920-0012 3/18/09

SV7-S

SE RV DR O M IV OT ER O R
Ser i

V+ V A
M M O M O TO C O TO R C CW TO R D C W R E IS D AN L LI S NA AB V RI T IM M TA B L X V OL VE M IT IT L LE ED X 8/ L D 8 C O OL TA O O M VE TA G V V X /C C O O R G E ER E X 7 / CW WL 7 C B PE TO C E HI T (D S / C W LI IMI C AD N R UR LO GH EM IS A O G OL W LI MI T P B M EN M OH RE W 1 R- ID L LI MI T+ M C OT M N E 1 G G G D M T T E OD OR S 25 ) 2 G R R- R IT R + G E R 2 G Y + R E P 24 1 R EN O R H 1 G R +2 R Y +5 Y 4 23 R S A C V G 4 1 G R +2 R D IG S 22 Y Y3 OM O ND + E 2 G R +1 R D N + 2 R 1 21 U 1 G D A 3 R + 3 RD Y / M / FA MO T L G 1 2 2 2 1 O 4 R 0 1 G R +4 R D 11 19 / B T UL N 2 G R +5 R D 10 18 R IO T G 1 G R +5 R D A N 17 9 G R + R D K X ND E R + 6 D 16 8 X 1/ R 6 + 15 7 X 1 / ST 7 R D 2 14 6 R D X / ST EP D 2 D E

7- Q SV al No

LE

SV7-Si

SV

Hardware Manual

X / I P + X CO DI R+ X 3/ M R4 X / EN MO 5 A X6 / L A N / C CW AR BL A C JO M E W G R A NA E JO N L S A O E G LO G T G IN IN 2 1

SV7-Q

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920-0012 3/18/09

SV7 Hardware Manual Contents

Introduction............................................................................................................................................................................................................................................ 3 Features..................................................................................................................................................................................................................................................... 3 Block Diagrams...................................................................................................................................................................................................................................... 4 Getting Started...................................................................................................................................................................................................................................... 5 Mounting the Drive............................................................................................................................................................................................................................ 7 Connecting to the PC using RS-232......................................................................................................................................................................................... 7 Connecting to a host using RS-485 option card................................................................................................................................................................ 8 RS-232 to RS-485 2-wire Converter............................................................................................................................................................................... 9 Converting USB to RS-485................................................................................................................................................................................................... 9 Connecting the Power Supply.................................................................................................................................................................................................. 10 Choosing a Power Supply........................................................................................................................................................................................................... 12 Voltage.......................................................................................................................................................................................................................................... 12 Current.......................................................................................................................................................................................................................................... 12 Connecting the Motor.................................................................................................................................................................................................................. 13 Connecting Input Signals............................................................................................................................................................................................................. 15 Connector Pin Diagram........................................................................................................................................................................................................ 15 High Speed Digital Inputs.................................................................................................................................................................................................. 16 Using High Speed Inputs with 12-24 Volt Signals....................................................................................................................................... 17 Connecting to PLC with Sourcing (PNP) Outputs....................................................................................................................................... 18 Connecting to PLC with Sinking (NPN) Outputs.......................................................................................................................................... 18 Using Mechanical Switches at 24 Volts. .............................................................................................................................................................. 18 Connecting Limit Switches................................................................................................................................................................................................. 21 Wiring a Mechanical Limit Switch.......................................................................................................................................................................... 22 Wiring a Limit Sensor................................................................................................................................................................................................... 22 Analog Inputs............................................................................................................................................................................................................................ 23 Connecting a Potentiometer to Analog Input 1.................................................................................................................................................... 23 Driving a Brushed Motor:................................................................................................................................................................................................... 23 Programmable Outputs................................................................................................................................................................................................................ 24 Interfacing to a Motion Controller.......................................................................................................................................................................................... 26 Encoder Outputs.............................................................................................................................................................................................................................. 26 Reference Materials......................................................................................................................................................................................................................... 27 Recommended Motors....................................................................................................................................................................................................... 27 Additional Motor Information:........................................................................................................................................................................................ 27 Recommended Premium Motors - NEMA Mount............................................................................................................................................... 28 Recommended Premium Motors - Metric Mount................................................................................................................................................ 28 Motor Outlines......................................................................................................................................................................................................................... 29 Torque-Speed Curves. ......................................................................................................................................................................................................... 32 Mechanical Outline................................................................................................................................................................................................................ 37 Technical Specifications....................................................................................................................................................................................................... 38 Mating Connectors and Accessories............................................................................................................................................................................ 38 Alarm Codes.............................................................................................................................................................................................................................. 40 Connector Diagrams. ............................................................................................................................................................................................................. 40

SV7 Hardware Manual

Introduction

920-0012 3/18/09

Thank you for selecting an Applied Motion Products motor control. We hope our dedication to performance, quality and economy will make your motion control project successful. If theres anything we can do to improve our products or help you use them better, please call or fax. Wed like to hear from you. Our phone number is (800) 525-1609, or you can reach us by fax at (831) 761-6544. You can also email support@applied-motion.com.

Features

Programmable, digital servo motor driver in compact package Operates from a 24 to 80 volt DC power supply Operates in torque, velocity or position mode Accepts analog signals, digital signals and RS-232 serial commands PID position loop with acceleration and velocity feedforward Highly responsive digital DQ current loop Optional RS-422/485 communication Quadrature encoder feedback Motor current up to 7 amps rms continuous, 14 amps peak Eight optically isolated digital inputs Four optically isolated digital outputs Two 10 volt analog inputs for torque, speed and position control. Can also be configured for 0 to 10V, 5V or 0 to 5V signal ranges.

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SV7 Hardware Manual

Block Diagrams
24 - 80 VDC
INPUT X1 INPUT X2 INPUT X3 INPUT X4 INPUT X5 INPUT X6 X7/CWLIM X8/CCWLIM OUTPUT Y1 OUTPUT Y2 OUTPUT Y3 OUTPUT Y4

Internal Logic Supply

Status

Optical Isolation

MOSFET PWM Power Amplifier

Interface

motor

encoder

DSP

Note: analog ANALOG IN1 inputs are currently not supported by ANALOG IN2 Si Programmer
to PC/MMI

Si Chip

RS-232

Option Card

RS-485

SV7-Si
24 - 80 VDC
INPUT X1 INPUT X2 INPUT X3 INPUT X4 INPUT X5 INPUT X6 X7/CWLIM X8/CCWLIM OUTPUT Y1 OUTPUT Y2 OUTPUT Y3 OUTPUT Y4 ANALOG IN1 ANALOG IN2 to PC/MMI

Internal Logic Supply

Status

Optical Isolation

MOSFET PWM Power Amplifier

Interface

motor

encoder

DSP

RS-232

Option Card

RS-485

SV7-Q and SV7-S

SV7 Hardware Manual

Getting Started

920-0012 3/18/09

This manual describes the use of three different drive models. What you need to know and what you must have depends on the drive model. For all models, youll need the following: a 24 to 80 volt DC power supply. Please read the section Choosing a Power Supply for help in choosing the right power supply. a compatible motor (see pages 27 and 28) a small flat blade screwdriver for tightening the connectors (included). a personal computer running Windows 98, 2000, NT, Me, XP or Vista. The Applied Motion CD (included) An Applied Motion programming cable (included) If youve never used an SV drive before youll need to get familiar with the drive and the set up software before you try to deploy the system in your application. We strongly recommend the following: 1 For -S drives, install the QuickTuner software application from the CD. For -Q drives, install QuickTuner for conguration and tuning and Q Programmer for programming. For the Si model, use the Si Programmer software for configuration, tuning and programming. 3 Launch the software by clicking Start...Programs...Applied Motion... 4 Connect the drive to your PC using the programming cable. 5 Connect the drive to the power supply. 6 Connect the drive to the motor. 7 Apply power to the drive. 8 The software will recognize your drive, display the model and firmware version and be ready for action.

SER V DR O M IVE OT R OR
Se
L E D C o d e
D

M M O M O T C O T OR C C T OR D CA W W LOR EN ISA A B N LIM IM S

T V R X IT IT ALLBLE LED V O IV T X8 8 / D O O LT E M M V LT AG OV OV X / CC G O O ER AGE E H ER E ( X7 7 / CCW WL R R= D C B P T C IM S D= Gr / CO AD EN OR UR LO IGHTEM ISA CW WL LIM IT R e G O P BL M EN MO OH RE W 1 R LID ed en LIM IMIT IT+ M C T M NT ED 1 G -G ER OD OR S 2 G R R GR 2 ) 2 G R + -G E Y IT+ RO ER PH 2 5 1 G R + 1 R EN Y +5 Y 423 4 R SIG AS 1 G R + 2 RD 2 Y2 Y3 COM V O GND4+ 2 G R + 2 RD NA E 1 2 2 1 G R + 1 RD Y / M / F M UT L 1 3 2 G R + 3 RD 2 1 O A 1 1 G R + 4 RD N U 1 2 1 0 / B OTIO 2 G R + 4 RD 1 1 1 9 RA NLT G 1 GR R + + 5 5 R RD 1 8 9 0 GR + 6 R D KE X N 1 7 8 X 1 D + 6 R RD D 1 6 7 X2 1 / S / STE 7 14 5 6 RD D 5 X X2 / D TE P+ 4 X C / D IR P 3 X 3 OM IR + 2 X 4 /E M 1 X 5 / C/ ALA NAB ON 6 / C W RM LE CW JO ANANA JO G RES AL LOG ET G OG IN IN1 2

The connectors and other points of interest are illustrated below. Depending on your drive model and application, youll need to make connections to various parts of the drive. These are detailed later in the manual.

920-0012 3/18/09

grounding screw

For applications requiring encoder outputs to a motion controller, please request the Motion Controller Feedback (MCF) option.

HD-15 connector encoder feedback

screw terminal connector motor power supply

6 SV7 Hardware Manual

DB-25 connector digital inputs digital outputs analog input screw terminal connector optional RS-485 port (check factory or www.applied-motion.com for more options)
status

LEDs

& error codes RJ11 connector RS-232 port

V+ VA B C

V S Q 7o

ria lN

SV7 Hardware Manual

Mounting the Drive

920-0012 3/18/09

You can mount your drive on the wide or the narrow side of the chassis using #6 screws. If possible, the drive should be securely fastened to a smooth, flat metal surface that will help conduct heat away from the chassis. If this is not possible, then forced airflow from a fan may be required to prevent the drive from overheating. The SV7 will automatically remove power from the motor and generate an overtemperature fault at a chassis termperature of 65C.

Never use your drive in a space where there is no air flow or where other devices cause the surrounding air to be more than 40C. Never put the drive where it can get wet or where metal or other electrically conductive particles can get on the circuitry. Always provide air flow around the drive. When mounting multiple SV drives near each other, maintain at least one half inch of space between drives.

Connecting to the PC using RS-232

Locate your computer within 8 feet of the drive. Your drive was shipped with a communication cable. Plug the large end into the serial port of your PC and the small end into the PC/MMI jack on your drive. Secure the cable to the PC with the screws on the sides.

Never connect a drive to a telephone circuit. It uses the same connectors and cords as telephones and modems, but the voltages are not compatible.
If your PC does not have a serial port, you should purchase a USB Serial Converter. We have had good results with the Port Authority USB Serial DB9 Adapter from CablesToGo.com and with the SW1301 from SewellDirect.com. For laptops, a PCMCIA converter card is a good choice. Our applications engineers use the SSP-100 from Sewell Direct.

ground (to PC ground) TX (to PC RX)

RX (to PC TX) No connection

Pin Assignments of the PC/MMI Port (RJ11 connector)

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SV7 Hardware Manual

RS-485/422
GND TX TX+ RX RX+

Connecting to a host using RS-485 option card

RS-485 allows you to connect more than one drive to a single host PC, PLC, HMI or other computer. It also allows the communication cable to be long (more than 1000 feet). But the device to which you connect must have an RS-422 or RS-485 port.

Pin diagram is shown to the right. Wiring diagrams can be found on the next page. We recommend the use of Category 5 cable. It is widely used for computer networks, it is inexpensive, easy to get and certified for quality and data integrity. The SV drives can be used with either two wire or four wire RS-485 implementations. The connection can be point to point (i.e. one drive and one host) or a multi-drop network (one host and up to 32 drives). Four wire systems utilize separate transmit and receive wires. One pair of wires must connect the host computers transmit signals to each drives RX+ and RX- terminals. Another pair connects the TX+ and TX- drive terminals to the host computers receive signals. A logic ground terminal is provided on each drive and can be used to keep all drives at the same ground potential. This terminal connects internally to the DC power supply return (V-), so if all the drives on the RS-485 network are powered from the same supply it is not necessary to connect the logic grounds. You should still connect one drives GND terminal to the host computer ground. Four wire systems are better than two wire types because the host can send and receive data at the same time, increasing system throughput. Furthermore, the host never needs to disable its transmitter, which simplifies your software. We recommend that a 120 ohm terminating resistor be connected between RX+ and RX- at the farthest drive from the host.
to PC GND to PC RXto PC RX+ to PC TXto PC TX+ +RX- +TX- GND +RX- +TX- GND 120

Drive #1 Drive #2 RS-485 Four Wire System

+RX- +TX- GND

Drive #3

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920-0012 3/18/09

Two wire systems transmit and receive on the same pair of wires, which can lead to trouble. The host must not only disable its transmitter before it can receive data, it must do so quickly, before a drive begins to answer a query. The SV drives include a transmit delay parameter that can be adjusted to compensate for a host that is slow to disable its transmitter. This adjustment can be made over the network using the TD command, or it can be set using the QuickTuner software. It is not necessary to set the transmit delay in a four wire system.
to PC GND to PC TX- (A) to PC TX+ (B) 120

+RX- +TX- GND

Drive #1 Drive #2 RS-485 Two Wire System

+RX- +TX- GND

+RX- +TX- GND

Drive #3

RS-232 to RS-485 2-wire Converter Model 485-25E from Integrity Instruments (800-450-2001) works well for converting your PCs RS232 port to RS-485. It comes with everything you need. Connect the adaptors B pin to the drives TX+ and RX+ terminals. Connect A to the drives TX- and RX- terminals. Converting USB to RS-485 The USB-COMi-M from www.byterunner.com is an excellent choice for USB to RS-485 conversion. It can be used with 2 wire or 4 wire systems. For two wire RS-485, set SW1 to ON and SW2-4 to OFF. On the USB-COMi-M screw terminal connector: Pin1 goes to RX- and TX-. Connect pin 2 to RX+ and TX+. Pin 6 is ground. The DB-9 is not used.

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SV7 Hardware Manual

For four wire RS-485, set SW1,3,4 to ON and SW2 to OFF. On the USB-COMi-M screw terminal connector: USM-COMi-M SV Drive pin1 RX- pin 2 RX+ pin 3 TX+ pin 4 TX pin 6 GND Assigning Addresses in Multi-axis Systems Before wiring the entire system, youll need to connect each drive individually to the host computer so that a unique address can be assigned to each drive. Use the programming cable and the QuickTuner software that came with your drive for this purpose. Connect the drive to your PC, then launch QuickTuner. Finally, apply power to your drive. If you have already configured your drive, then you should click the Upload button so that the QuickTuner settings match those of your drive. Click on the Motion button, then select the SCL operating mode. If you have a Q drive, you may want to select Q Programming. Either way, youll see the RS-485 Address panel appear. Just click on the address character of your choice. You can use the numerals 0..9 or the special characters ! # $ % & ( ) * + , - . / : ; < = > ? @ . Just make sure that each drive on your network has a unique address. If you are using a 2 wire network, you may need to set the Transmit Delay, too. 10 milliseconds works on the adapters weve tried. Once youve made your choices, click Download to save the settings to your drive.

Connecting the Power Supply

If you need information about choosing a power supply, please read Choosing a Power Supply located elsewhere in this manual. Connect the motor power supply + terminal to the driver terminal labeled V+. Connect power supply - to the drive terminal labeled V-. Use 18 or 20 gauge wire. The SV drives contain an internal fuse that connects to the power supply + terminal. This fuse is not user replaceable. If you want to install a user servicable fuse in your system install a fast acting fuse in line with the + power supply lead. Use a 7 amp fuse. The green ground screw on the corner of the chassis should be connected to earth ground.

10

OR OT M R O VE RV RI SE D

V A+ -

V+

A B+ -

B-

X X 8 / 8 X / CC X 7 / CC W L 7 / C CW WLIM IMIT W LIM IT L IM IT + 2 Y IT+ 2 5 Y +5 Y 42 4 2 3 Y2 Y3 COM V O GND4+ 2 2 Y1 / MO/ FA MO UT 2 1 1 0 / B TIOUL N 1 9 RA N T 1 8 KE 16 7

1 14 5 1 2

If you plan to use a regulated power supply you may encounter a problem with regeneration. If you rapidly decelerate a load from a high speed, much of the kinetic energy of that load is transferred back to the power supply. This can trip the overvoltage protection of a switching power supply, causing it to shut down. We offer the RC050 regeneration clamp to solve this problem. If in doubt, buy an RC050 for your first installation. If the regen LED on the RC050 never flashes, you dont need the clamp.

G 9 0 X N 8 X 1 D 7 X2 1 / S / STE 6 5 X X2 / D TE P+ 4 X C / D IR P 3 X 3 OM IR + X 4 /E M X6 5 / C/ ALA NAB ON / C W RM LE CW JO ANANA JO G RES AL LOG ET G OG IN IN1 2

M M O M O T C O T OR C C T OR D C W W OR E IS L LIM ST NA AB D A V R N IMIT IT AL BLE LED V O IV T L D O O LT E M M V LT AG OV OV G O O ER AGE E H ER E (D R R= C B P T S D= Gr CO AD EN OR UR LO IGHTEM ISA R e G O P BL M EN MO OH RE W 1 R LID ed en M C T M NT ED 1 G -G ER OD OR S 2 G R R GR ) 2 G R + -G E R E P O H 1 G R + 1 R EN R R SIG AS 1 G R + 2 RD 2 G R + 2 RD NA E 1 G R + 1 RD L 2 G R + 3 RD 1 G R + 4 RD 2 G R + 4 RD 1 GR R + + 5 5 R RD GR + 6 R D + 6 R RD D 7 RD D

1 1 3 11 2

Be careful not to reverse the wires. Reverse connection will destroy your driver, void your warranty and generally wreck your day.

SV7 Hardware Manual

RC050 Regen Clamp

grounding screw to earth ground

11
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+
Se

V S o

ria

lN

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SV7 Hardware Manual

Choosing a Power Supply

When choosing a power supply, there are many things to consider. If you are manufacturing equipment that will be sold to others, you probably want a supply with all the safety agency approvals. If size and weight are an issue get a switching supply. And you must decide what size of power supply (in terms of voltage and current) is needed for your application. Voltage PWM drives like the SV Servo work by switching the voltage to the motor terminals on and off while monitoring current to achieve a precise level of phase current. Depending on how fast you want to run the motor, you may not need a power supply equal to the rated voltage of the motor. To get a rough estimate of how much voltage you need, multiply the voltage constant of the motor (Ke) by the maximum speed required for your application. For example, if you want to operate the A0100-103-3 at 4000 rpm, youll need V = Ke * rpm = (4.04V/krpm)(4 krpm) = 16 volts. To produce any real torque at that speed, add 50%, for a total of 24 V. Always check the no load voltage of the power supply before using it with the drive, to be sure that it does not exceed 80 VDC. Current The maximum supply current you could ever need is three times the motor current. However, you will generally need a lot less than that, depending on the motor type, voltage, speed and load conditions. Thats because the SV servo uses a switching amplifier, converting a high voltage and low current into lower voltage and higher current. The more the power supply voltage exceeds the motor voltage, the less current youll need from the power supply. A motor running from a 48 volt supply can be expected to draw only half the supply current that it would with a 24 volt supply. Furthermore, the servo loop only commands the amplifier to provide as much current as load conditions require. We recommend the following selection procedure: 1. If you plan to use only a few drives, get a power supply with at least 3X the rated continuous current of the motor. 2. If you are designing for mass production and must minimize cost, get one power supply with more than twice the rated current of the motor. Install the motor in the application and moni-

12

SV7 Hardware Manual

920-0012 3/18/09

tor the current coming out of the power supply and into the drive at various motor loads. This will tell you how much current you really need so you can design in a lower cost power supply. If you plan to use a regulated power supply you may encounter a problem with regeneration. If you rapidly decelerate a load from a high speed, much of the kinetic energy of that load is transferred back to the power supply. This can trip the overvoltage protection of a switching power supply, causing it to shut down. Unregulated power supplies are better because they generally do not have overvoltage protection and have large capacitors for storing energy coming back from the drive. They are also less expensive.

Connecting the Motor Never connect or disconnect the motor while the power is on.

Applied Motion motor: To connect an Applied Motion servo motor to your SV Servo, youll need a set of extension cables. For the A, N and M series motors, use the BLUENC and the BLuMTR. MOTOR/POWER For VH motors, use 3004-214 and 3004-230. CONNECTOR
MOTOR

C B A V V+
(8) GND (2) encoder A(7) +5VDC 200mA (1) encoder A+ (6) encoder Z-

Connect the motor to one end of the cable. The other end of the motor extension cable has lead wires that connect to the drives motor & power screw terminal connector as follows: A = red wire encoder B+ (3) B = white wire Hall 1+ (9) C = black wire encoder B- (4) Hall 1-(10) chassis ground screw = green wire encoder Z+ (5) Leave the last pin on the motor/power connector unconnected. The encoder on the back of the VH motor connects directly to the encoder connector on the SV. For A, N and M series motors, use a BLUENC series encoder extension cable.
motor RTD (15) Hall 3- (14) Hall 3+ (13)

(11) Hall 2+ (12) Hall 2-

Front View
Pin Assignments (facing drive)

13

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SV7 Hardware Manual

Non-Applied Motion motor: Connect the motor leads to the screw terminal connector as follows: A = motor phase A, R or U B = motor phase B, S or V C = motor phase C, T or W chassis ground screw = green wire The encoder connections use a HD-15 connector, which you must connect to your encoder as shown below. See back page for mating connector information. If your encoder is single ended, connect the encoder outputs to the A+, B+ and Z+ inputs. Leave A-, B- and Z- unconnected. (Z is the encoder index signal and is optional.) Single-end halls should also be connected to the + inputs with the - inputs left unconnected.

7 9

+5V

inside drive

12.5K

7 1 2

+5V A+ A-

inside drive

830

499

H1+ 10 H1-

HD-15 Connector

HD-15 Connector

1.25K

+5V
499

5K

+5V
8.3K 12.5K

830

11

H2+ 12 H21.25K

3 4

B+ B8.3K

+5V
830 499

12.5K

5K

+5V
5K 8.3K

13

H3+ 14 H315 GND

5 6

Z+ Z-

1.25K

GND

Internal Encoder Circuits

14

SV7 Hardware Manual

Connecting Input Signals
The SV drives have three types of inputs: high speed digital inputs for step & direction commands or encoder following, 5 volt logic digital inputs for other signals, 12 - 24 volt logic analog inputs for analog speed and positioning modes

920-0012 3/18/09

All drives include eight digital inputs and two analog inputs. CW & CCW Limit: can be used to inhibit motion in a given direction, forcing the motor and load to travel within mechanical limits. Can be configured for active closed, active open or not used. IN1/STEP & IN2/DIR: digital signals for commanding position. Quadrature signals from encoders can also be used. These inputs can also be connected to sensors, switches and other devices for use with Q and Si commands such as Wait Input, Seek Home, Feed to Sensor, If Input and others. IN3,4,5,6: software programmable inputs can be used for motor enable, alarm reset or jogging. These inputs can also be connected to sensors, switches and other devices for use with Q and Si Wait Input, Seek Home, Feed to Sensor, If Input and other commands. Analog In: analog velocity or position command signal. Can be configured for 0-10V, 0-5V, 10V or 5V, with or without offset. Note: the analog inputs are currently not supported by the Si Programmer software. Connector Pin Diagram
IN/OUT
Analog IN1 Analog IN2 not used X6 / CCWJOG X5 / CWJOG X4 / Alarm Reset X3 / Enable X COMMON X2 / DIRX2 / DIR+ X1 / STEP X1 / STEP + GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Y1 / BRAKE Y2 / MOTION Y3 / FAULT Y COMMON +5V OUT GND Y4+ Y4X7/CWLIMIT+ X7/CWLIMITX8/CCWLIMIT+ X8/CCWLIMIT-

Front View

IN/OUT1 (DB-25) Connector

15

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SV7 Hardware Manual

High Speed Digital Inputs The SV drives include two high speed inputs called STEP and DIR. They accept 5 volt singleended or differential signals, up to 2 MHz. Normally these inputs connect to an external controller that provides step & direction command signals. You can also connect a master encoder to the high speed inputs for following applications. Or you can use these inputs with Wait Input, If Input, Feed to Sensor, Seek Home and other such commands. Connection diagrams follow.
12 STEP/PWM+ 11 STEP/PWM10 DIRECTION+ 9 DIRECTION330 220 pF

inside SV7

330 220 pF

SV7 Step & Direction Inputs

Indexer with Sourcing Outputs

COM DIR

X2/DIRX2/DIR+ X1/STEP-

IN/OUT 1

STEP

X1/STEP+

Connecting to indexer with Sourcing Outputs

Indexer with Sinking Outputs

+5V OUT DIR

X2/DIR+ X2/DIRX1/STEP+

IN/OUT 1

STEP

X1/STEP-

Connecting to Indexer with Sinking Outputs

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SV7 Hardware Manual

Indexer with Differential Outputs
DIR+ DIRSTEP+ STEPX2/DIR+ X2/DIRX1/STEP+ X1/STEP-

920-0012 3/18/09

IN/OUT 1

Connecting to Indexer with Differential Outputs (Many High Speed Indexers have Differential Outputs)

A+ AMaster Encoder

X1/STEP+

B+ BGND

X2/DIR+ X2/DIRGND

Wiring for Encoder Following

Using High Speed Inputs with 12-24 Volt Signals Most PLCs dont use 5 volt logic. You can connect signal levels as high as 24 volts to the STEP and DIR inputs if you add external dropping resistors, as shown below. For 12 volt logic, add 820 ohm, 1/4 watt resistors For 24 volt logic, use 2200 ohm, 1/4 watt resistors

! !

The maximum voltage that can be applied to an input terminal is 24 volts DC. Never apply AC voltage to an input terminal. The pulse and direction wiring can pick up noise especially if resistors are placed on terminal strips next to noisy wiring, resulting in stray step pulses and a loss of position accuracy.

17

IN/OUT1

X1/STEP-

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SV7 Hardware Manual

PLC with Sourcing Outputs
+12-24V OUT1 R R X2/DIR+ X1/STEPX1/STEP+ X2/DIR-

IN/OUT 1

OUT2 GND

Connecting to PLC with Sourcing (PNP) Outputs

(Most PLCs use 24 volt logic)

PLC with Sinking Outputs

+12-24V DIR R R

X2/DIR+ X2/DIRX1/STEP+ X1/STEP-

IN/OUT 1

STEP

Connecting to PLC with Sinking (NPN) Outputs

(Most PLCs use 24 volt logic)

+24VDC Power Supply

-

direction switch

X2/DIR+ 2200 2200 X2/DIRX1/STEP+ X1/STEP-

IN/OUT 1

run/stop switch (closed=run)

Using Mechanical Switches at 24 Volts

18

SV7 Hardware Manual

Other Digital Inputs As we mentioned in the previous section, the high speed STEP and DIR inputs are configured for five volt logic. All other digital inputs are designed for operation between 12 and 24 volts DC.
8 XCOM 7 X3/EN 6 X4/RST

920-0012 3/18/09

inside drive
2200

2200

DB-25 Connector

Single Ended Inputs 2200 4 The SV drives include four single ended, optically X6 isolated input circuits that can be used with sourc22 X7/CWLIM+ ing or sinking signals, 12 to 24 volts. This allows 23 2200 connection to PLCs, sensors, relays and mechanical X7/CWLIM24 switches. Because the input circuits are isolated, X8/CCWLIM+ they require a source of power. If you are con25 2200 X8/CCWLIMnecting to a PLC, you should be able to get power from the PLC power supply. If you are using relays or mechanical switches, you will need a 12-24 V power supply. This also applies if you are connecting the inputs to the programmable outputs of an Si product from Applied Motion. What is COM? Common is an electronics term for an electrical connection to a common voltage. Sometimes common means the same thing as ground, but not always. In the case of the SV drives, if you are using sourcing (PNP) input signals, then you will want to connect COM to ground (power supply -). If you are using sinking (NPN) signals, then COM must connect to power supply +. Note: If current is flowing into or out of an input, the logic state of that input is low or closed. If no current is flowing, or the input is not connected, the logic state is high or open. The diagrams on the following pages show how to connect the inputs to various commonly used devices.

X5

2200

19

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SV7 Hardware Manual

12-24 VDC Power Supply
+ switch or relay XCOM

IN/OUT1
X3..X6

(closed=logic low)

Connecting an Input to a Switch or Relay

+
Si drive

XCOM OUT+ OUT X3..X6

12-24 VDC Power Supply

Connecting another drive to the SV

(When output closes, input goes low).

IN/OUT1

12-24 VDC Power Supply

+ + output NPN Proximity Sensor

XCOM X3..X6
IN/OUT1

Connecting an NPN Type Proximity Sensor to an input

(When prox sensor activates, input goes low).

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SV7 Hardware Manual

12-24 VDC Power Supply

920-0012 3/18/09

+ -

+ output PNP Proximity Sensor

X3..X6
IN/OUT1

XCOM

Connecting a PNP Type Proximity Sensor to a an input

(When prox sensor activates, input goes low).

Connecting Limit Switches

The CWLIMIT and CCWLIMIT inputs are used for connecting end of travel sensors. These inputs can be driven by signals that are sinking (NPN), sourcing (PNP) or differential (line driver). By connecting switches or sensors that are triggered by the motion of the motor or load, you can force the motor to operate within certain limits. This is useful if a program or operator error could cause damage to your system by traveling too far. The limit inputs are optically isolated. This allows you to choose a voltage for your limit circuits of 12 to 24 volts DC. This also allows you to have long wires on limit sensors that may be far from the drive with less risk of introducing noise to the drive electronics. The schematic diagram of the limit switch input circuit is shown below.
inside drive
2200

22 X7/CWLIM+ 23 X7/CWLIM24 X8/CCWLIM+ 25 X8/CCWLIM-

IN/OUT 1 Connector

2200

21

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Wiring a Mechanical Limit Switch You can use normally open or normally closed limit switches. Either way, wire them as shown here. Be sure to set the polarity using the Si Programmer for Si drives or QuickTuner software for the SV7-S and SV7-Q.
CW LIMIT+

IN/OUT1

+ 12-24 VDC SUPPLY -

CCW LIMIT+ CW LIMITCCW LIMIT-

Wiring a Limit Sensor Some systems use active limit sensors that produce a voltage output rather than a switch or relay closure. These devices must be wired differently than switches. If your sensor has an open collector output or a sinking output, wire it like this:
CW LIMIT+
+ DC Power Supply + Limit Sensor

IN/OUT1
output

CW LIMIT-

If the sensor output goes low at the limit, select the option closed (in the software). If the output is open, or high voltage, choose open. Other sensors have sourcing outputs. That means that current can flow out of the sensor output, but not into it. In that case, wire the sensor this way:
+ DC Power Supply + Proximity Sensor output

CW LIMIT+

IN/OUT1
CW LIMIT-

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SV7 Hardware Manual

Analog Inputs
DB-25 Connector

920-0012 3/18/09

The SV drives feature two analog inputs. Each input can accept a signal range of 0 to 5 VDC, 5 VDC, 0 to 10 VDC or 10 VDC. The drive can be configured to operate at a torque, speed or position that is proportional to the analog signal. Use QuickTuner to set the signal function, range, offset, deadband and filter frequency. Please see the QuickTuner manual or consult the software help for more information.
TM

inside drive
1

AIN1
2

Signal Conditioning Signal Conditioning

AIN2 GND

13

cw 1-10k pot ccw

+5V OUT AIN GND

13 1

18

Connecting a Potentiometer to Analog Input 1

Driving a Brushed Motor: 1. Connect the encoder so the counts increase when the shaft is turned CW as viewed from the front. 2. Connect motor leads to A and B, leave C open. 3. The + direction of commanded motion will result in terminal B being positive with respect to terminal A. 4. Armature inductance should be between .5mH and 15mH for best performance. 5. Use the Motor-Encoder tab in Quick Tuner to configure the drive for a brushed motor.

IN/OUT1

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SV7 Hardware Manual

Y1 17 YCOM
16 15 14

Programmable Outputs

The SV drives feature four digital outputs. These outputs can be set to automically control a motor brake, to signal a fault condition, to indicate when the motor is moving or to provide an output frequency proportional to motor speed (tach signal). Or the outputs can be turned on and off by program instructions like Set Output. Note: an electric brake cannot be connected directly to the programmable output of the SV. A relay must be added between the output and brake coil.

IN/OUT1

Y3

Y2

20 21

Y4+ Y4-

The outputs can be used to drive LEDs, relays and the inputs of other electronic devices like PLCs and counters. For OUT4, the + (collector) and - (emitter) terminals of each transistor are available at the connector. This allows you to configure each output for current sourcing or sinking. The OUT1-3 outputs can only sink current. The COM terminal must be tied to power supply (-). Diagrams of each type of connection follow.

Do not connect the outputs to more than 30VDC. The current through each output terminal must not exceed 80 mA.

5-24 VDC Power Supply

+

5-24 VDC Power Supply

+

Y1/2/3

Load

Y4+

Load

IN/OUT1
YCOM

IN/OUT1
Y4-

Sinking Output Y1, Y2 or Y3

Sinking Output Using Y4

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SV7 Hardware Manual

5-24 VDC Power Supply IN/OUT1
+

920-0012 3/18/09

Y4+

COM

PLC

Y4-

IN

Sourcing Output Using Y4

relay

5-24 VDC Power Supply

+

Y1/2/3

IN/OUT1
YCOM

1N4935 suppression diode

useful for connecting a motor brake

Driving a Relay Y1, Y2 or Y3

relay

5-24 VDC Power Supply

+

Y4+

IN/OUT1
Y4-

1N4935 suppression diode

useful for connecting a motor brake

Driving a Relay Using Y4

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Interfacing to a Motion Controller

In some applications, servo control is provided by a motion controller and the drive simply obeys a velocity or torque command. The industry standard for this command signal is 10V. In most cases, the encoder signals from the motor must feed back to the controller. The SV7-S-AF servo drive includes a special Motion Controller Feedback board to accomodate such applications. To connect an SV7-S-AF to a motion controller, you must make a cable to connect the motion controller to the DB9 connector on the motion controller feedback board. Diagrams are shown below. Providing the motion controller with access to the analog command, servo enable, alarm reset, and fault output signals requires an additional cable to the SV7s DB25 connector. See the diagram below for pin numbers. Note: this diagram assumes that FAULT IN can accept a sinking signal. Youll also need to use our Quick Tuner software to set the drive for torque or velocity mode, to set the scaling and offset, and to configure the motor.

Encoder Outputs

If you are using the SV servo in torque or velocity mode with a servo controller, you may need to feed the encoder signals back to the controller. The DB-9 connector on the motion controller feedback option board includes encoder output signals for this purpose.
Connect cable shield to connector shell

Signal+ SignalFAULT IN

1 13 16 17 8 6 7 1 2 3 4 5 6 7

ANALOG+ GND Y3/FAULT YCOM XCOM X4/RESET X3/ENABLE A+ OUT A- OUT B+ OUT B- OUT Z+ OUT Z- OUT GND

DB-25 CONNECTOR

encoder B+ OUT (3) encoder A- OUT (2) encoder A+ OUT (1)

(4) encoder B- OUT (5) encoder Z+ OUT

Motion Controller

COM 12-24VDC RST OUT EN OUT A+ A-

SV Servo Drive

DB-9 CONNECTOR

encoder Z- OUT (6) GND (7)

(9) Not Connected (8) Not Connected

B+ BZ+ ZGND

Front View

Connect cable shield to connector shell

Connecting a Motion Controller with Analog (10V) Output

26

SV7 Hardware Manual

Reference Materials
Recommended Motors
Model V0050-214-A Length L (mm) 45 Rated Output (W) 50 Power Supply (VDC) 48 Rated Current (Arms) 5.3 Peak Current (Arms)1 14.0 Rated Torque N-m 0.095 oz-in 13.4 Peak Torque1 N-m 0.25 oz-in 34 Torque Constant2 N-m/A 0.019 oz-in/A 2.7 Rated Speed (RPM) 5000 Max Speed(RPM) 7320 Voltage Constant2 (V/kRPM) 2.00 Resistance ()2 0.45 Rotor Inertia (g-cm2) 39 V0100-214-B 52 100 48 6.3 14.0 0.19 26.9 0.42 59 0.03 4.2 5000 7320 3.5 0.45 103 V0200-214-B 78 200 48 5.7 14.0 0.38 53.8 0.93 132 0.07 9.9 5000 5900 7.4 0.6 192

920-0012 3/18/09

V0250-214-B 104 200 48 5.8 14.0 0.57 80.7 1.38 195 0.1 14.2 3350 4000 10.7 0.89 270

Additional Motor Information:

Model Counts: Poles N, M Series 8000 CPT 8 V Series 8192 CPT 4

With SV7 drive. EDCM rating (equivalent DC motor). These values simplify performance calculations but differ from values measured at motor terminals.
1 2

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Recommended Premium Motors - NEMA Mount

Model N0100-103-A N0100-103-B N0200-104-B N0400-105-B N0400-101-B Frame Size NEMA17 NEMA23 NEMA23 NEMA23 NEMA23 Length L (mm) 105 116 126 149 149 Rated Output (W) 100 100 200 400 400 Power Supply (VDC) 24 24 48 60 751 1 Cont/Peak Current (A) 7/14 7/14 6.4/14 7/14 5.6/14 Cont/Peak Torque1 N-m 0.31/0.62 0.29/0.58 0.68/1.48 1.08/2.16 1.34/3.36 oz-in 44/88 41/82 96/210 153/306 190/476 Torque Constant2 N-m/A .046 .044 .106 .160 .240 oz-in/A 6.5 6.2 15 22.5 34 Rated Speed (RPM) 3000 3000 3000 3000 3000 Max Speed (RPM) 5000 5000 5000 5000 5000 Voltage Const2 (V/krpm) 4.8 4.6 11 16.8 24.8 Resistance ()2 0.46 0.26 0.6 0.51 1.2 Rotor Inertia (g-cm2) 30 90 180 340 340

Recommended Premium Motors - Metric Mount

Model M0100-103-3 M0100-103-4 M0200-104-4 M0400-105-4 M0400-101-4 Frame Size NEMA17 NEMA23 NEMA23 NEMA23 NEMA23 Length L (mm) 101 87 103 126 126 Rated Output (W) 100 100 200 400 400 Power Supply (VDC) 24 24 48 60 751 1 Cont/Peak Current (A) 7/14 7/14 6.4/14 7/14 5.6/14 Cont/Peak Torque1 N-m 0.31/0.62 0.29/0.58 0.68/1.48 1.08/2.16 1.34/3.36 oz-in 44/88 41/82 96/210 153/306 190/476 Torque Constant2 N-m/A .046 .044 .106 .160 .240 oz-in/A 6.5 6.2 15 22.5 34 Rated Speed (RPM) 3000 3000 3000 3000 3000 Max Speed (RPM) 5000 5000 5000 5000 5000 Voltage Const2 (V/krpm) 4.8 4.6 11 16.8 24.8 Resistance ()2 0.46 0.26 0.6 0.51 1.2 Rotor Inertia (g-cm2) 30 90 180 340 340

With SV7 drive. EDCM rating (equivalent DC motor). These values simplify performance calculations but differ from values measured at motor terminals.
1 2

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SV7 Hardware Manual

Motor Outlines
42 31 22h7 5h6 201 2 451 35

920-0012 3/18/09

35

4.5 Flat 4X #4-40 UNC 4.3 MIN DEEP Dimensions in mm

15.25 50050

V0050 Outline Drawing

56.4 47.14 20.00 6.35h6 L 5.00 1.60
35

35

38.1 4.50 REF 5.8 FLAT 15 0.25 50050

V0100, V0200, V0250 Outline Drawing

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SV7 Hardware Manual

2 X 42 (1.65") 56 ref 24 1 0 6.35 0.009 (.250 +.0000) .0004 0 22h70.021 (.866 +.000) .001 (.94) 2 (.08) L1

31 0.1 (1.220)

300 50

DIMENSION L PART NUMBER N0030-103-A-000 N0050-103-A-000 N0100-103-A-000 N0100-101-A-000

5.08 (.200)
L mm (inch)

85.1 (3.35) 91.1 (3.59)

105 (4.13) 105 (4.13)

65.7 ref

N0100-103-A Outline Drawing

L1

20.6 1 (.81 .04)

1 1

38.1 0.03 (1.50 + .000) .002 4 X 5.5 .25 (.217 .01)

26 +0 12.7 0.011 (.500 + .0000) .0004

DIMENSION L PART NUMBER

69.1 REF 10 REF

2 X 47.14 (1.856")
L mm (inch) 116 (4.56) 126 (4.96) 149 (5.86)

300 50

21 ref

2 X #832 UNC TAP

60 (2.36") (Body) 2 X 56.4 (2.22") (Flange)

6.0 (.24)

1.52 (.060)

N0100-103-B-000 N0200-104-B-000 N0400-101-B-000

N0100-103-B, N0200-104-B, N0400-101-B Outline Drawing

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SV7 Hardware Manual

2 X 40 (1.57") 55 ref 8.00 0.009 (.315 + .0000) .0004 0 30h7 0.021 (1.81 + .000) .001 25 1 (.98) 2.5 (.098) L1

920-0012 3/18/09

21 ref

5.00 (.197)

DIMENSION L PART NUMBER M0100-103-3-000

L mm (inch) 101 (3.97)

M0100-103-3 Outline Drawing

L1

100w = 25 1 (0.984 .04) 200W/400W = 30 1 (1.18 .04)

4 X 5.5 .25 (.217 .01) ON 70 B.C.

6.0 (.24)

2 X 49.50 0.1 REF 3.00 (.118)

DIMENSION L PART NUMBER M0100-103-4-000 M0200-104-4-000 M0400-101-4-000 L mm (inch) 87 (3.42) 103 (4.05) 126 (4.96) Shaft D - mm (inch) 8 (0.314) 14 (0.551) 14 (0.551)

2 X 60 (2.36) MAX

M0100-103-4, M0200-104-4, M0400-101-4 Drawing

31

305 + 76 (12 +3)

50.0 0.03 (1.97 + .000) .002

305 + 76 (12 +3)

2 X 4.5 ON 46 PCD

920-0012 3/18/09

SV7 Hardware Manual

V0050-214-A-000

Torque-Speed Curves
14A (peak) 24V 5.3A (continuous) 24V

40 35 30

Torque (oz-in)

25 20 15 10 5 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

V0100-214-B-000
80 70 60 50 40 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500

14A (Peak) 48V 14A (Peak) 24V 6.3A (Continuous) 48V 6.3A (Continuous) 24V

Torque (oz-in)

4000

4500

5000

Speed (RPM)

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SV7 Hardware Manual

VL0200-214-B-000
160 140 120 100 80 60 40 20 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 14A (Peak) 48V 14A (Peak) 24V 5.7A (Continuous) 48V 5.7A (Continuous) 24V

920-0012 3/18/09

Torque (oz-in)

Speed (RPM)

V0250-214-B-000
250

14A (Peak) 60V 14A (Peak) 48V 14A (Peak) 24V 5.8A (Continuous) 60V

200

5.8A (Continuous) 48V 5.8A (Continuous) 24V

Torque (oz-in)

150

100

50

0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

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SV7 Hardware Manual

N0100-103-A M0100-103-3
24V Peak (14A) 24V Continuous (7A)

90 80 70
Torque (oz-in)

60 50 40 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

N0100-103-B M0100-103-4
90 80 70
Torque (oz-in)

24V Peak (14A) 24V Continuous (7A)

60 50 40 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

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SV7 Hardware Manual

N0200-104-B M0200-104-4
24V Peak (14A) 48V Peak (14A) 24V Continuous (6.4A) 48V Continuous (6.4A) 200

920-0012 3/18/09

250

Torque (oz-in)

150

100

50

0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

350

N0400-105-B M0400-105-4

24V Peak (14A) 48V Peak (14A) 60V Peak (14A) 24V Continuous (7A) 48V Continuous (7A) 60V Continuous (7A)

300

250

Torque (oz-in)

200

150

100

50

0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

35

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SV7 Hardware Manual

N0400-101-B M0400-101-4
24V Peak (14A) 48V Peak (14A) 60V Peak (14A) 75V Peak (14A) 24V Continuous (5.6A) 48V Continuous (5.6A) 60V Continuous (5.6A) 75V Continuous (5.6A)

500 450 400 350

Torque (oz-in)

300 250 200 150 100 50 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000

Speed (RPM)

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SV7 Hardware Manual

Mechanical Outline
4.74 0.61

920-0012 3/18/09

1.98

3.0

1.775

0.663 5.0

6X SLOT 0.16 WIDE, FULL R

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Technical Specifications
Amplifier Digital MOSFET. 16 kHz PWM. Supply voltage: 18 - 88 VDC, motor current: 0.5 to 7 amps rms continuous, 0.5 to 14 amps rms peak (2 seconds max, i2t limiting) Step & Direction: differential, optically isolated, 5V logic. 330 ohms internal resistance. 0.5 sec minimum pulse width. 2 sec minimum set up time for direction signal. All other digital inputs: optically isolated, 12 - 24V logic. 2200 ohms. Maximum current: 10 mA. Analog Inputs Outputs Physical 10VDC, 12 bit ADC, 100k ohms internal impedance. Photodarlington, 80 mA, 30 VDC max. Voltage drop: 1.2V max at 80 mA. 1.775 x 3 x 5 inches overall. 10 oz (280 g) Ambient temperature range: 0C to 40C.

Digital Inputs

Mating Connectors and Accessories

Mating Connectors Motor/power supply: PCD P/N ELV06100, included with drive. IN/OUT1: DB-25 male. AMP P/N 747912-2. Shell Kit AMP P/N748678-3. Included. Optional encoder feedback: HD-15 male. Norcomp P/N 180-015-102-001. Shell Kit AMP P/N 748678-1. Not included.

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SV7 Hardware Manual

Accessories Breakout Box for DB-25 Connector BOB-1, includes cable

920-0012 3/18/09

Screw Terminal Connectors that mate directly to the DB-25 connector on the front panel of the drive: Phoenix Contact P/N 2761622 This connector is not available from Applied Motion. You must purchase it from a Phoenix distributor. See App. Note 16 for more detail. http://www.applied-motion.com/ampinfo/Application%20notes/ APPN0016B.pdf Mating Cable for IN/OUT connector with flying leads Black Box P/N: BC00702 This cable is not available from Applied Motion. You must purchase it from Black Box. Useful for custom wired applications. This shielded cable has a DB-25 connector on each end. You can cut off the female end to create a 6 foot DB-25 to flying lead cable. Itll be easier to wire if you get the cable color chart from Black Boxs web site. See App. Note 16 for more detail. http://www.applied-motion.com/ampinfo/Application%20notes/ APPN0016B.pdf Regeneration Clamp: Applied Motion Products RC050. Operator Terminal (-Si drives only) Applied Motion Products MMI-01 or MMI-02 (backlit).

39

Alarm Codes

In the event of an error, the green LED on the main board will flash one or two times, followed by a series of red flashes. The pattern repeats until the alarm is cleared.
Code solid green flashing green 1 red, 1 green 1 red, 2 green 2 red, 1 green 2 red, 2 green 3 red, 1 green 3 red, 2 green 3 red, 3 green 4 red, 1 green 4 red, 2 green 4 red, 3 green 5 red, 1 green 5 red, 2 green 6 red, 1 green 6 red, 2 green 7 red, 1 green 7 red, 2 green Error no alarm, motor disabled no alarm, motor enabled position error limit move attempted while drive disabled ccw end of travel limit cw end of travel limit drive overheating internal voltage out of range attempt to load blank Q segment power supply overvoltage power supply undervoltage bad Si program instruction over current / short circuit peak current foldback bad hall pattern bad encoder signal serial communication error flash memory error (save failed)

Connector Diagrams
IN/OUT
Analog IN1 Analog IN2 not used X6 / CCWJOG X5 / CWJOG X4 / Alarm Reset X3 / Enable X COMMON X2 / DIRX2 / DIR+ X1 / STEP X1 / STEP + GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Y1 / BRAKE Y2 / MOTION Y3 / FAULT Y COMMON +5V OUT GND Y4+ Y4X7/CWLIMIT+ X7/CWLIMITX8/CCWLIMIT+ X8/CCWLIMIT-

encoder B+ (3) Hall 1+ (9) encoder B- (4) Hall 1-(10) encoder Z+ (5)

(8) GND (2) encoder A(7) +5VDC 200mA (1) encoder A+ (6) encoder Z-

motor RTD (15) Hall 3- (14) Hall 3+ (13)

(11) Hall 2+ (12) Hall 2-

Front View

Front View

DB-25 I/O Connector

HD-15 Encoder Connector

RS-485/422
GND TX TX+ RX RX+

404 Westridge Drive Watsonville, CA 95076 Tel (831) 761-6555 (800) 525-1609 Fax (831) 761-6544 www.appliedmotionproducts.com