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Installation manual
R5976149/04 09/07/2004
Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: events@barco.com Visit us at the web: www.barco.com
Printed in Belgium
Changes
Barco provides this manual as is without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice. This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.
Copyright
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for the products or their manufactures.
Table of contents
TABLE OF CONTENTS
1. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 1.2 1.3 2.1 2.2 Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Important Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DLite display tiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2.1 Introduction DLite display tiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2.2 Specifications DLite tiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.2.1 Specifications DLite 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.2.2 Specifications DLite 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.2.3 Specifications DLite 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.3 Dimensions DLite tiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.3 DLite rental structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.3.1 Introduction DLite rental structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.3.2 Specification DLite rental structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.2.1 Specification 2 x 2 DLite rental structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.2.2 Specification 2 x 3 DLite rental structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.3 Dimensions DLite rental structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.4 DLite rental flight cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.4.1 Introduction DLite rental flight cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.4.2 Specifications DLite rental flight cases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.4.3 Dimensions DLite rental flight cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.4.4 Important warnings concerning DLite rental flight cases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.5 DLite rental setup accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.6 Cables for DLite displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.6.1 Power cables for DLite displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.6.2 Data cables for DLite displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.7 Power boxes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.8 Digitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.9 Fiberlink system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.10 Control software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table of contents
7.3 Insert a DLite tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 7.3.1 Front access of a DLite tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 7.3.2 Rear access of a DLite tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 7.4 Hot swap of a DLite tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.5 Rear access of a DLite tile with an obstructed back exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1. Safety
1. SAFETY
Be aware of suspended loads, wear a hard hat to reduce the risk of personal injury. Mind your fingers while working with heavy loads.
Installation personnel
This installation must be performed by authorized and qualified technical personnel only. Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of such safety critical systems.
Caution
Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions. To do otherwise increases the risk of hazards and injury to the user. Assembly parts are designed for intended use only in conjunction with Barco LED walls. Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part strength. Consult Barco for assistance with custom applications. Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application. The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling capability of the part. Barco recommends inspections at regular intervals for all installations and increasing in frequency for more critical installations. If a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced immediately. Under no circumstances are Barco parts repairable by anyone other than Barco.
1. Safety
Risk of electric shock. Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing to qualified service personnel. The lightning flash with an arrowhead within a triangle is intended to tell the user that parts inside this product may cause a risk of electrical shock to persons. The exclamation point within a triangle is intended to tell the user that important operating and/or servicing instructions are included in the technical documentation for this equipment. Maximum ambient temperature: The maximum recommended ambient temperature for the LED wall is 50 C, the minimum temperature is -20 C.
1. Safety
High leakage current: The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric shock due to high leakage current, proper grounding of the installation is required. Risk of personnel injury: Secure all tiles in the rack. As a supplementary safeguard, and in order to protect against the risk of personnel injury, each tile should be attached to the rack by a safety cable. Flammable materials: Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must be provided. Risk of electric shock / Risk of fire: Power cables and connectors have been designed with special properties for outdoor use, and resistance against ingress of water. Use only the factory recommended power cables and connectors. Using other cables and connectors may result in risk of electric shock and risk of fire. To protect against risk of fire by overloading of power cables, MAXIMUM 6 TILES may be connected in parallel. Each source cable supplying a branch of MAXIMUM 6 TILES should be protected by a circuit breaker or fuses rated 16 A / 250 V. Disconnect device: When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring. This equipment MUST be earthed: In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding type plug will expose you to the risk of electric shock. Power system: It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding conductor) in order to avoid large ground currents loops due to voltage differences in the neutral conductor. The total electrical installation should be protected by an appropriate rated disconnect switch, circuit breakers and Ground Fault Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to. Mains cords: The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords are damaged, replace only with new ones. Never try to repair a power cord.
1. Safety
2. System overview
2. SYSTEM OVERVIEW
Overview
Introduction DLite display tiles DLite rental structures DLite rental flight cases DLite rental setup accessories Cables for DLite displays Power boxes Digitizer Fiberlink system Control software
2.1 Introduction
The fundamental elements of a DLite rental display are:
DLite display tiles. DLite rental structures. DLite rental foot, foot beams and stacker or DLite rental truss beams. Power box. Digitizer. Control software.
Power box
Tile 3
2. System overview
Order info
Article No. R9004005 R9004026 R9004015 Description DLite 7 display tile DLite 10 display tile DLite 14 display tile
Do not use other tiles than those specified in the Order info table.
2. System overview
2.2.2 Specifications DLite tiles
2. System overview
Avg Power Consumption Max Power Consumption Tile dimensions 90 VA / tile 350 VA / tile Width: 0,448 m Height: 0,448 m Depth: 0,195 m Optimal viewing distance Outdoor Compliance Temperature range 15 meter IP 65 operating: -20C <> 40C storage: -20C <> 60C Brightness Calibrated Brightness Contrast Ratio Lifetime Processing Source compatibility Refresh rate 6.500 NIT 5000 NIT 10% (calibrated @ 6500K) 1000 : 1 50.000h [half brightness] + 10 bit S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA 400 Hz minimum (PAL / NTSC)
10
2. System overview
Temperature range operating: -20C <> 40C storage: -20C <> 60C Brightness Calibrated Brightness Lifetime Processing Source compatibility Refresh rate 6.500 NIT 5000 NIT 10% (calibrated @ 6500K) 50.000h [half brightness] + 10 bit S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA 400 Hz minimum (PAL / NTSC)
2.2.3
92 195
448
448
11
2. System overview
Order info
Article no. R9850570 R9850160 Description 2 x 2 DLite rental structure. 2 x 3 DLite rental structure.
2.3.2
12
2. System overview
High precision positioning 2 large positioning cones for primairy positioning 2 smaller positioning cones Truss build-up Foot build-up H clamps capacity Accessibility & servicing Registred approval 15 tiles high 9 tiles high 700 kg + safe workload Front & rear accessibility of display module TUV approved for safety
2.3.3
896
896
285
13
2. System overview
Dimensions 2 x 3 DLite rental structure
896
1384
285
Image 2-7
Order info
Article No. R9850580 R9850180 Description DLite rental flight case for 2 rental structures of 2 x 2. DLite rental flight case for 2 rental structures of 2 x 3.
14
2. System overview
2.4.2 Specifications DLite rental flight cases Specifications
Width flight case Depth flight case Height flight case 1010 mm 810 mm Flight case for 2 x 2 rental structures : 1170 mm Flight case for 2 x 3 rental structures : 1610 mm Weight flight case (empty) Flight case for 2 x 2 rental structures : 90 kg Flight case for 2 x 3 rental structures : 114 kg
2.4.3
1010 mm
1170 mm
810 mm
1010 mm
1610 mm
810 mm
2.4.4
Important warnings concerning DLite rental flight cases. Important warnings concerning transport and stack of DLite rental flight cases.
Maximum stack two (2) DLite rental flight cases high. Never higher. Surface on which flight case is standing must be level to ensure that the total load is evenly spread out among the four wheels. The surface must also be able to support the load safely. Before stacking or transporting flight cases, check the wheels and their fixation screws for wear or defects. Before stacking or transporting flight cases, check that the DLite rentals are securely locked into the base of the flight case. Before stacking or transporting flight cases, check the four lock handles on each flight case are in good working order and locked securely. When stacked, make sure the wheels of the upper flight case are precisely positioned in the stacking dishes of the flight case below. Stacked flight cases may not be moved. Before stacking, the lower flight case must already be in its final resting position before placing the second upon it. Never stack loaded flight cases in a truck or other transport medium, unless each flight case is rigidly strapped tight. In the event of a wheel breaking, flight cases must be rigidly strapped tight to prevent a stack collapsing. Use an appropriate forklift to raise flight cases and take the necessary precautions to avoid personnel injury.
15
2. System overview
Image 2-9
A B C D E F
Rental foot beam of 4 meter length. Rental foot beam of 2,4 meter length. Rental foot beam of 1,2 meter length. Adjustable foot. DLite rental foot. DLite rental stacker (stacker tube and mounting accessories).
Image 2-10
A B
Order info
Article No. R9851915 R9850176 R9850177 R9851470 R9850510 Description Two rental foot beams of 4 meter. Two rental foot beams of 2,4 meter. Two rental foot beams of 1,2 meter. Four adjustable feed. To level out the rental foot beams. DLite rental foot. For indoor or outdoor base stand rental displays.
16
2. System overview
Article No. R9850171 R9850178 R9850179 R9850360 R9850361 Two rental foot beams of 4 meter. One stacker tube of the DLite rental stacker. Exclusive mounting accessories. Two rental foot beams of 4 meter. One DLite rental foot. DLite rental stacker. Inclusive mounting accessories. Description
Mounting accessories for the DLite rental stacker. Exclusive stacker tube. DLite single truss beam. DLite dual truss beam.
Order info
Article No. R9850240 Description Power linking cable of 0,6 meter length with waterproof plugs (C20/C19). Power linking cable of 1,5 meter length with waterproof plugs (C20/C19). Power source cable of 3,5 meter length with waterproof plugs (C20/C19). Power source cable of 9 meter length with waterproof plugs (C20/C19). Package of five (5) dummy power plugs to seal up unused power output sockets of DLite tiles. Image image 2-11
R9850241
image 2-12
R9850250
image 2-13
R9850260 R9850280
Image 2-11
Image 2-12
Image 2-13
17
2. System overview
Image 2-14
Image 2-15
2.6.2
Order info
Article No. R9850210 R9850220 R9851216 Description Data linking cable of 1,5 meter length with waterproof MDR plugs. Data linking cable of 5 meter length with waterproof MDR plugs. Data linking cable of 5 meter length with DVI plug and waterproof MDR plug. Package of five (5) dummy data plugs to seal up unused data output sockets of DLite tiles. Image image 2-16 image 2-17 image 2-18
R9850270
image 2-19
Image 2-16
Image 2-17
Image 2-18
Image 2-19
18
2. System overview
2.8 Digitizer
General
The digitizer processes (image processing, conversion and conditioning) all source signals for digital distribution to every tile. The digitizer may be accessed directly or via the control software (e.g. XLite Toolset). This software is designed as a user interface to be used in conjunction with the digitizer and display, this can be used when connected to the digitizer through a serial RS232 connection. Refer to the manual of the digitizer for more information about the digitizer.
19
2. System overview
20
WARNING: Foot beams of LED walls must always be firmly secured to the floor with fixings (preferred) or stabilized with ballast. This to prevent possible tip over and sliding of the LED wall due to wind-force or other external influences.
It is the responsibility of the installer to ensure the stability of the LED wall. Note that the stability of the LED wall depends on different parameters like: wind-force, weight of display, height of display, width of display, length of used foot beams and position of LED wall on foot beams (front - middle ?).
21
22
23
B
D
B B F
E
Image 4-1 2 x 3 rental structure seen from the front without tiles.
A B C D E F
Lock clamp with release lever. Lock clamp. Safety lock mechanism. Positioning cone with safety slot. Positioning pin. Positioning hole. The 2 x 2 DLite rental structure has in the middle one lock clamp less in comparison with the 2 x 3 rental structure. All following basic procedures are applicable on both rental structures. However, the illustration in this manual are mostly based on the 2 x 3 rental structure.
WARNING:
Necessary parts
Spring cotter.
24
Image 4-3
A B C
Lock clamp with release lever. Detail of release lever. Lock clamp without release lever.
WARNING:
25
Image 4-4
A B C
Image 4-5 Closed safety lock mechanism in combination with a lock clamp with release lever.
26
2 1 3 30 1
Image 4-6 Opening the DLite rental flight case.
2 3 1 30 3
Image 4-7 Closing the DLite rental flight case.
Necessary tools
DLite single truss beam. Hoisting equipment.
How to remove the DLite rental frames out of the flight case ?
1. Place all safety lock mechanisms in open position. 2. Attach a DLite rental truss beam on one of the DLite rental frames. 3. Lift up the truss beam with the attached rental frame. 4. Perform step 2 and 3 on the remaining rental frame. (image 4-8)
27
Image 4-8 Removing DLite rental frames out of the flight case.
28
4.8 Attaching DLite rental truss beam with a DLite rental structure
DLite rental single and dual truss beam
One single truss beam can lift one column of rental structures. One dual truss beam can lift two columns of rental structures. The single truss beam has two (2) safety lock mechanisms and three (3) clasps for clamping. The dual truss beam is provided with four (4) safety lock mechanisms and six (6) clasps for clamping. Each DLite truss beam contains one (1) hoist eye bolt and two (2) safety eye bolts.
B B A B B A
C C C C C
C
Image 4-10 Parts location truss beam. Left single truss beam, right dual truss beam.
A B C
Hoist eye bolt. Safety eye bolt. Location safety lock mechanism.
WARNING:
Maximum weight limit of the single truss beam is 700 kg, the dual truss beam can maximum lift 1400 kg. This weight correspond with a maximum display height of five (5) rental structures type 2 x 3 or seven (7) rental structures type 2 x 2. Do not put any additional weight on the truss beam and use the DLite rental truss beam only in conjunction with Barco DLite rental structures.
WARNING: One safety eye bolt has a maximum loading capacity of 700 kg. Secure each eye with an independent safety cable. Never loop a safety cable through both safety eyes of a truss beam, as this will dramatically reduce the load holding capacity of the safety eyes.
How to attach a DLite rental truss beam with a DLite rental structure ?
1. Open all safety lock mechanisms of the truss beam (2 for single truss / 4 for dual truss beam). 2. Place the single truss beam gently on top of a single rental structure. The hoist eye (biggest eye bolt) must be at the front side (LED side), the two safety eye bolts at the rear. Or, place a dual truss beam gently on top of two joined rental frames. The hoist eye (biggest eye bolt) must be at the front side (LED side), the two safety eye bolts at the rear. 3. Close all safety lock mechanisms of the truss beam and secure with a spring cotter (2 for single truss / 4 for dual truss beam). See basic procedure "Closing the safety lock mechanism", page 24. 4. Close all upper lock clamps of the rental structure (3 for single truss / 6 for dual truss beam). See basic procedure "Closing the lock clamp", page 25. (image 4-11)
Image 4-11
29
WARNING: The used steel cable or chain must have a work load limit (WLL) of at least of 4500 kg.
Necessary parts
Safety steel cable or chain.
C 45 Min.
A B
Image 4-12
A B C D
Hoist eye bolt. Safety eye bolt. Hoist steel cable or chain connected with hoisting crane. Safety steel cable or chain connected with truss installation.
30
A
Image 4-13
A B C
Front side of rental foot (LED side). Positioning cone. Lock clamps.
WARNING: Assemble on flat level, solid, non collapsible and non-deforming ground. Firmly attach base to ground with fixings, or ballast, or both as required before mounting rental structures.
Necessary tools
Wrench 19 mm.
Necessary parts
Four M12 bolts per rental foot.
Image 4-14
A B C
31
Image 4-15
WARNING: Foot beams of LED walls must always be firmly secured to the floor with fixings (preferred) or stabilized with ballast. This to prevent possible tip over and sliding of the LED wall due to wind-force or other external influences.
It is the responsibility of the installer to ensure the stability of the LED wall. Note that the stability of the LED wall depends on different parameters like: wind-force, weight of display, height of display, width of display, length of used foot beams and position of LED wall on foot beams (front - middle ?).
A
Image 4-16
A B
32
WARNING: A DLite stacker must be installed on every column of rental structures of displays higher than six (6) tiles. A DLite stacker must be installed before continue to build the next row of rental structures.
Necessary tools
Wrench 17 mm. Wrench 19 mm.
Necessary parts
DLite stacker profile. DLite stacker head bracket. DLite stacker foot. Two DLite stacker support brackets. Two DLite stacker pins. Two spring cotters.
6. Fasten the stacker foot. Use therefore a 19 mm wrench. Caution: The four bolts to attach the stacker foot with the foot beams must be fasten with a torque of approximately 12 Nm per bolt.
B A A B
Image 4-17
A B
33
D D
Image 4-18
B C D
E F E F
Image 4-19
E F
Image 4-20
A B
34
Image 4-21
4.14 Attach and secure DLite rental structures on top of each other
How to attach and secure DLite rental structures on top of each other ?
1. Ensure that both safety lock mechanisms at the bottom of the DLite rental structures are in open position. 2. Place the DLite rental structure, with open safety lock, on top of another rental structure. (image 4-22) 3. Close the two safety lock mechanisms at the bottom of the upper rental structure and secure with a spring cotter, see basic procedure "Closing the safety lock mechanism", page 24. 4. Fasten the rentals structures together by closing the three lock clamps at the top of the lower rental structure, see basic procedure "Closing the lock clamp", page 25.
Image 4-22
35
4.15 Attach and secure DLite rental structures next to each other
How to attach and secure DLite rental structures next to each other ?
1. Place two DLite rental structure next to each other. (image 4-23) 2. Fasten the rental structures together by closing the lock clamp(s) on the adjoining edge, see basic procedure "Closing the lock clamp", page 25.
Image 4-23
4.16 Attach and secure a DLite rental structure into a DLite display
Necessary tools
Hoisting crane. DLite single truss beam.
How to attach and secure a DLite rental structure into a DLite display ?
1. Ensure that both safety lock mechanisms at the bottom of the DLite rental structure are in open position. 2. Attach a DLite single truss on top of a DLite rental structure, see basic procedure "Attaching DLite rental truss beam with a DLite rental structure", page 29. 3. Lift up the DLite rental structure and place it gently in its final position in the DLite display. (image 4-24) Caution: The final approach of the DLite rental structure to the DLite display must be approximately 45. 4. Secure the rental structure by closing the two safety lock mechanisms at the bottom of the rental structure, see basic procedure "Closing the safety lock mechanism", page 24. Caution: Always secure the safety lock mechanism with a spring cotter. 5. Fasten the rental structure by closing all lock clamps on the adjoining edges of the neighboring structures. Three lock clamps at the bottom and two at the side. See basic procedure "Closing the lock clamp", page 25. Caution: Be sure that the hook of the release lever of the lock clamp, at the bottom corners, is clicked behind the clasp. 6. Remove the DLite single truss beam from the rental structure.
45
Image 4-24
36
WARNING: The rental beams on which the DLite rental feet are mounted must be firmly attach to the ground with fixings, or ballast, or both as necessary before mounting the DLite rental structures. This to prevent possible tipping.
WARNING: The maximum height of a base stand DLite display is 9 DLite tiles high (or three 2 x 3 DLite rental
structures).
WARNING: An outdoor DLite rental displays higher than 6 DLite tiles (or two 2 x 3 DLite rental structures) require a DLite stacker on every column of rental structures.
Necessary tools
Hoisting equipment. DLite single truss beam.
Image 4-25
37
Image 4-26
Image 4-27
38
WARNING: Ensure that the truss installation is able to support the complete load of the DLite rental display before attaching DLite rental structures.
WARNING:
structures).
The maximum height of a hanging DLite display is 15 DLite tiles high (or five 2 x 3 DLite rental
Necessary tools
Truss with hoisting equipment.
Necessary parts
DLite truss beams.
Image 4-28
39
Image 4-29
Image 4-30
40
Image 4-31
It is possible to build up the DLite rental display in two or more columns first and than join the display columns together.
Necessary tools
Wrench 13 mm.
Trim mounting
1. Trims can easily be attached to the display wall by just bolting to the Assembly Edges. 2. They can also be bolted to each other. In this way you can also fasten the trim in the top corners of the display. (image 4-32)
41
42
E F
Image 5-1
A B C D E F
Connection module. Power input port. Power output port. Data input port. Data output port. Plug holder clamp.
WARNING: The DLite input/output ports can only be used in conjunction with Barcos outdoor cables for LED-walls. Do not use any other cables then those specified.
WARNING: Dummy plugs must be placed on unused connection ports of the connection module and all plug holder clamps must be locked firmly.
DATA
DATA
IN
IN
POWER
POWER
OUT
OUT
DATA
B A
DATA
IN
IN
POWER
POWER
OUT
OUT
DATA
IN
IN
DATA
A B C D
Power source cable of 4,5 meter (connected with power box). Short power linking cable (0,6 meter). Long power linking cable (1,5 meter). Dummy power plug on power output socket.
Power boxes
Barco provides several types of power boxes. Depending on the size of the DLite rental display you can choose to use the mono phase power box or the custom made power box or the rental power box. The type of power box, doesnt influences the power cabling of the DLite rental display. See installation manual of the concerned power box for installation instructions.
WARNING: To protect against risk of fire by overloading of power cables, the amount of DLite tiles per power source cable is limited. Never connect more than six (6) DLite tiles with a power source cable.
WARNING: Be sure that the connector sockets are provided with sealing rings before plugging in the power
and data cables. Use the correct sealing ring for the corresponding socket. Black colored ring (B361243, left image) for power, red (B361595, right image) for data. Replace damaged sealing rings immediately.
The procedure below includes how to realize the power cabling of an individual DLite rental structure. This cabling is normally already done in factory.
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
B
POWER POWER POWER POWER POWER POWER
OUT OUT OUT OUT OUT OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
C D
Image 5-3
A B C D
Power box. Multi power cable. Spider connector. Power source cable.
DATA
DATA
DATA
DATA
DATA
DATA
45
WARNING: Be sure that the connector sockets are provided with sealing rings before plugging in the power
and data cables. Use the correct sealing ring for the corresponding socket. Black colored ring (B361243, left image) for power, red (B361595, right image) for data. Replace damaged sealing rings immediately.
Necessary parts
Dummy data plug.
When using a Ambient Environment Controller (AEC) the data connection of the AEC is inserted between two DLite tiles. The AEC is provided with a DATA IN and a DATA OUT connector, just like the DLite tiles.
46
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
DATA
DATA
DATA
DATA
DATA
POWER
OUT
IN
IN
IN
IN
IN
IN
DATA
POWER
POWER
POWER
POWER
POWER
POWER
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
IN
IN
IN
IN
IN
IN
POWER
POWER
POWER
POWER
POWER
POWER
OUT
OUT
OUT
OUT
OUT
OUT
DATA
DATA
DATA
DATA
DATA
DIGITIZER
Image 5-4
IN
IN
IN
IN
IN
IN
DATA
DATA
DATA
DATA
DATA
AEC
OUT
OUT
OUT
OUT
OUT
OUT
DATA
47
48
6. Maintenance
6. MAINTENANCE
Always clean all tiles of the LED-wall to avoid brightness differences between cleaned and uncleaned tiles.
Necessary tools
Vaporizer with a window cleaning product. Soft hand brush with long hair (recommended 4 cm pure pork hair). Garden hose with a spray nozzle. Compressed air.
49
6. Maintenance
50
7. Servicing
7. SERVICING
Be aware of suspended loads, wear a hard hat to reduce the risk of personal injury. Mind your fingers while working with heavy loads.
Safety precautions
Fence off a restricted area of at least 3 meters around the LED-wall using an eye-catching fence and KEEP OUT signs. This to prevent unauthorized persons come near the LED-wall during servicing. Inspect the complete LED-wall for security, wear, deformation, corrosion, and any other circumstances that may effect the load handling capability of the part. Check the handles on the back of the tiles for loss of strength due to exposing to environmental conditions. Replace damaged handles immediately before starting any servicing to the tiles. Ensure that each tile is secured with a safety cable to the LED-wall structure. Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part strength. No other parts then Barco parts are allowed.
Necessary tools
DLite front access tools. Scaffold or Z-lift.
51
7. Servicing
6. Pull the tile completely out of the LED-wall and let it steady rest on one arm with the LEDs facing down. (image 7-9, image 7-10) 7. Disconnect with your free hand the power and data cables and remove the safety cable. Now the tile is completely detached from the LED-wall. Tip: Its much easier and recommended that a second person disconnects the power and data cables and removes the safety cable while the first person holds the DLite tile steady.
A B C
Front access tool for DLite 7 (R9850290) Front access tool for DLite 10 (R9850300) Front access tool for DLite 14 (R9850310)
Image 7-6
Image 7-7
Image 7-8
Image 7-9
52
7. Servicing
Image 7-10
7.2.2
Rear access of a DLite tile CAUTION: The following procedure must be performed by authorized and qualified technical personnel only,
which are thoroughly familiar with the product and all of the proper safety checks of this product. To do otherwise increases the risk of hazard and injury to the user.
Necessary tools
Flat blade screw driver.
Necessary parts
Extra safety cable.
53
7. Servicing
Image 7-11
Image 7-12
Image 7-13
Image 7-14
Image 7-15
Image 7-16
7.2.3
54
7. Servicing
Necessary tools
Flat blade screw driver.
Procedure to remove a tile by accessing it simultaneous from the front and the rear:
1. Read and heed the servicing safety instructions page 51. 2. Build a solid scaffold at the rear of the LED-wall or use a Z-lift to access the tile in case there is no frame provide to the rear of the LED-wall with service access. 3. Build a solid scaffold in front of the LED-wall or use a Z-lift to access the tile. Warning: Both hands must be free for accessing a tile in a LED-wall. Therefor the use of a ladder to access a tile is forbidden. Only a solid scaffold or a Z-lift is allowed. 4. One person takes place at the front of the LED-wall and another person at the rear. 5. The person standing at the rear of the LED-wall safely disconnects the power and data cables to the tile. 6. Subsequently the person at the rear grabs with one hand the tile firmly by one of his handles and releases the latch hooks of the tile with a flat blade screw driver. Caution: The person at the rear keep holding firmly the tile once the latch hooks are unlocked, because the possibility exist that an unlocked tile move a little bit forward and tumble down. Note that the person at the front of the LED-wall does not see which tile is unlocked ! 7. Than the person at the rear grabs the tile with both hands by the handles and push the tile forwards out of the LED-wall and handle the tile over to the person standing at the front of the LED-wall. 8. While the person at the front holds the tile steady, the person at rear removes the safety cable.
Necessary tools
Scaffold or Z-lift.
Necessary parts
Safety cable.
6. Place the DLite tile into position by guiding the position pins of the tile through the corresponding positioning holes of the LED-wall. (image 7-19) 7. Click the tile into the LED-wall until both latch hooks of the tile are totally hooked behind the latch brackets of the LED-wall.
55
7. Servicing
Image 7-17
Image 7-18
Image 7-19
7.3.2
Rear access of a DLite tile CAUTION: The following procedure must be performed by authorized and qualified technical personnel only,
which are thoroughly familiar with the product and all of the proper safety checks of this product. To do otherwise increases the risk of hazard and injury to the user.
Necessary parts
Two safety cables.
56
7. Servicing
5. Insert the tile into the LED-wall with next movements: a) Grab the tile with one hand firmly by one of his handles, supported with your other arm underneath the tile, LEDs facing down. b) Softly guide the tile diagonally through the opening of the LED-wall. Top of the tile first. (image 7-20) c) Grab the tile with both hands by the handles once the tile is completely through the opening. (image 7-21) d) Raise the tile vertically and pull it back into position by guiding the position pins of the tile through the corresponding positioning holes of the LED-wall.. (image 7-22, image 7-23) e) Pull the tile into the LED-wall until both latch hooks of the tile are totally hooked behind the latch brackets of the LED-wall. Caution: Be careful not to damage the shaders while inserting the tile. 6. Connect the power and data cables to the tile. (image 7-24) Caution: Make sure that all plug holder clamps (A) are locked firmly.
Image 7-20
Image 7-21
Image 7-22
Image 7-23
Image 7-24
57
7. Servicing
Necessary tools
Wrench 10 mm.
Image 7-25
58
7. Servicing
CAUTION: The following procedure must be performed by authorized and qualified technical personnel only,
which are thoroughly familiar with the product and all of the proper safety checks of this product. To do otherwise increases the risk of hazard and injury to the user.
It is recommended to read and understand the procedures for removing and inserting a DLite tile ("Rear access of a DLite tile", page 53, "Rear access of a DLite tile", page 56) before starting with this procedure.
Necessary tools
Flat blade screw driver.
Necessary parts
Extra safety cable.
59
7. Servicing
60
Index
INDEX
A
Accessories 16 Adjustable foot 32 Attach 29, 3436 Rental structure 3436 Rental structures 36 Truss beam 29 Filling 28 Introduction 14 Opening 2627 Floor mount 21, 37 Build up 37 Set up 21 Front access 51, 55
B
Basic 23 Procedures 23 Build up 3738 Floor mount 37 Hanging display 38
H
Hanging display Build up 38 Set up 21 Hot swap 58 21, 38
I C
Cables 17 DLite 17 Cabling 43, 45 Data 45 Power 43 Cleaning 49 DLite tiles 49 Closing 2425 Lock clamp 25 Safety lock 24 Connectivity 43 DLite tile 43 Important warnings 15 Rental flight case 15 Install 30, 32 Adjustable foot 32 Rental foot 30 Stacker profile 32 Installation 41 Wall Trim 41 Introduction 78, 11, 14 DLite rental 7 DLite tile 8 Flight case 14 Rental structure 11
D
Data 45 Cabling 45 Data cables 18 DLite 18 Dimensions 11, 13, 15 DLite tile 11 Rental flight case 15 Rental structure 13 DLite 811, 14, 1618 Accessories 16 Cables 17 Data cables 18 Flight case 14 Power cables 17 Rental structures 11 Specifications 910 Tiles 8 DLite rental 7, 21 Introduction 7 Set up 21 DLite tile 8, 11, 43 Connectivity 43 Dimensions 11 Introduction 8
J
Join 3536 Rental structure 3536 Rental structures 36
L
Lock clamp 25 Closing 25
M
Maintenance 49
O
Obstructed opening 59 Opening 2627 Flight case 2627 Overview 7, 19 Control software 19 Digitizer 19 Power boxes 19
P E
Emptying 27 Flight case 27 Parts 23 Locating 23 Power 43 Cabling 43 Power boxes 19 Power cables 17 DLite 17 Procedures 23
F
Fiberlink system 19 Filling 28 Flight case 28 Flight case 14, 2628 DLite 14 Emptying 27 R5976149 DLITE RENTAL DISPLAY 09/07/2004
R
Rear access 53, 56 61
Index
Rear and front access 54 Rental flight case 15 Dimensions 15 Important warnings 15 Rental flight cases 15 Specification 15 Rental foot 30 Install 30 Rental structure 1113, 23, 3536 Attach 3536 Dimensions 13 Introduction 11 Parts 23 Specification 12 Rental structures 11, 36 Attach 36 DLite 11 Servicing 49, 51, 55 Cleaning 49 Insert DLite tile 55 Safety 51 Tile removing 51 Set up 21 Floor mount 21 Hanging display 21 Specification 12, 15 Rental flight cases 15 Rental structure 12 Specifications 910 DLite 10 9 DLite 14 10 DLite 7 9 Stacker profile 32 Install 32
S
Safety 34 Guidelines 3 Important Instructions Warnings 4 Safety lock 24 Closing 24 Secure 30 Truss beam 30 Service 58 Hot swap 58 4
T
Tile 51, 5356 Front access 51, 55 Rear access 53, 56 Rear and front access Tiles 8 DLite 8 Truss beam 2930 Attachment 29 Securing 30
54
62