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Index
Page G4 Sleeveline Valves....................................................... G4 Seal System................................................................ G4Z Fire Sealed................................................................ G4B Marathon ................................................................. TSG4 Severe Service. ....................................................... G4 V-port Control Valves................................................. Automated Systems......................................................... Special Configuration Valves. ........................................... Pressure /Temperature Ratings....................................... Drawing G4 and G4B Straightaway Valve Dimensions.... Flow Indication for 3-way valves. ..................................... Drawing MG4 and MG4B 3-way Valve dimensions......... Drawing TSG4 Sleeveline Valve dimensions.................... PJG4 & PJG4B Jacketed Valve Dimensions..................... Drawing FJG4 and FJG4B Jacketed Valve Dimensions.... Drawing G4 and G4B Screwed end Valve Dimensions.... Drawing G4 and G4B Weld end Dimensions.................... Manual actuator and Trim Options . ................................ Parts and materials.......................................................... How to Specify................................................................. 3 4 5 6 8 10 11 12 13 14 16 17 18 19 20 21 22 23 25 27
TN 38501 before installing, operating or repairing any valve. The purchasers/end user should train its employees and/or contractors in the safe use of the Durco products in connection with the purchasers manufacturing processes.
Design Changes
In order to follow the Flowserve commitment to continuous improvement, we reserve the right to change product and performance specifications without notice.
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Flowserve invented the non-lubricated plug valve for the most corrosive and difficult chemical services where drop-tight shutoff is an absolute requirement. Nearly 50 years later there are many imitators but no substitute for the quality and reliability, versatility and value you receive with Sleeveline valves.
Double D Plug Stem Accepts most standard actuation equipment. In-Line Adjustment Prevents thru-line leakage. Lockout ( - 3" valves) Meets OSHA and plant safety requirements.
Reverse Lip Diaphragm Provides static and dynamic, self-adjusting stem seal.
Wide Materials Selection Corrosion resistant stainless steels, nickel base and reactive alloys.
PTFE Sleeve Large seal area offers positive shutoff and extended service life.
Large Port Openings Assure less pressure drop and higher CV. Raised Locking Ribs Along with grooves and recesses positively lock sleeve in body.
Tapered Plug Assures reduced turning torque and in-line seal adjustment and wear. Adjustment is independent of stem seals. With 316 in ( 5 mm) adjustment, plug cannot bottom out.
Rugged, Heavy-Duty Body Limited lifetime casting guarantee. ANSI (ASA) or DIN anges standard. N.P.T. screwed, socket and butt weld available. Rated to ANSI Class 150 lb and 300 lb designs at pressures to 740 psi (5102 kPa) and vacuum to 1 micron (0.133 kPa).
G4 Seal System
All G4 Sleeveline valves offer the proven reliability of the plug/PTFE sleeve primary seal with a fluoropolymer diaphragm secondary seal.
Line Sealing
The compressive, wedge fit of the tapered plug with the PTFE sleeve serves as the sealing surface. The sleeve totally surrounds plug ports and seals the circumference of the plug, top and bottom. There are no cavities to accumulate product. Sealing is both upstream and downstream. Seal is totally independent of line pressure. There is no metal-to-metal contact. Valve remains free-turning throughout its life and never requires lubrication. Seal is adjustable. Wiping action between sleeve and plug provides for good slurry handling.
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G4Z-HF Alkylation Valves Are Phillips Licensing Listed and UOP Process Division Approved
As an approved supplier for Phillips and UOP licensing, Flowserve has provided thousands of Durco HF alkylation valves to refineries throughout the world for services such as: Isomerization Blending Light ends Gas plant Sulfur plant Crude desalting
Diaphragm (uoropolymer)
Gasket (Grafoil)
Grafoil is a registered trademark of Union Carbide. Monel is a registered trademark of the International Nickel Co., Inc.
Viton O-rings Full pressure containment stem seal. Also protects thrust collar from atmospheric corrosion. Kalrez and other elastomers are available. PTFE backup rings help prevent extrusion of Viton O-rings under pressure.
Integral Thrust Collar/Alloy Diaphragm Self-sealing, dynamic bellows-like diaphragm moves with plug adjustment to eliminate potential leak path. Hastelloy (or optional materials) diaphragm welded to alloy thrust collar.
Smooth Sealing Surfaces Highly polished surfaces eliminate wear and enhance seal integrity.
Viton and Kalrez are registered trademarks of the DuPont Company. Hastelloy is a registered trademark of Haynes International.
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Viton O-Rings
A pair of Viton O-rings prevents stem leakage while containing line pressure. They also protect the thrust collar against attack from atmospheric corrosion. PTFE back-up rings firmly lock the Viton O-rings in the stem grooves and serve as anti-extrusion devices.
Viton O-Rings and welded metal diaphragm stem seals Sleeve and diaphragm cut in four places 20
PPM
10
10
20
Triple Sealed
Secondary PFA reverse lip diaphragm offers static and dynamic self-adjusting stem sealing assurance.
Tertiary Live-loaded PTFE packing set further prevents potential emissions while addressing possible permeation related leakage.
Primary PTFE sleeve provides large static seal area for positive shutoff and extended service life.
Drilled and Vented Plug Balances pressure between the plug port and body cavity
Bonnet Taps Options include bonnet tap leak-off connection for: insertion of process compatible lubricants; use as inert gas pad; or where remote monitoring of highly critical processes is required.
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Wide Range of Stuffing Box Options with Independent Plug and Stem Seal Adjustments
The TSG4 offers broad flexibility in choosing the packing set and design options best suited to your service requirements. Choose from a variety of stem seals that lets you enjoy: Triple seal protection from fugitive emissions The sealing and long-term service benefits of the PFA reverse lip diaphragm Independent plug and stem sealing adjustment Thermal cycling capability with liveloaded fasteners using Belleville washers with PTFE packing only Leak-off connections for continuous monitoring
Preformed PTFE cup and cone with lantern ring and reverse lip diaphragm Preformed PTFE cup and cone with reverse lip diaphragm
Compression re seal packing set die formed exible graphite rings and lantern ring between braided Grafoil with reverse lip diaphragm
Compression re seal packing set die formed exible graphite rings between braided Grafoil with reverse lip diaphragm
Plug Adjuster Provides separate and positive, in-line plug/seat adjustment for wear. Packing Adjuster Independent packing set adjustment prevents stem seal emissions. Packing and Top Cap Adjuster Fasteners Live-loading of the packing adjuster and top cap fasteners ensure integrity of stem and bonnet despite fastener elongation due to temperature swings. Leak-Off Connection Optional feature helps detect fugitive emissions in the packing chamber.
Cup and Cone Packing Live-loaded PTFE packing prevents stem leakage on both vacuum and positive pressure services.
Reverse Lip Diaphragm Provides long-term cycling capability with its superior static/dynamic stem sealing.
% of Valve Opening
G4 V-Port Cv Values
SIZE 1 1 1 1 1.5 2 3 4 6 Cv 3.0 4.0 8.0 30 31 54 121 190 400 Kv 2.6 3.4 6.9 26 27 46 104 163 344
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Automated Systems
FLOWSERVE offers Automax, Norbro and Worcester Actuators and Instrumentation allowing us to supply complete automated on-off or modulating packages to meet exacting technical requirements. Durco Sleeveline valves are readily adaptable for automatic operation because the torque is relatively constant and lubrication is not required. Flowserve, a specialist in complete automation systems, produces a broad line of rack and pinion, heavy duty, electric and linear actuators. In addition, a comprehensive line of engineered special control circuits, solenoid valves, limit switches positioners and actuator mounting kits is offered. Our wide range of electrical and pneumatic instrumentation incorporates: Digital network communication Superior diagnostics Intelligent valve controllers Comprehensive user-friendly software On-line accessible automated drawing system Control sizing software Actuator sizing software
For complete tables of torque and Cv (Kv) values, please refer to the Instrument Engineers Handbook for Durco Quarter-Turn Control Valves
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Chlorine Valves
Designed especially for dry chlorine gas or liquid chlorine applications. All Durco G4 chlorine valves are supplied with a plug vented on the side and bottom. This vents the chlorine safely towards the high pressure side.
Jacketed Valves
For proven performance in critical temperature control situations, specify our FJG4 full cast jacket or the PJG4 welded partial jacket on Durco valves.
3-Way Valves
Choose Durco Multiport process valves for mixing, safety and relief, switching bypass, and transflow services. Available in fully or partially jacketed models.
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Pressure-Temperature Ratings
The pressure-temperature ratings of all the materials below are based on mechanical property requirements cited in the latest ASME specifications. The pressure-temperature rating for ductile iron is in agreement with ASME B16.42, 1998. Valves may require adjustment to remain drop tight at the lower end of temperature range when operating below 0F (-17C) or during extreme temperature cycles.
G4 Pressure/Temperature Ratings
Class 150 Valves Class 300 Valves
D-20 = Durimet 20 (CN-7M), CD4M = Durcomet 100 (CD-4MCu), D4 = Cast 316 SS (CF-8M), D4L = Cast 316L SS (CF-3M), D2 = Cast 304 SS (CF-8), D2L = Cast 304L SS (CF-3), DC2 = Chlorimet 2 (N-7M), DC3 = Chlorimet 3 (CW-6M), DINC = Cast Inconel (CY-40), DS = Cast Carbon Steel (WCB), DCI = Ductile Cast Iron (60-40-18), DNI = Cast Nickel (CZ-100), DM-1 = Cast Monel (M-35-1), Zr-705C = Zirconium 705C, Zr-702C = Zirconium 702C, Ti = Titanium, CK-3MCuN = 254 SMO
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Valve Size 12 1 112 2 212 3 4W.O. 4G.O. 6G.O. 8G.O. 10G.O. 12G.O. 14G.O. 16G.O. 18G.O. Valve Size 12 1 112 2 212 3 4W.O. 4G.O. 6G.O. 8G.O. 10G.O. 12G.O. 14G.O. 16G.O. 18G.O.
G
17 32 17 32 25 32 25 32 1116 1116 1116 11116 11116 178
H
7 16 7 16 21 32 21 32 7 8 7 8 7 8 12764 12764 12764
J
23 32 2332 7 8 15 16 1 1316 1316 198 1916 1516 138 2 2332 278 11116 3 3132 3 3132
K 8 38 10 38 13 18 15 516 16 116 16 916 28 18 28 18
N 12 12 18 18 18 18 24 24
Weight** (lb.) Class 150 612 7 10 1512 2312 38 41 75 93 149 262 398 519 599 1865 1951 Class 300 7 10 17 26 2912 69 143 16212 22912 328 455 736 916 2097 2183
Dimensions for Class 150 and 300 valves are the same except where indicated. Flanges are to ANSI B16.5 and can meet flange draft requirements. W.O. is wrench operated. G.O. is gear operated.
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*The top two holes on each flange on the 8 in (200 mm), 10 in (250 mm), 12 in (300 mm) and 14 in (350 mm) G411 valves are drilled for studs. **Weight includes wrench or operator. All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints. See page 23 for (L) dimensions.
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F 35 43 51 73 92 105 127 157 157 216 270 324 381 413 470 533
G 13.5 13.5 19.8 19.8 27.0 27.0 27.0 42.9 42.9 47.6 Splined Splined Splined Splined Splined Splined
H 11.1 11.1 16.7 16.7 22.2 22.2 22.2 36.1 36.1 36.1
J 18.3 18.3 22.2 23.8 25.4 30.2 30.2 39.7 39.7 41.3 43.7 69.0 73.3 42.9 101 101
W 152 152 178 229 305 457 457 762 224 224 406 406 406 406 459 459
X 76 76 8 33 33 33 84 84
Dimensions for Class 150 and 300 valves are the same except where indicated. Flanges are to ANSI B16.5 and can meet flange draft requirements. W.O. is wrench operated. G.O. is gear operated. *The top two holes on each flange on the 8 in (200 mm), 10 in (250 mm), 12 in (300 mm) and 14 in (350 mm) G411 valves are drilled for studs. **Weight includes wrench or operator. All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints. See page 23 for (L) dimensions.
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Arrangement 1
Arrangement 3 and 7
Arrangement 5 and 8
Arrangement 13
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1/2 in (15 mm) thru 10 in (250 mm) MG411 Class 150 MG431 Class 300
English Units
Valve Size 12 1 112 2 3 4 6 8 10 A Class 150 4 4 58 5 612 7 8 9 1012 1112 13 Class 300 512 6 612 712 812 1112 12 15 78 1612 18 Class 150 3 58 4 4 5 6 712 9 11 1312 16 B Class 300 378 4 478 6 18 612 8 10 1212 15 1712 C 3 16 3 316 3 2332 4 532 4 6 72132
3
D Class 150 2 3 312 4 18 412 5 18 6 712 9 12 Class 300 278 3 3 4 38 4 5 916 6 812 10 12 Class 150 7 16 7 16 7 16 9 16 5 8 15 16 1 118 1316
W 6 6 7 9 12 18 30
Metric Units
Valve Size 15 20 25 40 50 80 100 150 200 250 A Class 150 108 117 127 165 178 203 229 267 292 330 Class 300 140 152 165 190 216 283 305 403 419 457 Class 150 92 102 108 127 152 190 229 289 343 406 B Class 300 98 121 124 156 165 210 254 318 381 444 C 81 81 94 106 121 152 194 D Class 150 76 76 89 105 114 130 152 190 229 311 Class 300 76 76 95 111 121 141 171 216 254 311 Class 150 11 11 11 14 16 19 24 25 29 30 E Class 300 14 16 17 21 22 29 32 37 41 48 F 32 43 51 73 92 127 157 216 270 324 M 121 121 122 140 160 190 229 W 152 152 178 229 305 457 762
Dimensions of gears and gear mountings are the same as for straightway valves, with the exception of 8 in (200 mm), 180 3-way valves. For stem dimensions consult factory. All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints.
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Class 150 Class 300 Class 150 Class 300 4 4 58 5 612 7 8 9 1012 1112 512 6 612 712 812 1118 12 15 78 1612 312 378 4 5 6 712 9 11 1312 378 4 478 6 18 612 8 10 1212 15
G
17 32 17 32 25 32 25 32 11 16 11 16 11116 178
H
7 16 7 16 21 32 21 32 7 8 7 8 12764 12764
Splined
N1 12 14 18
18
U Class 150 Class 300 2 278 278 3 312 3 4 18 4 38 412 4 5 18 5 916 6 6 712 812 9 10
W 7 7 9 9 12 20
Area of Port (in 2) .248 .248 .785 1.21 2.0 4.6 7.4 16.1 26.4
Weight Class 150 Class 300 12.0 13.75 13.0 15.8 27.9 32.2 33.1 39.1 42.8 47.5 69.6 83.2 119.1 145.6 206.8 268.9 262.0 328.0
All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints. See page 23 for (L) dimensions.
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J 16 16 17 19 22 25 35 37 44
U Class 150 Class 300 70 73 73 80 89 95 105 111 108 121 130 141 150 171 190 216 229 250
X 47 47 47 60 76 86 8
Area of Port (in 2) 1.59 1.59 5.1 7.8 13.0 30.0 48.0 104.0 170.0
Weight Class 150 Class 300 5.4 6.2 5.9 7.2 12.6 14.6 15.0 17.7 19.4 21.5 31.6 37.7 54.0 66.0 93.8 121.9 118.8 148.8
All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints. See page 23 for (L) dimensions.
English Units
Valve Size 1 112 2 3 4 6 8 10 X 12 16 1 2 3 412 6
9
Metric Units
Y 2 16 2 21516 3 3 4 5 6
15
Number of Connections 3 3 3 3 3 3 3 3
X 13 14 19 31 57 76 208 152
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English Units
Valve Size 1 112 2 3 4 6 Nom. Flange Size 2 212 3 4 6 8 E Class 150
9 16 5 8 11 16 7 8 15 16 1116
Drilling No. 4 4 4 8 8 8 Class 150 Size 7 8 7 8 BC 4 512 6 712 912 11 No. 8 8 8 8 12 12 Class 300 Size 7 8 7 8 7 8 7 8 1 BC 5 5 78 6 58 778 10 58 13 Class 150 7 712 8 9 1012 1112
B Class 300 612 712 8 10 1212 15 C 3 2332 4 532 4 6 72132 * D 2 3 312 4 5 316 6 716
Class 300
7 8 1 118 1 1716 158
G
25 32 25 32 1116 1116 11116 178
H
21 32 21 32 7 8 7 8 27 1 64 12764
J
7 8 1516 1 1316 1916 1916
W 7 9 12 18 30 *
Weight (lb.) Class 150 28 41 50 84 175 302 Class 300 48 67 71 131 291 437
Metric Units
Valve Size 25 40 50 80 100 150 Nom. Flange Size 50 65 80 100 150 200 Drilling No. 4 4 4 8 8 8 E Class 150 14 16 17 19 24 27 Class 300 22 25 29 32 37 41 Class 150 Size 19 19 19 19 22 22 BC 121 140 152 190 241 298 No. 8 8 8 8 12 12 Class 300 Size 19 22 22 22 22 25 BC 127 149 168 200 270 330 Class 150 178 190 203 229 267 292 A Class 300 194 210 255 248 292 321 Class 150 154 178 190 229 279 343 B Class 300 165 190 210 254 318 381 C 94 106 121 273 194 *
G 20 20 27 27 43 48
H 17 17 22 22 36 36
J 22 24 25 30 40 40
P 33 35 35 44 50 64
Weight (kg) Class 150 Class 300 12.6 21.6 18.4 30.2 22.5 32.0 37.8 59.0 78.8 131.0 135.9 196.7
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English Units
Valve Size 3 8 12 1 112 2 A 312 312 312 312 4 58 512 6 C 3 316 3 316 3 316 3 316 3 2332 4 532 4 D 11132 11132 11132 11132 11932 178 2732 M 4 2532 4 2532 4 2532 4 2532 4 1316 512 6 516 W 6 6 6 6 7 9 12 X 1916 1916 1916 1916 11516 2 916 3 18 Area of Port (in 2) .248 .248 .248 .248 .785 1.21 2.0 % Port Opening Based on Nominal Size 506 225 126 56 100 68 64 Weight (lb.) 4 3 3 312 7 9 15
Metric Units
Valve Size 5 10 15 20 25 40 50 A 89 89 89 89 117 140 152 C 81 81 81 81 94 106 121 D 34 34 34 34 40 48 56 M 121 121 121 121 122 140 160 W 152 152 152 152 178 229 305 X 40 40 40 40 49 65 79 Area of Port (cm 2) 1.59 1.59 1.59 1.59 5.1 7.8 13.0 Weight (kg) 1.8 1.7 1.7 1.6 3.2 4.2 7.1
English Units
Valve Size 3 8 12 1 112 2 A 312 312 312 312 4 58 512 6 C 3 316 3 316 3 316 3 316 2 2332 4 532 4 D 1 1 11116 1 2 38 278 3 38 Wrench Sq. Dim. 7 16 7 16 7 16 7 16 21 32 21 32 7 8 M 4 2532 4 2532 4 2532 4 2532 4 1316 512 6 516 W 6 6 6 6 7 9 12 X 1916 1916 1916 1916 11516 2 916 3 18 Weight (lb.) 4 412 412 4 1012 1712 2212
Metric Units
Valve Size 5 10 15 20 25 40 50 A 89 89 89 89 117 140 152 C 81 81 81 81 69 106 121 D 44 44 44 44 60 73 86 Wrench Sq. Dim. 11 11 14 14 14 14 22 M 121 121 121 121 122 140 160 W 152 152 152 152 178 229 305 X 40 40 40 40 49 65 79 Weight (kg) 2.2 2 2 1.9 4.7 7.9 10.1
All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints.
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English Units
Valve Size 3 8 12 1 112 2 A C D F M S W X Area of Port (in 2) .248 .248 .248 .248 .785 1.21 2.0 % Port pening Based on Nominal Size 506 225 126 56 100 68 64 Weight (lb.) 2 2 2 2 7 9 15
3 8 12 12 12 5 8
6 6 6 6 7 9 12
Metric Units
Valve Size 5 10 15 20 25 40 50 A 89 89 89 89 117 140 152 C 81 81 81 81 94 106 121 D 34 34 34 34 40 48 56 F 22.0 27.0 33.8 48.5 61.0 M 121 121 121 121 122 140 160 S 10 13 13 13 16 W 152 152 152 152 178 229 305 X 40 40 40 40 49 65 79 Area of Port (cm 2) 1.597 1.597 1.597 1.59 5.1 7.8 13.0 Weight (kg) 0.9 0.9 0.9 1.2 3.2 4.2 7.1
Note: Not available in ductile cast iron. Valves provided in D20, DC2, DC3, and DM will be furnished with stub ends pre-welded into valve.
English Units
A Valve Size 150 612 612 612 712 812 12 14 17 20 26 300 612 612 612 712 812 12 14 17 20 26 C D M W Area of Port (in 2) .248 .248 .785 1.21 2.0 4.6 7.4 16.1 27.7 57.8 % Port Opening Based on Nominal Size 126 56 100 68 64 65 59 57 55 37
12 1 112 2 3 4 6 8 12
1732 1732 11932 178 2732 2 2932 3 1116 478 6 716 9 316
6 6 7 9 12 18 30
Metric Units
Valve Size 15 20 25 40 50 80 100 150 200 300 A 150 165 165 165 191 216 305 356 432 508 660 300 165 165 165 191 216 305 356 432 508 660 C 81 81 94 106 121 152 194 247 * * D 31 31 40 48 56 74 94 124 163 233 M 127 127 122 140 160 191 261 314 W 152 152 178 229 305 457 762 1168 Area of Port (cm 2) 1.59 1.59 5.1 7.8 13.0 30.0 48.0 104 179 373
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Note: Not available in ductile cast iron. Valves provided in D20, DC2, DC3, and DM will be furnished with stub ends pre-welded into valve. All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints.
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Chlorine Valve
The Durco G4 Chlorine Valve is built in accordance with the recommendations of The Chlorine Institute. This valve is manufactured with a cast carbon steel body and a vented Monel plug for dry chlorine service. It is cleaned, dried and packaged for delivery. Vented plug design is also recommended for other cold liquids such as anhydrous HCL.
Block Valve
Bleed Valve
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* Plug cavity and upstream or downstream bleed capability as specied by the customer. 1/4 in (5 mm) bleed valve is standard other sizes are available.
Crank
Chain Wheel
4 in (100 mm)
English Units
Valve Size 1 1 112 2 212 3 4 M 3 2332 5 2132 5 32
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English Units
W 1312 1312 1312 25 25 25 62 W1 12 12 12 24 24 24 60 W2 6 6 6 12 12 12 Valve Size 1 112 2 3 4 6 8 10 12 14 16 18 K 4 4 5 116 6 516 8 38 10 38 13 18 14 916 13 916 16 916 24 516 24 516 L 2 38 2 38 2 38 21116 3716 3716 4 412 412 412 6 6 M 2218 23 916 22 916 25 916 36 516 36 516 N 8 8 8 8 13 13 18 18 18 18 24 24 N1 4 916 4 916 4 916 4 916 1118 1118 W 718 718 718 8 18 12116 12116 15 1516 15 1516 15 1516 16 18 116 18 116 X 11316 11316 11316 2 38 3 3 5 16 1516 1516 1516 3 516 3 516 Sprocket Size 2 2 2 2 212 212 312 312 312 312 412 412
Metric Units
Valve Size 25 30 40 50 65 80 100 M 94 144 144 133 160 160 241 W 343 343 343 635 635 635 1575 W1 305 305 305 610 610 610 1524 W2 152 152 152 305 305 305
Metric Units
Valve Size 25 40 50 75 100 150 200 250 300 350 400 450 K 108 121 129 160 213 264 333 370 344 421 618 618 L 60 60 60 68 87 87 102 114 114 114 152 152 M 562 598 573 649 922 922 N 203 203 203 203 330 330 457 457 457 457 610 610 N1 116 116 116 116 283 283 W 181 181 181 207 306 306 405 405 405 406 459 459 X 46 46 46 60 76 76 8 33 33 33 84 84 Sprocket Size 51 51 51 51 64 64 64 89 89 89 114 114
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All dimensions are approximate and for illustration purposes only. For exact dimensions request certified dimensional prints.
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20 21
3A 5 6 11 11
12
12A 13 19 + 19A 17
20 21
* Body (Item No. 1) and Plug (Item No. 2) available in the following cast materials: Ductile Iron; Carbon Steel; CF-8 SS; Durcomet 100; Durimet 20; Chlorimet 2 and 3; Nickel; Monel; Inconel; Titanium and Zirconium. ** Durcomet 100 is a high alloy stainless steel, CD4M Cu. *** Other materials available on request. Parts exclusive to G4B. + locking stop collar is standard for valves - 3
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TSG4
8 15 13 12 11
16 17 18 7 5 6 4
10 14 9 19 20
11 12 12A
5 1
17 19 + 19A 20 21
G4Z-HF valves substitute B7M studs and 2M nuts for hex head to cap fasteners. + locking stop collar is standard for valves - 3"
**** Other materials available. Item No. 12 13 14 15 16 17 18 19 20 Description Plug Adjuster Fasteners Stop Collar Belleville Washers Stop Collar Retainer Grounding Spring Plug Gland Thrust Washer Plug Bearing Gasket - Top Cap 302 SS 304 SS Glass Filled TFE TFE GY** Material of Construction B7/B8 Zinc Plated Steel 17-7 PH E.N.C.*** 302SS
* Carbon Steel; 316SS; Durimet 20; Chlorimet 3; Monel. Plug and Top Cap are typically the same alloy unless otherwise specified. ** Part Nos. 4 & 20 are Grafoil on Fire Sealed TSG4Z. *** Part Nos. 7 & 14 are not normally used on Fire Sealed TSG4Z. Optional Inconel 718 recommended in corrosive environments. Recommended spare parts. Grafoil is a registered trademark of Union Carbide.
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9 10 11
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Product Family Pressure Class Sleeve/seats Manuf. Code End Config. Valve Size Plug Style
How to Specify
Fasteners
Materials
Operator
Valve size 0.25 0.38 0.5 0.75 1 1.5 2 3 4 5 6 8 10 12 14 16 18 20 Product Family 2 WAY G4 3 WAY MG4 Marathon G4B HF Alkylation Valve G4HF Full Jacket G4 FJG4 Partial Jacket G4 PJG4 2 Way* G4N 2 Way Acetic Acid G4AA Pressure Class 150 1 PN 10 2 300 3 PN 16 4 300x600 5 600 6 PN 25 7 PN 40 8 End Configuration Raised Face Flange 1 Screwed End 2 Butt Weld ** 3 Socket Weld 4 ButtweldXsocket weld 5 Flat Face Flange F Body Alloy Plug Alloy Top Cap Alloy Ring Type Joint R 0 CD4MCuN 0 CD4MCuN 0 CD4MCuN Small Groove Flange S 1 316 SS 1 316 SS D Ductile iron Large Groove Flange T 2 Alloy 20 2 Alloy 20 L 316L SS Plug Style 3 Monel 3 Monel 5 DC2 2 Way C 4 Nickel 4 Nickel 6 DC3 3 Way Arr 1 D 5 Chlorimet 2 5 Chlorimet 2 7 Titanium 3 Way Arr 3 E 6 Chlorimet 3 6 Chlorimet 3 3 Way Arr 5 F 7 Titanium 7 Titanium 3 Way Arr 7 G 8 Carbon steel 8 Nickel-plated CS 3 Way Arr 8 H 9 304L SS 9 304L SS 3 Way Arr 13 J C DV C DV Cv 4 1" K D Ductile iron D Nickel-plated DI Cv 8 1" L E ZRH E ZRH Cv 30 1" M G Zr 705 F Zr 702 Cv 31 1.5" N H LCB G Zr 705 Cv 54 2" P J 304 SS H Nickel-plated LCB L 316L SS J 304 SS Cv 12 3" Q N Inconel L 316L SS Cv 188 4" R U CE3MN N Inconel Cv 370 6" S U CE3MN Cv 3 1" U Cv 1 1" W * For 8" - 12" G4N is standard Cv 171 Z ** Pipe stubs required on Alloy 20, Chlorimet 3, CD4MCuN, Monel, CE3MN
Options
Example: 4-G4B-31C810D1M33Z 4" Durco G4 Marathon plug valve, ASME Class 300, 2-way, carbon steel body, 316 SS plug, CD4MCuN top cap, Durlon sleeve, fasteners in B7, firesealed
Options A Drilled & tapped ange B Block & bleed w/ 1/4DG432 valve C Chlorine service (DNZ) K Kalrez o-rings N NACE Trim O Commercial Oxygen Cleaned P Prepared for Phosgene R Built Dry S Silicone Free V Vacuum service, 1 micron W None Z Fire sealed - STD @ Dupont Fluoropolymer Material Q Quality Plan (to appear as last option) Adjuster fastener 1 B840 2 B9 3 B7 4 B7MT 5 C20 6 HC 7 I718 9 B7M B B16 L L7 M MKH T B7T G 1840 Top Cap Fastener 1 B840 2 B9 3 B7 4 B7MT 5 C20 6 HC 7 I718 9 B7M B B16 M MKH T B7T I I825 Manufacturers code M Mfg CVO use only Operator 0 Std Wrench 1 Gear (CI) 3 Caustic PF (CI) with CI handwheel 7 Saginaw 9 Bare Stem A Adjustable T Wrench B Chain wheel operator H HighHub V Oval HW Sleeve/seats T PTFE D Durlon II G Glass Filled U UMPE sleeve w/ PFA diaphragm A Solid PTFE B Solid Durlon II C Solid UMPE X TFE/no Zyglo Z TM/no Zyglo F UMPE Sleeve
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United States Flowserve Corporation Flow Control Division 1978 Foreman Drive Cookeville, Tennessee 38501 Phone: 931 432 4021 Fax: 931 432 3105 www.flowserve.com Germany Flowserve Ahaus GmbH Von Braun Strae 19a D-48683 Ahaus Germany Phone: +49 2561 686-0 Fax: +49 2561 686-39 Singapore Flowserve Pte. Ltd. 12 Tuas Avenue 20 Republic of Singapore 638824 Phone: 65 862 3332 Fax: 65 862 2800 Brazil Av. Tocantins 128 Sao Caetano do Sul SP 09580-130 Brazil Tel 55 11 2169 6300 Fax 55 11 2169 6313 China Flowserve Corporation Beijing Office Room 22A1&A2.HanWei Plaza No.7 GuangHua Road Chaoyang District Beijing. China 100004 Tel: +86-10-59210600 +86-10-59210601 Fax: +86-10-65611899
To find your local Flowserve representative: For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices. 2005 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
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