File No.

YF-Fk07-2002

Page 1 8 pages in total Serial number TS-00

Alignment Procedure

MODEL

27F230T/24FS210T

V3.0

PREPARED BY :

Jenny

DATE:

2004-5-13

APPROVED BY :

DATE:

No.YF-Fk07-2002

Page 2, 9 pages in total

Alignment Procedure Summarize 27F230T/24FS210T chassis Alignment Procedure 29185N6/25185N6is NTSC only system model developed for NAFTA market specially. In trial run, burn the software A27V01-TO to TMPA8809 or TMPA8827 IC by OTP method. after the trial run, make the maskplease take care in production. To solve the probable problems in production, for the workers participate in alignment, please be familiar with the Alignment Procedure, and be master of the features. There are 2 operation modesuser mode and factory mode. You can use the Remote control or buttons on the panel to operate in user mode, but only Remote control works in factory mode. The way to enter factory modePress D-MODEbutton on RC pressOK andCH+ CH-to select the parameter you want to adjust. PressVOL+ VOL- to change the parameters. To quit factory mode press D-MODE button on the right of SURR button the factory data changed will be memorized. A few special modes Aging mode used before the aging before alignment. The aging could start in factory mode. Vertical stop modeused to confirm the screen voltage. Press INPUT button in factory mode to enter Vertical stop mode. Then press INPUT button again to exit. White balance alignment modeused for white balance auto alignment. PressBUS OFF button near the left of MTS button to enter White balance alignment mode. Factory mode To initialize the set. Press SURR button in factory mode to enter Factory modethe screen displaysWAIT after the and exit the Factory initializationthe screen displays OK mode automatically. Then press D-MODE button again it will not enable you to enter Factory modeif you want to enter againyou need operate as followsturn down the volume to 0press Volume downbutton on the panel pressINFObutton on the RC meantime.

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Alignment procedure Alignment contents 1. Adjustment of B+ voltage Receive Philips standard testing pattern to RF input. Adjust VR821 in STANDARD mode until voltage at B130V0.5V 2. RF AGC adjustment Observe monitor the collector waveform of Q101 with the probe of Oscilloscope as illustration below. Select channel 2 (>70dB) from the antenna input. Enter D-mode, select menu6 to adjust RFAGC item until the monitor peak value to 0.8Vp-p.
3Pf input IN60 output

3. Screen & Focus voltage adjustment Apply pattern signal in normal status, enter Factory mode press INPUT button to stop vertical scan. Notethe RC/GC/BC is preset to be 80GD/BD is 40 Adjust the SCRREEN switch on the flyback transformer to make a horizontal shining line just visible on the screen. Turn on the vertical output, adjust the FOCUS on the flyback transformer to obtain the optimum focus. 4. White balance adjustment(NORMAL:X=285+8, Y=294+8) 1) Apply the black and white pattern in normal status; 2) Alignment of normal color temperature Change Color Temperature to normal status Use a color analyzer to measure the black side of the screen. By changing the value of RC, GC and BC, set the reading of the color analyzer to X=285+8, Y=294+8. Use a color analyzer to measure the white side of the screen. By changing the value of GD, BD, set the reading of the color analyzer to X=285+8, Y=294+8 Separately set the brightness and contrast from min. to max., repeat the step 2 and 3 until the reading of the color analyzer is correct. Note: Provided the production line is equipped with the self- White balance adjusting equipment, white balance can be adjusted automatically as following: Press BUS OFF button under factory mode, the TV set will adjust automatically.

(Warm: X=310+8, Y=314+8;Cool: X=278+8, Y=282+8)

5. Adjustment of Sub-brightness, Apply the Grey-scale/Color bar (NTSC signal) to the AV input, in normal status. Enter factory alignment menu 5, Select BRTC to adjust the sub-brightness, until that the 2nd dark bar of 8 level Grey scale just can be seen.
3

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6. picture geometric adjustment 1) Apply the Philips standard testing pattern in normal status, then enter menu 3, adjusting the following data to get the min-distortion. HPOS6Horizontal Center HSIZE6Horizontal Size PARA6 Level CNRT6 Top TRAP6 Trapezia CNRB6 Bottom

2) Apply the Philips standard testing pattern in normal status, then enter menu 3, adjusting the following data to get the min-distortion. HIGH6 (Height) VP60Vertical Center VLIN6Linearity VSC6Vertical-S Correction 7 EHT/HEW ratio test test with PC program Instruments EHT test meter EHT test bar(1000:1) adjustable power supply virtual DY( the same L value with CRT in production ). Test means Measure the EHT value V when Ib=0HEW voltage value is V1(DC voltage at 2 ends of C249). Check means apply PC test meansV/V1 should satisfy the requiments below EHT/HEW ratio 29185N6 (27F230T) 25185N6 (24F210T) A60LVY196X15(O)
12563% ( 1218 1293 )

44-29RFLW-TS2A

1245 3%

( 1207 1282)

8X rays over voltage protecting circuit test: TV enter working modeapply more than 27V DC voltage between two ends of C249the set should enter protecting modeor check X rays protecting circuit.

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9PS line polarities test Connect follow the graphic below

DC PS 9V + Sound reminder

DX

2.2k

PS socket M TO F801 Plug the PS line onto the PS socket M, then touch any pin of F801 with the probe, the LED DX will shine at the moment, with sound reminder, or it is disqualification. 10PS power test(Random test) Instruments Power meter. Input signal pattern Color barSound 1KHZ 100% modulation. Input signal intensity 60dBuv (1 mV rms) Test points find the graphic below Test means Set the Brightness, CR to the highest, adjust the volume to make the sound output to be 0.5W. Connect the power meter to test the power consumption. Transfer the set to be standby, and test the power consumption at the moment, which should meet the requirements below Model Power Standby power (120V) 114 W 10% < 1W 29185N6 109 W 10% < 1W 25185N6

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11High voltage and Ib value limit test( random test ) Instruments High voltage meter Ib meter. Input signal pattern White vertical Input signal intensity 60dBuv (1 mV rms) Test means Connect High voltage meter and Ib meter. Test voltage of different Ib separately, It should meet the requirements below Ib
Ib = 50A

Anode high voltage (kV) 25 29

30.0 1.0 30.0 1.0

Ib = 50A & 1200A

Diff. < 2

Diff. < 2

12Heater voltage test ( random test ) Instruments RMS voltage meter Input signal pattern Philips test graphic Input signal intensity 1 mVrms60dBuVto 50 mVrms Connect the RMS voltage meter to the 2 ends of CRT glowerstest the heater voltage of highest CR and Brightness, It should meet6.30.3Vrms

13BTSC/SAP function test BTSC/SAP do not need testbut BTSC/SAP decoder function should be tested normal or not. 14CCD and VOL-CHIP function test VOL-CHIP and CCD function testplease find the service manual in detail. 15Initialization Under the factory modepressSURRbuttonthe screen displaysWAIT when the screen displays OK, the initialization finished, You can enter the next working procedure.

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EEPROM DATA: FAC 01 Item RC GC BC GD BD * * * * * Data 80 80 80 40 40 Item HIGH5 VP50 VLIN5 VSC5 VBLK5 VCEN5 FAC 02 Data 1B/0D 03/01 0A/0B 0C/07 00/00 32/33 Item HIGH6* VP60 * VLIN6* VSC6 * VBLK6 VCEN6 FAC 02 Data 1A/0E 04/05 0A/0B 0B/08 00/00 33/35 Item HPOS5 PARA5 TRAP5 HSIZE5 CNRT5 CNRB5 VEHT5 HEHT5 FAC 03 Data 0C/0F 10/11 29/27 1F/16 0A/08 06/08 03/03 03/03

FAC 03 Item HPOS6 * PARA6 * TRAP6 * HSIZE6* CNRT6 * CNRB6 * VEHT6 HEHT6 Data 10/14 0F/16 27/25 20/16 0B/09 07/0D 03/03 03/03

FAC 04 Item CNTX CNTN BRTX BRTN COLX COLN TNTX TNTN Data 7F 08 20 20 35 00 28 28 Item

FAC 05 Data 40 2C 00 07 0C 51/4C 40 40 Item ST3 SV3 SV4 SVD ASSH SHPN SHPN

FAC 06 Data 20 20 19 19 07 10 2A

BRTC COLC COLP SCOL SCNT CNTC TNTCT TNTCV

FAC 07 Item MOD1 MOD2 MOD3 OPT OPTM1 OPTM2 HDCNT HSTOP Data 60 B0/30 F0 37 C0 C0 00 FF Item

FAC 08 Data 25 00 21 53 4A 65 1F 16 Item

FAC 09 Data 46 6B 75 7F 32 A5 2A 73 Item

FAC 10 Data 22 0B 1F C4 2D 02/0B

RFAGC * BRTS OSD OSDF CCD OSD CCD OSDF TXCN RGCN

V01 V25 V50 V100 VOLMAX CURTCEN GATE VOL-OUT

MODE4 MODE5 MODE6 MODE7 MODE8 MODE9

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FAC 11 Item MPB-STR MPB-HMC MPB-HP MPB-LP MPB-LIM SUB-FRE SUB-HP VOL-MAI Data 43 0D 07 11 00 28 02 00 Item

FAC 12 Data 05 05 20 64 28 18 22 10 Item CLTM CLVO CLVS ABL DCBS FLG0 FLG1

FAC 13 Data 4B 4B 53 27 14 82 0D Item

FAC 14 Data 09 1C 01 08 1A 80 80

SVM SVM1 OSD2 OSDF2 PYNX PYNN PYXS PYNS FAC 16

HAFC AGCC NOIS ONTM NSHP PVLVL PLMT

FAC 15 Item RC-C GC-C BC-C GD-C BD-C Data Item 0 0 0 00 00

FAC 17 Item D-COL D-BRI D-CON D-SHP Data 32 32 5A 32 Item

FAC 18 Data 32 32 32 32

Data 0 0 0 00 00 03 03

RC-W GC-W BC-W GD-W BD-W YUVGC YUVBC

S-COL S-BRI S-CON S-SHP

FAC 19 Item M-COL M-BRI M-CON M-SHP Data Item 32 32 1E 32

FAC 20 Data 173 407 01 02 08 06 05 00 00 Item

FAC 21 Data 5A 5A 0C 0C 0C Item

FAC 22 Dat a 32 32 0C 0C 0C

SEG-POINT1 SEG-POINT2 DATA-VL DATA-VH DATA-UF SPE-POS1 SPE-DATA1 SENSI-ON SENSI-OFF

T-Hz120-BAS T-Hz500-TRE T-Hz1K5 T-Hz5K T-Hz10K

C-Hz120-BAS C-Hz500-TRE C-Hz1K5 C-Hz5K C-Hz10K

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Page 9, 9 pages in total

FAC 23 Item B-Hz120-BAS B-Hz500-TRE B-Hz1K5 B-Hz5K B-Hz10K Data 14 14 0C 0C 0C Item

FAC 24 Data 00 05 00 19

COMB1 COMB2 COMB3 AV GAIN

Note the items with * are adjustable other items are not pls do not adjust them

Fuse Blown

Figure 1

Fuse Blown

Is it IC801 PIN1 shorted to earth?

No

Is DB801 OK?

No

Replace DB801

Yes

Yes

Check / Replace IC801

Check the components such as C801, C802, C806, C807, C815, R801, etc.

No raster abnormal + B Voltage

Figure2

No Raster, Abnormal +B

Is the + B, +13V, +12V, +9V resistance to earth?

Check IC201, IC202 Yes and their peripheral components Yes

Check Q820 Q821, Q823

Q822,Q825etc.

No

Yes

Check/Replace the load of the abnormal branch

Check IC801 and their peripheral components Yes Check T802 etc.

Figure3

No Raster, +B OK

No raster, +B ok

Is the +9V, +5V resistance to earth? NO Check/Replace the load of the abnormal branch

Is there a output waveform Pin13 of IC101? No

Yes

Is there the wave at C of Q411? No Is the drive circuit ok? No Check\replace the drive circuit

Yes

Is R461 ok? Yes Increase VG2

No

Replace R461

Is Pin2 of IC101 low voltage level? Yes Is B of Q202 low voltage level? Yes No No

Yes Replace FBT

NG

Is both +14V and -14V ok? Yes

Check horizontal scan circuit, such as C412, C413, C419, etc

Is the wave ok at Pin6 of IC301? No Check vertical scan circuit

No picture, dense noise dots

Figure 4

No Picture dense noise dots

Is the signal at Pin41, Pin42 of Is the antenna feed line or the adapter broken or unsoldered? Yes Handing the antenna fault No Is the signal at IF pin of the tuner ok? No Is the signal at Pin SCL, SDA of tuner ok? No Check signal at P5, P57, P58, P59, and P60 of IC101 and replace the abnormal relative circuit Yes Check EEPROM Yes Is the supply voltage of tuner ok? No Check/Replace IC201, IC202, D101. Yes Check/Replace Tuner Yes Check the relative circuit of Q101, Z141 etc No IC101 ok? Yes Check/Replace IC101

Figure 5 Symptom: raster ok, no picture, no sound, sparse noise dots

Sparse noise dots

Apply the pointer of multimeter at R X 1 K , connect one probe to GND, use another to touch Pin42 of IC101. Are there interference particles screen? Yes Unsolder a pin of C107, apply the pointer of multimeter at R X 1 K , connect the red probe to GND, use the black probe to touch B of Q101. Are there interference particles flashing on the screen? No Bridge a capacitor of 1000pF between the input and output of Z141. Apply the pointer of multimeter at R X 1 K, connect the red probe to GND, and use the black probe to touch B of Q101 Are there interference particles flashing on the screen No Yes Replace Z141 (SAW) No Does the IF pre-amplifier work normally? flashing on the No Is the voltage at Pin29, P36 of IC101 ok? No Check and repair the +9V power supply

Yes

Yes

Check

&

Replace the Tuner

repair the IF pre-amplifier circuit

No sound

Figure 6

No Sound

Is the speaker ok? Yes

No

Replace the speaker

Replace Apply the pointer of multimeter at RX1K connect one probe to GND, use another to touch Pin4, Pin12 of IC602, Is there interference noise from the speaker. No Check power Yes supply of IC602 Is it mute at P6 of IC602? Yes Check/Replace Q601, Q602 Yes Is the waveform at Pin47 of IC1001 ok? Check/Replace the power supply of IC1001. RESET Then and Q603 etc. No IC602

Yes

NG

Is the BUS ok?

No

Check IC101 and the relative circuit

No Check/Replace Q203, X202 etc. NG Is the waveform at Pin30 of IC101 ok?

No

Replace IC101

Figure 7 no Picture
TV&AV havent Picture Ok Check P25, P49 Is RGB signal ok? No Check Pin20, Yes of IC101 and the NG relative circuit Pin24 of IC101 Is +9V, +200V ok? Yes Check Q501~Q506 Yes Check R516 ~ R521 etc.

Replace IC101

No TV Picture. hasnt Picture. Is the waveform at Pin12, Pin14 of IC901 ok? No No Picture Check Q904 circuit Q901 ~ Replace IC901 Yes Is the logic at P9, P10 of IC901 ok? has AV Check P13 of IC901 NG

Check

Q917

and

Video alleyway Circuit

Check P1 of IC101, No P4 of IC1001 and the relative circuit

Yes

alleyway

Replace IC901 Is the waveform at P15 of IC901 AV hasnt Picture. has ok? Yes Is the logic at P9, P10 of No No Is the waveform at P30 of IC101 ok? Yes No Check IC101 and IC901 ok? Yes Check P1 of IC101, P4 of IC1001 and the relative circuit

Picture. TV

relative circuit. please Check Q203, Q204 and alleyway circuit reference the previous page named Figure 5.

Figure 8

No Vertical Scanning

Yes

Is both +14V and -14V ok?

No

Yes

Is the signal at P1 of IC301 ok?

No Check/Replace R431, R433, D431, D432 etc

Check/Replace IC301

No

Check signal at P16 of IC101

Yes

Check/Replace IC101

Check/Replace R311, R313.

R245,

Check the power Symptom: Tuning Control not work supply of IC101. Are there H & V flyback pulses at Pin12 of IC101 Press STANBY key on R/C. Can the TV be turn on and turn off? Yes Does the channel number display Check at Pin60, Pin61 of IC101 the Is the Yes +33V/+5V A power supply ok? Yes Is there the short circuit Check/Repair the integration circuit around the integration circuit? Yes on the screen? Yes Start autosearch. Is the BUS ok? Yes After auto-search, Can the searched program be memorized? No No waveform No No No No Check/Repair +33V power supply Check/Replace the tuner No Yes No Check R314, R315, R316, C311, D303 Figure 9

Check/Replace IC101

Is there sync pulse at P62 of IC101? No Yes

Is the voltage at P8 of IC001ok? No Check/Repair +5V

Yes

Replace IC001

Is

there

sync

power supply. No

pulse at B of Q003?

Yes Replace Q003

Check Q915, Q916 and the relative circuit.

Figure 10

Tuning Control no working

Is there any change on the voltage level at P64 of IC101?

No

Check the remote control receiver and transmitter. Yes Is the VDD(+5V) at P9 and P55 of IC101 ok? No Check Q007 etc.

Yes Is there the 8MHz/5Vp-p sine wave oscillations at P6 of IC101? Yes No Is the voltage at P5 of IC101 ok? Yes Have P5 of IC101 shorted to GND in an instant. Can the IC101 work? No Check/Replace IC101 No Replace the disabled components Are C031, C032 and X001 ok? Yes

No

Yes Check/Repair circuit. the reset