A&F wants you to be passionate about its product. Each garment should be reviewed for overall appearance, handfeel, color, shade & wash.
Below is the recommended method of reviewing A&F bottom garments:
1. Scan the front of the garment for overall appearance (for denim products, the legs should be flipped up at the knee to review back shade & wash against the front panels. (You should check handfeel, color, and shade, against the wash standard at this point.) 2. Review interior waistband ticketing, CC & COO labeling and marketing 3. Review front exterior waistband, belt loops, pockets & check interior of pocket bags (use caution when inserting your hand into a pocket bag- always look first) 4. Check fly & fly opening- test zipper functionality, open the fly and check front rise 5. Review the interior seat area of the garment: waistband, rises, pocket bags- close fly after completion 6. Turn garment to the back- review belt loops, waistband, pockets & marketing, back rise and yoke 7. Fold garment side seam to side seam 8. Beginning on wearers left side- scan from the bottom of the waistband to the hem, using hands to splay side seam along the length 9. Check for panel to panel shading, quality, construction and mill fabric defects (if side pockets- check all details) 10. Review sewing of interior of hem (you should display 2-4 of the leg interior, during your inspection) 11. Flip top leg up and out to review inseam & rises of both legs, use hands to splay the inside seams of both legs 12. Turn full garment over and review the interior of the other hem 13. Working from the hem to the top of the waistband, use hands to splay side seam along the length 14. Check for panel to panel shading, quality, construction and mill fabric defects 15. Return garment to front side facing up (in all other fabrics than denim,) flip bottom half of the leg upwards at the knee to review shade and wash- also review for any fabric torqueing in the legs as they lay flat. HOW TO INSPECT TOPS
(A Method of Reviewing Garments)
A&F wants you to be passionate about its product. Each garment should be reviewed for overall appearance, handfeel, color, shade & wash.
Below is the recommended method of reviewing A&F top garments:
1. Scan the front of the garment for overall appearance, (You should check handfeel, color, and shade, against the wash standard at this point.) 2. Review inside collar ticketing, CC & COO labeling and marketing 3. Open any placket for the neck (zipper, snaps or buttons) and review interior neckline area 4. Use hands to splay shoulder seams (wearers left then right), also extend seam slightly to check shoulder seam extension 5. Fold garment side seam to side seam 6. Beginning with the wearers left side- splay armhole seams and check interior sleeve hem (if garment is long sleeve- check all arm seams and plackets) 7. Using your hands to splay the side seams from armpit area to hem 8. Check for panel to panel shading, quality, construction and mill fabric defects 9. Review sewing of interior of hem- around back to other side seam 10. Turn full garment over and using your hands to splay the side seams from hem up to armpit area 11. Splay armhole seams and check interior sleeve hem (if garment is long sleeve- check all arm seams and plackets) 12. Turn garment to back and review for quality, construction and mill fabric defects 13. Fold sleeves onto back to check for panel to panel shading 14. Return garment to front for final review of any plaid or stripe matching specifications (pockets, plackets or mitering) 15. During final front review, insure that the fabric lies flat- no torqueing or skewing HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE
CONFIDENTIAL PAGE 1 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
General
All garments should be free of defects that affect the appearance and or function of the garment. This list should be used as a guide when assessing workmanship defects.
ANF does not support the application of zones when assessing the severity of quality defects. However, this approach is recognized as being necessary when determining the disposition of a shipment that is affected by certain types of quality defects and the location of these defects within the garment. A zone diagram follows the finishing guide for reference. Any variations to this guide will be specified on a seasonal basis. When finalizing quality decisions. The Vendor must first refer to the tech pack, and second the approved fit comments. The finishing guide should only be used as a supplement during the inspection process.
Area Common Workmanship Defects
Armhole uneven seam allowance
poor shape, inconsistent shape between left and right sides
excessive puckering or pleating
raw edges
weak or exposed seam
Bartacks missing, wrong placement, not functional
broken inconsistent stitches
WB: bartacks that are not 42 spt. (Unless specified)
Beltloops missing/extra, poorly sewn onto garment or not balanced.
tails or raw edges appearing from underneath loops. Noticeably shaded belt loops.
wrong belt loop placement.
inconsistent width or length by more than 1/8.
Workmanship defect specific to a product category:
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 2 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Body Panels and Parts sewn together as to cause twisting or distortion by more than 3/8. (Determined laying garment seam on seam looking at the center of seam. visibly unfinished edges on outside or inside of garment. shaded panels, or parts. poorly designed pattern causing garment inseams, or side seams to shift forward or backward. Broken yarns in panel, surrounding any pockets or stress points or trim details. (Unless specified in wash instructions & discussed during wash sign-off) Hi low / uneven / misaligned mismatched shapes or garment parts: poorly turned. substitution or omission of specified parts. placed in wrong direction. sewn on panels to cause twisting or distortion. poor symmetry Buttons broken, chipped, discolored, missing where specified, deteriorating finish. wrong color/ type buttons. holes or needle chews caused by removal or placement of buttons. buttons sewn face down. buttons not sewn threw all eyes or loosely sewn. Metal shanks not secure to body. substituted or wrong button size or type use without approval. WB: button placement off by more than 1/8 effecting appearance at the center front. WB: buttons not shank-wrapped w/ lock stitch. The tech pack will state location of those buttons that should be wrapped. Rivets overlapping the waistband seam. Rivets not securely attached to garment. HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 3 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Button holes raw edges, uncut tail, reversed, incorrect density, missing gimp. uncut or partially cut, slanted, too large or too small-making hole non-functional, missing or extra buttonhole. wrong placement or buttonhole type. Darts severely slanted or curved. alignment off by more than . depth not as specified. uneven length by more than Hems uneven, broken stitches or distorted seam. wide + narrow, poor appearance unless a frayed hem style, the hem should not have any raw edges at the seam. WB: Abrasion levels will be determined at wash sign off. Raw edges on inside hem at the side seam or inseam KN: Thread breaks when stretched or worn incorrect tension WB: Holes caused by processing above the hem that are larger than 1/8 Fly misalignment at center front or left fly causing center front edge to be slanted or curved. tight zipper set causing distortion of j-stitch or fly. mis-shaped or wide & narrow j-stitch. missing tack at bottom of inside fly. Follow tech pack. Fly facing trimmed off. Frayed edge caused by processing is acceptable. Vendor must follow approved wash standard
HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 4 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Labels wrong or missing main, care/content, size or marketing label inaccurate, abbreviated, misspelled or illegible main, care, content label or marketing. wrong thread color used to sew label to garment. labels sewn loosely to garment. visible needle cuts on label or damaged labels. labels set on garment, off center , tight tension, or crooked. Poor application. labels sewn through pocket bags. Care, content, country of origin that does not comply with standard labeling requirements. Labels sewn with mono-filament thread Linings Sewn with incorrect seam type Differential shrinkage between shell and lining Poorly sewn as to cause twisting, distortion of garment Measurements All garments must ship within tolerance. Any measurement out of tolerance or beyond the grade is considered major Marketing inaccurate or substitution of marketing without written approval. wrong placement. wrong color layout. incorrect or poor application on garment. missing hang tags or pocket flashers where specified.
HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 5 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Necks inconsistent shape, distorted widths smaller or larger than specified tolerance excessive puckering, pleating thread breaks at neck tape when extended minimum next stretch under tolerance preventing wear Plackets shorter or longer than specified tolerance slanted, distorted, poor alignment KN: Sewn effecting stripe placement Pleats present where none specified on outside of garment. pleats sewn off pleat notch causing pleats to be unequal distance apart. Pockets non-functional pocket(s) opening. Curved, slanted or high/low pockets or welts. pocket alignment or height off by more than 1/8. Overlapping welts. pocket bags sewn too high, tight, twisted or caught into waistband. Pocket bags caught in seams or in stitching. missing, cut out of tolerance, uneven or unequal distance from the specified placement. Use of incorrect pocket plate by more than 1/8. poor flap placement i.e., gaps between back pkt flap & welt opening, or flap crowded into welt opening. severe pleating at welt or pocket opening. missing reinforcements where specified. raw edges at pocket or showing under flap. run off stitching or bartacks causing unnecessary wear or holes during wet processing. HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 6 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Pockets continued No broken stitches in the panel, at the top of the back pockets. Back pockets must be tested for strength Pressing WB: most if not all A & F bottoms should NOT BE HARD PRESSED. VENDOR SHOULD FOLLOW THE TECH PACK FOR PRESSING SPECIFICATIONS. KN: Necks and critical body parts should be lightly steamed to shape and measurement, then packed as specified. offensive press or crease marks are not acceptable. Seams any open seams, excessive puckering on seams beyond standard. alignment at rises, inseam or crotch seam off by more than a . variation in seam allowance by more than 1/8. Substitution due to incorrect machine type. Uneven margin by more that 1/8 Foreign object sewn into seams or fabric. I.e., hard objects, needles, trimmings. Sleeves Poorly shaped Wrong sleeve size set on body Over-stretched sleeve openings Forearm too wide or narrow Torque over tolerance Stripes KN: stripes that do not miter at a single point and high chest and sleeve alignment off by more than from top to bottom or side to side of seam
HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 7 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Thread & Stitching substitution of specified thread color, type or size without written approval. excessive untrimmed threads on the outside and inside of the garment (3 or more) Unacceptable range: Outside of garment: > 1/8 @ labels or marketing > anywhere else on garment. Inside of garment >1/2 (exception @ labels) No more than 3 untrimmed threads per garment
foreign material or threads loosely found on garments when unfolded or sewn. Loose threads sewn into seam that can not be removed unless seam is broken. bobbin thread that is a different color than the topstitch thread (unless specified) thread quality that is not compatible with the shell goods. more than one thread shade/color sewn within a single garment. -SPI count +/- 2 stitches or inconsistent. SPI must be as specified on the tech pack. messy, crooked or too wide or narrow topstitching where margins are off by 1/16. any consecutive skipped, broken or cut stitches. tight stitches (tight tension) that break under normal stress or causes severe roping (roping = excessive puckering along seams) Over dyed merchandise using thread that does not take the dye. Note: For Lock stitch operations the same size thread should be used for the needle and the bobbin. For chan stitch operations, it is acceptable to down size thread for the looper by one size only. Waistband (wb)
high/low waistband and any band ends that when closed properly alignment is off by 1/8 or more. tightly sewn wb facing or interior wb causing excessive tightness or pleating when worn. interior wb breakdown or roll more than 1/8. (Only where specified.) broken stitches inside waistband or severely uneven stitches inside waistband. poorly turned or mis-shaped waistband ends. Closure placement causing rolled or gapped zipper when front is held taught at the side seam. not applied evenly on the body. Or wide and narrow band. HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 8 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Yokes Severely slanted curved or bowed. Tight tension, roping at yoke seam Distorted, oversized or stretched causing the center back waistband to peak upward by more than 1/8 Yoke seams that are not aligned at center back as specified Zipper defective zipper WB: exposed zipper tape when fly is closed. unevenly set in zipper so operation of zipper is impaired. substitution zipper or zipper tape (color, size, type) without approval.
Other fabric related holes, slubs, broken picks (unless characteristic of the fabric. stains, soils, cleaning residue, garments should not have any dirt, lint etc. fabric stitch pattern, nap direction within the garment not cut in the same direction. no garments should be caught in unrelated operations. poor noticeable repairs affecting the appearance or function of the garment. any fabric or trim that does not meet testing requirement established by Abercrombie. Repairs Exterior thread must match the wash down appearance of thread after wet processing. Limit the length of a repair to 1 on the exterior of the garments. Only one repair per garment. Repairs should not be obvious to the eye.
HOLLISTER Co. ABERCROMBIE & FITCH abercrombie
VI- B FINISHING GUIDE CONFIDENTIAL PAGE 9 OF 9 NOV-03 A&F QUALITY ASSURANCE MANUAL
Area Common Workmanship Defects Wet Processing Standards Shade Bands Shipment must be within the established shade band range. Shade bands must be evaluated using the MACBETH SPECTRA LIGHT II SYSTEM. THE PRIMARY LIGHT SOURCE FOR THE ASSESSMENT OF SHADE IS CWF COOL WHITE FLORESCENT. THE SECONDARY LIGHT SOURCE IS INC A .
WB: Waistband Band end Processing abrasion or fraying is acceptable if abrasion does not cause a hole and is not positioned past the stitching. At the bottom row of a waistband, repair all skipped/ broken stitches with a lock stitch. Repair should not be longer than 1.
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
THIS GUIDELINE SHOULD BE USED BY QUALITY ASSURANCE AS A REFERENCE WHEN ASSESSING THE ACCEPTANCE OR REJECTION OF DENIM BOTTOMS. VENDOR EXPECTATIONS: ALL GARMENTS SHOULD BE FREE OF DEFECTS THAT AFFECT THE APPEARANCE, FIT AND OR FUNCTION OF THE GARMENT. MERCHANDISE TESTING SHOULD TAKE PLACE PRIOR TO PRODUCTION TO INSURE GARMENT COMPONENTS ARE TO STANDARD. SHRINKAGE: TO INSURE PRODUCT MEETS SPEC AND FIT REQUIREMENTS. SHRINKAGE SHOULD BE TESTED BY ROLL TO INSURE PRODUCT CONSISTENCY. VARIATIONS TO THE LISTED STANDARDS WILL BE SPECIFIED ON THE TECH PACK OR APPROVED STANDARD. IF THESE EXPECTATIONS CANNOT BE MET, THE VENDOR IS TO REPORT ALL CONCERNS TO THE A&F MERCHANT WITH A COPY TO THE SOURCING DIRECTOR & QUALITY ASSURANCE DIRECTOR. ALL PRODUCTION SHOULD MATCH THE APPROVED PRE-PRODUCTION SAMPLE FOR FIT, WORKMANSHIP, DESIGN DETAIL, AND SEWING QUALITY. THE AMOUNT OF DAMAGED OR DEFECTIVE GARMENTS OR GARMENTS THAT REQUIRE MAJOR REPAIRS MUST BE QUANTIFIED AND COMMUNICATED TO THE MERCHANT, THE DIRECTOR OF SOURCING & QA. AN E-MAIL SHOULD BE SENT WITH A DETAILED DESCRIPTION OF THE PROBLEM INCLUDING REASON AND COURSE OF ACTION. (Example. 5% of PO 12345 with center front button off center by ).
MEASUREMENTS THAT DO NOT FALL WITH IN THE SPECIFIED TOLERANCE MUST BE QUANTIFIED AND COMMUNICATED TO THE MERCHANT WITH A CC TO THE DIRECTOR OF SOURCING AND QA. (Example. found 5% of PO 12345 with inseams +3/8 over tolerance).
AS A MEANS OF COMMUNICATION, THE VENDOR SHOULD ALWAYS KEEP AF INFORMED OF FALLOUT OVER AND ABOVE THE 5%. IT IS UNDER STOOD THAT 5% IS NOT FEASIBLE FOR ALL WASHES. THEREFORE THIS TOLERANCE WILL BE ADJUSTED ACCORDINGLY. THIS GUIDELINE IS SET TO INSURE ALL VENDORS MONITOR THE PERCENT OF DEFECTS AND COMMUNICATE FINDINGS TO MERCHANDISING.
CHANGES TO MANUFACTURING TOLERANCES ARE THE EXCEPTION. THE VENDOR MUST RECEIVE WRITTEN APPROVAL FROM AF FOR ANY EXTENSION. EVERY ATTEMPT SHOULD BE MADE TO MAKE THE REQUEST BEFORE PRODUCTION. THE VENDOR SHOULD FORWARD SAMPLES TO THE MERCHANT FOR REVIEW. THE MERCHANT WITH TECH & QA WILL REVIEW & CATEGORIZED THE VENDORS REQUEST. A SORT CRITERIA WILL BE ESTABLISHED AND RETURNED TO THE VENDOR. THE VENDOR WILL BE ADVISED HOW TO PROCEED WITH THEIR FINAL INSPECTION.
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
TOP OF PRODUCTION SAMPLES MANDATORY REQUIREMENTS ALL VENDORS MUST SUBMIT TOP SAMPLES: TNA APPROXIMATELY: 1 WEEK PRIOR TO X FTY DATE. FOR TINTED GARMENTS ONLY: WITH TOPS 1 GARMENT THAT HAS RECEIVED 5 HOME LAUNDERINGS ACCORDING TO THE CARE INSTRUCTION SHOULD BE SENT WITH THE TOPS. THIS IS A PRE -CAUTION IN ADDITION TO THE TEST RESULTS TO INSURE TINT RETENTION IS TO STANDARD. ADDITIONAL TOPS MUST BE SUBMITTED IF A STYLE, FIT, WASH, FABRIC ETC HAS CHANGED. EACH MERCHANT WILL REQUEST ADDITIONAL TOPS. TOPS ALONG WITH THE APPROVED SHADE BAND WILL BE USED BY QA TO AUDIT BULK RECEIPTS. WET PROCESSING & SHADE BANDS SHADE BANDS MUST BE SUBMITTED AND APPROVED FOR EACH WASH. ALL PRODUCTION SHOULD CONSISTENTLY MATCH THE APPROVED WASH STANDARD AND SHADEBAND. THIS INCLUDES HANDFEEL, ABRASION, COLOR/SHADE/TINT LEVEL, BLAST, WHISKERS PATTERN ETC. THE SHADE BAND SHOULD REPRESENT ALL COMPONENTS OF THE WASH I.E. COLOR, HAND, WHISKERING, TINT, BLAST, ABRASION ETC. THERE SHOULD NOT BE SEPARATE STANDARD FOR EACH COMPONENT. WET PROCESSING & SHADE BANDS CONTINUED BLAST LEVEL, TINT LEVEL, WHISKERING PATTERN, COLOR MUST BE BALANCED FROM THE LEFT TO RIGHT SIDE OF THE GARMENT. THE VENDORS QA MUST INSURE THE OVERALL APPEARANCE FALLS WITHIN THE APPROVED SHADE BAND FOR ALL CATEGORIES VERBAL OR WRITTEN CORRECT AND PROCEED COMMENTS SHOULD BE FOLLOWED UP WITH A PHYSICAL STANDARD SHOWING THE CHANGE. THE CORRECT AND PROCEED STANDARD SHOULD BE SENT TO THE MERCHANT FOR REFERENCE. MEASUREMENTS ALL WAISTS & INSEAMS MUST BE MEASURED PRIOR TO SHIPPING. WAIST & LEG LENGTHS MORE THAN OUT OF TOLERANCE ARE CONSIDERED A MAJOR DEFECT. FTY MUST NOTIFY THE MERCHANT REGARDING THE AMOUNT OF UNITS OVER TOLERANCE. A MINIMUM 6 UNITS PER LOT SIZE MUST BE MEASURED AT RANDOM ON ALL POINTS OF MEASUREMENTS. DURING WORK IN PROCESS BEFORE WASH, AFTER WASH AND AT FINAL AUDIT. MEASUREMENTS THAT ARE OUT OF TOLERANCE MUST BE SEPARATED. THE MERCHANT MUST BE NOTIFIED OF THE % THAT IS OUT OF TOLERANCE. Hollister Co. Abercrombie & Fitch Trading Co. abercrombie
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
QUALITY ASSURANCE GUIDELINES QA should use the following guideline when conducting work in process and final audits
WAISTBAND REPAIR ALL SKIPPED STITCH/ BROKEN STITCHES AT BOTTOM ROW OF WAISTBAND. 0 TOLERANCE FOR BROKEN STITCHES. *(See comments on wash below) NO BROKEN STITCHES AT THE TOP OF THE BAND- BROKEN STITCHES MUST BE NEATLY REPAIRED. IF WAISTBAND CAN NOT BE REPAIRED THEN REJECT. HIGH OR LOW WAISTBAND AND ANY BAND ENDS THAT WHEN CLOSED PROPERLY IS NOT ALIGNED IS A DEFECT. FRONT OVER BACK 1/8 TOLERANCE. BACK OVER FRONT 0 TOLERANCE. POORLY TURNED/FOLDED OR MISS-SHAPED WAISTBAND. INCONSISTENT MARGINS OR UNEVEN SEAM ALLOWANCE AT WAISTBAND. BAND END- PROCESSING ABRASION OR FRAYING IS ACCEPTABLE IF ABRASION HOLES DO NOT EXCEED PAST THE STITCHING.
WAISTBAND CONTINUED. * HVY STONE, LIGHT, BLASTED, DESTRUCTION WASHES, GARMENT DYE THE BROKEN STITCH TOLERANCE WILL BE DETERMINED BY THE WASH STANDARD. TOLERANCE SHOULD BE SET BY STYLE: GENERAL INSPECTION GUIDELINE: INTERIOR CHAIN STITCH: TOP ROW OF- TOP STITCH SHOULD NOT EXCEED 3 SINGLE BROKEN STITCHES AROUND THE WB OR NEAR BELT LOOP AREA. SHOULD NOT EXCEED (APPROX. 3 STITCHES) OF MULTIPLE BROKEN STITCHES IN 2 LOCATIONS AROUND THE WB REJECT 4 OR MORE MULTIPLE BROKEN STITCHES IN A ROW EQUALING MORE THAN IN LENGTH = INTERIOR CHAIN STITCH: BOTTOM ROW- 0 TOLERANCE NO BROKEN STITCH INTERIOR LOCK STITCH: 0 TOLERANCE: NO BROKEN STITCHES
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
FLY NATURAL ABRASION CAUSED BY PROCESSING IS ACCEPTABLE. FOLLOW APPROVED STANDARDS. NOTICEABLE REPAIRS OR STOP START STITCHING IS NOT ACCEPTABLE AT LEFT FLY MISS-ALIGNED FLY CAUSING CF EDGE TO BE SLANTED CURVED OR EXCESSIVE PUCKERING. TIGHT ZIPPER SET CAUSING DISTORTION OF J-STITCH OR FLY MISS-SHAPED OR WIDE & NARROW J-STITCH. MISSING TACK OR REINFORCEMENT AT BOTTOM OF INSIDE FLY. ANY HOLE NEAR FLY IS UNACCEPTABLE. EXPOSED ZIPPER TAPE WHEN FLY IS CLOSED UNEVENLY SET ZIPPER CAUSING IMPAIRED OPERATION. ZIPPER OR FLY CONSTRUCTION SUBSTITUTION WITHOUT WRITTEN APPROVAL. FLY SEAMS OR FACINGS THAT ARE TRIMMED OFF.
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
FRONT POCKETS REJECT ANY PKT THAT IS NOT SHAPED AS SPECIFIED. BROKEN STITCHES: 0 TOLERANCE REJECT ANY PKT THAT IS OVERLY STRETCHED BY THE OPERATOR CAUSING THE FRONT POCKET TO ROLL OR FLIP OUTWARD EXPOSING POCKET BAG. SEE PHOTO
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02 BACK POCKET GENERAL MUST BE SECURE AND MANUALLY TESTED FOR STRENGTH. MUST MEET SIZE & CONSTRUCTION SPECIFICATION AND BE WITH IN TOLERANCE +/- 1/8 NO BROKEN STITCHES ON RE-ENFORCEMENT OR AT THE TOP OF BACK POCKETS. MENS/BOYS: NO BROKEN STITCHES AT THE CENTER STITCH OF THE BACK PKT LINING SEE SKETCH TOLERANCE 1-3 BROKEN STITCHES ON THE LEFT OR RIGHT SIDE OF OUTER STITCH OF BACK PKT WOMENS/GIRLS: NO BROKEN STITCHES ON THE CENTER FISH STITCH OR BACK PKT DETAIL AT THE BACK PKT. TOLERANCE 1 BROKEN STITCH ON OUTSIDE STITCH OF THE BACK PKT BACK PKT MEASUREMENTS MUST BE WITHIN TOLERANCE +/- 1/8" 3/32" EDGE MARGIN BARTACK Reject Single or Multiple Broken stithces at the center of the pkt lining 2" from left to right of center PKT LINING Tolerance 2-3 broken stiches to the left for right side of the pkt lining 1stitch tolerance for broken stitches around back pkt OR....... 2" 2" NOTE: NO MORE THAN 3 BROKEN STITCHES PER POCKET TOLERANCE LIGHT, DESTRUCTION BLASTED GARMENTS ONLY ABERCROMBIE & FITCH MEN'S & BOY'S DENIM Hollister Co. Abercrombie & Fitch Trading Co. abercrombie
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
POCKETS GENERAL NON-FUNCTIONAL POCKET(S) OPENING. WRONG PLACEMENT: TOLERANCE +/- 1/8. CUT OUT OF TOLERANCE WHERE POCKET SHAPE OR MEASUREMENTS ARE OUT OF SPECIFIED TOLERANCE. +/- 1/8. UNEQUAL DISTANCE FROM THE SIDE SEAM OR YOKE SEAM MISSING REINFORCEMENT STITCHING WHERE SPECIFIED, NOTICEABLE REPAIRS. ANY HOLE IN POCKET BAG IS UNACCEPTABLE. AVOID USE OF POCKETING THAT DOES NOT MEET TENSILE TEAR AND SEAM REQUIREMENTS. ANY POCKET BAG THAT IS NOT CLEAN FINISHED. Fashion Denim: POOR FLAP PLACEMENT I.E., GAPS BETWEEN BACK PKT FLAP & WELT OPENING, OR FLAP CROWDED INTO WELT OPENING, OVERLAPPING WELTS SEVERE PLEATING AT WELT OPENING OR AT POCKET CORNERS, OVERLAPPING WELTS. POCKET BAGS SEWN TOO HIGH, TIGHT, TWISTED OR CAUGHT INTO WAISTBAND
CF CLOSURE BUTTONS/NOTIONS GENERAL: SUBSTITUTED, MISSING, WRONG COLOR, STYLE OR WRONG SIZE. CLOSURE THAT IS NOT FUNCTIONAL. BROKEN CHIPPED OR NEEDLE CHEWS CAUSED BY REMOVAL OR APPLICATION OF CLOSURE. DETERIORATION, RUSTING, WASH RESIDUE CLOSURE PLACEMENT OFF BY MORE THAN 1/8 EFFECTING APPEARANCE ALIGNMENT OFF CENTER FRONT METAL SHANK MUST BE SECURELY APPLIED. BOTTOM TACK SHOULD NOT BE LOOSE: (Should not be able to place fingernail behind the tack. Tack must be securely applied tightly against the fabric) SHARP EDGES OR POINTS RIVETS/BURRS RIVITS PLACED MORE THAN 1/16 ON BAND OR NOT EQUAL PLACEMENT LEFT TO RIGHT SIDE. RIVITS THAT ARE NOT SECURELY/TIGHTLY APPLIED ON THE GARMENT AND HAVE A HANGING EDGE. BUTTONS: BUTTONS NOT SEWN THREW ALL EYES OR LOOSELY SEWN OR BUTTONS SEWN FACE DOWN. BUTTONS NOT WRAPPED/SHANKED STITCHED WHERE SPECIFIED. BUTTON NOT ALIGNED W/ BUTTONHOLE. HARDWARE: MUST BE APPLIED BEFORE WASH OR AS SPECIFIED.
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
BUTTON HOLES UNCUT OR PARTIALLY CUT WITH RAW EDGES, UNCUT TAIL, TOO LARGE OR TOO SMALL. *A&F PREFERS THE CUT BEFORE BUTTONHOLE MACHINE WRONG PLACEMENT. BUTTON HOLES OFF CENTER BY MORE THAN 1/8. MUST HAVE GIMP CORD OR 2 CONES OF THREAD FOR LOOPER. MISSING OR EXTRA BUTTON HOLE.
BODY PANELS/PARTS TORQUE 3% TOLERANCE PARTS SEWN ON GARMENT CAUSING TWISTING OR DISTORTION BY MORE THAN . VISIBLY UNFINISHED EDGES ON OUTSIDE OR INSIDE OF GARMENT THERE SHOULD BE NO RAW EDGES ON INSIDE OR OUTSIDE OF GARMENT. SHADED PANELS. OVER OR UNDER CUT EFFECTING THE FIT AND FINISHED MEASUREMENTS. INSEAMS, OR SIDE SEAMS THAT SHIFT FORWARD OR BACKWARD MISMATCHED SHAPES OR GARMENT PARTS POORLY, TURNED. SUBSTITUTION OR OMISSION OF SPECIFIED PARTS PLACED IN WRONG DIRECTION. TWISTED LEGS MORE THAN 3/8. DETERMINED BY CENTER FOLDING & LYING SEAM ON SEAM- THEY MUST TOUCH. BROKEN YARNS IN THE PANEL, SURROUNDING ANY POCKET OR DESIGN DETAIL. UNLESS SPECIFIED IN WASH INSTRUCTIONS & DISCUSSED DURING WASH SIGN OFF. THERE SHOULD BE NO OPEN SEAMS ON THE GARMENT. MIS-ALIGNED RISE, INSEAM OR CROTCH SEAM BY MORE THAN A . VARIATION IN SEAM ALLOWANCE BY MORE THAN 1/8.
BARTACK MISSING, WRONG PLACEMENT, NOT SECURE BROKEN OR INCONSISTENT STITCHES, SPT NOT TO SPEC BELTLOOPS MISSING/EXTRA, POORLY SEWN ONTO GARMENT OR NOT BALANCED. TAILS OR RAW EDGES APPEARING FROM UNDERNEATH LOOPS. NOTICEABLY SHADED WRONG PLACEMENT. ALIGNMENT OVER 1/8.
YOKES SEVERELY SLANTED OR CURVED/BOWED. YOKES SEAMS FOR WOMENS & GIRLS SHOULD BE OFF SET AS SPECIFIED BY TECH DESIGN. YOKE SEAMS FOR MENS & BOYS SHOULD LINE UP AT THE CENTER BACK. ALL STITCHES MUST MATCH ON THE YOKE SEAMS AFTER SEATSEAM OPERATION. NO TOLERANCE. ( UNLESS SPECIFIED BY TECH PACK) TIGHT TENSION, ROPING AT YOKE. DISTORTED, OVERSIZED OR STRETCHED CAUSING THE CB WB TO PEAK UPWARD BY MORE THAN 1/8
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
HEM:
REPAIR ALL SEWING DEFECTS & HOLES CAUSED BY PROCESSING ABOVE THE HEM THAT IS LARGER THAN 1/8. REJECT ANY GARMENT WITH MORE THAN 3 BROKEN STITCHES AT THE HEM.*** UNEVEN STITCH LINE NO RAW EDGES ON INSIDE HEM AREA*** START THE HEM @ OFF INSEAM AND SHOULD TIE BY BUT NEVER MORE THAN 1. HEM HEIGHT THAT IS + 1/8. ***UNLESS APPROVED WASH STANDARD. LABELS ALL LABELS MUST HAVE A WASHED DOWN APPEARANCE. LABEL QUALITY MUST BE ABLE TO WITHSTAND SPECIFIED PROCESSING. INFORMATION SHOULD BE LEGIBLE OR TO SPECIFIED STANDARD. WRONG OR MISSING MAIN, CARE/CONTENT COUNTRY OF ORIGIN, SIZE OR SPECIFIED EXTERIOR LABEL OR ID LABEL. INACCURATE, ABBREVIATED, OR ILLEGIBLE MAIN, CARE CONTENT LABEL. LABELS SEWN LOOSELY TO GARMENT. VISIBLE NEEDLE CUTS ON LABEL. POOR QUALITY, DAMAGED, MIS-SPELLED INFORMATION MARKETING LABELS SEWN THROUGH POCKET BAGS MAKING BAG NON FUNCTIONAL. ANY ID LABEL THAT IS NOT PLACED DIRECTLY BEHIND THE CARE LABEL. WRONG THREAD COLOR USED TO SEW LABEL TO GARMENT. THREAD USED TO SEW THE LABEL SHOULD MATCH COLOR OF LABEL UNLESS SPECIFIED. REPLACING DAMAGED LABELS WITH UNWASHED LABELS.
MARKETING PAPER JACRON PATCHES: REJECT PATCHES AFTER WASH IF MORE THAN 5 CONSECUTIVE BROKEN STITCHES. (THIS APPLIES TO BLASTED, DESTRUCTION, LIGHT WASH ONLY. DO NOT APPLY NEW NON-WASHED JACRONS TO WASHED GARMENT. INACCURATE OR SUBSTITUTION OF MARKETING WITHOUT WRITTEN APPROVAL.. WRONG PLACEMENT, WRONG COLOR LAYOUT. INCORRECT OR POOR APPLICATION ON GARMENT. MISSING HANGTAGS OR PKT FLASHERS WHERE SPECIFIED
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02
PRESSING MOST IF NOT ALL A & F BOTTOMS ARE NOT PRESSED. FACTORY IS TO FOLLOW THE APPROVED STANDARD & SPECIFICATIONS. OFFENSIVE PRESS OR CREASE MARKS SHOULD NEVER APPEAR ON THE GARMENT THREAD MUST USE A&F APPROVED THREAD SUPPLIERS. SEE AF THREAD POLICY. SUBSTITUTION OF SPECIFIED THREAD COLOR, TYPE OR SIZE WITH OUT WRITTEN APPROVAL. EXCESSIVE UNTRIMMED THREADS ON THE OUTSIDE OR INSIDE OF THE GARMENT. MORE THAN 3 UNTRIMMED THREADS PER GARMENT more than 1/8 long on label, more than long on inside out side of garment, more that on inside seams MORE THAN ONE THREAD SHADE SEWN WITHIN A SINGLE GARMENT. LOOSE THREADS SEWN INTO SEAM THAT CAN NOT BE REMOVED UNLESS SEAM IS BROKEN. MESSY, CROOKED OR TOO WIDE OR NARROW TOPSTITCHING WHERE MARGINS ARE OFF BY 1/16. TIGHT STITCHES (TIGHT TENSION) THAT BREAK UNDER NORMAL STRESS OR CAUSES SEVERE ROPING (ROPING = EXCESSIVE PUCKERING ALONG SEAMS) FOR HEAVY WASHES USE: COTTON WRAP POLY CORE THREAD. FOR ENZYME WASHES POLY WRAP/ POLY CORE THREADS SHOULD BE USED. THREAD WILL BE SPECIFIED ON THE TECH PACK. OVER DYE PRODUCTS SHOULD USE COTTON THREADS. FOR LOCKSTITCH OPERATIONS- THE SAME SIZE THREAD MUST BE USED ON NEEDLE & BOBBIN. FOR CHAINSTITCH, IT IS ACCEPTABLE TO DOWNSIZE THREAD FOR LOOPER BY ONE SIZE ONLY.
SPI VENDOR MUST FOLLOW THE TECH PACK SPECIFICATION. INCONSISTENT SPI PER OPERATION.
GENERAL
FABRIC RELATED MILL FLAWS HOLES, SLUBS, BROKEN PICKS (UNLESS CHARACTERISTIC OF THE FABRIC. DO NOT COLOR IN MILL FLAWS WITH INK PEN OR MARKER. STAINS. SOILS, CLEANING RESIDUE, GARMENTS SHOULD NOT HAVE ANY DIRT, LINT ETC. FABRIC NOT CUT IN THE SAME DIRECTION. NO GARMENTS SHOULD BE CAUGHT IN UNRELATED OPERATIONS. ANY FABRIC OR TRIM THAT DOES NOT MEET TESTING REQUIREMENTS ESTABLISHED BY A&F. VENDOR MUST FOLLOW THE REQUIRED PATTERN YIELD.
FINISHING GUIDE FOR DENIM CONFIDENTIAL A&F QUALITY ASSURANCE MANUAL OCT - 02 REPAIRS AFTER WASH REPAIR CRITERIA: POOR NOTICEABLE REPAIRS AFFECTING THE APPEARANCE OR FUNCTION OF THE GARMENT EXTERIOR THREAD MUST MATCH THE WASH DOWN LOOK OF THE ORIGINAL THREAD. (WASH SOME THREAD ENCLOSED WITH POCKETING TO MATCH) LIMIT THE LENGTH OF A REPAIR TO 1 ON THE EXTERIOR OF THE GARMENTS. ONLY ONE PER GARMENT. BROKEN STITCH TOLERANCE: (1) ON OUTSEAM OR INSEAM. ZONE 1 ABOVE THE CROTCH NS DE & OUTS DE ZONE 2 CROTCH TO KNEE ZONE 3 KNEE TO HEM DEFECT ZONES: BOTTOMS ONLY ONE DEFECT PER GARMENT DEFECT ZONES: KNIT TOPS ZONE 1 ZONE 3 1 " FROM S DESEAM & UNDERARM SEAM ZONE 4 5" ABOVE BTM EDGE ZONE 2 CENTER ZONE 5 5" ABOVE BTM EDGE OF SLV OPEN NG ZONE 1 ZONE 1 ZONE 1 : FRONT & BACK & SLEEVE TOP. . . . . . . . . . 0 DEFECTS 0 DEFECTS ZONE 2: CENTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 DEFECTS 0 DEFECTS ZONE 3: S DE/UNDERARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0"-1 /8" 0"-1 /8" ZONE 4: BOTTOM OF GARMENT. . . . . . . . . . . . . . . . . . . . . . . . . 0 DEFECTS 0"-1 /4" ZONE 5 BOTTOM OF SLEEVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 DEFECTS 0"-1 /4" FRONT BACK FRONT BACK 0 DEFECTS 0 DEFECTS 0"-1 /8" 0"-1 /8" 0"-1 /4" 0"-1 /4" 0 DEFECTS 0"-1 /2" 0 DEFECTS 0"-1 /2" HOLES ARE NOT ACCEPTABLE I N ANY SHAPE OR SIZE EXCEPTI ONS MUST BE APPROVED I N WRI TI NG PRI OR TO PRODUCTI ON CONTRAST FLYERS SAME COLOR SLUBS