WELDING PROCEDURE SPECIFICATION (WPS)

In Accordance with ASME SEC. IX & ASME SEC. VIII DIV. 1

Company Name WPS No Supporting PQR No.(s) PT. PASCASARJANA MATERIAL : WPS-VGA003/SMAW/01 : PQR-VGA/SMAW/01 By Date : VICKO GESTANTYO A. 09 April 2014

Welding Process (es) : SMAW Type(s) JOINTS (QW-402) JOINT DETAILS : Joint Design : Single V - Groove Backing (Yes/No) : No Backing Material (Type) : N/A (Refer to both backing and retainers)

: MANUAL

60

0-1

Metal Nonfusing Metal Nonmeyalic Other BASE METAL (QW-403) P-No. :1 Group No. :1 OR Specification Type And Grade To Specification Type And Grade OR Chem. Analysis And Mech. Prop. To Chem. Analysis And Mech. Prop. Thickness Range : Base Metal Groove Other : N/A FILLER METAL (QW-404) Spec. No. (SFA) AWS No. (Class) A-No. F-No. Size of Filler Metals Weld Metal Thickness Range Groove Fillet Electrode-Flux (Class) Flux Trade Name Consumable Insert Other POSITIONS (QW-405) Positions of Groove Welding Progression Up Positions Of Fillet : : : : : : : : : : : :

To P-No.

: 43

Group No.

: 44

: SA-283 gr. C (AISI 1015) : SB-575 UNS NO6022 (Hastelloy C22) :C : 55Ni 21Cr 13.5Mo : 5 mm Fillet : N/A

ROOT A5.14 ERNiCrMo-10 43 2,4 mm N/A 1 - 2 mm N/A N/A N/A N/A N/A

FILLER CAPING A5.11 ENiCrMo-10 43 2,4 mm N/A 2-5 mm N/A N/A N/A N/A N/A

: 1G : No : N/A Down : Yes

POSTWELD HEAT TREAT. (QW-407) Time Range : N/A Temperature Range : N/A Heating Rate : N/A Cooling rate : N/A

20

Cont'd. PREHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance

: 10 : 94 : N/A

C C C

WPS No. : WPS-VGA003/SMAW/01 GAS (QW-408) Percent Composition Gas Mixture Flow Rate Shielding N/A N/A N/A Trailing N/A N/A N/A Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409) Current AC Or DC Amps (Range) Tungsten Electode Size And Type Mode Of Metal Transfer For GMAW Electrode Wire Feed Speed Range

: DC : 55-75 A

Polarity Volts (Range) : N/A : N/A : N/A

: RP/SP : 22 - 24 V

TECHNIQUE (QW-410) String Or Weave Bead Orifice Or Gas Cup Size Initial And Interpass Cleaning (Brushing, Grinding, Etc.) Method Of Back Gouging Oscillation Contact Tube To Work Diatance Multiple Or Single Pass (Perside) Multiple Or Single Electrodes Travel Speed (Range) Peening Others

: Stringer : N/A : Brushing and Grinding : N/A : N/A : N/A : Multipass : Single electrode : 30 - 80 mm/min : N/A : N/A

WELDING PARAMETERS Filler Metal Class Dia. (mm) ERNiCrMo-10 2.4 ERNiCrMo-10 2.4 Current Type Amp. Polar. Range DCSP 50 - 75 DCSP 50 - 75 Travel Speed Range 30 - 50 30 - 50

Weld Layer (s) Root Filler & Caping

Process GTAW GTAW

Volt Range 22-24 22-24

Others N/A N/A

Prepared by:

Reviewed by:

Vicko Gestantyo

Prof. Sulistijono