Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Empath 2000 6.23 Analysis Results

PERFORMANCE SUMMARY Bottom Line
X This induction motor is operating normally, no action is required. This induction motor exhibits suspicious operation, trending of the induction motor is warranted. This induction motor exhibits abnormal indications, action is warranted, NOW.

Power Factor Commentary

X Power factor exceeds 0.85. Power factor is below 0.85, see detailed report.

Current Commentary
X Current variation is within normal limits. Current variation is beyond normal limits, see detailed report.

Voltage Commentary
X Voltage variation is within normal limits. Voltage variation is beyond normal limits, see detailed report. RMS voltage differs from nameplate by more than 5%.

Load Commentary
X Load on the induction motor is consistent with nameplate values. Load on the induction motor exceeds nameplate values, see detailed report. Load on the induction motor is less than 25%.

Phase Connection Commentary

X Connections are normal. Voltage ground reference is NOT neutral. Loose connection.

Rotor Commentary
X Rotor bar health is normal. Rotor bar health is questionable, see detailed report. Load is insufficient to determine rotor bar health, at this time.

Stator Commentary
X Stator health is normal. Stator electrical health is questionable. Stator mechanical health is questionable. . Turn to turn short.

Rotor/Stator Air-gap Characteristics

X Dynamic or static eccentricity indications do not exist. Indications of static eccentricity exist . Indications of dynamic eccentricity exist.

Harmonic Distortion Commentary

X There is no evidence of harmonic distortion. There is evidence of harmonic distortion, see detailed report.

Misalignment Indications
X There are no indications of mechanical problems like misalignment or unbalance. There are indications of mechanical problems like misalignment / unbalance. Perform vibr. survey to identify and correct the cause.

Bearing Commentary
X There is no evidence of bearing problem. Indications of potential bearing problems, perform vibration survey to verify.

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Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

INPUT SUMMARY
NAMEPLATE INFORMATION Units Manufacturer Serial Number Model Number Tested Equipment Power RPM Poles Phases: Voltage Full Load Current Number of rotor bars Number of stator slots Torque CT Ratio PT Ratio Duty Cycle Service Factor Frame Size Insulation Type Ambient Temperature Motor efficiency Power factor Description: crompton 217718 **** Induction 90.0 1475.0 4 3 440.0 157.00 -1 -1 582 1.000 1.000 s1 115 280sm f 70.0 -1.000 -1.000

KW Rpm

Volt Amp

N.m

Detailed Calculations LEGENDS:

Impedance CF CFC THDF VDF Se, fund Se, harm Level Slip % Upper sb Lower sb Rotor bar health Thd +Ve -Ve Zero RB Hlt Index = Complex Impedance = vi/ci = Crest Factor = (waveform peak)/(waveform rms) = Carrier Frequency Content = 10^(x/20)/frms, % = Transformer Harmonic De-rating Factor = sqrt(2)/CF, % = Voltage De-rating Factor = 100 - (voltage unbalance, %)^2, % = Location of pole pass frequency fundamental, Hz = Number of pole pass frequency harmonics = Sum of spectral amplitudes of pole pass frequency fundamentals and harmonics = SRSS sum of slip and harmonic "levels" divided by RMS level of RMS DEMOD spectra between 0 and 65 Hz. = dB level of upper slip sideband of power line peak = dB level of lower slip sideband of power line peak = Estimate of the percent of broken or cracked rotor bars = Total harmonic distortion = Positive sequence harmonic = Negative sequence harmonic = Zero sequence harmonic = Rotor bar health index

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Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Running Speed = 24.805 Hz [1488 RPM] Pole pass frequency = 0.619 Hz [37 RPM] Load = 104.7 % Time RMS Peak CF Current 1 161.180 230.860 1.432 Current 2 155.330 223.200 1.437 Current 3 157.420 225.180 1.430 Average 157.980 226.420 1.433 % dev 2.0 2.0 0.3 THDF = 98.7 Time Voltage 1 Voltage 2 Voltage 3 Average % dev VDF = 99.6 RMS 423.810 418.430 420.960 421.070 0.7 Peak 603.890 596.660 598.350 599.630 0.7 CF 1.425 1.426 1.421 1.424 0.2

Power factor Phase 1 0.863 Phase 2 0.872 Phase 3 0.885 Avg/Total 0.873 % dev 1.3 Demand Pwr = 100.6 KW Load:104.7 % Motor Eff.:93.6 % Loss due to THD:1.07 % Loss due to Imp.Unb.:1.36 % PF variance:0.41% Output Pow.:91.93 KW Output Trq.:589.4 N.m

Impedance 2.629 2.694 2.674 2.666 1.4

App. Power kVA 39.345 37.759 38.110 115.210

Real Power kW 33.942 32.940 33.732 100.610

Reac. Power kVARS 19.898 18.458 17.734 56.090

Summary of Rotor Bar Health Se, fund Se, harm Level % Measured 0.619 1 Severity level Rotor Condition Assessment 1 Excellent

Power line dB diff. RB Hlt Index Upper SB Lower SB -81.6 -98.3 0.0038 Recommended Corrective Action None

Bearing condition Location Drive end Opposite end Bearing No. SKF 6316 SKF 6315 IR OK OK OR OK OK T/C OK OK BS OK OK

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Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Harmonic Distortion Results: Voltage input, from 49.976 Hz harmonics THD Odd % THD Even % Current 1 0.569 0.115 Current 2 0.703 0.111 Current 3 0.546 0.134 Voltage 1 0.430 0.077 Voltage 2 0.430 0.057 Voltage 3 0.353 0.114

+ve% 0.366 0.336 0.355 0.278 0.231 0.185

-ve % 0.325 0.392 0.348 0.262 0.294 0.312

Zero % 0.310 0.489 0.263 0.212 0.219 0.079

THD All % 0.580 0.711 0.562 0.436 0.433 0.371

Harmonic distortion table Hz Cur1 Vlt1 50 227.9 345 100 0.3 0 150 0.7 1 200 0.1 0 250 0.5 1 300 0.0 0 350 0.7 0 400 0.0 0 450 0.1 0 500 0.0 0 550 0.5 0 600 0.0 0

Cur2 219.6 0.2 1.1 0.1 0.6 0.1 0.6 0.0 0.1 0.0 0.6 0.0

Vlt2 344 0 1 0 1 0 0 0 0 0 0 0

Cur3 222.6 0.3 0.6 0.1 0.5 0.0 0.7 0.0 0.1 0.0 0.6 0.0

Vlt3 342 0 0 0 1 0 0 0 0 0 0 0

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Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Figure- 1: Current harmonic distortion plot

Figure- 2: Voltage harmonic distortion plot

Figure- 3: Raw Current

Page 5 of 7

Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Figure- 4: Raw Current Frequency spectrum

Figure- 5: Raw Voltage

Figure- 6: Raw Voltage Frequency spectrum

Figure- 7: Demodulated current trace Page 6 of 7

Plant Name: Coordinator: Date: File name:

nptps sachin raut 04/04/2014 16:35:14 C:\AREVA\3 - PHASE AC MOTOR\UNIT 6\RWP A003(HI)

Equipment: odp Analyst : s v sahastrabuddhe

Figure- 8: Raw current spectrum

Figure- 9: Demodulated current spectrum

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