The scrubbers basically spray a slurry of limestone and water into an absorber
vessel. The flue gases are routed through that shower of limestone and water, which
removes the sulfur emissions but also creates a wet exhaust from the plant.”
By changing the nature of the exhaust, the scrubbers make it incompatible with the
the acid dew point,” said Kelly Scott, gas and wind speed into consideration to
BEVEL WASHERS
separate the new stack from the old ones water vapor coming from the stack year-
TAPS & DIES
will not be visible from the outside, other round. Now you can see water vapor in
HOLE SAWS
variations will be noticeable. With a fin- the winter, but you barely see anything in
INSTALLATION TOOLS
Stack height is currently determined by little time for cloud watching, or anything
a set of EPA-developed procedures else, during construction.
for building concrete stacks are jump Concrete was to develop a concrete mix ized that I had to start from scratch. It
form and the slip form that was used in that met the specifications for the project was trial and error in this instance, but
Monroe. while allowing for efficient production usually it is not.”
“Slip form work is done almost 24- and delivery. Years of practice helped to make
hours a day throughout the week so there “Generally we get a spec book on every Messina’s first trial a success, as the first
are no joints in the concrete,” said Scott. job,” said Vince Messina, vice president of cylinders sent to a lab for testing met the
“The entire deck that you work from is Messina Concrete. “The spec book tells specifications. One of the more unusual
supported by jacks that ride rods imbed- us the parameters of the mix – what size aspects of the concrete was the stone size
ded in the concrete below.” stone is allowed, the minimum cement that was specified. Instead of the com-
The rig that is supported by the jacks is content, what the slump needs to be, and monly used 6-AA stone, the job called for
essentially a moving wall form that is the air content that is allowed. We design much smaller 17-A stone. Six or seven
raised higher as work progresses on the a mix that we think will work around gravel trains loaded with 17-A stone were
stack. In Monroe, a total of 12, 22-ton those parameters.” needed every day because up to 40 per-
jacks were needed to move the massive Most of the time, an experienced con- cent of the concrete leaving Messina
slip form rig. Now that the rig reached crete contractor can whip up an accept- Concrete’s Monroe plant was destined for
the finished height of the stack, it will be able concrete mix faster than Martha the Monroe Power Plant. Space con-
used to position the FRP liners inside the Stewart can crack an egg, but the Monroe straints at the concrete plant only allowed
structure. Since large stacks are only project was an exception. for a single 30’x30’ bin that would hold
needed for sizeable facilities where some “We had never done something like about a half-day supply of the 17-A stone,
sort of combustion takes place, stack con- this before,” said Messina. “Generally we so diligent efforts were needed to make
struction is highly specialized field. As acquire historical data in our industry. If sure that a large number of stone ship-
an acknowledged stack construction I have really good results with a mix for a ments arrived on time and ended up in
leader, Hamon Custodis is accustomed to
MESSINA CONCRETE
working with local partners who have
stellar reputations for quality, but little or
no actual experience with stack construc-
tion. John Huchko, operations manager
for Hamon Custodis, had high praise for
labor provided by the Detroit and Toledo
area unions.
“We got quality people who were easy
for us to train,” he said. “The unions took
care of the basic training, and then let us
train them on how to work concrete and
rebar into a slip form. It was on-the-job
training for them and they picked it up
pretty readily. They came to us with a
very good understanding of safety and
fall protection, and the quality of their
work was also good.”
Suppliers also played a critical role in Ready Mix Concrete
the success of the project, particularly Concrete Pumping
●
● Aggregate Hauling
with the concrete.
●
734-241-8380 734-783-1020
earned reputation for on-time delivery,
the Monroe Power Plant job posed a num-
ber of unique challenges for the firm.
B U I L D I N G O N H O LY G R O U N D
by Mary E. Kremposky
T
OAK POINTE CHURCH DEDICATES ITS NEW HOME IN NOVI Associate Editor
wenty-seven acres of rolling terrain on a hill at the back of the site. “When you Neumann/Smith played with angles
in Novi is Oak Pointe Church's are down on the entry road and the build- and planes to give the interior of the gath-
“land of milk and honey,” the holy ing is sitting up on the hill, there is defi- ering space a flow and energy far beyond
ground that is home to its first official nitely an awe factor,” said Agnes the form of a static rectangle. Narrow at
building. The 10-year-old church poured Arbuckle, project manager for Granger the western end, the gathering space
its spirit and the project team poured its Construction. broadens and blooms along its length, fol-
energy into the creation of this contempo- Beyond a physical structure, Oak Pointe lowing the splayed angle of the south wall
rary church on a hill. Neumann/Smith wants to build a living community and until it arrives in a voluminous, light-filled
Architecture, Southfield, and Granger shepherd the hearts of its growing congre- area at the east entry. “The whole idea of
Construction, Lansing, converted the gation on a journey of faith. Fittingly, the that splayed angle was to give a more
church elders' vision into this stellar heart of the building is a communal gather- dynamic quality to the gathering area,”
100,000-square-foot house of faith. ing space serving as a Main Street leading said Emil R. Sdao, RA, associate, design
The two-story building is barely visible to all other building areas. The massive architect, Neumann/Smith.
from 10 Mile Road that travels along a gathering space is housed in a glass curtain An engaging tapestry of color and mate-
high ridge between Wixom and Napier wall tilting forward 7 degrees and traveling rials brings this stunning gathering space
Roads. Only after turning into Oak the length of the entire building. Other to life. From the tip of a paintbrush the
Pointe's long entry drive is the building building wings lock into the curtain wall, contractor unrolled a palette of rich colors
revealed in a glory of glass and brick rising each with its own form and material skin. drenching the drywall in apricot, salmon
“Neumann/Smith took our vision and over eight years ago, but Pastor Bob regarding 27 acres of land in Novi. The
went beyond it,” said Shirock. “They cre- Shirock believes the divine plan for this 27 call proved to be the answer to Shirock's
ated what we were dreaming of, and even acre-field began in 1956 when a young girl prayers, for the parcel offered was the
more.” named Shirley Laing first saw this rolling Laing property. Unable to afford the cost
The selection of Granger Construction piece of farmland from the window of her of new water and sewer services, the
completed the talented project team. “We father's car. A beautiful valley and a lake Laings were selling the property, but
wanted an awesome architect and an awe- unfolded under a broad sky as the car wanted the land to be used for an inspired
some builder,” said Shirock. “We knew rode over the crest of a hill on 10 Mile purpose in the service of their
that Granger Construction could build Road in Novi, leading her to proclaim, deep faith. The following day, Shirock
what Neumann/Smith designed, because “Wouldn't it be wonderful if someday I and eight church elders stood in a foot of
they had partnered together before.” could have that property. It's so beauti- snow at the highest point of the Laing
The design plan for Oak Pointe Church ful!” property gazing in amazement at thsite.
began to take shape eight years ago, with Laing eyed the property for decades “It looked beautiful even in the dead of
architects from Neumann/Smith even until a For Sale sign appeared on the 200- winter,” said Shirock. “It was like a field
traveling on a church bus to Chicago to acre site. Laing, by then a young married of dreams.”
visit other contemporary churches. woman, was able to purchase a 30-acre Shirock and the elders then tramped
Granger joined the project team in 2002, parcel with the aid of a downpayment through the snow to the Laing house to
adeptly handling the challenges of drap- from her parents. On the day Shirley and meet the property owners. Only after
ing this 100,000-square-foot building her husband, Giza, bought the property, entering the house, eyeing the worn red
down the eastern and northern slopes of the devout couple knelt in prayer on their Bible on the coffee table, and conversing
the site's main hill, giving life to innumer- beloved field. “We knelt down and said, at length with the Laings, did Shirock
able and meticulously detailed custom 'We are going to dedicate this property to actually learn the name of the field and
features, and managing construction of a the Lord, and call it the Gloria Deus, or the intense faith of the property owners.
steel roofing system that twisted and tran- For the Glory of God Field,'” recalled “I feel like our journeys were supposed to
sitioned from a steep pitch to a broad Laing, who was a guest speaker at Oak meet,” said Shirock. “It gave us the confi-
canopy as it moved down the length of the Pointe's Dedication Sunday. dence that this is where God wanted Oak
gathering space. A diverse building skin Oak Pointe Church and the Laings first Pointe to be.”
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Gloria Deus Field could not be shaken, Hilly terrain and height restrictions pre-
said Pastor Shirock to the congregation on sented the first construction hurdle.
Dedication Sunday. Building a portion of the structure into the
A personal meeting with the developer's slope of the hill entailed extensive concrete
representative and the building's stellar foundation work. “We have 25-foot-high
LUBE/MECHANICS BODY design may have delivered the land firmly retaining walls that are actually part of the
Air Supply & Crane Systems Available into the hands of Oak Pointe Church. building walls in the west end of the struc-
Shirock met the developer's representative ture,” said Arbuckle. “The massive retain-
at the site, sitting on a concrete bench in ing wall is almost 20-inches-thick and con-
Contact Us For: front of a cross and relating the story of the tains a great deal of resteel,” added Stanley
field and the depth of the church's commit- E. Cole, RA, associate, who, as a proactive
ment. “Two weeks later, the developer project manager for Neumann/Smith, was
• Racor - Fuel/Water Separators
• Cole Hersee - Switches/Relay was holding a design meeting on another on site weekly.
project,” recalled Shirock. “The architect This earth-integrated building took full
was designing both the project under dis-
• Murphy - Shutdown/Alarms
advantage of the site's hilly topography to
cussion and Oak Pointe church. The meet height restrictions. A knob of land
• Enginaire -
developer asked to see plans for the slopes down to the lake and also falls 16
Intake Precleaners
church in the middle of the meeting. He feet from the west to the east entry. The
• Farr - Air Filtration
remarked, 'That is no ordinary church. tallest part of the structure - the multipur-
• Donaldson - Filters & Exhaust
That is a really nice building.' One week pose space in the east - is placed at the bot-
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The upper level of the gathering space offers a clear view of the roof’s twist. The steep pitch of
the gathering space roof gradually flattens and actually twists or warps as it travels from west
to east.
tom of the hill, the lowest part of the entire imum height of 4.5 feet. This screen of
site and the optimal location for reducing vegetation rings the entire site perimeter
the building's visual impact along 10 Mile and visually separates the Oak Pointe
Road and on the surrounding ring of resi- development from the surrounding resi-
dences. dential development and from the remain-
Beyond handling the site's hilly terrain, ing residence located in the center of Oak
Granger had to add its own topography to Pointe's 10 Mile Road frontage. “We con-
the site in the form of an extensive net- ducted studies of various site angles and
work of landscaped berms, rising to a min- projections of the level of tree growth after
even in the winter,” said Sdao. geometry of the gathering space - a remain untwisted.”
Granger formulated a work sequence straight line on the north and a splayed The roof's twist meant standard joist
ensuring the vegetation would be suffi- line on the south - literally added a chal- pieces could not be employed. “Every
ciently established by opening day in Fall lenging twist to the construction of the joist and every joist seat in the gathering
2006. “We built the berms as we were steel roof. The roof - a lean-to structure space is different, because of that twist in
doing the site work,” said Arbuckle. “As sloping downward from the glass curtain the plane,” said Cole. The successful exe-
soon as the berms were done in fall 2005, wall to the classroom and multipurpose cution of the roof is yet further evidence
we planted the shrubs to establish the veg- blocks - changes in pitch and direction that Oak Pointe's faith in Granger
etation as early as possible.” The drive to along the length of the gathering space. Construction was not misplaced.
produce an established screen of vegeta- Moving from west to east, the steep pitch
tion entailed pushing for completion of a of the roof gradually flattens, and the roof
retention pond by spring 2005. actually twists or warps as it travels from Granger's next challenge was enclosing
BUILDING DIVERSITY
“Construction of the retention areas in a the narrow confines of the west end to the the steel-framed structure in a diverse
timely manner was critical, because the broad expanse of the east. cloak of exterior materials. A two-story
retention areas irrigate and water the land- The combination of straight and classroom block and a multi-purpose
scaping,” said Arbuckle. splayed angles, plus the zoning ordi- room lock into the back of the gathering
The site also required extensive under- nance's height restrictions, created an space, filling the northern interior wall of
ground work, including new electrical and almost undulating roof plane. “The the gathering space with warm brick. The
gas services and the moving of high-volt- plan's geometry, in conjunction with the two building wings are clad in a varied
age power lines to make way for the need to maintain a constant eave height array of composite metal panels, glass,
widening of 10 Mile Road. Altogether, the for the roof on the north and south edges, EIFS, and two brick skins, “one with a
project consumed a sizeable amount for creates a dramatic twisted roof plane,” lighter brick and a recessed dark stripe,
site costs alone, including excavation, said Cole. “The zoning ordinance's height and another section with darker brick
landscaping and utilities. restrictions would not allow us to slope with a light stripe of brick projecting a half
the eave up as the gathering space an inch,” said Cole.
This tapestry of materials and forms, lar mullion pattern.” space at a subtle angle.
including an angled projection in back of Likewise, a brick-clad office, club and Expanses of EIFS scattered across the
the multi-purpose area currently housing classroom wing locks into the front of the building's face read like an illustrated
the stage's green room, break down the curtain wall, its angle paralleling the splay guidebook of the church's expansion
mass of the 100,000-square-foot building. of the glass curtain wall and even eclips- plans. Two EIFS sections of the classroom
“The brick color also picks up the brick ing the lower level curtain wall along block mark the site of a future L-shaped
color of the surrounding residential com- much of its length. The brick wing's par- classroom wing expected to add about 14
munity,” said Sdao. “We were trying to tie tial “eclipse” of the curtain wall almost to 16 rooms, said Dave Perpich, Granger
to the community as much as possible, creates a traditional church clerestory, superintendent. The EIFS expanse
including adding windows with a particu- drawing natural light into the gathering cladding the entire east face of the gather-
ing area will give way to the beginnings of
a proposed 3,000-seat auditorium.
Cast stone at the west and east entries is
another material clue to Oak Pointe's
evolving plan for this field of dreams.
IT’S YOUR REPUTATION EIFS and cast stone near the west entry
mark the future location of a circular 300-
seat chapel. A single, custom cast
ON THE LINE AT EVERY POUR. stonewall stands at the main east
entrance, adding to the entry's dynamic
line and penetrating into the interior of
the gathering space. “The cast stone is one
wall of a future bookstore and library that
will be housed in a structure shaped like a
rotated square,” said Sdao.
Altogether, Oak Pointe hopes to add
150,000 square feet over the next five to
seven years, said Cole. In many cases,
exterior brick expanses will become interi-
or courtyards, one for a proposed food
court and banquet facility and another for
the new L-shaped classroom wing. Glass
will dominate the design of the food court,
and will offer a clear sightline through the
building when combined with the main
entry's existing two-story glass curtain
COUNT ON US
wall, said Sdao.
Neumann/Smith designed all six phas-
FOR THE HIGHEST es of the building as required for site plan
approval. Once complete, Oak Pointe will
QUALITY AND offer a 250,000-square-foot facility, more
PROFESSIONAL than doubling the size of its existing facil-
SERVICE ON ity. “We hope to start the next phase -
another two-level educational wing - in
YOUR JOB SITE about two years,” said Val Herriman, Oak
Pointe's director of communications and
marketing.
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Oak Pointe’s first home is blessed with natural light and unique touches, such as the towering
light fixture marking the presence of the monumental stair.
Zervos Group,Inc.
is nothing standard in this space.” Likewise, arcs of soft seating and low
The gathering space's custom material counters subtly subdivide the massive
• BONDS palette includes a wide expanse of flooring gathering space into coffee-and-donut sec-
clad in Italian porcelain tile laid in a tions, orientation areas, and quiet places to
stacked running bond pattern and converse, mostly in the narrow and more
employing colors, ranging from a pale intimate spaces of the west end. Perched
• CONTRACTORS
INSURANCE slate blue to a delicate yellow. “We didn't on the hilltop, the west end is entered
want a dull, monolithic floor, so we devel- through the upper level, offering a vista of
oped this random pattern, carefully plan- vibrantly painted surfaces, honey-colored
ning a certain percentage of each color,” millwork, and custom light fixtures.
• ENVIRONMENTAL
INSURANCE said Sdao. Linked to the bridge and elevator, a monu-
Sections of carpeting break up the floor- mental stair with a massive, umbrella-like
• LIFE & HEALTH ing throughout this massive interior. Tile light fixture draws the visitor toward the
and carpeting of varied color, as well as east end.
angled canopies and windows, mark the The proper alignment or centering of
different room entries along Oak Pointe's bridge and stair in this angled interior was
Over 50 Years
Main Street. These elements “help identi- one challenging task, said Arbuckle.
of Experience
fy the rooms and break up the gathering Another construction challenge in this
area, so it is not just one big vast space of high-end space with an exposed ceiling of
(248) 355-4411 sameness,” added Sdao. steel was concealing the building's infra-
Even the balcony contains angular pie- structure and/or arranging it in a visually
shaped sections disrupting any static, appealing manner. “Due to code, we had
“boxy” line in the gathering space. “We to have access panels in certain areas, such
24724 Farmbrook Rd.
Southfield 48034 were playing with the planes to break up as the bridge that needed access panels
the space, so it is not just one big solid wall because of the presence of the elevator,”
Gus E. Zervos Steve M. Zervos of drywall,” said Sdao. “The splayed glass said Arbuckle. Added Perpich, “In many
CEO President projections break up the drywall and also instances, we had to move different lines,
allow a glimpse into the rooms.” pipes or ductwork and run them in areas
and two large circular windows with mul- and a basketball game, said Perpich. Plus,
lions in a cruciform pattern currently mark a partition can be drawn across the stage,
the exterior as a religious structure. “We allowing a rehearsal to take place during
are reaching out to many people, including the other two events. “The ceiling is paint-
those who have not gone to church or who ed a dark plum to quiet the space down
have given up on church, so we wanted and make it appropriate for services and
them to feel comfortable and not over- activities other than athletic events,” said
whelmed,” said Pastor Shirock. Sdao.
On the interior, the circular windows As game day gives way to Sunday,
with the cruciform pattern often cast the acoustical drapes on curtain tracks cover
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Rozanski
Malik, Laura McIntosh, Todd Narlock,
Teresa Nelson, Ryan Roberts, Russ Stults,
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Granger Construction Jennifer VanAntwerp, Brian
twelve of its employees recently became Elaine Venema, and Brian Worst. Also,
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CONCRETE REPAIR
LEED Accredited Professionals by com- Jim VanBendegom was recently named
pleting the required USGBC exam for the president of the Michigan Emergency Preplaced Aggregate
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announced the addition of David Zuza as Fabric Form Grout Bags
national account executive for their grow-
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Industry Events
struction and design industry profession- ESD will celebrate honor the engineer-
Gold Award Banquet
This event will take place in the atrium try professionals, and inspectors on the
Job Fair
14471 LIVERNOIS AVE.
of the 2000 Tower, Southfield Town Center. following dates and locations:
• DETROIT, MI 48238 •
WE'RE
GEOTECHNICAL
ENVIRONMENTAL Apr. 10 – National Building Museum
ENGINEERS.
ENGINEERING
lowing public program:
Apr. 10 – Charles H. Atherton
Memorial Lecture
Visit www.nbm.org for more informa-
WE HATE tion.
SURPRISES.
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