K-Flex Product Catalog

PLUMBING
HVAC/R
COMMERCIAL/INDUSTRIAL
MARINE
OIL&GAS
ACOUSTIC
www.kexusa.com
info@kexusa.com
1-800-765-6475
P R O D U C T C ATA L O G
K-FLEX USA Insulation Products
CONTACT INFORMATION
Customer Service Ph: 1-800-765-6475 Fax: 1-800-765-6471 info@kexusa.com
Price lists and other product information are available for download at www.kexusa.com.
K-FLEX USA 2012
TABLE OF CONTENTS
INTRODUCTION IK Insulation Group About Us Logistics Product Offerings Packaging Physical Properties Project References INSUL-TUBE , INSUL-LOCK , INSUL-SHEET

4 4 6 7 8 9 10 11 13 15 17 19 21 23 25 27 29 31 32 33 34 35 36 37 38 39 40 41 42
K-FIT Elbows, Tees, P-Traps, Grooved Fittings K-FLEX CLAD K-FLEX CLAD AL jacketing

44 46 48 50 51 52 53 55 57 59 61 63 64 66 68
K-FLEX CLAD WT jacketing K-FLEX CLAD IN jacketing K-FLEX CLAD AL K-FLEX CLAD WT

K-FLEX CLAD WT NS K-FLEX CLAD IN K-FLEX CLAD WT Molded Fitting Covers K-FLEX CLAD Segmented Fitting Covers K-FLEX DUCT LINER GRAY
INSUL-TUBE
INSUL-TUBE WHITE INSUL-LOCK INSUL-LOCK WHITE

INSUL-TUBE COIL INSUL-SHEET K-FLEX ACCESSORIES K-FLEX Elastomeric Foam Tape

K-FLEX DUCT Liner Gray Sheets & Rolls
K-FLEX ECO K-FLEX ECO Tubes, Sheets, Rolls K-FONIK K-FONIK GK/GV K-FONIK AB TECHNICAL RESOURCES TERMS, CONDITIONS & WARRANTY
INSUL-SHEET with PSA
70 72 74 76 78 79
K-FLEX Cork Insulation Tape K-FLEX Poly Tape - White K-FLEX 120 Contact Adhesive K-FLEX 320-620 Contact Adhesive K-FLEX 373 Contact Adhesive K-FLEX 420 Contact Adhesive

K-FLEX 720 LVOC Contact Adhesive K-FLEX 360 Insulated Pipe Support K-FLEX 374 Protective Coating K-FLEX CLAD WT Tape K-FLEX CLAD AL Tape
K-FLEX Elastomeric Foam Tape - ECO
43
Baltic Republics Oslo - Norway Kutno - Poland Coalville - UK Prague - Czech Republic Grunkraut - Germany Champtoce Sur Loire - France Milan - Italy Barcelona - Spain Madrid - Spain Suzhou - China Chongqing - China Japan Youngsville - North Carolina Moscow - Russia Bucarest - Rumenia Turkey Kiev - Ukraine
Guangzhou - China
Pune - India
Iran - Tehran Egypt
Kuala Lumpur - Malaysia Singapore
Australia
K-FLEX USA is a member of the IK Insulation Group, a world leader in elastomeric foam insulation production, encompassing 11 production facilities and distribution in 43 countries.
ABOUT US
K-FLEX USA IS A LEADING MANUFACTURER of closed cell exible elastomeric foam insulation products for mechanical piping, air handling units and vessels. Designed for ease of installation and reliable performance, K-FLEX products provide excellent thermal and acoustical performance, including inherent resistance to moisture intrusion. K-FLEX USA prides itself on being responsive to the market, providing dependable service to customers throughout North America, bringing an innovative approach to product offerings, and having products that are 3rd party tested and certied. In April 2012, K-FLEX USA was awarded with ISO 9001:2008 certication by FM Approvals. The independent certication demonstrates the companys commitment to quality. K-FLEX products have proven performance in the Plumbing, HVAC/R, Commercial/ Industrial, Marine, Oil & Gas, Acoustic and OEM Markets. As a member of the IK Insulation Group, KFLEX USA delivers state-of-the-art levels of technical knowledge and customer support to the global mechanical insulation market.
Youngsville, NC Headquarters
K-FLEX Product Demo Truck
COMPANY HISTORY
1965 Rubatex is formed. 1989 LIsolante K-FLEX is formed. 2001 Nomaco Insulation and LIsolante K-FLEX join to form Nomaco K-FLEX (NKF). 2004 NKF acquires RBXs mechanical insulation business.
1975 Halstead is formed and INSUL-TUBE becomes a well-known brand.
1999 Rubatex acquires Halstead to form RBX Industries.
2002 NKF enters into a Sales and Marketing Agreement with RBX Industries.
2008 LIsolante K-FLEX splits from Nomaco to form KFLEX USA.
LOGISTICS
NEXT DAY 2 DAYS 3 DAYS 4 DAYS 5+ DAYS
K-FLEX USA has 6 distribution centers throughout North America to ensure exibility to react quickly to customer needs related to transit times. K-FLEX USA carries a limited offering of pipe insulation and accessories in other distribution centers that are strategically located in the US. For accurate information
regarding shipments, please contact customer service at 1-800-765-6475. K-FLEX USA insulation products are manufactured in North Carolina and are in compliance with the American Reinvestment and Recovery Act (ARRA) Stimulus Funding Act of 2009 (Section 1605):
None of the funds appropriated or otherwise made available by this Act may be used for a project for the construction, alteration, maintenance, or repair of a public building or public work unless all of the iron, steel, and manufactured goods used in the project are produced in the United States.
PRODUCT OFFERINGS
TUBES, SHEETS, ROLLS
Tubes: 6, 3 & Coils
Sheets
Rolls
ACCESSORIES, FITTINGS
Elbow
Self-Adhesive Tapes Adhesives Insulated Pipe Supports Preformed fittings (Elbows, Tees, P-Traps)
Tee
FACTORY-APPLIED PRODUCTS
Pre-slit / Pre-glued (PSA) tubes
Factory-applied PSA liner sheets/rolls
K-FLEX CLAD: Factory-applied protective jacketing (tubes, sheets, rolls)
PACKAGING
Elastomeric Tubes, K-FLEX CLAD tubes and K-FLEX DUCT LINER GRAY:
D
H H
W Small Duct Liner: H: 30, W: 30, D: 53-1/8 Large Duct Liner: H: 30, W: 30, D: 64-1/8
6 Tubes: H: 74, W: 16, D: 11 3 Tubes: H: 38, W: 19, D: 19
3 Tubes: H: 37, W: 19, D: 19
Sheets, Rolls, and Coils:
H H W D W Medium Coil: H: 13, W: 30, D: 30 Large Coil: H: 33-1/8, W: 45-1/4, D: 39-1/4
Flat sheets: H: 6-15/16, W: 52-1/2, D: 65-1/32
Rolls: H: 53-1/8, W: 30, D: 30
K-FIT Fittings:
D
Fittings: H: 8, W: 6, D: 8 Fittings: H: 13, W: 7-1/5, D: 13 Fittings: H: 10, W: 10, D: 10 Fittings: H: 12, W: 12, D:12 Fittings: H: 15, W: 15, D: 15 Fittings: H: 18, W: 18, D: 18
PHYSICAL PROPERTIES PERFORMANCE CHARACTERISTICS

CLOSED-CELL STRUCTURE
Strong system integrity: Non-connecting cell structure that inherently resists mold and bacterial growth + low water vapor diffusion ensures long-term low thermal conductivity without the use of protective coatings/jacketing on indoor applications. Open cell products require a jacket that, if punctured, could cause the insulation system to fail.
RESISTANT TO WATER VAPOR TRANSMISSION (wvt)
Water vapor transmission rate refers to the steady water vapor flow through the area of a body. Materials with a wvt of 0.10 perm-in or less are considered to be moisture vapor retarders as defined by ASHRAE and ASTM. K-FLEX USA elastomeric products achieve a wvt value of 0.03 perm-in without the addition of a jacket.
NON-TOXIC
K-FLEX USA uses RoHS-compliant ingredients, including an EPA-approved antimicrobial agent, and state-of-the-art production processes. K-FLEX USA products are GREENGUARD-certified as low VOC materials, meeting the requirements of the Children & Schools and Indoor Air Quality classifications. The fiber-free formulation ensures that no particles or contaminants are released into the operating environment during installation or operation.
FLAMMABILITY
K-FLEX USA standard insulation products are 25/50-rated up to 2 thickness for flame spread / smoke development when tested to ASTM E 84 standards, Surface Burning Characteristics of Building Materials.
FLEXIBILITY
K-FLEX USA elastomeric insulation is flexible, even at low temperatures, resulting in time and cost savings during installation, restoration and maintenance work.
TEMPERATURE RANGE
K-FLEX USA products are suitable for a wide temperature range: -297F to +220F (+300F for K-FLEX ECO).
THERMAL CONDUCTIVITY (k-value)
Thermal conductivity is a measurement of the ability of a material to transmit heat, specifically the measure of heat in Btus that pass through one square foot of a homogenous substance, 1 inch thick, in 1 hour, for each degree Farenheit temperature difference. K-FLEX USA standard insulation has a k-value of 0.245 at 75F, making it an excellent insulator.
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PROJECT REFERENCES APPLICATIONS

K-FLEX USA products have delivered lasting performance on jobs in North America and throughout the world. This serves true for applications using standard tubing and sheets to those featuring factory-applied cladding and duct lining products. Chilled Water: California Street Thermal Plant, Omaha, NE IVY Tech Community College, Indianapolis, IN Ammonia: Seneca Foods Plant, Rochester, MN Duct Liner: Bellefonte High School, Bellefonte, PA City of Doral Courthouse, Doral, FL George Mason University, Fairfax, VA Kelowna General Hospital, BC, Canada Massachusetts Department of Transportation, Boston, MA Duct Cover: Centura Avista Adventist Hospital, Louisville, CO American Snuff Company Factory, Memphis, TN Dallas-Fort Worth International Airport, TX Seagate Towers Condos, Delray Beach, FL Refrigeration: Target Corp. stores, nationwide Wal-Mart stores, nationwide Brookshire Grocery stores, TX & LA Solar Thermal: Duke University Smart House, Durham, NC Oil & Gas: Conoco Philips-Loukoil Oil Renery, Narian-Mar, Russia Gasication Tanks, ND Cryogenic: Cryostar LNG Reliquefaction Unit, Tasmania Gaz de France LNG Product Transfer, France Ecorel BOG (boil off gas) Compressor, Italy Additional Projects: Renaissance on Charleston Harbor Condos, Charleston, SC Cornell University, Ithaca, NY Monza Racing Track, Italy Volkswagen, Wolfsburg, Germany Disneyland, Paris, France Emirates Tower, Dubai, UAE IBM, Segrate, Italy
11 American Snuff Company Factory
California Steet Thermal Plant
Bellefonte High School
Renaissance on Charleston Harbor Condos
12
INSUL-TUBE, INSUL-LOCK, INSUL-SHEET
13
INSUL-TUBE, INSUL-LOCK, INSUL-SHEET

INSUL-LOCK INSUL-SHEET
Elastomeric insulation for HVAC & Refrigeration applications.
APPLICATIONS:
Air-conditioning Refrigeration Chilled Water Hot / Cold Water OEM Dual Temperature Piping
INSUL-TUBE
INSUL-TUBE
Non-slit or pre-slit elastomeric tube insulation (black or white, 6 lengths). Availability: 3/8, 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to 220F
INSUL-LOCK
Pre-slit elastomeric tube insulation with a factory-applied pressure sensitive adhesive (black or white, 6 or 3 lengths). Saves on installation time (especially on straight runs) and reduces the use of contact adhesives. Availability: 3/8, 1/2, 3/4, 1 (wall thickness, IDs vary depending on wall thickness) Temperature range: -70F to 200F
INSUL-SHEET
Elastomeric sheet insulation with or without factory-applied PSA liner designed for large surafce areas (ducts, tanks, large OD pipes). Reduced number of sections simplifies installation, saving on time and labor costs. Availability (sheets & rolls): 1/4 to 2 thickness (with PSA: 3/8 to 1-1/2 thickness) Temperature Range: -297F to 220F (piping); -297F to 200F (full adhesion); -70F to 200F (PSA)
14
INSUL-TUBE
UL 94 (Recognition No. E300774)
Refer to K-Flex USA L.L.C.
Made in USA
Contains a Protective Antimicrobial Agent
DESCRIPTION
INSUL-TUBE pipe insulation is an environmentally-friendly, CFC-free, flexible elastomeric thermal insulation. It is black in color and is available in unslit tubular form in wall thicknesses of 3/8,1/2, 3/4, 1, 1-1/4, 1-1/2 or 2 in sizes ranging from 3/8 I.D. to 8 IPS. (Available in 6 lengths and coils). INSUL-TUBE key physical properties are approved through supervision by Factory Mutual Research Corporation. INSUL-TUBE is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. INSUL-TUBE is GREENGUARD certified as a low VOC material, meeting the requirements of the Children & Schools and Indoor Air Quality classifications.
With a factory-applied coating of talc on the smooth inner surface, INSUL-TUBE slides easily over pipe or tubing for quick installation. When applied to existing lines, tubing is slit lengthwise and fitted into place. (Slitting can be done on the job with a sharp knife or pre-slit INSUL-TUBE is available on request). All seams and butt joints should be sealed with an approved contact adhesive, making sure both surfaces to be joined are coated with adhesive. Fittings are fabricated from miter-cut tubular sections, and cover, flanges, etc., from INSUL-SHEET. K-Fit factory fabricated fittings are also available. ASTM C1710, Installation Guide for Flexible Closed Cell Foams, should be used as an installation guide.
INSTALLATION
additional protection. Additional vapor barrier protection may be necessary for INSUL-TUBE when installed on low temperature surfaces that are exposed to continuous high humidity.
FLAME AND SMOKE RATING
INSUL-TUBE in wall thicknesses of 2 (50 mm) and below has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E84, Surface Burning Characteristics of Building Materials. INSULTUBE is acceptable for duct/plenum applications, meeting the requirements of NFPA 90A/B.
Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified when compared to a known standard.
OUTDOOR APPLICATIONS
APPLICATIONS
INSUL-TUBE is used to retard heat gain and prevent condensation or frost formation on refrigerant lines, cold water plumbing, and chilled water systems. It also retards heat flow for hot water plumbing, liquid heating, dual temperature piping, and many solar systems. INSUL-TUBE is designed for the HVAC and Refrigeration industry. INSUL-TUBE is recommended for applications ranging from -297F to 220F (-182C to 104C). The expanded closed-cell structure makes INSUL-TUBE an efficient insulator and provides effective moisture vapor resistance. INSUL-TUBE can be used with heat tracing/heat tapes. INSUL-TUBE has a tough skin that withstands tearing, rough handling, and severe environmental conditions, yet is flexible for easy installation. INSUL-TUBE has superior cold weather flexibility.
INSUL-TUBE is made from a UV-resistant elastomeric blend. For moderate UV exposure (residential applications), no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating, approved jacketing or K-FLEX Clad is required.
SPECIFICATION COMPLIANCE
ASTM C 534 Type 1 (Tubing), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. V USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 2 25/50-tested according to UL 723 and NFPA 255 FMVSS302 Complies with requirements of CAN/ULC S102-03 FMRC Approval Guide Chapter 14 Pipe Insulation NFPA No. 101 Class A Rating Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) MIL-P-15280, For T (Tubing) Meets residential and non-residential requirements for California Energy Commission Building Energy Efficient Standards Title 24 GREENGUARD certified under Children & Schools and Indoor Air Quality classifications Meets energy code requirements of ASHRAE 90.1 and 189.1.
UNDERGROUND
For buried lines above the water table, use a clean fill such as sand (3-5 layer) to protect INSUL-TUBE before backfilling. It is recommended that materials to be buried are properly sealed at all seams and butt joints with an approved contact adhesive. For optimum performance, the lines should be encased in a conduit to protect them from problems associated with ground water intrusion and compaction.
RESISTANCE TO MOISTURE VAPOR FLOW
The closed-cell structure and unique formulation of INSUL-TUBE effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most indoor applications, INSUL-TUBE needs no
15
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F (-40C)) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent Resistance Mildew Resistance/Air Erosion UV Weather Resistance 90F (32C) Mean Temp 75F (24C) Mean Temp
INSUL-TUBE
0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -297F (-182C) to +220F (104C) 0.03 0 <25/50 Pass Good Pass Pass
TEST METHODS
ASTM C 177/C 518 ASTM C 177/C 518 ASTM D 1622/D 3575
ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171
UL 181 QUV Chamber Test
THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Over 1-3/8 thru 3 IPS Over 3 IPS thru 4 IPS Over 4 IPS Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Over 2-1/8 thru 3 IPS Over 3 IPS thru 4 IPS Over 4 IPS Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. Over 1-1/8 I.D. thru 4 IPS Over 4 IPS 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 1 (25 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 2 (50 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 2 (50 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1-1/2 (38 mm) 1-1/2 (38 mm)
50F (10C)
35F (2C)
0F (-18C)
-20F (-29C)
INSUL-TUBE in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations above 2" can be sleeved to achieve thickness desired.Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance).
PIPE R VALUES PER SQUARE FOOT

NOMINAL INSULATION I.D.
3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3-1/8 3 IPS 3-5/8 4-1/8 4 IPS 5 IPS 6 IPS 8 IPS
3/8 WALL
2.7 2.5 2.5 2.3 2.3 2.3 2.2 2.4 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
1/2 WALL
3.6 3.4 3.3 3.1 3.2 3.1 3.2 3.1 3.0 3.0 2.9 3.0 3.1 3.0 3.2 3.2 3.1 3.2 3.2 3.1 3.1
3/4 WALL
5.6 5.4 5.4 5.4 5.4 5.5 5.3 5.1 4.9 4.9 4.8 4.6 4.7 4.6 4.6 4.6 4.6 4.7 4.5 4.5 4.4
1 WALL
8.5 7.9 7.5 7.5 7.2 7.1 7.3 7.1 6.7 6.8 6.5 6.3 6.4 6.2 6.1 6.1 6.0 6.0 5.9 5.8 5.6
1-1/4 WALL
12.0 11.1 10.5 9.9 9.5 8.9 8.4 8.1 7.7 7.6 7.4 7.2 7.3 7.1 7.0 6.9 6.8 6.8 6.6 6.5
1-1/2 WALL
14.6 13.5 12.8 12.1 11.6 10.8 10.2 9.8 9.3 9.2 9.0 8.6 8.8 8.5 8.3 8.3 8.1 8.1 7.8 7.6 7.4
2 WALL
20.4 18.9 17.8 16.8 16.1 15.8 14.9 14.6 13.8 13.6 13.3 12.6 12.9 12.4 12.2 12.1 11.7 11.6 11.1 10.9
Note: R factors were calculated using a K factor of 0.245 (at 75F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations. 16
INSUL-TUBE WHITE
Made in USA
DESCRIPTION
INSUL-TUBE WHITE is designed for use where piping will be painted or left exposed. This product is ideal for supermarket, hospital and school applications where a more hygienic appearance is preferred. INSUL-TUBE WHITE meets all INSUL-TUBE specifications and physical properties. INSUL-TUBE WHITE pipe insulation is an environmentally-friendly, CFC-free, flexible elastomeric thermal insulation. It is white in color and is available in unslit tubular form in wall thicknesses up to 2 in sizes ranging from 3/8 I.D. to 4 1/8 I.D. INSUL-TUBE WHITE key physical properties are approved through supervision by Factory Mutual Research Corporation. INSUL-TUBE WHITE is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. INSUL-TUBE WHITE is GREENGUARD certified as a low VOC material, meeting the requirements of the Children & Schools and Indoor Air Quality classifications.

INSUL-TUBE WHITE has a tough skin that withstands tearing, rough handling and severe environmental conditions, yet is flexible for easy installation. It can be covered easily with a white coating.
INSTALLATION
With a factory-applied coating of talc on the smooth inner surface, INSUL-TUBE WHITE slides easily over pipe or tubing for quick installation. When applied to existing lines, tubing is slit lengthwise and fitted into place. All seams and butt joints should be sealed with an approved contact adhesive, making sure both surfaces to be joined are coated with adhesive. K-Fit factory fabricated fittings are also available. ASTM C1710, Installation Guide for Flexible Closed Cell Foams, should be used as an installation guide.
INSUL-TUBE WHITE in wall thicknesses of 2 (50 mm) and below has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials. INSULTUBE WHITE is acceptable for use in duct/ plenum applications, meeting the requirements of NFPA 90A/B.
Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified, when compared to a known standard.
INSUL-TUBE WHITE is made from a UV-resistant elastomeric blend. For moderate UV exposure (residential applications), no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating or approved jacketing is required.
ASTM C 534 Type 1 (Tubing), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. IV USDA Compliant RoHS Compliant ASTM E 84 2 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-03 FMRC Approval Guide Chapter 14 Pipe Insulation NFPA No. 101 Class A Rating NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems GREENGUARD certified under Children & Schools and Indoor Air Quality classifications
APPLICATIONS
INSUL-TUBE WHITE is used to retard heat gain and prevent condensation or frost formation on refrigerant lines, cold water plumbing and chilled water systems. It also retards heat flow for hot water plumbing, liquid heating, dual temperature piping and many solar systems. INSUL-TUBE WHITE is designed for the HVAC and Refrigeration market. INSUL-TUBE WHITE is recommended for applications ranging from -297F to 220F (-183C to 104C). The expanded closed-cell structure makes INSUL-TUBE WHITE an efficient insulator and provides effective moisture vapor resistance.
The closed-cell structure of INSUL-TUBE WHITE effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most indoor applications, INSULTUBE WHITE needs no additional protection. Additional vapor barrier protection may be necessary for INSUL-TUBE WHITE when installed on low temperature surfaces that are exposed to continuous high humidity.
17
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F (-40C)) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent Resistance Mildew Resistance/Air Erosion 90F (32C) Mean Temp 75F (24C) Mean Temp
INSUL-TUBE WHITE
0.27 (0.039) 0.25 (0.036) 3-6 PCF -297F (-182C) to +220F (104C) <0.06 <0.20 by volume <25/50 Pass Good Pass
TEST METHODS
UL 181

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Over 1-3/8 Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Over 2-1/8 Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. Over 1-1/8 I.D.
50F (10C)
3/8 (10 mm) 3/8 (10 mm)
35F (2C)
1/2 (13 mm) 1/2 (13 mm)
0F (-18C)
3/4 (19 mm) 1 (25 mm)
-20F (-29C)
1 (25 mm) 1 (25 mm)
3/8 (10 mm) 3/8 (10 mm)
3/8 (10 mm) 3/8 (10 mm)
1/2 (13 mm) 1/2 (13 mm)
1/2 (13 mm) 3/4 (19 mm)
3/4 (19 mm) 3/4 (19 mm)
3/4 (19 mm) 1 (25 mm)
1-1/2 (38 mm) 1-1/2 (38 mm)
1-1/2 (38 mm) 1-1/2 (38 mm)
INSUL-TUBE WHITE in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations above 2" can be sleeved to achieve thickness desired. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test error allowance).

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3-1/8 3 IPS 3-5/8 4-1/8
1/2 WALL
3.5 3.3 3.2 3.0 3.1 3.1 3.1 3.1 3.0 3.2 3.2 3.1 3.2 3.1 3.3 3.2 3.1
3/4 WALL
5.5 5.2 5.3 5.3 5.3 5.5 5.2 5.2 5.0 5.0 4.9 4.8 4.8 4.6 4.7 4.6 4.6
1 WALL
--7.4 7.3 7.0 7.1 7.2 7.1 6.7 6.8 6.6 6.4 6.5 6.2 6.2 6.0 5.9
1-1/2 WALL
--12.5 11.8 11.3 10.8 10.0 9.8 9.3 9.3 9.1 8.7 8.8 8.4 8.4 8.2 8.0
2 WALL
--17.5 16.5 15.8 15.5 14.6 14.4 13.6 13.4 13.0 12.4 12.7 12.2 11.9 11.8 11.5
Note: R factors were calculated using a K factor of 0.2575 (0.25 +3% test error allowance at 75F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
18
INSUL-LOCK
Made in USA
DESCRIPTION
INSUL-LOCK is environmentally-friendly, CFCfree, flexible elastomeric thermal insulation. It is pre-slit with a factory-applied pressure sensitive adhesive applied to both seam surfaces. It is black in color and is available up to 1 wall thickness and 4 IPS. INSUL-LOCK key physical properties are approved through supervision by Factory Mutual Research Corporation. INSUL-LOCK is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product to provide additional protection against mold, fungal and bacterial growth. INSUL-LOCK is GREENGUARD certified as a low VOC material, meeting the requirements of the Children & Schools and Indoor Air Quality classifications.
All butt joints must be sealed with an approved contact adhesive. Fittings are fabricated from miter-cut tubular sections of INSUL-TUBE, and covers, flanges, etc from INSUL-SHEET. K-Fit factory-fabricated fittings are also available. INSUL-LOCKs closure system is designed to save on labor costs, particularly on straight runs. It greatly reduces the use of contact adhesives, allowing for improved working conditions and compliance with OSHA requirements. INSUL-LOCK is made from a UV-resistant elastomeric blend. For moderate UV exposure (residential applications), no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating, approved jacketing or K-FLEX Clad is required. Similar to indoor applications, the seam should be positioned on the bottom of the pipe.
INSUL-LOCK has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials. INSUL-LOCK is acceptable for use in duct/ plenum applications meeting the requirements of NFPA 90A/B.
ASTM C 534 Type 1 (Tubing), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. V USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-03 FMRC Approval Guide Chapter 14 Pipe Insulation Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) Meets residential and non-residential requirements for California Energy Commission Building Energy Efficient Standards Title 24 GREENGUARD certified under Children & Schools and Indoor Air Quality classifications
APPLICATIONS
INSUL-LOCK is used to retard heat flow and prevent condensation on refrigerant lines, cold water plumbing, roof drains and chilled water systems. INSUL-LOCK is recommended for applications ranging from -70F to 200F (-57C to 93C) for both new and existing applications and can be used with heat tracing/heat tapes. For best results, store and install INSUL-LOCK at temperatures between 40F and 100F.
FEATURES & BENEFITS
Faster installation Easier handling (3 lengths) Ideal for straight runs Less use of contact adhesives
INSTALLATION
The closed-cell structure of INSUL-LOCK effectively retards the flow of moisture vapor and is considered a low transmittance vapor retarder. For most indoor applications, INSUL-LOCK needs no additional protection. Additional vapor barrier protection may be necessary for INSUL-LOCK when installed on low temperature surfaces that are exposed to continuous high humidity.
INSUL-LOCK is designed for quick and easy installation: slip on the tube, pull built-in release liners, pinch tube shut and apply pressure at the seams. The seam should be positioned on the bottom of the pipe. See technical bulletin for installation instructions in cold temperatures.
19
PHYSICAL PROPERTIES
INSUL-LOCK
0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -70F (-57C) to +200F (93C) 0.03 0 <25/50 Pass Good Pass
TEST METHODS
UL 181

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Over 1-3/8 thru 3 IPS Over 3 IPS thru 4 IPS Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Over 2-1/8 thru 3 IPS Over 3 IPS thru 4 IPS Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. Over 1-1/8 I.D. thru 4 IPS 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1-1/2 (38 mm)
50F (10C)
35F (2C)
0F (-18C)
-20F (-29C)
INSUL-LOCK in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations above 1" can be sleeved to achieve thickness desired.Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance).

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3-1/8 3 IPS 3-5/8 4-1/8 4 IPS
3/8 WALL
2.7 2.5 2.5 2.3 2.3 2.3 2.2 2.4 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
1/2 WALL
3.6 3.4 3.3 3.1 3.2 3.1 3.2 3.1 3.0 3.0 2.9 3.0 3.1 3.0 3.2 3.2 3.1 3.2
3/4 WALL
5.6 5.4 5.4 5.4 5.4 5.5 5.3 5.1 4.9 4.9 4.8 4.6 4.7 4.6 4.6 4.6 4.6 4.7
1 WALL
8.5 7.9 7.5 7.5 7.2 7.1 7.3 7.1 6.7 6.8 6.5 6.3 6.4 6.2 6.1 6.1 6.0 6.0
Note: R factors were calculated using a K factor of 0.245 (at 75F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
20
INSUL-LOCK WHITE
Made in USA
DESCRIPTION
INSUL-LOCK White is an environmentallyfriendly, CFC-free, flexible elastomeric thermal insulation. It is pre-slit with a factory-applied pressure sensitive adhesive applied to both seam surfaces. It is white in color, designed for use where piping will be painted or left exposed, and is available in 1/2 and 1 wall thickness and in sizes ranging from 1/2 to 3-1/8 ID. Insul-Lock White key physical properties are approved through supervision by Factory Mutual Research Corporation. Insul-Lock White is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. INSULLOCK White is GREENGUARD certified as low a VOC material, meeting the requirements of the Children & Schools and Indoor Air Quality classifications.
seams at the butt joints. For hot applications (45F and above), butt seams can be sealed with an approved contact adhesive or tape (non-condensation applications). Fittings are fabricated from miter-cut tubular sections of INSUL-TUBE WHITE. K-Fit factory fabricated fittings are also available. Insul-Lock Whites closure system is designed to save labor costs, particularly on straight runs and retrofit applications. It greatly reduces the use of contact adhesives, allowing for improved working conditions and compliance with OSHA requirements.
Insul-Lock White has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials. Insul-Lock White is acceptable for use in duct/plenum applications meeting the requirements of NFPA 90A/B.
APPLICATIONS
Insul-Lock White is used to retard heat flow and prevent condensation for hot/cold water plumbing lines. Insul-Lock White is recommended for applications ranging from -70F to 200F (-56C to 93C) for both new and existing applications and can be used with heat tracing/heat tapes. For best results, store and install Insul-Lock White at temperatures between 40F and 100F.
INSUL-LOCK WHITE is made from a UVresistant elastomeric blend. For moderate UV exposure (residential applications), no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating or approved jacketing is required. Similar to indoor applications, the seam should be positioned on the bottom of the pipe.
ASTM C 534 Type 1 (Tubing), Grade 1 ASTM D 1056-00-2B1 USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-03 Acceptable for clean room applications Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) GREENGUARD certified under Children & Schools and Indoor Air Quality classifications
FEATURES & BENEFITS
INSTALLATION
Faster installation Easier handling (3-foot lengths) Ideal for straight runs Less use of contact adhesives These advantages are particularly evident when working from ladders, lifts or scaffolding.
Insul-Lock White is designed for quick and easy installation: slip on the tube, pull built-in release liners, pinch tube shut and apply pressure at the seams. The seam should be positioned on be on the bottom of the pipe. For best results, peel release liner from both ends, working towards the center to ensure even
The closed-cell structure and unique formulation of Insul-Lock White effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder.
21
PHYSICAL PROPERTIES
INSUL-LOCK WHITE
0.27 (0.039) 0.25 (0.036) 3-6 PCF -70F (-57C) to +200F (93C) <0.06 <0.20 by volume <25/50 Pass Good Pass
TEST METHODS
UL 181

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Over 1-3/8 Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Over 2-1/8 Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. Over 1-1/8 I.D.
50F (10C)
3/8 (10 mm) 3/8 (10 mm)
35F (2C)
1/2 (13 mm) 1/2 (13 mm)
0F (-18C)
3/4 (19 mm) 1 (25 mm)
-20F (-29C)
1 (25 mm) 1 (25 mm)
3/8 (10 mm) 3/8 (10 mm)
3/8 (10 mm) 3/8 (10 mm)
1/2 (13 mm) 1/2 (13 mm)
1/2 (13 mm) 3/4 (19 mm)
3/4 (19 mm) 3/4 (19 mm)
3/4 (19 mm) 1 (25 mm)
1-1/2 (38 mm) 1-1/2 (38 mm)
1-1/2 (38 mm) 1-1/2 (38 mm)
INSUL-LOCK WHITE in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations above 1" can be sleeved to achieve thickness desired. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test error allowance).

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3-1/8 3 IPS 3-5/8 4-1/8
1/2 WALL
3.5 3.3 3.2 3.0 3.1 3.1 3.1 3.1 3.0 3.2 3.2 3.1 3.2 3.1 3.3 3.2 3.1
3/4 WALL
5.5 5.2 5.3 5.3 5.3 5.5 5.2 5.2 5.0 5.0 4.9 4.8 4.8 4.6 4.7 4.6 4.6
1 WALL
--7.4 7.3 7.0 7.1 7.2 7.1 6.7 6.8 6.6 6.4 6.5 6.2 6.2 6.0 5.9
Note: R factors were calculated using a K factor of 0.2575 (0.25 +3% test error allowance at 75F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
22
INSUL-TUBE COIL
Made in USA
INSUL-TUBE Coil pipe insulation is environmentally-friendly, CFC-free, flexible elastomeric thermal insulation. It is available as continuous length, unslit tubing up to 1 thickness in lengths ranging from 250 to 2800 depending on ID size and wall thickness. INSUL-TUBE COIL key physical properties are approved through supervision by Factory Mutual Research Corporation.
DESCRIPTION
INSTALLATION
INSUL-TUBE Coils are best applied to straight runs free of corners and bends. Offered with or without a factory-applied coating of talc on the inner surface for effortless sliding, INSULTUBE COIL slides easily over pipe or tubing for quick installation. All butt joints should be sealed with K-FLEX Contact Adhesive, making sure both surfaces to be joined are coated with adhesive. INSUL-TUBE COIL Pipe Insulation is made from a UV-resistant elastomeric blend. For moderate UV exposure (residential applications), no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating or approved jacketing is required.
Additional vapor barrier protection may be necessary for INSUL-TUBE COIL when installed on low temperature surfaces that are exposed to continuous high humidity.
INSUL-TUBE COIL is non-porous, fiber-free and resists mold, fungal and bacterial growth. K-FLEX USA elastomeric insulation products are GREENGUARD certified for low VOC content and meet the requirements of the Children and Schools classification and Microbial Resistant listing.
INSUL-TUBE COIL has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84 Method of Testing entitled: Surface Burning Characteristics of Building Materials. INSUL-TUBE COIL is acceptable for duct/plenum applications, meeting the requirements of NFPA 90A/B.
Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for us in the selection of products to meet limits specified, when compared to a known standard.
APPLICATIONS
INSUL-TUBE COIL is used to prevent condensation or frost formation on line sets or extended length copper piping for chilled water or refrigeration systems. It also retards heat flow for hot water plumbing, liquid heating, dual temperature piping, and many solar systems. INSUL-TUBE COIL is recommended for applications ranging from -297F to 220F (-182C to 104C). The expanded closed-cell structure makes INSUL-TUBE COIL an efficient insulator and provides effective moisture vapor resistance. INSUL-TUBE COIL can be used with heat tracing/heat tapes. INSUL-TUBE COIL is tough enough to withstand tearing, rough handling, and severe environmental conditions, but has superior flexibility for easy installation, including in cold weather.
UNDERGROUND
For buried lines above the water table, use a clean fill such as sand (3-5 layer) to protect INSUL-TUBE COIL before backfilling. It is recommended that materials to be buried are properly sealed at all seams and butt joints with an approved contact adhesive. For optimum performance, the lines should be encased in a conduit to protect them from problems associated with ground water and compaction.
ASTM C 534 Type 1 (Tubing), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. V UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-03 FMRC Approval Guide Chapter 14 Pipe Insulation NFPA No. 101 Class A Rating Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) MIL-P-15280, For T (Tubing)
The closed-cell structure and unique formulation of INSUL-TUBE COIL effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most indoor applications, INSUL-TUBE COIL needs no additional protection.
23
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F (-40C)) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent Resistance Mildew Resistance/Air Erosion UV Weather Resistance 90F (32C) Mean Temp 75F (24C) Mean Temp
INSUL-TUBE
0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -297F (-182C) to +220F (104C) 0.03 0 <25/50 Pass Good Pass Pass
TEST METHODS

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. 3/4 (19 mm) 3/4 (19 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 3/8 (10 mm) 1/2 (13 mm) 3/4 (19 mm) 1 (25 mm)
50F (10C)
35F (2C)
0F (-18C)
-20F (-29C)
INSUL-TUBE COIL in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations above 1" can be sleeved to achieve thickness desired. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance).

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8
3/8 WALL
2.7 2.5 2.5 2.3 2.3 2.3 2.2
1/2 WALL
3.6 3.4 3.3 3.1 3.2 3.1 3.2
3/4 WALL
5.6 5.4 5.4 5.4 5.4 5.5 5.3
1 WALL
8.5 7.9 7.5 7.5 7.2 7.1 7.3
24
INSUL-SHEET
Made in USA
DESCRIPTION
INSUL-SHEET is an environmentally-friendly, CFC-free, flexible elastomeric thermal insulation. It is black in color and supplied as flat sheets (36 x 48) or rolls (48 wide) in standard thicknesses of 1/8 thru 2. It is supplied skin two sides in 1/4 and above. INSUL-SHEET key physical properties are approved through supervision by Factory Mutual Research Corporation. INSUL-SHEET is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. INSUL-SHEET is GREENGUARD certified as a low VOC material, meeting the requirements of the Children and Schools and Indoor Air Quality classifications.
INSTALLATION
When INSUL-SHEET is applied to duct work and equipment, use 100% coverage of an approved contact adhesive. With a contact adhesive, both surfaces to be joined should be coated and then joined after the adhesive is dry to the touch. Compression joints with adhesive applied should be used on all butt edges. INSULSHEET is also available with pre-applied pressure sensitive adhesive (PSA) with an easyto-use release liner. ASTM C1710, Installation Guide for Flexible Closed Cell Foams, should be used as an installation guide.
INSUL-SHEET in thicknesses of 2 (50 mm) and below has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials. INSUL-SHEET is acceptable for use in duct/ plenum applications meeting the requirements of NFPA 90A/B.
APPLICATIONS
INSUL-SHEET is used to retard heat gain and prevent condensation or frost formation on cold equipment, tanks, vessels, ducts, or large O.D. pipes. It also effectively retards heat loss when used on hot equipment, ducts, or large pipes. INSUL-SHEET is recommended for applications ranging from -297F to 220F (-182C to 104C) when used as pipe insulation where only the longitudinal seams and butt joints are glued. On full adhesion applications, the upper limit is 200F (93C). INSUL-SHEET has a tough skin that withstands tearing, rough handling, and severe environmental conditions, yet is flexible for easy installation. INSUL-SHEET has superior cold weather flexibility.
INSUL-SHEET is made from a UV-resistant elastomeric blend. For severe UV exposure or for optimum performance, K-FLEX 374 Protective Coating, approved jacketing, or K-FLEX Clad is required.
ASTM C 534 Type 2 (Sheet), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. IV USDA Compliant RoHS Compliant STC = 17 at 1 per ASTM E 90 NRC = .35 at 1 per ASTM C423 UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 2 25/50-tested according to UL 723 and NFPA 255 FMVSS302 Complies with requirements of CAN/ULC S102-03 NFPA No. 101 Class A Rating Meets requirements of NFPA 90A/B Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) MIL-P-15280, Form S (Sheet) R8 Sheet meets R-value requirements of the International Energy Conservation Code for Outdoor Ductwork GREENGUARD certified under the Children & Schools and Indoor Air Quality classifications Meets energy code requirements of ASHRAE 90.1 and 189.1
The closed-cell structure and unique formulation of INSUL-SHEET effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most applications, INSUL-SHEET needs no additional protection. Additional vapor barrier protection may be necessary for INSUL-SHEET when installed on low temperature surfaces that are exposed to continuous high humidity.
INSUL-SHEET thickness has been calculated to control condensation on cold surfaces. Refer to the table on the reverse side for specific recommendations.
25
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent/Oil & Grease Resistance Mildew Resistance/Air Erosion Resistance to U.V. & weather 0dor Flexibility
1
INSUL-SHEET
90F (32C) Mean Temp 75F (24C) Mean Temp 0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -297F (-182C) to +220F (104C) 0.03 0 <25/50 Good Good Pass Pass Not objectionable Excellent
TEST METHODS
ASTM C 177/ ASTM C 518 ASTM D 1622/ ASTM D 3575 ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171 UL 181 QUV Chamber test astm c 1304
Outdoor applications should be protected with an approved K-FLEX coating or cladding.
SOUND ABSORPTION CO-EFFICIENTS AT FREQUENCY

ASTM C-423/E-795 TYPE A MOUNTING/SABINS/SQ. FT THICKNESS
1/4 (6mm) 1/2 (12mm) 1 (25mm) 2 (50mm) Sound Transmission Class at 1 = 17 per ASTM E 90
125 HZ
0.00 0.03 0.10 0.22
250 HZ
0.03 0.04 0.15 0.65
500 HZ
0.05 0.08 0.45 0.48
1000 HZ
0.10 0.15 0.30 0.54
2000 HZ
0.25 0.40 0.40 0.47
4000 HZ
0.45 0.25 0.33 0.45
NRC
0.10 0.20 0.35 0.55

SURFACE TEMPERATURE OUTSIDE TEMPERATURE
Normal Conditions (Max 85F, 29C - 70% R.H.) Mild Conditions (Max 80F, 26C - 50% R.H.) Severe Conditions (Max 90F, 32C -80% RH)
50F (10C)
1/2" (13 mm) 1/8" (3 mm) 3/4" (19 mm)
35F (2C)
3/4" (19 mm) 1/4" (6 mm) 1" (25 mm)
0F (-18C)
1" (25 mm) 1/2" (13 mm) 2 (50 mm)
-20 F (-29C )
1-1/2" (38 mm) 3/4" (19 mm) 2" (50 mm)
INSUL-SHEET in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance)
R VALUES
3/8*
1.5 *All sizes are nominal Note:R factors were calculated using a K factor of 0.2575 (0.245 plus 5% test error allowance at 75 F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
1/2*
2
3/4*
3
1*
4
1-1/2*
6
2*
8
26
INSUL-SHEET WITH PSA

Made in USA
DESCRIPTION
INSUL-SHEET with Pressure Sensitive Adhesive (PSA) is an environmentally-friendly, CFC-free, flexible elastomeric thermal insulation. It is black in color and supplied as flat sheets (36 x 48) or rolls (48 wide) in standard thicknesses of 1/8 thru 1-1/2. It is supplied skin one side with a specially formulated scrim reinforced adhesive and tear- and moistureresistant release liner on the opposite side. INSUL-SHEET with PSA key physical properties are approved through supervision by Factory Mutual Research Corporation. INSUL-SHEET with PSA is non-porous, fiberfree and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. INSUL-SHEET with PSA is GREENGUARD certified as a low VOC material, meeting the requirements of the Children and Schools and Indoor Air Quality classifications.

INSTALLATION
INSUL-SHEET with PSA thickness has been calculated to control condensation on cold surfaces. Refer to the table on the next page for specific recommendations.
ASTM C1710, Installation Guide for Flexible Closed Cell Foams, should be used as an installation guide. INSUL-SHEET with PSA is applied to clean, dry ductwork (for covering only) and equipment by simply peeling the easy release liner away and applying uniform pressure to the sheet. Compression joints with adhesive applied should be used on all butt edges. See technical bulletin for installation instructions in cold temperatures. Contact KFLEX USA for specific installation instructions. INSUL-SHEET is acceptable for use in duct covering applications. K-FLEX Duct Liner Gray should be used for duct lining applications.
INSUL-SHEET with PSA has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials. INSUL-SHEET with PSA is acceptable for use in duct/plenum cover applications meeting the requirements of NFPA 90A/B.
ASTM C 534 Type 2 (Sheet), Grade 1 ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. IV USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) Foam Core: ASTM E84 25/50-tested according to UL 723 and NFPA 255; PSA: 0/10 Meets requirements of CAN/ULC S102-M88 STC=17 at 1 per ASTM E 90 NRC = 0.35 at 1 per ASTM C423 Meets requirements of NFPA 90A Sect. 4.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) R8 Sheet meets R-value requirements of the International Energy Conservation Code for Outdoor Ductwork GREENGUARD certified under the Children & Schools and Indoor Air Quality classifications Meets energy code requirements of ASHRAE 90.1 and 189.1
APPLICATIONS
INSUL-SHEET with PSA is used to retard heat gain and prevent condensation or frost formation on cold equipment, tanks, vessels or ducts (for covering only). It also effectively retards heat loss when used on hot or cold equipment or ducts (for covering only). INSUL-SHEET with PSA is recommended for applications ranging from -70F to 200F (-57C to 93C). INSUL-SHEET with PSA speeds up installation time and reduces the amount of solvent-based contact adhesives required, making it ideal for retrofit and OEM applications. The scrim reinforcement reduces the tendency to stretch the sheet insulation during installation and improves the peel strength of the material.
INSUL-SHEET with PSA is made from a UV-resistant elastomeric blend. For severe UV exposure or for optimum performance, K-FLEX 374 Protective Coating, approved jacketing, or K-FLEX Clad is required.
The closed-cell structure and unique formulation of INSUL-SHEET with PSA effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most indoor applications, INSUL-SHEET with PSA needs no additional protection. Additional vapor barrier protection may be necessary for INSUL-SHEET with PSA when installed on low temperature surfaces that are exposed to continuous high humidity.
27
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent/Oil & Grease Resistance Mildew Resistance/Air Erosion Resistance to U.V. & weather Odor Flexibility
1
INSUL-SHEET with PSA

90F (32C) Mean Temp 75F (24C) Mean Temp 0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -70F (-57C) to +200F (93C) 0.03 0 <25/50 Good Good Pass Pass Not Objectionable Excellent
TEST METHODS
ASTM C 177/ ASTM C 518 ASTM D 1622/ ASTM D 3575 ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171 UL 181 QUV Chamber Test ASTM C 1304
Outdoor applications should be protected with an approved K-FLEX coating or cladding.
SOUND ABSORPTION CO-EFFICIENTS AT FREQUENCY

ASTM C-423/E-795 TYPE A MOUNTING/SABINS/SQ. FT THICKNESS
1/4 (6mm) 1/2 (12mm) 1 (25mm) Sound Transmission Class at 1 = 17 per ASTM E 90
125 HZ
0.00 0.03 0.10
250 HZ
0.03 0.04 0.15
500 HZ
0.05 0.08 0.45
1000 HZ
0.10 0.15 0.30
2000 HZ
0.25 0.40 0.40
4000 HZ
0.45 0.25 0.33
NRC
0.10 0.20 0.35

SURFACE TEMPERATURE OUTSIDE TEMPERATURE
50F (10C)
1/2" (13 mm) 1/8" (3 mm) 3/4" (19 mm)
35F (2C)
3/4" (19 mm) 1/4" (6 mm) 1" (25 mm)
0F (-18C)
1" (25 mm) 1/2" (13 mm) 2 (50 mm)
-20 F (-29C )
1-1/2" (38 mm) 3/4" (19 mm) 2" (50 mm)
INSUL-SHEET with PSA in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Thickness recommendations above 1-1/2 can be layered to achieve thickness. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance).
R VALUES
3/8*
1.5 *All sizes are nominal Note:R factors were calculated using a K factor of 0.2575 (0.245 plus 5% test error allowance at 75 F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
1/2*
2
3/4*
3
1*
4
1-1/2*
6
PRESSURE SENSITIVE ADHESIVE PROPERTIES (PSA)

Description Construction Double-sided, solvent-free, modified acrylic adhesive with a high initial tack, high adhesive strength (min 18N/25mm after 1 hour contact time according to AFERA 5001), and resistance to humidity and ageing. Adhesive: 70 g/m2 weight; 0.08 mm thickness Support: PES/PVA scrim Liner: PE release liner, moisture and tear resistant, easy release 28
complete range of complementary products
ACCESSORIES
29
K-FLEX ACCESSORIES
Insulated Pipe Supports Contact Adhesives Protective Coating Tapes
K-FLEX 360 Insulated Pipe Supports
360 position-free, rigid polyurethane core and outer PVC jacket with overlapping tab sealing system (black or K-FLEX ECO). Availability: 1/2, 3/4, 1, 1-1/2, 2 (wall thickness, IDs vary depending on wall thickness)
K-FLEX Contact Adhesives
Air-drying, solvent-based adhesives for joining seams and joints. Products available for quick / slow drying, color preference, and low VOCs. Availability: pints, quarts, gallons (varies depending on product)
K-FLEX 374 Protective Coating
Water-based coating for UV & weather protection outdoors. Features include a stain finish, cleanable surface, and tintable. Availability: gallons
Smooth, black surface for hot or cold applications. Available in K-FLEX ECO. K-FLEX Cork and K-FLEX CLAD Tapes also available. Availability: 1/8 thick x 2 width x 30 length
K-FLEX Elastomeric Foam Tape
30
K-FLEX ELASTOMERIC FOAM TAPE

Made in USA
DESCRIPTION
K-FLEX Elastomeric Foam Tape is a convenient and easy-to-use product that complements the K-FLEX USA family of tubing and sheet insulation products. It is a specially designed flexible, elastomeric insulation product. It is manufactured in 1/8 or 1/4 thickness by 2 width by 30 length, with pressure sensitive adhesive for applying to hot or cold pipes and fittings. The factory-applied pressure sensitive acrylic adhesive adheres firmly and forms a longlasting bond, while the closed cell structure of the product provides good thermal and low moisture permeability properties.
K-FLEX Elastomeric Foam Tape is used to retard heat gain and prevent condensation or frost formation on cold water plumbing, chilled water, and refrigeration lines. It also reduces heat flow for hot water plumbing, liquid heating, and dual temperature piping. K-FLEX Elastomeric Foam Tape is ideal for insulating short runs of pipes or valves and fittings where it is impractical to install tubing insulation. The tape can be applied in multiple wraps (thickness) to meet various service conditions.
USES
APPLICATION INSTRUCTIONS
K-FLEX Elastomeric Foam Tape may be applied to all diameter pipes and tubes by spiral winding. Remove the release paper as the tape is spiral-wrapped around the pipe. Avoid stretching. Edges may be butted or overlapped. The seams are sealed with slight hand pressure. Surfaces to which K-FLEX Elastomeric Foam Tape is to be applied must be dry and clean. For best results, apply at temperature above 40F (4C) and not on heated surfaces.
SPECIFICATIONS
K-FLEX Elastomeric Foam Tape is manufactured using K-FLEX USA elastomeric sheet insulation and meets the same physical property specifications.
PHYSICAL PROPERTIES
Skin Surface Composition Color Dimensions Density Thermal Conductivity Water Absorption % (volume change) Water Vapor Permeability Flammability Characteristics Temperature Limits Freight Classification Smooth, black surface for excellent appearance Flexible, closed cell elastomeric insulation Black 1/8" or 1/4 thick x 2" wide x 30 long roll 4-8 lb/cu. ft. 0.245 at 75F, ASTM C 177 0, ASTM C 209 0.03 perm-in, ASTM E 96 ASTM E 84 25/50 Rated -40F (-40C) to 200F (93C) Tape, insulation, NOIBN. No label required

Air Temperature and Relative Humidity
77F (25C)/50% RH 85F (29C)/70% RH
Pipe Temp
50F (10C) Single Layer 3 Layers 32F (0C) 2 Layers 4 Layers
NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance)
31
K-FLEX CORK INSULATION TAPE

Made in USA
DESCRIPTION
K-FLEX Cork Insulation Tape is a convenient and easy-to-use product that complements the K-FLEX USA family of tubing and sheet insulation products. Specifically, it is a corkfilled rubber-based mastic used as a barrier to prevent water condensation on cold water pipes and copper tubing.
fittings where it is impractical to install tubing insulation. The tape can be applied in multiple wraps (thickness) to meet various service conditions.
This product adheres well to most clean, dry surfaces, making it possible to apply more than one layer without adding fasteners or adhesives. It is sufficiently soft and pliable to be molded around most fittings and connections and retains its flexibility and adhesion over a surface temperature range of -20F to 190F (-29C to 88C). It is black in color and has a grainy rubber-like consistency. It has a very slight odor. K-FLEX Cork Insulation Tape
may be applied to all diameter pipes and tubes by spiral winding. Remove the release paper as the tape is spiral-wrapped around the pipe. Edges may be butted or overlapped. The seams are sealed with slight hand pressure. Surfaces to which K-FLEX Cork Insulation Tape is to be applied must be dry and clean.
USES
This product was formulated to provide insulation and to prevent condensation on pipes, fittings and tubing used in heating, air conditioning, refrigeration and plumbing applications. K-FLEX Cork Insulation Tape is ideal for insulating short runs of pipes or valves and
PHYSICAL PROPERTIES
Color Dimensions Solids Content Thermal Conductivity (k-Factor) Moisture Vapor Transmission Water Absorption Ozone Resistance High Temperature Limit Elongation Direct Tension Adhesion Peel off Force Specific Gravity
K-FLEX CORK INSULATION TAPE

Black 1/8 thick x 2 wide x 30 long 99.8% 1.26 BTU/(sq.ft.)(hr.)(F/in.) 0.021 perm-in 0.02% Excellent 190F (88C) 50% min. 6.2 N/cm2 (9.0 lbs./in.2) min. 30 N (6.75 lbs.) min. 0.75 0.05
TEST METHODS
ASTM D1720-69 ASTM C771-74 ASTM C177 ASTM E90 ASTM E1056
QSO test method QSO test method QSO test method ASTM D71-72
32
K-FLEX POLY TAPE - WHITE

Made in USA
DESCRIPTION
K-FLEX Poly Tape - White is specially designed to complement the K-FLEX USAs line of white tubing insulation products. Offered in 2 wide x 36 long rolls, the tape is a single-coated polyethylene tape. It provides a quick, easy and uniform way to complete a sealing system. K-FLEX Poly Tape - White is a heavy-duty polyethylene backing, single-coated with a synthetic rubber adhesive.
The permanently tacky adhesive bonds well to most surfaces over a wide temperature range. Additional benefits include excellent low temperature bonding, easily conformable, maintains a watertight seal in all weather conditions, and offers good tear characteristics.
tion temperature to achieve best results is 65F (18C) or above. Once applied, go over tape with a plastic squeegee to eliminate wrinkles and air pockets. Note: When applying K-FLEX Poly Tape - White to any surface, be sure the surface is free from oil or other surface contaminates, such as powder, dust, or release agents.
APPLICATIONS
Unwind K-FLEX Poly Tape - White and apply the adhesive side to the insulation surface. Apply firm pressure. The recommended applica-
Physical Properties
Total Thickness (not including liner) Adhesive Thickness (synthetic rubber) Peel Adhesion (initial to S.S. - 20 min. @ RT) Tensile Strength Elongation Shelf Life (when stored in cool, dry place below 76F)
K-FLEX POLY TAPE - WHITE

7.0 mils (.178 mm) 2.5 mils (.064 mm) 60 oz/in (16 N/25mm) 18 lbs/in (79 N/25mm) 80% 1 year
TEST METHODS
PSTC 101 Mod. PSTC 101 Mod. ASTM D-1000
Backing Adhesion (initial to Backing Substrate - 20 min @ RT) 35 oz/in (9.6 N/25mm)
33
K-FLEX 120 CONTACT ADHESIVE

Made in USA
DESCRIPTION
Non-yellowing, non-staining, non-streak

ing Non-corrosive Low odor Non-flammable Free from solvents and isocyanates Freeze-thaw stable Can be applied in all weather conditions
K-FLEX 120 Contact Adhesive is a one-part elastomeric adhesive formulated from a silaneterminated polymer. It is specially designed for use with K-FLEX CLAD WT Molded Covers. This unique adhesive is free from solvents, isocyanates, and other hazardous materials. It cures on exposure to atmospheric moisture to form a strong durable bond for K-FLEX CLAD WT Molded Covers and bonding to K-FLEX CLAD WT straight pipe. Due to its unique properties, it also remains a highly durable flexible seal.
the overlap is desired to create a good seal. Using a clean putty knife, scrape off excess adhesive along the seam. Wipe off the area with a clean rag and mineral spirits to finish off the job. Cleanup must be performed before the adhesive has time to set up. If all the contents in the tube are not used, simply allow a small amount of caulk to dry at the tip of the applicator to form a plug and remove when ready to use again. K-FLEX USA recommends a minimum of 24 hours of applied pressure on the elbow (using twine or equivalent) for the adhesive to have adequate time to set and create a seal. K-FLEX 120 Contact Adhesive cures approximately 50% within 24 hours and 90% within 48 hours. Optimum strength is achieved in 7 days. Each tube of K-FLEX 120 Contact Adhesive can seal approximately 50 CLAD WT Molded fittings (depending on fitting size and adhesive application).
CAUTION: Direct contact of uncured adhesive irritates eyes and may irritate skin. Overexposure to vapor may irritate eyes, nose and throat. Avoid eye and skin contact. Use with adequate ventilation. Do not handle contact lenses with sealant on hands. In case of eye contact, flush eyes with water for 15 minutes. Obtain medical attention. In case of skin contact, remove from skin and flush with water. Keep out of the reach of children.
features
K-FLEX 120 Contact Adhesive should be applied at above 40F (4C) temperatures. Unscrew the cap off of the cartridge, screw onto the nozzle, and insert into the caulk gun. Be sure to pierce the membrance at the front of the tube before applying pressure. Apply a 1/8 bead of adhesive for 4 O.D. or less and a 1/4 bead of adhesive for above 4 O.D. along the edge of the product 3/8 from the edge of the overlap. Press evenly on the caulk gun for the length of the part so the adhesive is distributed equally. Allowing the adhesive to seep out slightly from the edge of
VOC compliant for LEED projects Ease-of-use, One-part adhesive,
no mixing required Outstanding bond strength on K-FLEX CLAD WT Molded Covers No primer needed Not affected by sunlight, rain, snow, ozone, or temperature extremes
PHYSICAL PROPERTIES
Color Packaging Specific Gravity Extrusion Rate (g/min) Slump (in) Skin over time (min) Tack Free Time (min) Shore A Tensile Strength (psi) Elongation (%) Modulus (psi) Solid (%) VOC (g/L) (<4%) Shelf Life Storage Temperature Flash Point White 10 oz plastic tube cartridge 1.53 250 0 5 75 50 300 400 150 98 40 12 months 60F 392F
34
K-FLEX 320/620 CONTACT ADHESIVE

Made in USA
DESCRIPTION
K-FLEX 320 & 620 Contact Adhesives are air-drying solvent-based neoprene contact adhesives that are excellent for joining seams and butt joints of elastomeric pipe and sheet insulation. K-FLEX 320 & 620 Contact Adhesives make resilient moisture- and heatresistant bonds when used with elastomeric and polyolefin products. K-FLEX 320 & 620 Contact Adhesives higher solids content allows them to be brushed or roller applied easily without running. They are ideal for bonding porous and non-porous materials, as they will not be absorbed easily. Caution: Adhesive contains notable solvents and container not in use should be kept closed. Keep adhesive away from sparks and open flames. Use with adequate ventilation and avoid excessive contact with the skin.
USES
K-FLEX 320 & 620 Contact Adhesives may be used for bonding elastomeric products to a variety of materials (i.e., other elastomers, metal, wood, leather, felt, concrete, etc.). The adhesives will make resilient and heat-resistant bonds. They are suitable for line temperatures up to 220F (104C) on applications requiring bonded seams and joints. When the adhesives are applied to large flat or curve surfaces, they are suitable for temperatures up to 200F (93C). The products are supplied in a variety of sizes ranging from pint brush top containers to gallon containers. Larger containers are available upon request.
For proper adhesion, the surfaces to which the insulation is to be applied must be thoroughly cleaned, dry and unheated. Primed and painted surfaces should be adhesive tested to be sure
the insulation will not lift off after application. The adhesive should be thoroughly mixed. Brush or roll a thin even coat of adhesive on both surfaces to be joined. Allow the adhesive films to become dry to the touch, but tacky, before joining the surfaces. Press the two surfaces together. Be sure the insulation is in the desired position before the adhesive surfaces make initial contact, since the adhesive forms an instant bond, and repositioning after contact is difficult. Moderate pressure should then be applied to the entire bonding area to ensure complete contact. Avoid heat, sparks, and open flames, and use only proper ventilation. Close container after use. K-FLEX 320 & 620 Contact Adhesives should be applied at above 40F (4C) temperatures, and allowed to dry for 24 hours before equipment operation. Protective coatings can be applied to applications with bonded joints and seams, after allowing 24 hours dry time. Applications such as large tanks, or vessels where full adhesive coverage is required, must be allowed to dry 7 days prior to applying a protective coating. The surface may be allowed to dry and can be solvent reactivated by wiping with a toluene dampened cloth.Thinning the adhesive is not recommended. Common lacquer thinners can be used for clean up.
PHYSICAL PROPERTIES
Color Base Solvents Viscosity Solid Content Weight per gallon Coverage Shelf Life Minimum Dry Time Open Time Temperature Limits Flammability Flash Point Freight Classifications Amber (320), Black (620) Neoprene Toluene, Hexane, Acetone Medium Syrup 25% 2% 6.98 .2 lbs. 200 sq. ft. per gallon (one surface) One year in original sealed container. Storage temperature 60F 2-4 minutes under normal conditions Not to exceed 10 minutes 220F (104C) for pipe insulation seams and joints 200F (93C) for full bonding sheets ASTM E84 10/0 Flamespread/Smoke Developed Less than -4F Adhesives NOS. Flammable Liquid 4620 Sub 5, class 60, Un 1133, IMDG class 3.1 PG:11 (packaging group II)
35

Made in USA
K-FLEX 373 Contact Adhesive is an air-drying solvent-based neoprene contact adhesive (blue in color for easy identification) that is excellent for joining seams and butt joints of elastomeric pipe and sheet insulation. K-FLEX 373 Contact Adhesive will make a resilient moisture- and heat-resistant bond when used with elastomeric products. It is designed for spray application, giving excellent coverage with rapid build-up of strength. Conventional spray heads for solvent based adhesives work with this product. Caution: Adhesive contains notable solvents and containers not in use should be kept closed. Keep adhesive away from sparks and open flames. Use with adequate ventilation and avoid excessive contact with the skin.
DESCRIPTION
USES
K-FLEX 373 Contact Adhesive may be used for bonding elastomeric products to a variety of materials (i.e., other elastomers, metal, plastics, wood, etc.). The adhesive will make a resilient and heat-resistant bond. It is suitable for line temperatures up to 220F (104C) on applications requiring bonded seams and joints. When the adhesive is applied to large flat or curved surfaces, it is suitable for temperatures up to 200F (93C). The product is supplied in a variety of sizes ranging from 1/2 pint brush top containers to gallon containers. Larger containers are available upon request.
PHYSICAL PROPERTIES
Color Base Solvents Viscosity Solid Content Weight per gallon Coverage Shelf Life Minimum Dry Time Blue Synthetic Rubber Aliphatic, Aromatic and Ketone Thin Syrup 20% by Weight 6.8 lbs./gallon 200-300 sq. ft. per gallon (one surface) One year in original sealed container Storage temperature 60F. 5-10 minutes under normal conditions, shorter for spray application (Drying can be accelerated by using forced ventilation and/or heat.) Not to exceed 10 minutes 220F (104C) for pipe insulation seams and joints 200F (93C) for full bonding sheets Less than -4F Meets Mil A 24179A Type 2 Class 1 Amendment 2(QPL# RUBQA-373) Underwriter Laboratories listed UL 723 (Flame Spread 5) (Smoke Density 5) Adhesive NOS. Flammable Liquid 4620 Sub 5, Class 60, UN 1133, IMDG class 3.1 PG:11 (packaging group II) 36
For proper adhesion, the surfaces to which the insulation is to be applied must be thoroughly clean, dry and unheated. Primed and painted surfaces should be adhesive tested to be sure the insulation will not lift off after application. The adhesive should be thoroughly mixed. Brush, roll, or spray a thin even coat of adhesive on both surfaces to be joined. Allow the adhesive films to become dry to the touch, but tacky, before joining the surfaces. Press the two surfaces together. Be sure the insulation is in the desired position before the adhesive surfaces make initial contact, since the adhesive forms an instant bond and repositioning after contact is difficult. Moderate pressure should then be applied to the entire bonding area to ensure complete contact. Avoid heat, sparks, and open flames and use only with proper ventilation. Close container after use. K-FLEX 373 Contact Adhesive should be applied at above 40F (4C) temperatures, and allowed to dry for 24 hours before equipment operation. Protective coatings can be applied to applications with bonded joints and seams, after allowing 24 hours dry time. Applications such as large tanks, or vessels where full adhesive coverage is required, must be allowed to dry 7 days prior to applying a protective coating. K-FLEX 373 Contact Adhesive may be heat or solvent reactivated. To reactivate heat, use approximately 250F (125C). To reactivate solvent, wipe with a cloth dampened with toluene. Note: May damage the insulation if the intent is to remove it from the substrate (i.e. duct, tank, AHU, etc.) Thinning the adhesive is not recommended. Common lacquer thinners can be used for clean up. See the Technical Bulletin TA1 for equipment recommendations.
Open Time Temperature Limits
Flash Point Specification Compliance Flammability Freight Classification

Made in USA
DESCRIPTION
K-FLEX 420 Contact Adhesive is a one-part solvent-based high performance contact adhesive that has good resistance to high temperatures and is ideal for bonding rubber in demanding heating and refrigeration systems. It is specially designed for use with K-FLEX Clad IN Jacketing and K-FLEX ECO insulation.
For proper adhesion, prepare the surface by removing all dust, dirt, oil, grease, etc. For best results, the temperature of the adhesive and surfaces should be at least 65F. If stored below 30F, warm up to room temperature in a warm room only (do not exceed 120F). Stir well before using for optimum results. The adhesive tacks in approximately 5-10 minutes. High humidity will slow drying times and high temperatures will speed drying times. The adhesive has a bonding range of approximately 30 minutes when applied to both bond surfaces under conditions of 70F and 35% R.H. To bond, apply a thin coat on the two surfaces to be joined, allow to become slightly tacky, and bond by applying strong, even pressure. If the adhesive becomes too dry, apply another thin coat of adhesive to one surface, allow to become slightly tacky, and bond.
Relative humidity above 50% can cause blushing (condensation of moisture on surface) and a false bond. To avoid this, K-FLEX USA recommends a force drying temperature of 180-220F. Force drying also helps remove the solvent more rapidly. K-FLEX 420 Contact Adhesive can be applied via pumping, spraying, brushing or rolling. For pumping, a 2:1 divorced design pump is suggested. All material hoses should be nylon or PVA lined. Packings and glands in contact with the adhesive should be PTFE. For spraying, air pressure of 80 psi and fluid flow of 6 fl. oz/min should be used. For brushing or rolling, typical brushes and rollers designed for oil-based paint may be used.
CAUTION: Direct contact of uncured adhesive irritates eyes and may irritate skin. Overexposure to vapor may irritate eyes, nose and throat. Avoid eye and skin contact. Use with adequate ventilation. Do not handle contact lenses with adhesive on hands. In case of eye contact, flush eyes with water for 15 minutes. Obtain medical attention. In case of skin contact, remove from skin and flush with water. Keep out of the reach of children.
features
Excellent initial strength High heat resistance (350F)
PHYSICAL PROPERTIES
Viscosity (approx.) Brookfield Viscometer Solids content (by weight) VOC Content Base Color Net Weight (approx.) Flash Point (T.C.C.) Solvent Coverage (approx.) @ 2.5 gms (dry wt.)/ft Suggested Application Method Storage Temperature Shelf Life Available Size
2
200 - 450 cps RVF #2 Sp. @20 rpm@80F (27C) 23 -27% <= 674 g/L Polychloroprene Gray / Green 6.6 - 7.0 lbs/gal -14F (-26C) petroleum distillate, acetone, MEK, toluene, n-hexane 300 ft2/gal spray, brush, roll or flow 60-80F for maximum storage life 12 months when stored at recommended conditions in original sealed container Quarts
37
K-FLEX 720 LVOC CONTACT ADHESIVE

Made in USA
K-FLEX 720-LVOC Contact Adhesive is an air-drying solvent-based (acetone) contact adhesive that is excellent for joining seams and butt joints of elastomeric pipe and sheet insulation. It is black in color for excellent aesthetics. K-FLEX 720-LVOC Contact Adhesive forms a tough, flexible moisture- and heat-resistant bond when used with elastomeric products. K-FLEX 720-LVOC Contact Adhesives lower viscosity allows it to be applied easily. It is ideal for bonding porous and non-porous materials, as it will not be absorbed easily. K-FLEX 720-LVOC Contact adhesive also meets Southcoast Air Quality Management Rule 1168 (SCAQMD) and LEED (Leadership in Energy and Environmental Design) VOC emission regulations.
DESCRIPTION
Caution: Adhesive contains notable solvents and container, when not in use, should be kept closed. Keep adhesive away from sparks and open flames. Use with adequate ventilation and avoid excessive contact with the skin.
up to 200F (93C). The product is supplied in quarts. It contains no halogens, making it ideal for use with K-FLEX ECO (non-halogen) insulation.
USES
K-FLEX 720-LVOC Contact Adhesive may be used for bonding elastomeric products to a variety of materials (i.e., other elastomers, metal, wood, leather, felt, concrete, etc.). The adhesive will make a resilient and heat-resistant bond. It is suitable for line temperatures up to 250F (121C) and 300F (150C) intermittent on applications requiring bonded seams and joints. When the adhesive is applied to large flat or curve surfaces, it is suitable for temperatures
PHYSICAL PROPERTIES
Color Solvent Viscosity Weight per gallon Shelf Life Minimum Dry Time Full Bonding Time Open Time Temperature Limits Chemical Resistance VOC (Theoretical method) Flash Point Flammability Freight Classifications Black Acetone Medium Syrup 7.1 lbs. 6 months in original sealed container. Storage temperature 60F 2-4 minutes under normal conditions (1-10 minutes depending on conditions) 0-25 minutes. Time depends on the temperature, humidity and film thickness. Bonding strength increases over time. Not to exceed 10 minutes 250F (121C) for pipe insulation seams and joints 200F (93C) for full bonding sheets Resistant to moisture, aliphetic solvents, and oils 0 grams/liter or 0 lbs/gal -4F (-20C) ASTM E84: 15/10 (meets 25/50) Adhesives NOS. Flammable Liquid 4620 Sub 5, class 60, Un 1133, IMDG class 3.1 PG:II (Packaging Group) Meets EPA 40 CFR - 59 sub part 1, or SCAQMD Rule 1168 and LEED requirements Mild 26% 200 sq. ft. per gallon
For proper adhesion, the surfaces to which the insulation is to be applied must be thoroughly cleaned, dry and unheated. Primed and painted surfaces should be adhesive tested to be sure the insulation will not lift off after application. The adhesive should be thoroughly mixed. Brush, roll or spray a thin even coat of adhesive on both surfaces to be joined. Allow the adhesive films to become dry to the touch, but tacky, before joining the surfaces. Press the two surfaces together. Be sure the insulation is in the desired position before the adhesive surfaces make initial contact, since the adhesive forms an instant bond, and repositioning after contact is difficult. Moderate pressure should then be applied to the entire bonding area to ensure complete contact. Avoid heat, sparks, and open flames, and use only proper ventilation. Close container after use. K-FLEX 720-LVOC Contact Adhesive should be applied between 40F (4C) and 110F (43C) temperatures, and allowed to dry for 24 hours before equipment operation. Protective coatings can be applied to applications with bonded joints and seams, after allowing 24 hours dry time. Applications such as large tanks, or vessels where full adhesive coverage is required, must be allowed to dry 7 days prior to applying a protective coating. Thinning the adhesive is not recommended. Common lacquer thinners (Xylol or Trichloroethylene) can be used for clean up.
Odor Solid Content Coverage
38
K-FLEX 360 INSULATED PIPE SUPPORT

Made in USA
Description
Pipe supports create a unique insulation problem. The weight of the pipe being placed in the support can compress the insulation, reducing thickness and creating a thermal short circuit that results in potential condensation formation. The K-FLEX 360 Insulated Pipe Support is one answer to this problem. K-FLEX 360 Insulated Pipe Supports are specifically designed to ensure that the thickness of the insulation is not reduced by the weight of the pipe. The hinged, 360 position-free, rigid polyurethane core has a high compressive load. It is joined by two elastomeric insulation collars which provide the ideal surface to adhere elastomeric tubular insulation using contact
adhesive. The vapor barrier is guaranteed by the outer PVC jacket with overlapping tab system. The K-FLEX 360 Insulated Pipe Support system ensures proper insulation thickness and continuity of the vapor barrier. It is available in all common IDs in 1/2 to 1-1/2 wall thicknesses.
tact Adhesive to the grooved seams, pull the release strip in the overlapping tab and seal the support. Fix the metal pipe hanger collar around the support system. Adhere the support to the elastomeric insulating material using Contact Adhesive. K-FLEX 360 Insulated Pipe Supports provide a quick, reliable alternative to traditionally recommended, more time consuming solutions. K-FLEX 360 Insulated Pipe Supports eliminate insulation gaps and ensure proper insulation thickness at load-bearing hanger points. This helps to maintain total insulation system integrity.
Installation
Using the K-FLEX 360 Insulated Pipe Support system is extremely easy. Simply select the correct ID and wall thickness from the wide range of sizes available to match the pipe insulation being used. Place the insulating support around the pipe. After applying Con-
PHYSICAL PROPERTIES
Density (Polyurethane Core) Compressive Strength Working Temperature Range Thermal Conductivity (k-value) (Elastomeric insulation) Water Vapor Permeability (Elastomeric insulation) Dimensional Tolerances Inside Outside 5 pcf 72 psi -50F to 220F 0.245 Btu-in/hr.-ftsq-F 0.03 perm in. +/- 0.040 +/-0.100
1 - Place the insulating support around the pipe.
2 - Apply the K-FLEX contact adhesive to the half-collars.
3 - Seal the support by overlapping the adhesive tabs.
4 - Fix your collar around the support.
5 - Glue the support to the insulating material.
39
K-FLEX 374 PROTECTIVE COATING

Made in USA
DESCRIPTION
K-FLEX 374 Protective Coating is a waterbased coating specifically recommended for weather protection on K-FLEX USA closed-cell tubing and sheet insulations when used in outdoor applications. K-FLEX 374 Protective Coating provides a flexible, satin finish that is decorative as well as protective. It is ideal for both indoor and outdoor applications. It is supplied in gallon containers, 4 containers to a case.
of 30 minutes before applying the second coat. Do not over brush. Seams freshly joined with K-FLEX contact adhesives are not affected by coating of K-FLEX 374 Protective Coating. Food stored in area should be removed during application to avoid odor pick-up. Do not thin. Stir well. Close container after each use. Use fresh, clean water for clean up.
tested to ASTM E84 standards and contains an EPA-registered (#50534-115-1100) antimicrobial agent for mold and mildew control. K-FLEX 374 Protective Coating meets LEED requirements for architectural non-flat paint when used indoors.
OUTDOOR APPLICATION
INDOOR APPLICATION
APPLICATIONS
This product is designed for industrial use only and should be applied only by trained and qualified craftspeople. The surfaces to be coated should be wiped until thoroughly oil-free, clean and dry. K-FLEX 374 Protective Coating may be applied with a brush, short-nap roller or sprayed. For best results, a two-coat application is recommended. Apply between 40 F and 110 F. Allow the first coat to dry a minimum
K-FLEX 374 Protective Coating offers a tough, cleanable surface for indoor applications. The decorative coating can be tinted with common pigment pastes used for tinting latex paint. (Pigments should be added at the rate of less than 4.3 oz/gal). The coating is free of any solvent odors. K-FLEX 374 Protective Coating can be used to protect elastomeric duct liner from UV degradation when UV sterilization lights are used within the air handling system. It is 25/50-rated when
K-FLEX 374 Protective Coating offers protection from the harmful effects of UV rays when applied to insulation outdoors. It should not be confused as a waterproof mastic, and should not be used in areas where water ponding could occur.
Caution: Use with adequate ventilation; do not take internally. In an emergency, call a physician immediately. Avoid contact with eyes. In case of eye contact, flush with large amounts of water and call physician. Close container after use. Avoid prolonged or repeated breathing of vapor and contact with skin. Keep out of reach of children.
PHYSICAL PROPERTIES
Color Weight per gallon Base Solids Content Viscosity Application Coverage Shelf Life White 11.4 lbs. per gallon Water 57% by weight Medium Syrup Brush, Roller or Spray 300 square feet per gallon per coat 6 months in original sealed container Storage temperature 60F to 80F (16C to 27C) Keep from freezing Touch: 1 Hour, Through: 24 Hours One-Gallon Cans Water-Based; ASTM E84: 5/5 rating Protective Coating Paint, non-flammable, Class 55 <0.06 lbs/gal or 7 grams/liter
Drying Time Container Size Flammability Freight Classification VOC Content
40
K-FLEX CLAD WT TAPE

Made in USA
DESCRIPTION
K-FLEX CLAD WT Tape is specially designed to complement the K-FLEX CLAD WT line of products. Offered in 2, 4 or 6 widths, the tape has a similar composition to the K-FLEX CLAD WT tube or sheet. It provides a quick, easy and uniform way to complete a sealing system.
The surface of the tape is comprised of a multilayer laminate of a PVC backing, aluminum, and a special UV-protection film, providing a moisture vapor barrier over seams and edges of K-FLEX CLAD WT applications.
The smooth, tough surface delivers weather and abuse resistance, as well as protection from UV rays. The surface is easy to clean and maintain, resistant to impact/traffic (does not dent like traditional metal), acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is impermeable to gases and moisture, ensuring the integrity of the insulation system. A rubberbased adhesive adheres firmly and forms a long-lasting bond.
APPLICATIONS
After K-FLEX CLAD WT Sheet has been applied to insulate pipes, equipment or air handling systems, K-FLEX CLAD WT Tape should be applied over all seams and unfinished edges to prevent water intrusion. A 2 wide tape is recommended for seams, while a wider tape is recommended for edges and corners (see chart below), folded to cover both sides. Once applied, go over tape with a plastic squeegee to eliminate wrinkles and air pockets.
Physical Properties
Thickness Reaction to Fire Water Vapor Permeance Dimensions Weather, UV Resistance Corrosion Risk Salt Spray Resistance Wear Resistance Ozone Resistance Chemical Resistance Emissivity
K-FLEX CLAD WT TAPE

0.012 25/50 0.001 perms 2, 4 or 6 width x 65 length roll Excellent The system provides protection against corrosion under insulation Excellent Excellent Excellent Excellent 0.80
TEST METHODS
ASTM E84 ASTM E96 ASTM G 53 BS 903 F12 BS 903 A2 BS 903 A43 Acids, Alcohols, Alkalies, Oils ASTM C1371
Recommended tape sizes for edges and corners vary depending on thickness of insulation used:
INSULATION THICKNESS 1 1-1/2 2
TAPE WIDTH 4 6 6 6
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K-FLEX CLAD AL TAPE

Made in USA
DESCRIPTION
K-FLEX CLAD AL Tape is specially designed to complement the K-FLEX CLAD AL line of products. Offered in 2, 4 or 6 widths, the tape has a similar composition to the K-FLEX CLAD AL tube or sheet. It provides a quick, easy and uniform way to complete a sealing system. The surface of the tape is comprised of a multilayer laminate of a PVC backing, aluminum, and a special UV-protection film, providing a moisture vapor barrier over seams and edges of K-FLEX CLAD AL applications.
Ideal for outdoor applications, the smooth and shiny surface is tough enough to deliver weather and abuse resistance, as well as protection from UV rays. The surface is also easy to clean and maintain, resistant to impact/traffic (does not dent like traditional metal), acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is highly impermeable to gases and moisture, ensuring the integrity of the insulation system. A rubberbased adhesive adheres firmly and forms a long-lasting bond.
APPLICATIONS
After K-FLEX CLAD AL Sheet has been applied to insulate pipes, equipment or air handling systems, K-FLEX CLAD AL Tape should be applied over all seams and unfinished edges to prevent water intrusion. A 2 wide tape is recommended for seams, while a wider tape is recommended for edges and corners (see chart below), folded to cover both sides. Once applied, go over tape with a plastic squeegee to eliminate wrinkles and air pockets.
PHYSICAL PROPERTIES
Thickness Reaction to Fire Water Vapor Permeance Dimensions Weather, UV Resistance Corrosion Risk Salt Spray Resistance Wear Resistance Ozone Resistance Chemical Resistance Emissivity Color
K-FLEX CLAD AL TAPE

0.016 25/450 0.001 perms 2, 4 or 6 width x 65 length roll Excellent The system provides protection against corrosion under insulation. Excellent Excellent Excellent Excellent 0.80 Silver
TEST METHODS
ASTM E84 ASTM E96 ASTM G 53 BS 903 F12 BS 903 A2 BS 903 A43 Acids, Alcohols, Alkalies, Oils ASTM C1371
Recommended tape sizes for edges and corners vary depending on thickness of insulation used:
INSULATION THICKNESS
1 1-1/2 2
TAPE WIDTH
4 6 6 6
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K-FLEX ELASTOMERIC FOAM TAPE - ECO

Made in USA
DESCRIPTION
K-FLEX Elastomeric Foam Tape - ECO is an effective, halogen-free alternative to tubing insulation in tight areas where traditional insulation will not suffice. It is a specially designed flexible, elastomeric insulation product. It is manufactured in 1/4 thickness by 2 width by 30 length, with pressure sensitive adhesive for applying to hot or cold pipes and fittings. The factory-applied pressure-sensitive acrylic adhesive adheres firmly and forms a longlasting bond, while the closed-cell structure of the product provides good thermal and low moisture permeability properties.
USES
K-FLEX Elastomeric Foam Tape - ECO is used to retard heat gain and prevent condensation or frost formation on cold water plumbing, chilled water, and refrigeration lines. It also reduces heat flow for hot water plumbing, liquid heating, and dual temperature piping. K-FLEX Elastomeric Foam Tape - ECO is ideal for insulating short runs of pipes or valves and fittings where it is impractical to install tubing insulation. The tape can be applied in multiple wraps (thickness) to meet various service conditions. As a halogen-free product, it is suitable for stainless steel applications.
K-FLEX Elastomeric Foam Tape - ECO may be applied to all diameter pipes and tubes by spiral winding. Remove the release paper as the tape is spiral-wrapped around the pipe. Avoid stretching. Edges may be butted or overlapped. The seams are sealed with slight hand pressure. Surfaces to which K-FLEX Elastomeric Foam Tape is to be applied must be dry and clean. For best results, apply at temperature above 40F (4C) and not on heated surfaces.
SPECIFICATIONS
K-FLEX Elastomeric Foam Tape - ECO is manufactured using K-FLEX ECO elastomeric sheet insulation and provides the same great moisture-resistant and thermal properties and protection for higher temperature range applications.
PHYSICAL PROPERTIES
Skin Surface Composition Color Dimensions Density Thermal Conductivity Water Vapor Permeability Flammability Characteristics Temperature Limits Freight Classification Smooth, green surface for excellent appearance Flexible, halogen-free, closed cell elastomeric insulation Green 1/4" thick x 2" wide x 30 long roll 4-8 lb/cu. ft. 0.27 at 75F, ASTM C 177 0.03 perms in ASTM E 96 ASTM E 84 25/50 Rated -40F (-40C) to 200F (93C) Tape, insulation, NOIBN. No label required

Air Temperature and Relative Humidity
77F (25C)/50% RH 85F (29C)/70% RH
Pipe Temp
50F (10C) Single Layer 3 Layers 32F (0C) 2 Layers 4 Layers
NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test error allowance)
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factory-fabricated ttings
K-FIT
44
K-FIT fACtORY-FABRICATED FITTINGS

Quicker installation Compression Fit Water-tight seams
Elbows Tees P-Traps Grooved Fittings
Factory-fabricated elastomeric elbows for 90 and 45 pipe bends (black, white or ECO) Availability: 1/2, 1, 1-1/2 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to +220F (300F for ECO) Factory-fabricated elastomeric tees for pipe intersections (black, white or ECO) Availability: 1/2, 1, 1-1/2 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to +220F (300F for ECO)
K-FIT Elbows
K-FIT Tees
K-FIT P-Traps
Factory-fabricated elastomeric tube style P-Traps for pipe curvatures (black or white) Availability: 3/4, 1, 1-1/4, 1-1/2 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to +220F
K-FIT Grooved Fittings
Factory-fabricated elastomeric grooved elbows (90), tees and couplings for victaulic pipe bends, intersections, clamps and connections Availability: 1, 1-1/2 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to +220F
45
K-FIT
Made in USA
DESCRIPTION
INSTALLATION
K-FIT Prefabricated Fittings are the easiest, most reliable way to insulate pipe fittings. They are produced under controlled conditions in our manufacturing location using an automated process to ensure uniformity, good fit and water-tight seams. K-FIT Prefabricated Fittings are available in wall thicknesses of 1/2, 3/4, 1, 1-1/4 and 1-1/2 in sizes ranging from 3/8 I.D. to 6 IPS. They are also available as Grooved fittings. For pipes greater than 4 IPS, fittings are butterfly design. For pipes 4 IPS and below, fittings are mitered. Reference the K-FLEX Installation Manual for details. K-FIT Prefabricated Fittings are available in 45s, 90s, P-Traps and Tees in all K-FLEX elastomeric products; Black, White, and K-FLEX ECO. K-FIT Prefabricated Fittings are nonporous, fiber-free, environmentally-friendly, CFC-free, and resist mold growth.
Installation of K-FIT Prefabricated Fittings are easy, fast and provide a reliable installation system. For best installation results, apply fittings prior to straight run insulation. Step 1: Slit Fitting. Step 2: Apply contact adhesive to longitudinal seam (both surfaces). Step 3: Allow adhesive to become tacky. Step 4: Apply fitting to pipe. Step 5: Apply pressure to seam. Step 6: Install straight pipe insulation and adhere to fittings. K-FIT P-Traps are specifically designed to fit Mueller Industries Suction Line P-Traps. K-FLEX USA will not warrant the fit of its K-FIT P-Trap for any other manufacturers suction line P-Trap.
FLAME AND SMOKE RATING*
K-FIT Prefabricated Fittings have a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested according to ASTM E 84, Surface Burning Characteristics of Building Materials. K-FIT Prefabricated Fittings are acceptable for use in duct/plenum applications meeting the requirements of NFPA 90A/B. * Not applicable to K-FLEX ECO Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified when compared to a known standard.
APPLICATIONS
K-FIT Prefabricated Fittings are used to retard heat gain and prevent condensation or frost formation on refrigerant lines, cold water plumbing, and chilled water systems. They also retard heat loss for hot water plumbing, liquid heating, dual temperature piping and solar systems. K-FIT Prefabricated Fittings are manufactured from standard insulation and are recommended for applications ranging from -297F to 220F (-182C to 104C). Fittings manufactured from K-FLEX ECO have a temperature range up to 300F (150C). The expanded closed-cell structure makes K-FIT Prefabricated Fittings an efficient insulator and an effective moisture vapor retarder.
K-FIT Prefabricated Fittings are made from a UV-resistant elastomeric blend. For moderate UV exposure, no additional protection is needed. For severe UV exposure (rooftop applications) or for optimum performance, K-FLEX 374 Protective Coating, appropriate jacketing or K-FLEX Clad is required.
ASTM C 534 Type 1 (Tubing), Type 1 / Grade 3 (ECO) ASTM D 1056-00-2B1 New York City MEA 186-86-M Vol. IV USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-M88 FMRC Approval Guide Chapter 14 Pipe Insulation NFPA No. 101 Class A Rating Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) GREENGUARD certified under the Children & Schools and Indoor Air Quality classifications
The closed-cell structure and unique formulation of K-FIT Prefabricated Fittings effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most indoor applications, K-FIT Prefabricated Fittings need no additional protection. Additional vapor barrier protection may be necessary for K-FIT Prefabricated Fittings when installed on low temperature surfaces that are exposed to continuous high humidity.
46
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F (-40C)) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed Ozone Resistance Chemical/Solvent Resistance Mildew Resistance/Air Erosion UV Weather Resistance
*For technical information regarding K-FIT White and K-FIT ECO please see respective product sheets.
K-FIT BlACk*
90F (32C) Mean Temp 75F (24C) Mean Temp 0.258 (0.0372) 0.245 (0.0353) 3-6 PCF -297F (-182C) to +220F (104C) 0.03 0 <25/50 Pass Good Pass Pass
TEST METHODS

PIPE SIZE
Normal Conditions (Max 85F, 29C - 70% R.H.) 3/8 I.D. thru 1-3/8 I.D. Over 1-3/8 thru 3 IPS Over 3 IPS thru 4 IPS Over 4 IPS Mild Conditions (Max 80F, 26C - 50% R.H.) 3/8 I.D. thru 2-1/8 I.D. Over 2-1/8 thru 3 IPS Over 3 IPS thru 4 IPS Over 4 IPS Severe Conditions (Max 90F, 32C - 80% RH) 3/8 I.D. thru 1-1/8 I.D. Over 1-1/8 I.D. thru 4 IPS Over 4 IPS 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 1 (25 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 2 (50 mm) 1-1/2 (38 mm) 1-1/2 (38 mm) 2 (50 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 3/4 (19 mm) 3/8 (10 mm) 3/8 (10 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 1/2 (13 mm) 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1 (25 mm) 1-1/2 (38 mm) 1-1/2 (38 mm)
50F (10C)
35F (2C)
0F (-18C)
-20F (-29C)
K-FIT in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below. Thickness recommendations not within the 1/2 to 1-1/2" range must be field fabricated. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance).

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3-1/8 3 IPS 3-5/8 4-1/8 4 IPS 5 IPS 6 IPS
1/2 WALL
3.6 3.4 3.3 3.1 3.2 3.1 3.2 3.1 3.0 3.0 2.9 3.0 3.1 3.0 3.2 3.2 3.1 3.2 3.2 3.1
3/4 WALL
5.6 5.4 5.4 5.4 5.4 5.5 5.3 5.1 4.9 4.9 4.8 4.6 4.7 4.6 4.6 4.6 4.6 4.7 4.5 4.5
1 WALL
8.5 7.9 7.5 7.5 7.2 7.1 7.3 7.1 6.7 6.8 6.5 6.3 6.4 6.2 6.1 6.1 6.0 6.0 5.9 5.8
1-1/4 WALL
12.0 11.1 10.5 9.9 9.5 8.9 8.4 8.1 7.7 7.6 7.4 7.2 7.3 7.1 7.0 6.9 6.8 6.8 6.6 6.5
1-1/2 WALL
14.6 13.5 12.8 12.1 11.6 10.8 10.2 9.8 9.3 9.2 9.0 8.6 8.8 8.5 8.3 8.3 8.1 8.1 7.8 7.6 Note: R factors were calculated using a K factor of 0.245 (at 75F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.
47
factory-applied protective jacketing
K-FLEX CLAD
48
K-FLEX CLAD FACTORY-APPLIED PROTECTIVE JACKETING
Reduced installation time Resistant to outdoor elements Minimal Maintenance
Elastomeric tube (3) or sheet insulation (black or ECO) fully-adhered to 3-ply aluminum/PVC laminate. Also available as NS (non-slit) tube. Availability: 1/2, 1, 1-1/2 (tube wall thickness, IDs vary depending on product type and wall size) Temperature Range: -297F to 220F (300F for ECO) For outdoor applications. Elastomeric tube (3) or sheet insulation (black or ECO) fully-adhered to 3-ply white PVC laminate. Also available as NS (non-slit) tube. Availability: 1/2, 1, 1-1/2 (tube wall thickness, IDs vary depending on product type and wall size) Temperature Range: -297F to 220F (300F for ECO) 25/50-rated and NSF-approved for indoor applications, including food prep, clean room and wash down areas.
K-FLEX CLAD AL
K-FLEX CLAD WT
Elastomeric tube (3) or sheet insulation (black or ECO) fully-adhered to CPE polymeric barrier. Also available as Clad-only roll (39 x 75). Availability: 1/2, 1, 1-1/2 (tube wall thickness, IDs vary depending on product type and wall size) Temperature Range: -297F to 220F (300F for ECO) For extreme outdoor applications (exposure to rapid temperature cycles, cryogenic, heavy moisture & wind, high acids/chemicals, salt water).
49
K-FLEX CLAD IN
K-FLEX CLAD AL JACKETING
DESCRIPTION
K-FLEX CLAD AL Jacketing is a 3-ply laminate consisting of a PVC core, aluminum foil, and a special UV-protective Mylar film. The 0.012 thick jacketing is ideal for outdoor applications, providing low permeance (0.001 perms) and excellent UV, puncture and dent resistance. The silver color provides excellent appearance and the outer Mylar film offers dirt resistance, cleanability and a high emissivity value (0.80). K-FLEX CLAD AL Jacketing is available in 48 wide x 75 long rolls with or without PSA. The PSA is an aggressive acrylic pressure sensitive adhesive with fiberglass scrim reinforcement and has a moisture/tear resistance polyolefin easy release liner. Matching tape (for butt and edge strips), segmented fittings and plastic fastening rivets complement the product offering.
APPLICATIONS
K-FLEX CLAD AL Jacketing is an ideal choice for outdoor applications (roof top), food processing plants, pharmaceutical facilities, film processing, electronics and other clean room applications subject to code compliance. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth shiny surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is highly impermeable to gases and moisture. K-FLEX CLAD AL does not dent like traditional metal jackets, has excellent appearance and is easy to maintain, allowing for quick and easy replacement if necessary.
INSTALLATION
K-FLEX CLAD AL Jacketing is available in rolls for field application or as a factory-applied system adhered to K-FLEX elastomeric tubes or sheets. Field installation of the jacketing is recommended for large outdoor pipes, ducts and tanks as it allows for better fitting of the jacketing to the insulation surface. The factoryapplied system is recommended for smaller pipes and ducts (less than 6 diameter). Light and easy to handle, K-FLEX CLAD AL Jacketing provides installed cost savings over traditional metal jacket or mastic systems with improved performance. K-FLEX Rivets should be applied along the longitudinal seam of tubes during installation. K-FLEX CLAD AL can be painted for aesthetic purposes using a paint suitable for painting furniture, such as rustoleum plastic spray paint.
ATTRIBUTES
Thickness Reaction to Fire Water Vapor Permeance Weather, UV Resistance Corrosion Risk Salt Spray Resistance Wear Resistance Ozone Resistance Chemical Resistance Puncture 3.0 mm Emissivity Tensile Strength Burst Strength Dimensional Stability (length change) Color
K-FLEX CLAD AL
0.012 25/450 0.001 perms Excellent Provides protection for corrosion under insulation (CUI) Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 203 psi -1% Silver
TEST METHODS
ASTM E 84 ASTM E 96 ASTM G 53 BS 903 F12 BS 903 A2 BS 903 A43, ASTM D1171 Acids, Alcohols, Alkalies, Oils PREN 14 477 ASTM C 1371 ASTM D 828 ASTM D 774 ASTM D 1204
50
K-FLEX CLAD WT JACKETING
DESCRIPTION
K-FLEX CLAD WT Jacketing is a 3-ply laminate consisting of a PVC core, aluminum foil, and a special UV-protective Mylar film. The 0.012 thick jacketing is ideal for indoor or outdoor applications, providing low permeance (0.001 perms) and excellent UV, puncture and dent resistance. The white color provides excellent appearance and the outer Mylar film offers dirt resistance, cleanability and a high emissivity value (0.80). K-FLEX CLAD WT Jacketing is certified by NSF International for NSF/ANSI Standard 169, Special Purpose Food Equipment and Devices when factory applied to K-FLEX insulation tubing.
APPLICATIONS
K-FLEX CLAD WT is an ideal choice for indoor applications, including supermarkets, food processing plants, pharmaceutical facilities, film processing, electronics and other clean room applications subject to code compliance. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth shiny surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is highly impermeable to gases and moisture. K-FLEX CLAD WT does not dent like traditional metal jackets, has excellent appearance and is easy to maintain, allowing for quick and easy replacement if necessary.
INSTALLATION
K-Flex CLAD WT Jacketing is available in rolls for field application or as a factory-applied system adhered to K-Flex elastomeric tubes or sheets. Field installation of the jacketing is recommended for large outdoor pipes, ducts and tanks as it allows for better fitting of the jacketing to the insulation surface. The factoryapplied system is recommended for smaller pipes and ducts (less than 6 diameter). Lightweight and easy to handle, K-FLEX CLAD WT Jacketing provides installed cost savings over traditional metal jacket or mastic systems with improved performance. K-FLEX Rivets should be applied along the longitudinal seam of tubes during installation. K-FLEX CLAD WT can be painted for aesthetic purposes using a paint suitable for painting furniture, such as rustoleum plastic spray paint.
K-FLEX CLAD WT Jacketing is available in 48 wide x 75 long rolls with or without PSA. The PSA is an aggressive acrylic pressure sensitive adhesive with fiberglass scrim reinforcement and has a moisture/tear resistance polyolefin easy release liner. Matching tape (for butt and edge strips), segmented fittings and plastic fastening rivets complement the product offering. ATTRIBUTES
K-FLEX CLAD WT
0.012 25/50 0.001 perms Excellent Provides protection for corrosion under insulation (CUI) Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 231 psi -1% White
TEST METHODS
ASTM E 84 ASTM E 96 ASTM G 53 BS 903 F12 BS 903 A2 BS 903 A43, ASTM D1171 Acids, Alcohols, Alkalies, Oils prEN 14 477 ASTM C 1371 ASTM D 828 ASTM D 774 ASTM D 1204
51
K-FLEX CLAD IN JACKETING
DESCRIPTION
K-FLEX CLAD IN Jacketing is a flexible, nonmetallic, polymeric (CPE) protective jacketing for all insulation types (elastomeric, mineral fiber, cellular glass, polyurethane, phenolic, polyiso, etc). The 0.045 gauge jacketing is available in 39 x 75 rolls (gray or black). Matching segmented fitting covers are available as well. K-FLEX CLAD IN Jacketing provides excellent resistance against UV, high humidity, salt spray, weather, acids, oils, chemicals, impact and mechanical abuse, corrosion under insulation (CUI), and moisture vapor intrusion. K-FLEX CLAD IN Jacketing has a Class A flammability rating (15/250) when tested according to ASTM E 84 and meets the requirements of IMO 61/67 part 2&5.
APPLICATIONS
K-FLEX CLAD IN Jacketing is an ideal choice for industrial plants, operating mills (pulp and paper), offshore platforms, FPSOs, LNG Terminals and marine applications. It is well-suited for temperature cycling applications due to the ability of the polymeric covering to expand and contract with rapid temperature cycles. K-FLEX CLAD IN Jacketing has a high water vapor diffusion resistance factor, and practically eliminates the problem of corrosion under insulation (CUI). It is easy to install and combines excellent performance with low maintenance requirements. The cladding is flexible enough to protect against damage from traffic (does not dent like traditional metal jackets) and allows for easy maintenance.
TEST METHOD
INSTALLATION
K-FLEX CLAD IN Jacketing delivers a 100% sealed system (longitudinal, butt and overlap seams) via either an aggressive solvent-based contact adhesive (K-FLEX 420 Adhesive) or heat welding (adhesive-free, sealed seam). K-FLEX CLAD IN Jacketing is perfect for field fabrication. No special tools and fewer materials are necessary at the job site, allowing for quick installation. Refer to the Installation Manual for complete installation guidelines. Consult with K-FLEX USAs technical support before using heat welding method.
ATTRIBUTE
Material Type Color Thickness Water Vapor Permeance Specific Weight Hardness Tensile Strength Elastic Modulus Modulus 10% Elongation to Break Peel Adhesion Shear Strength Ozone Resistance UV Resistance Salt Spray Resistance Aging Resistance Oil Resistance Chemical Resistance (Acids, Alcohols, etc) Impact Resistance High Surface Temperature Limit (continuous) Cold Temperature Flexibility (for installation) Emissivity Corrosion Risk (CUI) Combustibility Fire Requirements for Building Construction Fire Requirements for Shipbuilding Approvals and Supervisions
K-FLEX Clad IN Jacketing

Chlorinated Polyethylene (CPE) Gray or Black .045 (1.2 mm) 0.08 perms 1.8 +/- 0.1 g/cc >=80 shA >=6.9 MPa >=60 MPa >1.5 MPa >100% >50 Kpa >20 N/25mm Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good 175F (80C) -4F (-20C) 0.90 Protects against corrosion under insulation Pass 15/250 (Class A) Pass CE marine approval Type approvals
ASTM E 96 ISO 7619, ASTM D 2240 ISO 37 (Typical value 7.5 MPa) ISO 37 (Typical value 70 MPa) ISO 37 ISO 37 (Typical values: elongation @ 70%, elongation to break 300%) ISO 2411 ISO 34-1 ASTM D 1171 (72hr 50ppm 20%, no oxidation) ASTM G 7-97 (2 years of exposure in New River, AZ: no pitting, no cracking, no blistering) ISO 3768, ASTM B 117-73 (480 hrs: no color shade, no scaling, no blistering) ISO 4982 (after 360 hr, 72 MJ, elongation to break and modulus conform to specification) ISO 1817 (after 72 hr immersion in oil IRM 903, elongation to break and modulus conform to specification) EN12691; 1Kg, 20mm, 600mm
temperature of ambient air & insulation surface
ISO 812:2006
BS 476 pt 6 / BS 476 pt 7 / NF 92501 ASTM E 84 IMO 61/67 part 2&5 CSI ABS / DNV / Lloyds Register / Norsok Standard R-004 ed 3 (par. 5.9 non-metallic jacket)
52
K-FLEX CLAD AL
Made in USA
DESCRIPTION
K-FLEX CLAD AL, available in tube or sheet form, is a composite product comprised of closed-cell elastomeric insulation (black or KFLEX ECO) adhered to a multi-layer laminate of a PVC core, aluminum foil, and a special UV-protection film. K-FLEX CLAD AL is fiber-free, non-porous, CFC- and HCFC-free. K-FLEX CLAD AL is GreenGuard certified as a low VOC material, meeting the criteria for the Children and Schools and Indoor Air Quality classifications. These characteristics allow it to comply with Health, Safety and Environmental requirements. K-FLEX CLAD AL tubes are available in all standard IDs in 1/2, 1 and 1-1/2 wall thicknesses in nominal 3 lengths. Sheet product is available with or without an aggressive pressure sensitive adhesive (PSA) with fiberglass scrim reinforcement and a moisture/tear resistance polyolefin easy release liner in 36 x 48 dimensions or 48 wide rolls up to 2 thick (1-1/2 with PSA).
The PVC / aluminum cladding provides a secondary moisture vapor barrier to the inherently moisture-resistant closed-cell foam core. K-FLEX CLAD AL jacketing has a permeance of .001 perms when tested according to ASTM E 96.
next page for temperature range information. K-FLEX CLAD AL - ECO should be requested as the foam core on stainless steel applications above 100F.
INSTALLATION
APPLICATIONS
K-FLEX CLAD AL is an ideal choice for outdoor applications (roof top), food processing plants, pharmaceutical facilities, film processing, electronics and other clean room applications subject to code compliance. K-FIT factory-fabricated fittings, K-FLEX CLAD AL Segmented Fitting Covers and K-FLEX CLAD AL Tape for sealing butt joints and covering edges complete the installation. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth shiny surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is highly impermeable to gases and moisture. Unlike traditional metal jackets, K-FLEX CLAD AL does not dent, has a high emissivity value (0.80), has excellent appearance and is easy to maintain. The K-FLEX CLAD AL system allows for quick and easy replacement if necessary. The temperature range for K-FLEX CLAD AL tubes or sheets is dependent on the insulation it is adhered to. Reference the chart on the
Factory-applied tubes have a unique overlap closure system, which eliminates through seams on longitudinal seams and ensures against moisture penetration. Light and easy to handle, the K-FLEX CLAD AL system provides installed cost savings over traditional metal jacket or mastic systems with improved performance. K-FLEX Rivets are included with the tube product and should be applied along the longitudinal seam during installation. K-FLEX CLAD AL can be painted for aesthetic purposes using a paint suitable for painting furniture, such as rustoleum plastic spray paint. Factory-applied K-FLEX CLAD AL Sheets should only be installed on flat surfaces. For large diameter round applications (duct or pipe), K-FLEX CLAD AL rolls should be fieldapplied to the insulation as described in the K-FLEX USA Installation Manual.
Elastomeric Insulation Multi-Ply Laminate Jacket
ASTM C 534 Type 1 (Tubing), Grade 1 USDA Compliant RoHS Compliant ASTM E84 25/450-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-M88
Overlap PSA Closure System Pressure Sensitive Adhesive (PSA)
53
MULTI-LAYER LAMINATE MATERIAL ATTRIBUTES

K-FLEX CLAD AL
0.016 25/450 0.001 perms* Excellent Provides protection for corrosion under insulation Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 203 psi -1% Silver
TEST METHODS
ELASTOMERIC CORE MATERIAL

Temperature Range Color Thermal Conductivity (75F Mean temp) Water Vapor Permeability Water Absorption % (Volume Change) Resistance to oil & greases Density (lbs pcf) Resistance to U.V. & weather Ozone Resistance Dimensional Stability Flame Spread / Smoke developed Optical Smoke Density
STANDARD
-297F to +220F -70F to +200F with PSA Black 0.245 BTU-in/hr-ft2-F 0.03 perm-in 0 Good 3 to 6 Good Good <4.0 @ 220F <25/50 --0.001 perm-in 0.004 perms 54
K-FLEX ECO
-297F to +300F -70F to +200F with PSA Green 0.270 BTU-in/hr-ft2-F 0.03 perm-in -Good 4.5 Good Good -<25/50 (up to 3/8) US Navy BBN (25 lbs steam) <150
TEST METHODS
ASTM C 411
ASTM C 177, ASTM C 518 ASTM E 96 ASTM C 209 ASTM D 1622, ASTM D 3575 ASTM D1171 ASTM C 534 ASTM E 84 EB 4013 ASTM E 662 ASTM E 96
COMPOSITE SYSTEM
Water Vapor Permeability *Water Vapor Permeance at PSA Overlap Seam
K-FLEX CLAD WT
Made in USA
DESCRIPTION
K-FLEX CLAD WT, available in both tubular and sheet form, is a composite product comprised of closed cell elastomeric insulation (black or K-FLEX ECO) adhered to a multi-layer laminate of a PVC core, aluminum foil, and a special white UV-protective film. K-FLEX CLAD WT is non-porous, fiber-free, CFC- and HCFC-free. K-FLEX CLAD WT is GreenGuard certified as a low VOC material, meeting the criteria for the Children and Schools and Indoor Air Quality classifications. K-FLEX CLAD WT tubing is also certified by NSF International for NSF/ANSI Standard 169, Special Purpose Food Equipment and Devices. K-FLEX CLAD WT tubes are available in all standard IDs in 1/2, 1 and 1-1/2 wall thicknesses in nominal 3 lengths. Sheet product is available with or without an aggressive pressure sensitive adhesive (PSA) with fiberglass scrim reinforcement and a moisture/tear resistance polyolefin easy release liner in 36 x 48 dimensions or 48 wide rolls up to 2 thick (1-1/2 with PSA).
foam core and meets 25/50 requirements for flame spread and smoke development when tested according to ASTM E84 standards. K-FLEX CLAD WT is an ideal choice for outdoor (roof top) and indoor applications, including supermarkets, food processing plants, pharmaceutical facilities, film processing centers, electronics facilities and other clean room applications subject to code compliance. K-Fit factory-fabricated fittings, K-FLEX CLAD WT Molded or Segmented Covers, and K-FLEX CLAD WT Tape for sealing butt joints and covering edges complete the installation. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth white surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats, aliphatic hydrocarbons, and is highly impermeable to gases and moisture. Unlike most metal jackets, K-FLEX CLAD WT has a high emissivity value (0.80), does not dent, has excellent appearance and is easy to maintain. The K-FLEX CLAD WT system allows for quick and easy replacement if necessary. The temperature range for K-FLEX CLAD WT tubes or sheets is dependent on the insulation it is adhered to. Reference the chart on the next page for temperature range information. K-FLEX CLAD WT - ECO should be requested as the foam core on stainless steel applications above 100F.
INSTALLATION
APPLICATIONS
Factory-applied tubes have a unique overlap closure system, which eliminates through seams on longitudinal seams and ensures against moisture penetration. Light and easy to handle, the K-FLEX CLAD WT system provides installed cost and time savings over traditional metal jacket, PVC or mastic systems, along with improved performance and less maintenance requirements. K-FLEX Rivets are included with the tube product and should be applied along the longitudinal seam during installation. K-FLEX CLAD WT can be painted for aesthetic purposes using a paint suitable for painting furniture, such as rustoleum plastic spray paint. Factory-applied K-FLEX CLAD WT Sheets should only be installed on flat surfaces. For large diameter round applications (duct or pipe), K-FLEX CLAD WT rolls should be fieldapplied to the insulation as described in the K-FLEX USA Installation Manual.
The PVC / aluminum foil composite cladding provides a secondary moisture vapor barrier to the inherently moisture-resistant closed cell
ASTM C 534 Type 1 (Tubing), Grade 1 USDA Compliant RoHS Compliant ASTM E84 25/50-tested according to UL 723 and NFPA 255 UL 94-5V Flammability Classification (#E300774) Complies with requirements of CAN/ULC S102-M88 NSF/ANSI Standard 169
Multi-Ply Laminate Jacket Overlap PSA Closure System
Elastomeric Insulation
Pressure Sensitive Adhesive (PSA)
55

K-FLEX CLAD WT
0.012 25/50 0.001 perms* Excellent Provides protection for corrosion under insulation Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 231 psi -1% White
TEST METHODS

Temperature Range Color Thermal Conductivity (75F Mean temp.) Water vapor permeability Water absorption % (Volume change) Resistance to oil & greases Density Resistance to U.V. & weather Ozone resistance Dimensional Stability Flame Spread / Smoke Development Optical Smoke Density
STANDARD
-297F to +220F -70F to 200F with PSA Black 0.245 BTU-in/hr-ft2-F 0.03 perm-in 0 Good 3-6 pcf Good Good <4.0 @ 220F <25/50 --0.001 perm-in 0.004 perms 56
K-FLEX ECO
-297F to +300F -70F to +200F with PSA Green 0.270 BTU-in/hr-ft2-F 0.03 perm-in -Good 4.5 pcf Good Good -<25/50 (up to 3/8) US Navy bbn (25 lbs steam) <150
TEST METHODS
ASTM C 411
ASTM C 177, ASTM C 518 ASTM E 96 ASTM C 209 ASTM D 1622, ASTM D 3575 ASTM D1171 ASTM C 534 ASTM E 84 EB 4013 ASTM E 662 ASTM E 96
COMPOSITE SYSTEM
Water Vapor Permeability *Water Vapor Permeance at PSA Overlap Seam
K-FLEX CLAD WT NS
Made in USA
DESCRIPTION
K-FLEX CLAD WT NS, available in tubular form, is a composite product comprised of non-slit, closed-cell elastomeric tube insulation adhered to a multi-layer laminate of a PVC core, aluminum foil, and a special white UV-protective film. K-FLEX CLAD WT NS is non-porous, fiber-free, CFC- and HCFC-free. K-FLEX CLAD WT NS is GreenGuard certified as a low VOC material, meeting the criteria for the Children and Schools and Indoor Air Quality classifications. K-FLEX CLAD WT NS tubing is also certified by NSF International for NSF/ANSI Standard 169, Special Purpose Food Equipment and Devices.
foam core and meets 25/50 requirements for flame spread and smoke development when tested according to ASTM E84 standards.
ditional metal jackets, K-FLEX CLAD WT has a high emissivity value (0.80), does not dent, has excellent appearance and is easy to maintain. K-FLEX CLAD WT NS can be used in a temperature range of -297F to +220F.
APPLICATIONS
K-FLEX CLAD WT NS is an ideal choice for outdoor (roof top) and indoor applications, including supermarkets, food processing plants, pharmaceutical facilities, film processing centers, electronics facilities and other clean room applications subject to code compliance. The product is non-slit for slide-on applications. By eliminating a field-applied longitudinal seam, it provides a superior moisture vapor barrior and more reliable performance. K-Fit factoryfabricated fittings, K-FLEX CLAD WT Molded Fitting Covers and K-FLEX CLAD WT for sealing butt joints complete the installation. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth white surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats and aliphatic hydrocarbons, and is highly impermeable to gases and moisture. Unlike tra-
INSTALLATION
The non-slit, slide-on feature saves time closing seams and increases the reliability of the vapor barrier. K-FLEX CLAD WT NS is light and easy to handle. The K-FLEX CLAD WT NS system provides installed cost and time savings over traditional metal jacket, PVC or mastic systems, along with improved performance and less maintenance requirements. The preformed elbows and matching tape allows for a professional and durable installation. K-FLEX CLAD WT NS can be painted for aesthetic purposes using a paint suitable for painting furniture, such as rustoleum plastic spray paint.
K-FLEX CLAD WT NS is available in all standard IDs in 1/2, 1, 1-1/4 and 1-1/2 wall thicknesses in nominal 3 lengths. The PVC / aluminum foil composite cladding provides a secondary moisture vapor barrier to the inherently moisture-resistant closed cell
Multi-Ply Laminate Jacket
ASTM C 534 Type 1 (Tubing), Grade 1 USDA Compliant RoHS Compliant ASTM E 84 25/50-tested according to UL 723 and NFPA 255 UL 94-5V Flammability Classification (#E300774) Complies with requirements of CAN/ULC S102-M88 NSF/ANSI Standard 169
No longitudinal seam for improved moisture vapor barrier
Elastomeric Insulation (nonslit)
57
K-FLEX CLAD WT NS Layers

K-FLEX CLAD WT NS
0.012 25/50 0.001 perms Excellent Provides protection for corrosion under insulation Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 231 psi -1% White -297F to +220F Black 0.245 BTU-in/hr-ft2-F 0.03 perm-in 0 Good 3-6 pcf Good Good <4.0 @ 220F <25/50 0.001 perm-in
TEST METHODS

Temperature Range Color Thermal Conductivity (75F Mean temp) Water Vapor Permeability Water Absorption % (volume change) Resistance to oil & greases Density Resistance to U.V. & weather Ozone resistance Dimensional Stability Flame Spread / smoke development ASTM C 411 ASTM C 177, ASTM C 518 ASTM E 96 ASTM C 209 ASTM D 1622, ASTM D 3575 ASTM D1171 ASTM C 534 ASTM E 84 ASTM E 96
COMPOSITE SYSTEM
Water Vapor Permeability
58
K-FLEX CLADIN
DESCRIPTION
K-FLEX CLAD IN is comprised of closed-cell elastomeric insulation (black or K-FLEX ECO) adhered to a flexible, non-metallic, polymeric (CPE) protective jacketing suitable for all insulation types (elastomeric, mineral fiber, cellular glass, polyurethane, phenolic, polyiso, etc). The composite product is fiber-free, non-porous, CFC- and HCFC-free.
APPLICATIONS
K-FLEX CLAD IN is an ideal choice for industrial plants, operating mills (pulp and paper), offshore platforms, FPSOs, LNG Terminals and marine applications. It is well-suited for temperature cycling applications due to the ability of the outer polymeric covering to expand and contract with rapid temperature cycles. K-FLEX CLAD IN - ECO meets IMO requirements for shipbuilding and off-shore platforms.
INSTALLATION
K-FLEX CLAD IN delivers a 100% sealed system (longitudinal, butt and overlap seams) via either an aggressive solvent-based contact adhesive (K-FLEX 420 Adhesive) or heat welding (adhesive-free, sealed seam). K-FLEX CLAD IN Jacketing is perfect for field fabrication. K-FLEX CLAD IN with elastomeric insulation core has a unique overlap closure system on tubes that eliminates through seams on longitudinal seams and ensures against moisture penetration. No special tools and fewer materials are necessary at the job site, allowing for quick installation. Refer to the Installation Manual for complete installation guidelines. Consult with K-FLEX technical support before using heat welding method.
It provides excellent resistance against UV, high humidity, salt spray, weather, acids, oils, chemicals, impact and mechanical abuse, corrosion under insulation (CUI), and moisture vapor intrusion. K-FLEX CLAD IN is available factory-applied to elastomeric insulation in 3 length tubes up to 1-1/2 wall thickness, 36 x 48 sheets or 48 wide rolls up to 2 thickness (1-1/2 with PSA). Matching segmented fitting covers are also available. The polymeric sheet cladding provides a secondary moisture vapor barrier to the inherently moisture resistant closed-cell foam core.
K-FLEX CLAD IN has a low thermal conductivity, a high water vapor diffusion resistance factor, and practically eliminates the problem of under insulation corrosion. It is easy to install and combines excellent performance with low maintenance requirements. The cladding is flexible enough to protect against damage from traffic (does not dent like traditional metal jackets) and allows for easy maintenance. The temperature range for K-FLEX CLAD IN with elastomeric insulation core tubes or sheets is dependent on the insulation it is adhered to. Reference the chart on the next page for temperature range information. K-FLEX CLAD IN - ECO should be requested as the foam core on stainless steel applications above 100F.
ASTM E84 15/250 tested to UL 723 and NFPA 255 Approvals: DNV / ABS / Lloyds Register Norsok standard R-004 ed 3 (par. 5.9 non-metallic jacket) ASTM C 534 Type 1 (Tubing), Grade 1* USDA Compliant* RoHS Compliant * Complies with requirements of CAN/ULC S102-M88* Meets IMO requirements for shipbuilding and off-shore platforms**
*K-FLEX CLAD IN with elastomeric insulation core (black) **K-FLEX CLAD IN - ECO
Polymeric Jacket Overlap Closure System
Elastomeric Insulation
59
K-FLEX CLAD IN Jacket

Material Type Color Thickness Water Vapor Permeability Flammability Specific Weight Hardness Tensile Strength Elastic Modulus Modulus 10% Elongation to Break Peel Adhesion Shear Strength Ozone Resistance UV Resistance Salt Spray Resistance Aging Resistance Oil Resistance Chemical Resistance (Acids, Alcohols, etc) Impact Resistance High Surface Temperature Limit (continuous) Cold Temperature Flexibility (for installation) Emissivity Corrosion Risk Combustibility Fire Requirements for Shipbuilding Approvals and Supervisions Chlorinated Polyethylene (CPE) Gray or Black .045 (1.2 mm) <.001 perm-in 15/250 (ASTM E 84 Grade A) 1.8 +/- 0.1 g/cc >=80 shA >=6.9 MPa >=60 MPa >1.5 MPa >100% >50 Kpa >20 N/25mm Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good Extremely Good 176F (80C) -4F (-20C) 0.90 Provides protection against corrosion under insulation (CUI) Pass Pass CE marine approval Type approvals
TEST METHODS
ASTM E 96 ASTM E 84 ISO 7619, ASTM D 2240 ISO 37 (Typical value 7.5 MPa) ISO 37 (Typical value 70 MPa) ISO 37 ISO 37 (Typical values: elongation @ 70%, elongation to
break 300%)
ISO 2411 ISO 34-1 ASTM D 1171 (72hr 50ppm 20%, no oxidation) ASTM G 7-97 (2 years of exposure in New River, AZ: no
pitting, no cracking, no blistering)
ISO 3768, ASTM B 117-73 (480 hrs: no color

shade, no scaling, no blistering)
ISO 4982 (after 360 hr, 72 MJ, elongation to break and

modulus conform to specification)
ISO 1817 (after 72 hr immersion in oil IRM 903, elongation to break and modulus conform to specification)
EN12691; 1Kg, 20mm, 600mm

temperature of ambient air & insulation surface
ISO 812:2006
BS 476 pt 6 / BS 476 pt 7 / NF 92501 IMO 61/67 part 2&5 CSI ABS / DNV / Lloyds Register ASTM C 411

Temperature Range Color Thermal Conductivity (75F Mean temp) Water Vapor Permeability Water Absorption % (volume change) Resistance to Oil & Greases Density (lbs pcf) Resistance to U.V. & weather Odor Ozone Resistance Dimensional Stability Flame Spread / Smoke Development Optical Smoke Density Use on Austenitic Stainless Steel IMO, ABS & Lloyds Register Standards Toxicity
K-FLEX STANDARD INSULATION

-297F to +220F -70F to +200F with PSA Black 0.245 BTU-in/hr-ft2-F 0.03 perm-in 0 Good 3-6 Good Negligible Good <4.0 @ 220F <25/50 ------
K-FLEX ECO
-297F to +300F -70F to +200F with PSA green 0.270 BTU-in/hr-ft2-F 0.03 perm-in -Good 4.5 Good Negligible Good -<25/50 (up to 3/8) US Navy bbn (25 lbs steam) <150 Cl (<.001%); F (<.001%); Na (<.005%); Si (<.005%) Yes Halogen/Dioxin/CFC-Free
ASTM C 177, ASTM C 518 ASTM E 96 ASTM C 209 ASTM D 1622, ASTM D 3575
ASTM D1171 ASTM C 534 ASTM E 84 EB 4013 ASTM E 662 ASTM C 795 MSC 61 (67), A 653, solas EB 4013 ASTM G7
COMPOSITE SYSTEM
Normal Climatic Condition (24 weeks) Non-corrosive, no breakage/blistering 60
K-FLEX CLAD WT MOLDED FITTING COVERS

Made in USA
DESCRIPTION
K-FLEX CLAD WT Molded fitting covers are one-piece, white, pre-molded, high impact, heavy-gauge PVC fitting covers designed to fit standard elastomeric ID and wall sizes. The covers are designed to fit over K-Fit factory-made 90 elbow fittings and are ideal for use with K-FLEX CLAD WT pre-jacketed insulation on indoor or outdoor applications. The smooth surface reduces the tendency for dirt build up and allows for easy cleaning. Accessories, such as contact adhesive for joining the covers together, are also available. The fitting covers maintain the 25/50 flame smoke rating the K-FLEX CLAD WT has when tested according to ASTM E 84, are NSF approved for use in washdown or food preparation areas, and have low wvt properties.
INSTALLATION
K-FLEX CLAD WT Molded fitting covers should be installed at above 40F (4C) temperatures. At fitting locations, apply the appropriate KFit insulation fitting, sealing all seams. Snap the molded PVC fitting cover over the insulation fitting, securing the cover for a tight fit, seal with K-FLEX 120 Contact Adhesive (making sure that edges are smooth and flat after application), and tape in place. K-FLEX USA recommends a minimum of 24 hours of applied pressure on the elbow (using twine or equivalent) for the adhesive to have adequate time to set and create a seal. K-FLEX USA recommends the use of K-FLEX 120 Contact Adhesive for use with K-FLEX CLAD WT Molded Fittings. Each tube of KFLEX 120 Contact Adhesive can seal approximately 50 fittings (depending on fitting size and adhesive application). The easy-to-use adhesive is a one-part, elastomeric adhesive sealant formulated from a silane-terminated polymer. The VOC compliant adhesive is free from solvents, isocyanates and other hazardous materials. It provides outstanding bond strength that is not affected by sunlight, rain, snow, ozone or extreme temperatures. Additional advantages include: non-yellowing, non-staining, noncorrosive, low odor, and non-flammable. The product has a shelf life of 12 months from the shipment date when stored at 60F.
K-FLEX CLAD WT Molded Fitting Covers are suitable for outdoor use.
MOISTURE VAPOR RESISTANCE

K-FLEX CLAD WT Molded Fitting Covers resist moisture and moisture vapor penetration. The thicker gauge means better impact and puncture resistance.
APPLICATIONS
K-FLEX CLAD WT Molded fitting covers offer a bright, high-gloss white, 0.03 gauge PVC fitting cover suitable for outdoor or indoor applications. The high gauge designation identifies the product as being specifically suitable for outdoor use. It is the ideal complement for K-FLEX CLAD WT, K-FLEX CLAD WT NS and K-Fit insulation fittings on any food processing / handling, pharmaceutical or other clean room application. It offers an excellent appearance that is easy to maintain and clean with soap and water. The molded fitting covers can be used over the same temperature range as the insulation fittings. The fitting covers do not promote growth of fungi or bacteria (ASTM G 21, ASTM G 22).
NSF Approved USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E 84 25/50-tested according to UL 723 and NFPA 255 Complies with requirements of CAN/ULC S102-M88 NFPA No. 101 Class A Rating
61
PVC FITTING COVER ATTRIBUTES

Thickness Reaction to Fire Water Vapor Permeability Weather, UV Resistance Corrosion Risk Fungi and Bacteria Resistance Chemical Resistance Tensile Strength Flexural Strength Izod Impact Color
K-FLEX CLAD WT MOLDED FITTING cover

0.030 25/50 0.027 perm-in Excellent Provides protection for corrosion under insulation Excellent Good 6.011 PSI 9.396 PSI 3.7 (1/4) ft lb/in White -297F to +220F (-182C to +104C) Black 0.245 BTU-in/hr-ft2-F 0.03 perm-in 0 Good 3-6 pcf Good Negligible Good <4.0 @ 220F <25/50
TEST METHODS
ASTM E 84 ASTM E 96
ASTM G21 / G22 Acids, Alcohols, Alkalies, Oils ASTM D638 ASTM D790 ASTM D256
ELASTOMERIC INSULATION
Temperature Range Color Thermal Conductivity (75F Mean temp) Water vapor permeability Water absorption % (Volume change) Resistance to oil & greases Density Resistance to U.V. & weather Odor Ozone resistance Dimensional Stability Flame Spread / Smoke Development ASTM C 411 ASTM C 177, ASTM C 518 ASTM E 96 ASTM C 209 ASTM D 1622, ASTM D 3575
ASTM D1171 ASTM C 534 ASTM E 84
62
K-FLEX CLAD SEGMENTED FITTING COVERS

Made in USA
DESCRIPTION
K-FLEX CLAD AL Segmented Fitting Covers are specially designed to protect K-FLEX USAs closed-cell elastomeric insulation elbows, including K-Fit factory-fabricated fittings. K-FLEX CLAD AL Covers are a 3-ply laminate consisting of a PVC core, aluminum foil, and a special UV-protective Mylar film. The 0.012 thick jacketing is ideal for outdoor applications, providing low permeance (0.001 perms) and excellent UV, puncture and dent resistance. The silver color provides excellent appearance and the outer Mylar film offers dirt resistance, cleanability and a high emissivity value (0.80).
APPLICATIONS
K-FLEX CLAD AL Jacketing is an ideal choice for outdoor applications (roof top), food processing plants, pharmaceutical facilities, film processing, electronics and other clean room applications subject to code compliance. The cladding provides weather and abuse resistance, as well as protection from UV rays. The smooth shiny surface is easy to clean, dust-free, resistant to acids, alkali, salts, oil, fats, and aliphatic hydrocarbons, and is highly impermeable to gases and moisture. K-FLEX CLAD AL does not dent like traditional metal jackets, has excellent appearance and is easy to maintain, allowing for quick and easy replacement if necessary.
INSTALLATION
First, apply the K-Fit elbow to the pipe. Close the seam of the K-Fit fitting with K-FLEX Contact Adhesive. Seal the butt joints of the elastomeric fittings and adjacent K-FLEX CLAD tubular insulation. Apply K-FLEX CLAD WT/AL cover to the K-Fit elbow and seal the seam with the attached PSA. Apply K-FLEX CLAD WT/AL Tape (butt strip) to seal the longitudinal K-FLEX CLAD WT/AL fitting seam. To finish the butt joint between the fitting and the straight section of insulation, wrap the KFLEX CLAD WT/AL Tape around the end of the section to be joined.
ATTRIBUTES
K-FLEX CLAD AL
0.012 25/450 0.001 perms Excellent Provides protection for corrosion under insulation (CUI) Excellent Excellent Excellent Excellent 100 N 0.80 90 lbs per ft 203 psi -1% Silver
TEST METHODS
ASTM E 84 ASTM E 96 ASTM G 53 BS 903 F12 BS 903 A2 BS 903 A43, ASTM D1171 Acids, Alcohols, Alkalies, Oils PREN 14 477 ASTM C 1371 ASTM D 828 ASTM D 774 ASTM D 1204
63
ber-free, closed-cell duct liner
K-FLEX DUCT LINER GRAY
64
FOR AIR HANDLING SYSTEMS
K-FLEX DUCT Liner Gray
Fiber-free, closed-cell elastomeric sheet or roll insulation with or without factory-applied PSA liner designed for lining air handling units. Availability (sheets & rolls): 1/2, 3/4, 1, 1-1/2, 2 R-8 (S2S only) thickness; 46 to 60 widths Temperature Range: -40F to 200F
Noise Reduction Energy Conservation
1.
IAQ Control
3.
2.
65

Made in USA
DESCRIPTION
K-FLEX DUCT Liner Gray is a CFC- and HCFCfree, closed-cell, flexible elastomeric thermal and acoustical insulation. It is gray in color and supplied in rolls up to 60 wide from 1/2 to 2 thickness either as S2S (Skin 2 Sides) or with a factory-applied scrim-reinforced acrylic adhesive on the opposite side. K-FLEX DUCT Liner Gray is non-porous, fiberfree and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product providing additional protection against mold, fungal and bacterial growth. K-FLEX DUCT Liner Gray is GREENGUARD certified as a low VOC material, meeting the requirements for the Children & Schools and Indoor Air Quality classifications.
Thickness recommendations for K-FLEX DUCT Liner Gray have been calculated to control condensation on cold surfaces. Refer to the table on the next page for specific recommendations.
ACOUSTICS
K-FLEX DUCT Liner Gray provides excellent noise reduction performance. Refer to the next page for sound absorption and sound insertion loss data.
INSTALLATION
For square or rectangular ducts, K-FLEX DUCT Liner Gray should be applied to clean, dry ductwork and equipment. Adhesive should be applied to all compression joints and used on all butt edges. Apply mechanical fasteners in accordance with SMACNA guidelines. When air stream velocities exceed 4,000 FPM (20.3m/second), metal nosing is recommended to be applied to every leading edge. Nosing may be formed, channeled or zee-attached on duct by screws, rivets or welds. K-FLEX DUCT Liner Gray can also be installed in double-wall and single-wall round or oval ducts. Note that double-wall construction is not mandatory when using K-FLEX DUCT Liner Gray. For detailed installation instructions, refer to the K-FLEX USA Installation Manual.

K-FLEX DUCT Liner Gray is acceptable for use in duct or plenum applications, meeting the requirements of NFPA 90A and 90B. K-FLEX DUCT Liner Gray in thicknesses of 2 (50 mm) and below has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, Surface Burning Characteristics of Building Materials.
APPLICATIONS
K-FLEX DUCT Liner Gray is used to retard heat gain / loss and prevent condensation or frost formation on equipment or ducts. K-FLEX DUCT Liner Gray is suitable for applications ranging from -297F to 220F (-70F to 200F with PSA). K-FLEX DUCT Liner Gray can be used as liner on square, rectangular, round or oval duct and air handling equipment, and is R-8 at 2 thickness. K-FLEX DUCT Liner Gray with PSA reduces installation time and minimizes the amount of solvent-based contact adhesives required, making it ideal for new and retrofit applications. The scrim reinforcement reduces the tendency to stretch the sheet insulation during installation and improves the peel strength of the material.
ASTM C534 Type 2 (Sheet), Grade 1 ASTM C1534 ASTM D1056-00-2C1 ASTM C423/E795 NRC=0.55 at 1 thickness New York City MEA 186-86-M Vol. V USDA Compliant RoHS Compliant UL 94-5V Flammability Classification (Recognition No. E300774) ASTM E84: 25/50 at 2 and below Meets requirements of NFPA 90A Sect. 2.3.3 for Supplementary Materials for Air Distribution Systems up to 2 thickness Meets requirements of UL 181 Sections 11.0 and 16.0 (Mold Growth/Air Erosion) Meets requirements of ASTM C411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) GREENGUARD certified under the Children & Schools and Indoor Air Quality classifications CAN/ULC S102: 2 and below

The closed-cell structure and unique formulation of K-FLEX DUCT Liner Gray effectively retards the flow of moisture vapor, and is considered a low transmittance vapor retarder. For most applications, K-FLEX DUCT Liner Gray needs no additional protection.
66
PHYSICAL PROPERTIES
Thermal Conductivity (K) BTU - in/hr - Ft2 - F (W/mK) Density Operating Temperature Range (Flexible to -40F) Water Vapor Permeability Dry Cup. Perm-In Water Absorption % (Volume Change) Flame Spread / Smoke Developed (up to 2 wall) Ozone Resistance Chemical/Solvent/Oil & Grease Resistance Mold Resistance Air Erosion 0dor Flexibility 75F (24C) Mean Temp

0.25 (0.036) 3-6 PCF -297F (-182C) to +220F (104C) -70F to +200F (with PSA) <0.06 <0.20 <25/50 Good Good Pass 4,000 fpm rating No objectionable odor Excellent
TEST METHODS
ASTM C 177/ ASTM C 518 ASTM D 1622/ ASTM D 3575
ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171 ASTM C 1338, UL 181 / ASTM G 21 UL 181 (tested to 10,000 fpm) ASTM C 1304
Where UV sterilizing equipment is used within the air handling system, protect K-FLEX Duct Liner Gray with K-FLEX 374 Protective Coating. Refer to K-FLEX 374 technical data sheet for more information. Note: One glued seam per roll; mfg option. 1/2 supplied Skin-Two-Side or Skin-One-Side; mfg option.
SOUND ABSORPTION COEFFICIENTS AT FREQUENCY (Hz) - ASTM C 423/E-795 TYPE A MOUNTING/SABINS/SQ. FT

125
1/2 (12mm) 1 (25mm) 2 (50mm) 0.01 0.06 0.23
250
0.03 0.17 0.84
500
0.06 1.06 0.32
1000
0.13 0.32 0.60
2000
0.33 0.67 0.39
4000
0.23 0.54 0.31
NRC
0.15 0.55 0.55
SOUND TRANSMISSION LOSS (dB) AT FREQUENCY (Hz) - ASTM E 90

125
1 (25mm) - insulation only 1 (25mm) - insulation adhered to 22-gauge steel duct 3 15
250
8 22
500
10 22
1000
10 26
2000
14 38
4000
23 50
STC
12 27
SOUND INSERTION LOSS (dB) AT FREQUENCY (Hz) - ASTM E 477

125
1 (25mm) 1
250
3
500
20
1000
7
2000
12
4000
12
8000
12
THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION SURFACE TEMPERATURE OUTSIDE TEMPERATURE

50F (10C)
1/2" (13 mm) 1/8" (3 mm) 3/4" (19 mm)
35F (2C)
3/4" (19 mm) 1/4" (6 mm) 1" (25 mm)
0F (-18C)
1" (25 mm) 1/2" (13 mm) 2 (50 mm)
-20 F (-29C )
1-1/2" (38 mm) 3/4" (19 mm) 2" (50 mm)
K-FLEX DUCT LINER GRAY in thickness noted within the specified temperature ranges will prevent condensation under design conditions defined below. It is not available in all thicknesses listed. Normal: Maximum severity of indoor conditions rarely exceed 85F (29C) and 70% R.H. in United States. Mild: Typical conditions are most air-conditioned spaces and arid climates. Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient. Under conditions of high humidity, additional thickness of insulation may be required. NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test error allowance).
R VALUES 3/8*
1.5 *All sizes are nominal
Note:R factors were calculated using a K factor of 0.2575 (0.25 plus 3% test error allowance at 75 F, 24C mean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved R values. Contact Technical Services for specic recommendations.
1/2*
2
3/4*
3
1*
4
1-1/2*
6
2*
8
PRESSURE SENSITIVE ADHESIVE PROPERTIES (PSA)

Description Construction Double-sided, solvent-free, modified acrylic adhesive with a high initial tack, high adhesive strength (min 18N/25mm after 1 hour contact time according to AFERA 5001), and resistance to humidity and ageing. Adhesive: 70 g/m2 weight; 0.08 mm thickness Support: PES/PVA scrim Liner: PE release liner, moisture and tear resistant, easy release
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halogen-free insulation
K-FLEX ECO
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K-FLEX ECO
HIGH TeMPeRATURe INSUlATIoN
e g o l a H
Free
Marine Stainless Steel Industrial Processes up to 300F Solar Thermal
K-FLEX ECO Tubes
Non-slit, pre-slit, or pre-slit/pre-glued halogen-free elastomeric tube insulation (6 lengths). Availability: 1/2, 3/4, 1 (wall thickness, IDs vary depending on wall thickness) Temperature Range: -297F to 300F; -70F to +200F (Seam-Seal Tube)
K-FLEX ECO Sheets
Elastomeric sheet insulation with or without factory-applied PSA liner designed for large surafce areas (ducts, tanks, large OD pipes). Reduced number of sections simplifies installation, saving on time and labor costs. Availability (sheets & rolls): 1/4 to 1-1/2 thickness (with PSA: up to 1 thickness) Temperature Range: -297F to 300F; -70F to 200F (PSA)
K-FLEX ECO Foam Tape (data sheet in accessories section)
Smooth surface for hot or cold applications where traditional insulation will not suffice. Availability: 1/8 thick x 2 width x 30 length Temperature Range: -40F to +200F
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K-FLEX ECO
Made in USA
DESCRIPTION
K-FLEX ECO is a halogen-free, closedcell elastomeric insulation. It is green in color and is available in tube (non-slit, pre-slit, pre-slit/ pre-glued), sheet (with or without PSA), and fitting form. Tube sizes range from 3/8 inside diameter to 8 iron pipe size, in 1/2, 3/4 and 1 wall thickness. Sheets and rolls are available in 1/2, 3/4 and 1 thickness (1-1/2 skin-2-side). The fittings range from 3/8 to 6-5/8 inside diameter in 1/2, 3/4 and 1 wall thickness. K-FLEX ECO does not contain carbon black in accordance with United States Navy Environmental Department standards. Additionally, K-FLEX ECO does not contain fibers, PVC, or CFCs.
K-FLEX ECO is also used on cruise ships and other commercial vessels. It is suitable for use in industrial and commercial areas as well, including clean rooms and food / beverage manufacturing facilities where a fiber-free environment is specified. K-FLEX ECO is well-suited for stainless steel applications as it does not contain halogens that are known to contribute to corrosion problems.
K-FLEX ECO is made from a UV-resistant elastomeric blend. For severe UV exposure or for optimum performance, K-FLEX 374 Protective Coating, approved jacketing or K-FLEX Clad is required.

The closed-cell structure and unique formulation of K-FLEX ECO effectively retards the flow of moisture vapor, and is considered a diffusion resistant insulation. For most applications, K-FLEX ECO requires no additional protection. Additional vapor barrier protection may be necessary for K-FLEX ECO when installed on low temperature surfaces in combination with continuous high humidity conditions.
INSTALLATION
K-FLEX ECO is applied following the guidelines used for all K-FLEX USA elastomeric insulation products. Tubing slides easily over piping, or for existing lines, tubing is slit lengthwise and sealed into place. All seams and joints should be sealed with an approved contact adhesive. K-FLEX 720 LVOC Contact Adhesive is a halogen-free contact adhesive suitable for use with K-FLEX ECO. When K-FLEX ECO is applied to vessels and duct work, use 100% coverage of an approved contact adhesive. Both surfaces to be joined should be coated and then joined after the adhesive is dry to the touch. Compression joints with adhesive applied should be used on all butt edges. For detailed installation procedures, reference the K-FLEX USA Insulation Installation Guide.
APPLICATIONS
K-FLEX ECO was developed for applications where corrosive smoke and environmental issues (toxicity) are critical. It is suitable for piping, vessels, and duct work on United States Naval Ships, the general maritime industry, and other industrial applications. K-FLEX ECO is certified to Electric Boat Corporation Specification EB 4013 and meets the requirements specified by the International Maritime Organization, meeting IMO specifications per the SOLAS Agreement. K-FLEX ECO is used to insulate piping up to 300F (1 thickness minimum). It can be used as an alternative to low-temperature fiberglass, calcium silicate and polyimide insulation. K-FLEX ECO can be used on 50 lb. steam lines with design temperatures up to 300F (1 thickness minimum). Used under these conditions, a thin layer of discolored hardened material in the inner wall will form. This constitutes a normal reaction and does not in any way adversely affect the insulation properties of the foam.
ASTM C534 Type 1 (Tubing), Grade 3 ASTM C534 Type 2 (Sheet), Grade 3 US Navy EB4013 IMO SOLAS Approved ABS & Lloyds Certified ASTM E 84 25/50-rated flame/smoke rated up to 3/8 wall thickness UL 94 V-0, 5VA Flammability Classification (Recognition # E300774) ASTM C 795
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PHYSICAL PROPERTIES
ATTRIBUTES Thermal Conductivity (K) BTU/hr/sq ft/F/in (w/mk Operating Temperature Range Upper (1 thickness minimum) Lower Density Optical Smoke Density Water Vapor Permeability Toxicity Flexibility Meets IMO (International Maritime Organization) SOLAS Agreement ABS (American Bureau of Shipping) and Lloyds Certified Flame and Smoke 90F (32C) Mean Temp 75F (24C) Mean Temp 50F (10C) Mean Temp K-FLEX ECO 0.282 (.041) 0.270 (.039) 0.263 (.038) 300F (200F with PSA or Seam-Seal) -297F (-70F with PSA or Seam-Seal) 4.5 lbs/cu. Ft. <150 0.03 perm-in Halogen/Dioxin/CFC Free Excellent Yes Yes ASTM D-1056 ASTM E-662 ASTM E-96 EB 4013 EB 4013 MSC 61 (67), A 653 SOLAS Agreement (IMO) TEST METHODS ASTM C-177 ASTM C-177 ASTM C-177
Meets U.S. Navy Standard for Shipboard EB 4013 Approved by US Navy (BBN) for up to 50 lbs. steam use 25/50-rated up to 3/8 ASTM E 84 Cl (<.001%); F (<.001%); Na (<.005%); Si (<.005%) ASTM C 795
Use on austenitic stainless steel

3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8 1-1/2 IPS 2-1/8 2 IPS 2-1/2 IPS 2-5/8 3 IPS 3-1/2 IPS 4 IPS 5 IPS 6 IPS 8 IPS
1/2 WALL
3.2 2.9 2.7 2.5 2.6 2.5 2.6 2.5 -1.8 1.7 1.5 -1.3 1.9 1.5 2.6 2.6 2.5
3/4 WALL
5.0 4.7 4.6 4.6 4.6 4.7 4.5 4.3 3.8 4.1 4.2 4.1 4.2 4.4 4.0 3.9 3.8 3.8 3.7
1 WALL
7.6 7.0 6.5 6.4 6.2 6.1 5.8 5.5 5.0 5.2 5.3 5.1 5.8 5.4 4.9 4.7 4.9 4.8 4.7
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materials for noise reduction and isolation
K-FONIK
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K-FONIK ACOUSTICS INSULATION

NOISE BARRIERS
K-FONIK GK K-FONIK GV
SOUND ABSORBERS
K-FONIK AB
K-FONIK GK
Mass-loaded elastomeric roll moise barrier that reduces structure-borne noise generated by a vibrating surface and airborne noise when placed between a sound source and its receiver. Availability (48 wide rolls): 0.5, 1.0, 1.5 lb/sf mass (length varies by mass) Temperature Range: -297F to 240F
K-FONIK GV
Mass-loaded, halogen-free elastomeric roll moise barrier that reduces structure-borne noise generated by a vibrating surface and airborne noise when placed between a sound source and its receiver. Availability (48 wide rolls): 0.75, 1.5 lb/sf mass (length varies by mass) Temperature Range: -297F to 240F
K-FONIK AB
Open-cell, rebonded sound absorber that reduces sound reection and transfer by converting sound energy into heat. Availability (78 x 39 width sheets & buns): 1/2, 1, 1-1/2, 2 thickness (bun size: 19 thickness) Temperature Range: -40F to 200F
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K-FONIK GK/GV
DESCRIPTION
K-FONIK GK and GV high mass noise barriers are flexible, non-reinforced, resilient mass loaded elastomeric (EPDM/EVA based) materials that block the transmission of airborne noise from one area to another. K-FONIK high mass products are ideal for direct application to the noise source and/or to the housing covering the noise source. The product comes in black (GK) and gray (GV) and is stocked in rolls (25 or 50 length x 48 width) depending on the mass: 0.5, 0.75, 1.0 or 1.5 lb/sq ft. The product has a temperature range of -297F to +240F. The reduction of airborne noise and mass properties exhibited by K-FONIK high mass products are attained without the use of hazardous lead or heavy metals. K-FONIK high mass products are made with fire-resistant mineral fillers. K-FONIK GV, a halogen-free product, has been tested to the following flammability test methods: IMO A653 (CE Marine), ASTM E84, E162, E662, FMVSS302 and ASTM D5132.
generated by a vibrating surface and airborne noise when placed between a sound source and its receiver. The vibration of metal panels, housings and enclosures is a common source of high intensity noise. The reduction of resonant vibrational energy and noise can efficiently and economically be achieved by use of K-FONIK high mass products, which convert vibrational energy to heat energy, resulting in the following benefits: reduction of vibration transfer to adjoined surfaces, increased working life of the metal, and the ability to use thinner metal without the need for ribs, shaping, or other complications.
INSTALLATION
K-FONIK GK and GV are supplied in flexible rolls in several densities. It is easily cut and fabricated. K-FONIK GK and GV can be adhered to most non-porous substrates using K-FLEX 620 Contact Adhesive.

K-FONIK GK and GV (up to 1.5 lb/sq ft mass) has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E84, Surface Burning Characteristics of Building Materials.
Equipment and Engine Rooms:

A) Free-hanging soundproof acoustical curtain panel B) Interior surfaces To reduce noise from transferring through walls, ceilings and floors.
Machine Covers:
Wrapped to reduce noise and vibration.
GV:
FMVSS 302 - Pass ASTM E84 - 25/50 (Flame / Smoke rating) ASTM E162 - 7 ASTM E662 - 60 IMO A653 (CE Marine) IMO FTP Code Part 5
Piping:
To reduce transmission noise on process and drain piping in industrial applications.
APPLICATIONS
K-FONIK high mass products offer excellent acoustic performance (STC = 26 dB at 1.0 lb/sq ft and 29 at 1.5 lb/sq ft). Sound barrier materials reduce structure-borne noise
General Construction:
Floors and piping
GK:
ASTM E84 - 25/50 (Flame / Smoke rating) FMVSS 302 - Pass
Mass Transit / Shipbuilding:

Floors and Engine Rooms
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GK
FREQ. Hz 1.0 TL dB
GV
1.0 TL dB
40 35
100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 STC
18 17 17 15 17 18 20 22 24 25 27 28 30 32 34 35 36 38 26
22 17 16 17 17 19 20 21 23 25 26 28 30 32 34 35 36 38 26
Sound Transmission Loss dB
30 25 20 15 10 5 0
100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000
GK 1.0 GV 1.0
Frequency Hz
TECHNICAL CHARACTERISTICS
K-FONIK GK
Material Type Color Specific Gravity (min) Weight/sq ft (Mass) Tensile (psi) (min) Elongation (%) (min) Tear Die C (lbs) (min) Temperature Resistance Water Vapor Diffusion Resistance ()
DIN EN 12086 test method
K-FONIK GV
High Mass elastomeric material Gray 2.0 1.5 0.75 1.0 300 10 50 -297F to 240F 1.5
High Mass elastomeric material Black 2.0 0.5 1.0 300 25 50 -297F to 240F 20,000 Smooth 0.08 21 0.12 26 0.16 29
Surface Finish Thicknesses (in) STC (lb/sq ft) Fire Classification
Smooth 0.08 -0.12 26 0.16 29
ASTM E-84: 25/50 max, FMVSS 302 ASTM D 5132 No Ignition Pass - No Cracks
ASTM E-84: 25/50 max, ASTM E-162: 7, ASTM E-662: 60, FMVSS 302, ASTM D 5132 No Ignition Pass - No Cracks
Ozone Resistance - 50 pphm
75
K-FONIK AB
Made in USA
DESCRIPTION
K-FONIK AB is an environmentally-friendly, CFC-free, flexible, open cell sheet product used for acoustic damping, gasketing and thermal insulation. It is comprised of recycled, closed cell foam that is bonded together with a urethane adhesive. The combination of closed cell material (with a controlled particle size and particle size distribution) re-engineered to produce an open cell structure results in a unique set of properties that readily accept and dissipate sound waves, ensuring maximum acoustical absorption. The product is predominantly black in color and comes in sheets 39 x 39 in thicknesses of 1/2, 1, 1-1/2, and 2, as well as in bun form. The product is offered in two densities: 10 pcf (160) and 15 pcf (240). It has a temperature range of -40F to +200F.
APPLICATIONS
K-FONIK AB offers excellent acoustic performance (NRC = .75 at 1 thickness when tested to ASTM C423) and thermal properties (k = 0.30 Btu in/hr-ft2- F). Sound absorbing materials reduce sound reflection and transfer by converting sound energy into heat.
Piping:
K-FONIK AB is used in conjunction with high mass products to reduce transmission noise on large pipes in industrial applications.
Floor underlayment:
To reduce and isolate foot fall or impact noise between the floor/ceiling assembly.
Equipment Rooms:
A) Acoustic blankets Made with K-FONIK AB to absorb noise (as a replacement for glass wool or rock wool), and to resist compression and moisture. B) Interior Surfaces To reduce noise from transferring through walls, ceilings and floors, creating soundproof spaces.
INSTALLATION
K-FONIK AB is supplied in flexible sheets in a variety of thicknesses. It is easily cut and fabricated. K-FONIK AB can be adhered to most non-porous substrates using K-FLEX 620 Contact Adhesive.
RECYCLED CONTENT
K-FONIK AB is manufactured from 90% recycled product. K-FONIK AB qualifies to be classifed as a green product by the National Green Building Products Council.
Machine Covers:
To reduce noise and vibration.
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Noise Reduction Coefficient (NRC)

1
K-FONIK AB 10, 1: NRC = 0.75 K-FONIK AB 10, 2: NRC = 0.85 K-FONIK AB 15, 1: NRC = 0.75
Sound Transmission Loss dB
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1000 1600 2500 4000 100 160 250 400 630 1" 160 2" 160 1" 240
Frequency Hz
TECHNICAL CHARACTERISTICS
10 pcf
Material Type Color Density (kg/m )
3
15 pcf
Open Cell Black 240 (15 pcf) 10 25 0.30 1/2, 1, 1-1/2, 2, bun form
Open Cell Black 160 (10 pcf) 7 25 0.30 1/2, 1, 1-1/2, 2, bun form
Tensile (psi) minimum Elongation (%) minimum Thermal Conductivity k-value Btu (in/hr-ft2-F) Thicknesses (in)
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TECHNICAL RESOURCES
K-FLEX USA offers technical expertise related to the application, specication and performance of elastomeric insulation. Below is a listing of resources, and representative examples of each, that are available either as a service or for download at www.kexusa.com.
Technical Bulletins (Application and Specication): Installation Tools and Techniques In-depth Application Details Freeze Prevention / Temperature Ranges / Shelf Life Insulation IDs and Fit Comparison of elastomeric versus other insulation types Building Codes Information Compliance with Industry Standards Review of Test Methods Product Contents Third Party Certications Calucation of k-factor and R-values Building Specication Guidelines Material Safety Data Sheets (MSDS) & Technical Data Sheets: Available for all K-FLEX USA products Technical & Product Performance Application Brochures: Chilled Water Ammonia Duct Liner Duct Cover Refrigeration Storage Tanks Installation Guides: ASTM C 1710, Installation of Flexible Closed-Cell Preformed Insulation in Tube and Sheet Form K-FLEX USA Installation Manual K-FLEX USA Installation Videos Installation Expert on staff for trainings Technical Calculators: ISOCALC: Thickness Calculations for Thermal Insulation Applications Product Energy & Cost Calculator NIA Certied Insulation Appraiser on staff
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K-FLEX USA TERMS, CONDITIONS & WARRANTY

These are the Terms, Conditions & Warranty of sale for K-FLEX USA L.L.C. and each of its divisions (Seller). There are no other terms of sale unless Seller agrees in writing to different terms with you, the Purchaser of Sellers products: 1. ACCEPTANCE OF ORDERS Sellers offer to sell products to Purchaser or acceptance of Purchasers order is expressly conditioned upon Purchasers acceptance of these Terms and Conditions (Terms). Purchasers acceptance, use or holding of Sellers products for 10 days after shipment also establishes Purchasers acceptance of these Terms. Seller expressly rejects and objects to all new, different or additional terms of sale submitted by Purchaser. Seller also reserves the right to select its own customers and the right to reject any order. Affidavits or certificates of compliance must be requested when orders are placed. 2. PRICES All prices are subject to change without notice. Unless otherwise specified, orders will be shipped and invoiced at the price in effect at the time of shipment, and price adjustments for products in transit or in Purchasers inventory will not be allowed. Any tax or other charge on the production, sale or shipment of the products imposed by federal, state or local governmental authorities will be added to the price to be paid by Purchaser. All listed prices are in US dollars. 3. TERMS OF PAYMENT Subject to the approval of Sellers credit department, terms of payment are those in effect for product sales as of the date of shipment. Purchaser is also responsible for amounts due under No. 11 below. Payment Terms are Net 30. 4. DELIVERY All product sales are F.O.B. Sellers place of shipment. Seller will use commercially reasonable efforts to ship all products in accordance with published lead times set forth on Sellers current price list but shall have no liability for delivery delays. Seller shall have no liability for damage or delivery failures occurring after the product is delivered to the carrier. Purchaser is solely liable for demurrage charges assessed at the destination. Product shortages and visibly damaged or defective products must be reported to Seller within 10 days of delivery. Purchaser may not withhold payment on uncontested product deliveries. 5. TITLE AND RISK OF LOSS; SECURITY INTEREST Title to and all risk of loss or damage to the products vests in Purchaser at the time Seller delivers the products to the carrier regardless of any shipping and insurance arrangements made by Seller on Purchasers behalf. However, Seller reserves, until full payment is received, a purchase money security interest in each product delivered. 6 . RETURNS Product returns will be accepted only after Purchaser receives Sellers prior written approval as follows: (a) For returns authorized due to Purchasers rightful rejection or justifiable revocation of acceptance of the products, Seller will pay for reasonable commercial charges for the product return and, in addition, will, at Sellers option, refund or credit the full purchase price upon return of the products. No request for returns based on damaged or defective products will be approved unless received within the time periods set forth in No. 4 and No. 7; (b) Where Seller determines, in its sole discretion, to accept returns for the convenience of Purchaser, the products are to be returned to the point of shipment, at Purchasers expense, properly packed. Seller will issue a credit for the quantity of product received at Sellers shipping point in resalable condition, as determined by Seller in its reasonable discretion, less: (i) 20% of the original purchase price for handling and reconditioning; or, if greater, (ii) the actual charges incurred. 7. LIMITED WARRANTY; SPECIFICATIONS All products sold are subject to the following limited warranty: Seller warrants, for a period of one (1) year from the date of shipment or 90 days from the date of original installation, whichever is the shorter period of time, that: the product at the time of delivery is free from defects in material and workmanship and manufactured in all material respects to Sellers current written product specifications on the shipment date (General Warranty), and the performance of the product with respect to water vapor permeability and thermal conductivity will conform to Sellers current written product specifications on the shipment date (Performance Warranty). Note: Sellers products may vary in details of design and construction from descriptions in any literature or from any sample, display or other model inspected by Purchaser. The above Performance Warranty will be void if the product is not installed, used and maintained in accordance with Sellers then current product installation and maintenance instructions and recommendations (including gluing of seams, taping of exposed edges, appropriate protection in outdoor and other harsh conditions, and minimum thickness required for the intended product performance), and all other written instructions and technical specifications data sheet of Seller. Any installation instructions not clearly defined in Seller written product instructions are addressed by Sellers recommendation to abide by ASTM C1710, Installation Guide for Flexible Closed Cell Foams, and SMACNA Duct Guidelines. It is the responsibility of the Purchaser of Seller products to 1) provide the product installer with all known installation instructions and recommendations made by Seller and 2) consult Seller technical support on recommendations for the product installation for applications not referenced in Seller or approved industry written instructions. The above Performance Warranty also will be void if the product is installed using ancillary materials such as adhesives, paints, coatings or tapes that are not approved products as defined by Seller written technical specifications or installation instructions. All statements, technical information and recommendations concerning products sold or samples provided by Seller are based upon tests believed to be reliable but do not constitute a guarantee or warranty and shall not be construed to enlarge, vary or override in any way this limited warranty. All products are sold and samples of products provided with the understanding that Purchaser, installer, specifier and owner (Owner) of the product installation location (Location) have independently determined the suitability of such products for its purposes. Sellers obligation under this limited warranty is limited to the provision of new product materials for the repair or replacement, at Sellers sole discretion, of defective product, and is expressly conditioned upon the Owner of the Location allowing an inspection during normal business hours of the Location by Seller and its representatives upon reasonable request. Thus, Sellers only responsibility under this warranty is for the cost of manufacturing and shipping such new product materials to the Location. Seller shall have
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no responsibility for such new product materials after delivery to the Location or for any labor or other costs associated with the removal, repair, replacement or disposal of any defective product materials. Any product repaired or replaced by Seller under this warranty will be subject to the warranty period remaining under the originally installed product. SELLER DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, IN FACT OR IN LAW, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Purchaser agrees that it will not alter, amend or add to this limited warranty. If Purchaser desires to offer additional warranties or make any representation on its own, such warranties and/or representations will clearly state that they are Purchasers additional warranties and not those of Seller. Every claim under this limited warranty shall be deemed waived (i) unless in writing and received by Seller within 10 days of delivery if visibly damaged or defective, and otherwise, within 30 days after the defect to which each claim related is discovered, or reasonably could have been discovered, but in no event longer than 1 year after product shipment or 90 days from the date of installation, whichever is the shorter period of time, or (ii) if the defective product has been discarded, destroyed or altered at the Location before inspection by Seller. 8. LIMITATION OF REMEDY PURCHASERS EXCLUSIVE REMEDY AND THE LIMIT OF SELLERS LIABILITY FOR BREACH OF THE LIMITED WARRANTY SET FORTH IN No. 7, WHETHER BASED ON NEGLIGENCE, BREACH OF WARRANTY, STRICT LIABILITY, OR ANY OTHER THEORY, SHALL BE, AT SELLERS OPTION, REPAIR, REPLACEMENT WITH A LIKE QUANTITY OF NONDEFECTIVE PRODUCT OR REFUND OF THE PURCHASE PRICE, PLUS REASONABLE COMMERCIAL SHIPPING CHARGES INCURRED FOR APPROVED RETURNS UNDER No. 6 ABOVE. 9. NO RECOVERY OF CONSEQUENTIAL OR SPECIAL DAMAGES SELLER SHALL NOT BE LIABLE TO PURCHASER, NOR TO ANY THIRD PARTY CLAIMING THROUGH PURCHASER, FOR ANY CONSEQUENTIAL OR SPECIAL DAMAGES BASED ON NEGLIGENCE,
BREACH OF WARRANTY, STRICT LIABILITY, OR ANY OTHER THEORY, FOR FAILURE TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT. ADDITIONALLY, CONSEQUENTIAL AND SPECIAL DAMAGES SHALL NOT BE RECOVERABLE EVEN IF THE REPAIR, REPLACEMENT OR REFUND REMEDY FOR SELLERS BREACH OF ITS LIMITED WARRANTY FAILS OF ITS ESSENTIAL PURPOSE OR FOR ANY OTHER REASON. 10. FORCE MAJEURE Seller shall not be liable, nor deemed in default hereunder, for any failure or delay in delivering the products or in the performance of its other obligations to Purchaser hereunder, caused by or arising out of: (a) compliance in good faith with any applicable foreign or domestic governmental regulation or order of whatever nature and whether foreign, federal, state or local; (b) all acts of God (such as, but not limited to, floods, fires, hail, or tornadoes); (c) strikes and other labor trouble; (d) delays or nonperformance by suppliers (or other third parties) of raw materials, power or other needed supplies or services; (e) delays or nonperformance by transporting carriers; and/or (f) any other cause, contingency, or circumstance not subject to the reasonable control of Seller affecting the performance of Sellers obligations hereunder. Seller shall determine in good faith the extent to which it can reasonably control a cause, contingency, or circumstance affecting its performance obligations. 11. DEFAULT In the event of Purchasers default, Purchaser agrees to pay all costs and expenses, including reasonable attorneys fees or costs and expenses, incurred by Seller in the event Seller reasonably anticipates a default by Purchaser, whether involving collecting payments due or otherwise enforcing these Terms. Purchaser also agrees to pay Seller simple interest on unpaid amounts from the payment due date at the lesser of 1-1/2% per month or the highest lawful rate. 12. SEVERABILITY If any of these provisions are determined to be invalid, illegal or unenforceable, the validity, legality and enforceability of the remainder of these Terms shall be unaffected.
13. MODIFICATION OR TERMINATION These Terms and the specific order provisions contained on Sellers order set (together, this Agreement) are the entire contract between the parties with respect to this order. This cancels and supersedes all previous agreements, confirmations, and terms of sale, oral or written. No waiver or modification of these Terms shall be binding upon Seller unless made in writing and signed by a duly authorized representative of Seller. Additional or different terms submitted by anyone other than Seller are specifically rejected and shall be deemed to be of no effect. In case of any conflict between Sellers order set and these Terms, the provisions of the order set shell control. This Agreement is not intended to confer upon any person other than the parties hereto any rights or remedies hereunder. 14. GOVERNING LAW; JURISDICTION All matters arising out of or relating to this Agreement are to be governed by, and interpreted according to, the internal laws of the State of North Carolina without regard to its choice of law provisions. The United Nations Convention on Contracts for the International Sale of Goods shall not apply to this Agreement. The parties consent to the jurisdiction of the state and federal courts in Raleigh, North Carolina and the effectiveness of service of process by certified United States mail, in any and all disputes, whether in law or equity, arising out of or relating to this Agreement. Each of the parties hereby waives and agrees not to assert in any such dispute, to the fullest extent permitted by applicable law, any claim that (i) such party is not personally subject to the jurisdiction of such courts, (ii) such party and such partys property is immune from any legal process issued by such courts or (iii) any litigation or other proceeding commenced in such courts is brought in an inconvenient forum. 15. CONFIDENTIAL PRICING In no event shall either party disclose the prices of any products ordered pursuant to this Agreement without the prior written consent of the other party.
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K-Flex Product Catalog

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K-Flex Product Catalog

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PLUMBING

INSUL-TUBE WHITE INSUL-LOCK INSUL-LOCK WHITE

INSUL-TUBE COIL INSUL-SHEET K-FLEX ACCESSORIES K-FLEX Elastomeric Foam Tape

K-FLEX DUCT Liner Gray Sheets & Rolls

INSUL-SHEET with PSA

K-FLEX Elastomeric Foam Tape - ECO

Iran - Tehran Egypt

Kuala Lumpur - Malaysia Singapore

K-FLEX Product Demo Truck

1975 Halstead is formed and INSUL-TUBE becomes a well-known brand.

1999 Rubatex acquires Halstead to form RBX Industries.

2008 LIsolante K-FLEX splits from Nomaco to form KFLEX USA.

NEXT DAY 2 DAYS 3 DAYS 4 DAYS 5+ DAYS

Tubes: 6, 3 & Coils

Pre-slit / Pre-glued (PSA) tubes

Factory-applied PSA liner sheets/rolls

K-FLEX CLAD: Factory-applied protective jacketing (tubes, sheets, rolls)

6 Tubes: H: 74, W: 16, D: 11 3 Tubes: H: 38, W: 19, D: 19

3 Tubes: H: 37, W: 19, D: 19

Sheets, Rolls, and Coils:

H H W D W Medium Coil: H: 13, W: 30, D: 30 Large Coil: H: 33-1/8, W: 45-1/4, D: 39-1/4

Flat sheets: H: 6-15/16, W: 52-1/2, D: 65-1/32

Rolls: H: 53-1/8, W: 30, D: 30

PHYSICAL PROPERTIES PERFORMANCE CHARACTERISTICS

RESISTANT TO WATER VAPOR TRANSMISSION (wvt)

THERMAL CONDUCTIVITY (k-value)

PROJECT REFERENCES APPLICATIONS

California Steet Thermal Plant

Bellefonte High School

Renaissance on Charleston Harbor Condos

INSUL-TUBE, INSUL-LOCK, INSUL-SHEET

INSUL-TUBE, INSUL-LOCK, INSUL-SHEET

Elastomeric insulation for HVAC & Refrigeration applications.

FLAME AND SMOKE RATING

RESISTANCE TO MOISTURE VAPOR FLOW

ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171

UL 181 QUV Chamber Test

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

PIPE R VALUES PER SQUARE FOOT

FLAME AND SMOKE RATING

RESISTANCE TO MOISTURE VAPOR FLOW

ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

3/8 (10 mm) 3/8 (10 mm)

3/8 (10 mm) 3/8 (10 mm)

1/2 (13 mm) 1/2 (13 mm)

1/2 (13 mm) 3/4 (19 mm)

3/4 (19 mm) 3/4 (19 mm)

3/4 (19 mm) 1 (25 mm)

1-1/2 (38 mm) 1-1/2 (38 mm)

1-1/2 (38 mm) 1-1/2 (38 mm)

PIPE R VALUES PER SQUARE FOOT

FLAME AND SMOKE RATING

FEATURES & BENEFITS

RESISTANCE TO MOISTURE VAPOR FLOW

ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

PIPE R VALUES PER SQUARE FOOT

FLAME AND SMOKE RATING

FEATURES & BENEFITS

RESISTANCE TO MOISTURE VAPOR FLOW

ASTM E 96 ASTM C 209 ASTM E 84 ASTM D 1171

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

3/8 (10 mm) 3/8 (10 mm)