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PV Elite 2013 SP3 Licensee: ISGEC

FileName : PE-1668~75_Hydro
ASME TS Calc :
Input Echo, Tubesheet Number

1,

1
Case:

12:08p

Apr 2,2014

Description: TS

Shell Data:
Main Shell Description: Part No. 12~15
Shell Design Pressure
Shell Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
Inside Diameter of Shell
Shell Temperature for Internal Pressure
Shell Material

Ps
ts
cas
caext
Ds
Ts

9.01
14.0000
0.0000
0.0000
1607.000
20.00
SA-516 70

kgf/cm
mm
mm
mm
mm
C

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material:
SA-516 70
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Channel Description: From Node 40 to 50
Channel Type:
Channel Design Pressure
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel
Channel Design Temperature
Channel Material

Ss

K02700
1406.14
1406.14

Pt
tc
cac
Dc
TEMPC

Cylinder
9.01
93.0000
0.0000
1607.000
20.00
SA-266 2

kgf/cm
kgf/cm

kgf/cm
mm
mm
mm
C

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material:
SA-266 2
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient

Sc

K03506
1406.14
1406.14

Tube Data:
Number of Tube Holes
Nt
2652
Tube Wall Thickness
et
1.6500
Tube Outside Diameter
D
19.0500
Total Straight Tube Length
Lt
8300.00
Straight Tube Length (bet. inner tubsht faces) L
8220.00
Design Temperature of the Tubes
20.00
Tube Material
SA-213 TP316L
Tube Material UNS Number
S31603
Is this a Welded Tube
No
Tube Material Specification used
Smls. tube
Tube Allowable Stress at Temperature
1174.13
Tube Allowable Stress At Ambient
1174.13
Tube Yield Stress At design Temperature
Syt
1757.68
Tube Pitch (Center to Center Spacing)
P
25.4000
Tube Layout Pattern
Square
Fillet Weld Leg
Groove Weld Leg
Tube-Tubesheet Joint Weld Type
Method for Tube-Tubesheet Jt. Allow.
Tube-Tubesheet Joint Classification
Radius to Outermost Tube Hole Center
Largest Center-to-Center Tube Distance
Length of Expanded Portion of Tube
Tube-side pass partition groove depth

af
ag

ro
Ul
ltx
hg

kgf/cm
kgf/cm

mm
mm
mm
mm
C

kgf/cm
kgf/cm
kgf/cm
mm

1.6500 mm
1.6500 mm
Full Strength
UW-20
h
777.800
58.0000
60.0000
0.0000

mm
mm
mm
mm

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :

2
Case:

12:08p

Apr 2,2014

Tubesheet Data:
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature
Tubesheet Material
Tubesheet Material UNS Number
Tubesheet Allowable Stress at Temperature
Tubesheet Allowable Stress at Ambient
Thickness of Tubesheet
Tubesheet Corr. Allowance (Shell side)
Tubesheet Corr. Allowance (Channel side)
Tubesheet Outside Diameter
Dimension G for the Channel Side
Area of the Untubed Lanes
Junction Stress Reduction option
Perform Differential Pressure Design
Run Multiple Load Cases
Additional Data for Gasketed Tubesheets:
Tubesheet Gasket on which Side
Flange Outside Diameter
Flange Inside Diameter
Flange Face Outside Diameter
Flange Face Inside Diameter
Gasket Outside Diameter
Gasket Inside Diameter
Small end Hub thk.
Large end Hub thk.
Gasket Factor,
Gasket Design Seating Stress
Flange Facing Sketch
Column for Gasket Seating
Gasket Thickness
Full face Gasket Flange Option
Bolting Information:
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Thread Series
Number of Bolts
Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Weld between Flange and Shell/Channel

T
S
Tt
h
Cats
Catc
A
Gc
AL

C
kgf/cm
kgf/cm
mm
mm
mm
mm
mm
cm

Increase Tubesheet thickness


NO
YES
Both
A
1740.000
B
1607.000
Fod
1653.000
Fid
1607.000
Go
1650.000
Gi
1610.000
g0
14.0000
g1
16.5000
m
2.00
y
175.76
Code Sketch 1a
Code Column II
tg
4.0000
Program Selects

mm
mm
mm
mm
mm
mm
mm
mm
kgf/cm
mm

C
1698.000 mm
dB
19.0500 mm
TEMA Thread Series
n
60
SA-320 L7M
Sb
2052.00 kgf/cm
Sa
2052.00 kgf/cm
0.0000 mm

Alternate Flange Operating Bolt Load, Wm1


Alternate Flange Seating Bolt Load, Wm2
Alternate Flange Design Bolt Load, W
Tubesheet Integral with
Tubesheet Extended as Flange
Thickness of Extended Portion of Tubesheet
Is Bolt Load Transferred to the Tubesheet

20.00
SA-266 2
K03506
1828.00
1828.00
80.0000
0.0000
0.0000
1740.000
1634.063
0.0

203695.14 kgf
71900.22 kgf
221789.86 kgf

Tf

None
Yes
68.0000
Yes

mm

ASME TubeSheet Results per Part UHX, 2010, 2011a


Elasticity/Expansion Material Properties :
Shell
- TM-1 Carbon Steels with C<= 0.3%
-----------------------------------------------------------------

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :
Elastic Mod. at Design Temperature
Elastic Mod. at Ambient Temperature

3
Case:
20.0 C
21.1 C

12:08p

Apr 2,2014

0.20678E+07 kgf/cm
0.20670E+07 kgf/cm

Channel - TM-1 Carbon Steels with C<= 0.3%


----------------------------------------------------------------Elastic Mod. at Design Temperature
20.0 C
0.20678E+07 kgf/cm
Elastic Mod. at Ambient Temperature
21.1 C
0.20670E+07 kgf/cm
Tubes
- TM-1 Material Group G
----------------------------------------------------------------Elastic Mod. at Tubsht. Design Temp.
20.0 C
0.19904E+07 kgf/cm
Elastic Mod. at Ambient Temperature
21.1 C
0.19897E+07 kgf/cm
TubeSheet - TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Elastic Mod. at Design Temperature
20.0 C
0.20678E+07 kgf/cm
Elastic Mod. at Ambient Temperature
21.1 C
0.20670E+07 kgf/cm
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (9.01*(19.0500/2-0.000)/(1174.13*1.00+0.4*9.01)
= 0.0729 + 0.0000 = 0.0729 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart
HA-4
Elastic Modulus for Material

at

20.00
1968596.00

C
kgf/cm

Results for Max. Allowable External Pressure (Emawp):


TCA
ODCA
SLEN
D/T
L/D
Factor A
B
1.6500
19.05
8997.80
11.55
50.0000 0.0082522
951.41
EMAWP = (4*B)/(3*(D/T)) = ( 4 *951.4133 )/( 3 *11.5455 ) = 109.8745 kgf/cm
Results for Reqd Thickness for Ext. Pressure (Tca):
TCA
ODCA
SLEN
D/T
L/D
Factor A
B
0.3507
19.05
8997.80
54.31
50.0000 0.0003729
367.04
EMAWP = (4*B)/(3*(D/T)) = ( 4 *367.0364 )/( 3 *54.3132 ) = 9.0104 kgf/cm
Summary of Tube Required Thickness Results:
Total Required Thickness including Corrosion all.
Allowable Internal Pressure at Corroded thickness
Required Internal Design Pressure
Allowable External Pressure at Corroded thickness
Required External Design Pressure
Required Thickness due to Shell Side pressure

0.3507
218.53
9.01
109.87
9.01
0.3507

----------------------------------------------------------------Detailed Results for load Case 3 un-corr. (Ps + Pt)


----------------------------------------------------------------Intermediate Calculations For Tubesheets Extended As Flanges:
ASME Code, Section VIII, Div. 1, 2010, 2011a
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b

20.000
10.000
7.966
1634.068

mm
mm
mm
mm

mm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
mm

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :

4
Case:

12:08p

Apr 2,2014

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 68.000 /(2.00 + 0.5)
= 201.300 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 1698.000 * sin( 3.142 / 60 )
= 88.866 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 88.866 /( 2 * 19.050 + 68.000 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Distance Across Corners for Nuts
35.128
Circular Wrench End Diameter
a
52.388

mm
mm

** WARNING ** Clearance Problems Detected (Nut/Weld)


----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm
99.265
116.903
Radial distance bet. bolts and the edge
20.637
21.000
Circumferential spacing between bolts
44.450
88.866
201.300
----------------------------------------------------------------------------Flange Design Bolt Load, Seating Condition
Flange Design Bolt Load, Operating Condition

W :
Wm1:

221789.86
203691.16

kgf
kgf

Results for ASME U-tube Tubesheet Calculations for Configuration d,


Per Edition 2010, 2011a, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:
= 1/(4 * Mu) * (Do/(0.8 * S)) * |Ps - Pt| + Cats + Catc
= 1/(4 * 0.250 ) * (1574.65 /(0.8 * 1828.00 )) * |9.01 - 9.01 | + 0.000
= 0.0000 mm
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:
= 2 * ro + dt
= 2 * 777.8000 + 19.0500 = 1574.650 mm
Determine the Basic Ligament Efficiency for Shear [mu]:
= (p - dt) / p
= (25.400 - 19.050 ) / 25.400 = 0.250
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:
= Gs / Do (Configurations d, e, f)
= 1634.0685 / 1574.6500 = 1.0377
Compute the Ratio [Rhoc]:
= Gc / Do (Configurations d)
= 1634.0626 / 1574.6500 = 1.0377
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:
= Do/16 * [(Rhos-1)*(Rhos+1)* Ps - (Rhoc-1) * (Rhoc+1) * Pt ]
= 1574.650/16 * [ (1.038 - 1) * (1.038 + 1) * 9.010 (1.038 - 1) * (1.038 + 1) * 9.010 ]
= 11.1207 kgf/cm*mm

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :

5
Case:

12:08p

Apr 2,2014

UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :


Compute the Ratio [rho]:
= ltx / h = 60.0000 / 80.0000 = 0.7500 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:
= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 19.0500 -2*1.6500 *(1990434 /2067772 )*
( 1174 /1828 )*(0.750 ), 19.0500 -2*1.6500 )
= 17.5198 mm
Compute the Effective Tube Pitch [p*]:
= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do) )
= 25.4000 / sqrt( 1 - 4 * min( 0.00 *100.000 , 4*1574.650 *25.400 )
(3.141* 1574.650) )
= 25.4000 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:
= (p* - d*) / p* = (25.4000 - 17.5198 ) / 25.4000 = 0.31025
E*/E, nu* for Square pattern from Fig. UHX-11.4.
h/p =
3.149606 ; mu* =
0.310246
E*/E =
0.353492 ; nu* =
0.326564 ;

E* = 730940. kgf/cm

Note: As h/p (3.150) is > 2, data values for h/p = 2 were used.
Skip Step 4 for Configuration d :
UHX-12.5.5 Step 5:
Diameter ratio [K]:
= A / Do = 1740.0000 / 1574.6500 = 1.1050
Determine Coefficient [F]:
= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.33 )/730939 * ( 2067772 * ln(1.11 ) )
= 0.1902
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M*]
= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= 11.1 + 203691.2 * (1634.063 - 1634.063 )/(2 * pi * 1574.650 )
= 11.1207 kgf/cm*mm
Note: W* is the maximum of the bolt loads between the shell and channel sides.
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:
= ((M*) - Do/32 * F * (Ps - Pt) ) / (1 + F)
= ((11.12 ) - 1574.650/32 * 0.190 * (9.01 - 9.01 ) ) / (1 + 0.19 )
= 9.3433 kgf/cm*mm
Maximum Bending Moment acting on Center of Tubesheet [Mo]:
= Mp + Do/64 * (3 + rnu*)(Ps - Pt)
= 9.34 + 1574.650/64 * (3 + 0.327 )(9.01 - 9.01 )
= 9.3433 kgf/cm*mm
Maximum Bending Moment acting on Tubesheet [M]:
= Max( |Mp|, |Mo| )
= Max( |9.343 |, |9.343 | )
= 9.3433 kgf/cm*mm

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :

6
Case:

12:08p

UHX-12.5.8 Results for Step 8:


Tubesheet Bending Stress at Original Thickness:
= 6 * M / ( (mu*) * ( h - hg') )
= 6 * 9.343 / ( (0.3102 ) * ( 80.0000 - 0.0000 ) )
= 0.0282 kgf/cm
The Allowable Tubesheet Bending Stress [SigmaAll]:
= 2 * S = 2 * 1828.00 = 3656.00 kgf/cm
Tubesheet Bending Stress at Final Thickness [Sigma]:
= 6 * M / ( (mu*) * ( h - hg')
= 6 * 9.431 / ( (0.3303 ) * ( 0.5080 - 0.0000 )
= 663.8242 kgf/cm
Required Tubesheet Thickness, for Bending Stress [HreqB]:
= H + CATS + CATC = 0.5080 + 0.0000 + 0.0000 = 0.5080 mm
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:
= Max( HreqB, HreqS ) = Max( 0.5080 , 0.0000 ) = 0.5080 mm
UHX-12.5.9 Step 9:
|Ps - Pt| = |9.01 - 9.01 | = 0.000 kgf/cm
Shear Stress check [Tau_limit]:
= 3.2 * S * MU * h / Do
= 3.2 * 1828.00 * 0.250 * 80.000 / 1574.65 = 74.30 kgf/cm
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:
= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.250)*(1574.65/80.00)*|9.01-9.01|kgf/cm
= 0.00 kgf/cm
Note: Analysis Completed for Tubesheet Configuration d.
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.650 * ( 19.050 - 1.650 ) * 1174.13 = 1059.004 kgf
Fillet
=
=
=

Weld Strength [Ff]:


.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
.55 * 3.1415 * 1.650 * (19.050 + 0.67*1.650 ) * 1174.13
674.6904 kgf

Groove Weld Strength [Fg]:


= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 1.650 * (19.050 + 0.67*1.650 ) * 1174.13
= 1042.7034 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 1059.0038 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:
= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 2.0748 mm

Apr 2,2014

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg

7
Case:
afr
agr

12:08p

1.0374
1.0374

Apr 2,2014

mm
mm

Tube-Tubesheet Jt allowable, 1059.00 is >= tube strength 1059.00 kgf


Note: This tube-tubesheet joint is a Full Strength joint
Stress/Force summary for loadcase 3 un-corr. (Ps + Pt):
-----------------------------------------------------------------------Stress Description
Actual
Allowable
Pass/Fail
-----------------------------------------------------------------------Tubesheet bend. stress
0.0 <=
3656.0 kgf/cm
Ok
Tubesheet shear stress
0.0 <=
1462.4 kgf/cm
Ok
-----------------------------------------------------------------------Thickness results for loadcase 3 un-corr. (Ps + Pt):
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
0.508
80.000
Ok
Tube-Tubesheet Fillet Weld Leg :
1.037
1.650
Ok
Tube-Tubesheet Groove Weld Leg :
1.037
1.650
Ok
---------------------------------------------------------------------------U-Tube Tubesheet results per ASME UHX-12 2010, 2011a
Results for 3 Load Cases:
--Reqd. Thk. + CA
-------- Tubesheet Stresses
Case
Pass/
Case# Tbsht
Extnsn
Bend
Allwd
Shear Allwd
Type
Fail
---------------------------------------------------------------------------1uc 77.504
21.236
3450
3656
177
1462
Fvs+Pt
Ok
2uc 77.505
...
3450
3656
177
1462
Ps+Fvt
Ok
3uc
0.508
...
...
3656
...
1462
Ps+Pt
Ok
---------------------------------------------------------------------------Max: 77.5045
21.236 mm
0.944
0.121 (Str. Ratio)
Load Case Definitions:
Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Ca
- With or Without Corrosion Allowance.
Summary of Thickness Comparisons for 3 Load Cases:
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
77.505
80.000
Ok
Tubesheet Thickness Flanged Extension :
21.236
68.000
Ok
Tube Thickness :
0.351
1.650
Ok
Tube-Tubesheet Fillet Weld Leg :
1.037
1.650
Ok
Tube-Tubesheet Groove Weld Leg :
1.037
1.650
Ok
---------------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAWP
|Stress Rat.|
MAWP
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
9.548 |
1.000 |
9.548 |
1.000 |
Tubesheet Shear Stress
|
74.296 |
1.000 |
74.296 |
1.000 |
Tube Pressure Stress
|
218.534 |
1.000 |
109.873 |
1.000 |

PV Elite 2013 SP3 Licensee: ISGEC


FileName : PE-1668~75_Hydro
ASME TS Calc :

8
Case:

12:08p

Apr 2,2014

Tubesheet Extension Stress |


10.610 |
0.000 |
---|
---|
-----------------------------------------------------------------------------Minimum MAWP
|
9.548 |
|
9.548 |
|
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAPnc
|Stress Rat.|
MAPnc
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
9.548 |
1.000 |
9.548 |
1.000 |
Tubesheet Shear Stress
|
74.296 |
1.000 |
74.296 |
1.000 |
Tube Pressure Stress
|
218.534 |
1.000 |
109.873 |
1.000 |
Tubesheet Extension Stress |
10.610 |
0.000 |
---|
---|
-----------------------------------------------------------------------------Minimum MAPnc
|
9.548 |
|
9.548 |
|
Tubesheet MDMT Calculation :
Note: The loading conditions from this case will be used to determine
the tubesheet MDMT.
Determine the governing MDMT considering the governing condition:
Governing thickness per figure UCS-66.3 (c)
= tubesheet thickness/4
= 80.000 /4
= 20.000 mm
Stress Ratio = 0.944 , Temperature Reduction per Fig. UCS 66.1 = 3 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-7 C
-11 C
-29 C

where the MDMT reduction ratio per UCS 66 (b)(1)(b) is:


= max( pt/Tubeside MAPnc, ps/Shellside MAPnc ), must be <= 1
= max( 9.01 / 9.55 , 9.01 / 9.55 )
= 0.944
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