Powerflex 70 Adjustable Frequency Ac Drive: Installation Instructions

Installation Instructions
PowerFlex 70 Adjustable Frequency AC Drive

0.3737 kW (0.550 Hp)
This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 70 AC drive. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual. The information provided is intended for qualified installers only.
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource PowerFlex 70 Adjustable Frequency AC Drive User Manual, publication 20A-UM001 DriveGuard Safe Torque Off Option (Series B) for PowerFlex 40P and PowerFlex 70 AC Drives, publication PFLEX-UM003 PowerFlex Comm Adapter Manuals, publication 20COMM-UM Dynamic Braking Resistor Calculator, publication PFLEX-AT001 PowerFlex 70 and 700 Reference Manual - Volume 1, publication PFLEX-RM001 PowerFlex Reference Manual, publication PFLEX-RM004 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT003 Product Certifications website, http://www.ab.com Description Provides the basic information needed to start-up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive. Provides information for the installation and operation of the DriveGuard Safe Torque Off option. Provides information for the installation and operation of the various communication protocol adapters available for the drive. Provided information for determining dynamic braking requirements and evaluating resistors for dynamic braking. Provides detailed information for specifications and dimensions, operation, and dynamic brake selection for the drive. Provides detailed drive information including operation, parameter descriptions, and programming. Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives. Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives. Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
Allen-Bradley Drives Technical Support

Use the contacts below for PowerFlex 70 technical support including spare parts information.
Online at http://www.ab.com/support/abdrives By Email at support@drives.ra.rockwell.com By Telephone at 262-512-8176
Installation Instructions in Other Languages
Language English
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Rockwell Automation Publication 20A-IN009D-EN-P - June 2013
Table of Contents
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 1: Read the Precautions and General Information . . . . . . . . . . . . . . . . . . . . . 6

EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 2: Mount the Drive Minimum Requirements . . . . . . . . . . . . . . . . . . . . . . . 10

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Maximum Surrounding Air Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Power Ratings, Dimensions, and Approximate Weights. . . . . . . . . . . . . . . . . . . . .11
Step 3: Wire the Drive Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 17

Opening the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 IP66 NEMA/UL Type 4X/12 Indoor Installations . . . . . . . . . . . . . . . . . . . . . . . .17 AC Supply Source Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 General Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Drive, Fuse, and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Disconnecting MOVs and Common Mode Capacitors . . . . . . . . . . . . . . . . . . . . .29
Step 4: I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

I/O Terminal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Hardware Enable Circuitry (only enhanced control) . . . . . . . . . . . . . . . . . . . . . . .39 Safe Torque Off Board Option (only enhanced control) . . . . . . . . . . . . . . . . . . . .39 Encoder Interface Option (only enhanced control) . . . . . . . . . . . . . . . . . . . . . . . .40
Step 5: Start-up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Prepare For Drive Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Information About Start-up Motor Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Appendix A: Startup and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

First Power-up Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Human Interface Module (HIM) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Start-up Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Running S.M.A.R.T. Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Running an Assisted Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Common I/O Programming Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Control Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Restoring Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Troubleshooting Abbreviated Fault and Alarm Listing. . . . . . . . . . . . . . . . . . . .49 Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Catalog Number Explanation

1-3 4 5-7 8
Refer to the table below for a description of the catalog numbers.

Position Number 9 10 11 12 13 14 15 16
20A
a
B
b a
Drive
2P2
c
A
d
3
e
A
f c3
ND Rating
Y
g
Y
h
N
i
N
j c5
C
k
0
l
ND Rating 600V, 60 Hz Input Frame A A A B B C C D D D D E E Code 0P9 1P7 2P7 3P9 6P1 9P0 011 017 022 027 032 041 052 Amps 0.9 1.7 2.7 3.9 6.1 9.0 11 17 22 27 32 41 52 kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) Frame A A A B B C C D D D D E E
Code 20A
Type PowerFlex 70 Code 1P3 2P1 3P5 Ph. 3 3 3 3 5P0 8P7 011 015 022 030 037 043 060 072 Frame A A B B C D D D E E Code 1P1 2P1 3P4 5P0 8P0 011 014 022 027 034 Frame A A B B C D D D E E 040 052 065
400V, 50 Hz Input Amps 1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72 kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50)
b
Voltage Rating Code B C D E Voltage 240V AC 400V AC 480V AC 600V AC
c1
ND Rating 208V, 60 Hz Input Code 2P2 4P2 6P8 9P6 015 022 028 042 054 070 Amps 2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2 kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25)
c4
ND Rating 480V, 60 Hz Input Amps 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65 kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) Frame A A A B B C C D D D D E E
CE certification testing has not been performed on 600V class drives.
d
Enclosure Code A C Enclosure Panel Mount - IP 20, NEMA/UL Type 1 Wall/Machine Mount = IP66, NEMA/UL Type 4X/12 for indoor use only Flange Mount - Front Chassis = IP 20, NEMA/UL Type 1; Rear Heatsink = IP66, NEMA/UL Type 4X/12 for indoor/outdoor use Wall/Machine Mount - IP54, NEMA/UL Type 12
c2
ND Rating 240V, 60 Hz Input Code 2P2 4P2 6P8 9P6 015 022 028 042 054 070 Amps 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70 kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25)
Only available on Frame E.
e
HIM Code 0 3 5 Interface Module Blank Cover Full Numeric LCD Prog. Only LCD
Only available with NEMA 4X, option C.
See Catalog Number Explanation (continued) on page 5
Catalog Number Explanation (continued)

Position Number 1-3 4 5-7 8 9 10 11 12 13 14 15 16
20A
a
B
b f
2P2
c
A
d
3
e
A
f i
Y
g
Y
h
N
i
N
j k
C
k
0
l
Documentation Code A N Type Manual No Manual A Code
Emission Class Rating Filtered A & B Frames (Optional) C, D, & E Frames (Standard) Not Filtered A & B Frames (Optional) C, D, & E Frames Code N C G
Control & I/O Control Standard Enhanced Enhanced Safe-Off N/A No Yes
g
Brake IGBT Code Y w/Brake IGBT Yes
600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A). Increases size to Frame B.
No longer available for sale. Not available as factory installed option for 600V ratings.
l
Feedback Code 0 1 Feedback No Feedback - Enhanced Control 5V/12V Encoder w/Enhanced Control
h
Internal Brake Resistor Code Y N w/Resistor Yes No Code C D E N
j
Comm Slot Network Type ControlNet (Coax) DeviceNet EtherNet/IP None
Step 1: Read the Precautions Qualified Personnel and General Information ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery can plan or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.
Personal Safety
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC terminal of the Power Terminal Block and the -DC test point (refer to Figure 8 on page 21 for location). The voltage must be zero. ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.
Product Safety
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook. ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage can occur.
ATTENTION: The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drives bus voltage is increasing towards levels that can cause a fault; however, it can also cause either of the following two conditions to occur. Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes; however an F25 OverSpeed Limit fault occurs if the speed reaches P82 [Max Speed] + P83 [Overspeed Limit]. If this condition is unacceptable. Take action to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the adjust freq portion of the bus regulator function must be disabled (see parameters 161 [Bus Reg Mode A] and 162 [Bus Reg Mode B]). Actual deceleration times can be longer than commanded deceleration times; however, a Decel Inhibit fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the adjust freq portion of the bus regulator must be disabled (see parameters 161 [Bus Reg Mode A] and 162 [Bus Reg Mode B]). In addition, installing a properly sized dynamic brake resistor provides equal or better performance in most cases. Note: These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur.
Output Contactor Precaution

ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors can be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/loads. If a contactor is opened while the drive is operating, power is removed from the respective motor, but the drive continues to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that can cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, wire an auxiliary contact on the output contactor to a drive digital input that is programmed as Enable. This causes the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.
EMC Instructions
The following section provides instructions for Electromagnetic Compatibility (EMC) compliance.
CE Conformity(1)
Conformity with the Low Voltage (LV) and EMC directive has been demonstrated by using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the user manuals and reference manuals. CE declarations of conformity are available online at: http://www.rockwellautomation.com/rockwellautomation/certification/ overview.page
Low Voltage Directive (2006/95/EC)

EN50178, electronic equipment for use in power installations.
EMC Directive (89/336/EEC)

EN61800-3, adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.
General Notes
Some drives are equipped with an adhesive label on the top of the drive. If the adhesive label is removed, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV directive. Use a motor cable that is as short as possible to avoid electromagnetic emission and capacitive currents. Do not use line filters in ungrounded systems. PowerFlex drives can cause radio interference if used in a residential or domestic environment. Follow national and local industrial safety regulations and/or electrical codes, in addition to the essential requirements for CE compliance (see page 9), to prevent radio interference. Conformity of the drive with CE EMC requirements does not mean that an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance. PowerFlex drives can generate conducted low-frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the PowerFlex Reference Manual, publication PFLEX-RM004.
(1) CE certification testing has not been completed for 600V class drives.
Essential Requirements for CE Compliance

These six conditions must be satisfied for PowerFlex drives to meet the requirements of EN61800-3: Standard PowerFlex 70 CE compatible drive. Review important precautions/attention statements throughout this manual before installing the drive. Ground the drive as described in General Grounding Requirements on page 22. Output power, control (I/O), and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation. All shielded cables must terminate with the proper shielded connector. Comply with the conditions in Table 1.
Table 1 - PowerFlex 70 EN61800-3 EMC Compatibility
Second Environment Restrict Motor Cable to 40 m (131 ft) X X X X X X X X X X X X X X Internal Filter Option External Filter X X X X First Input Ferrite (1) Environment Restricted Distribution See PowerFlex Reference Manual, publication PFLEX-RM001
Frame A
Drive Description Drive only With any comm option With remote I/O
Drive only With any comm option With remote I/O
C, D, E
Drive only With any comm option With remote I/O
(1) Input cables through a Ferrite Core (frames A, B, and C Fair-Rite #2643102002 or equivalent, frames D and E Fair-Rite #2643251002 or equivalent).
Step 2: Mount the Drive Minimum Requirements
This section describes the minimum requirements to mount the drive.
Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification.
76.2 mm (3.0 in.) 76.2 mm (3.0 in.)
76.2 mm (3.0 in.)
76.2 mm (3.0 in.)
Maximum Surrounding Air Temperature

Enclosure Rating Open Type, IP 20, NEMA/UL Type 1 and flange mount IP54 and IP66 NEMA/UL Type 4X/12 Temperature Range 050 C (32122 F) 040 C (32104 F)
IMPORTANT
Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the NEMA/UL enclosure rating from Type 1 Enclosed to Open Type.
10
Power Ratings, Dimensions, and Approximate Weights

This section provides power ratings, dimensions, and weights for the drives.
Table 2 - Power Ratings
Output Power 208240V AC Input kW ND (HD) 0.37 (0.25) 0.75 (0.55) 1.5 (1.1) 2.2 (1.5) 4 (3) 5.5 (4) 7.5 (5.5) 11 (7.5) 15 (11) 18.5 (15) 22 (18.5) 30 (22) 37 (30) Hp ND (HD) 0.5 (0.33) 1 (0.75) 2 (1.5) 3 (2) 5 (3) 7.5 (5) 10 (7.5) 15 (10) 20 (15) 25 (20) 30 (25) 40 (30) 50 (40) Not Filtered (1) A A B B Filtered (2) B B B B C D D D E E IP66 NEMA/UL Type 4X/12 (3) B B B B D D D D E E Not Filtered (1) A A A B B Frame Size 400480V AC Input Filtered (2) B B B B B C C D D D D E E IP66 NEMA/UL Type 4X/12 (3) B B B B B D D D D D D E E Not Filtered (1) A A A B B C C D D D D 600V AC Input Filtered (2) E E IP66 NEMA/UL Type 4X/12 (3) B B B B B D D D D D D E E
(1) Not filtered is indicated if position 13 of the catalog number = N. (2) Filtered is indicated if position 13 of the catalog number = A. (3) For indoor use only.
11
Figure 1 - Dimension Drawings

IP20 and IP66 NEMA/UL Type 1 and 4X/12 Flange Mount
A D
E B
D
Table 3 - Dimensions and Approximate Weights
Dimensions, mm (in.) Frame A B C D E F
Weight (1) kg (lb)
IP20 NEMA/UL Type 1 A B C D E 122.4 (4.82) 171.7 (6.76) 185.0 (7.28) 219.9 (8.66) 280.3 (11.04) 225.7 (8.89) 234.6 (9.24) 300.0 (11.81) 350.0 (13.78) 555.8 (21.88) 179.8 (7.08) 179.8 (7.08) 179.8 (7.08) 179.8 (7.08) 207.1 (8.15) 94.2 (3.71) 122.7 (4.83) 137.6 (5.42) 169.0 (6.65) 200.0 (7.87) 211.6 (8.33) 220.2 (8.67) 285.6 (11.25) 335.6 (13.21) 491.0 (19.33) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 6.9 (0.27) 2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0)
IP66 NEMA/UL Type 4X/12 (for indoor use only) B D E 171.7 (6.76) 219.9 (8.66) 280.3 (11.04) 239.8 (9.44) 350.0 (13.78) 555.8 (21.88) 203.3 (8.00) 210.7 (8.29) 219.8 (8.65) 122.7 (4.83) 169.0 (6.65) 200.0 (7.87) 220.2 (8.67) 335.6 (13.21) 491.0 (19.33) 5.8 (0.23) 5.8 (0.23) 6.9 (0.27) 3.61 (8.0) 9.13 (20.1) 18.60 (41.0)
Flange Mount A B C D E 156.0 (6.14) 205.2 (8.08) 219.0 (8.62) 248.4 (9.78) 280.3 (11.04) 225.8 (8.89) 234.6 (9.24) 300.0 (11.81) 350.0 (13.78) 555.8 (21.88) 178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 207.1 (8.15) 123.0 (4.84) 123.0 (4.84) 123.0 (4.84) 123.0 (4.84) 117.2 (4.61) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 89.9 (3.54) 2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0)
(1) Approximate weights include the HIM.
12
Figure 2 - PowerFlex 70 IP20 NEMA/UL Type 1 Bottom View Dimensions, mm (in.)

Frame A
(For some drive ratings, the fan is not present.)
86.4 (3.40) 34.5 (1.36) 23.9 (0.94) 22.2 (0.87) Dia. 4 Places
127.5 (5.02) 43.4 (1.71) 32.8 (1.29) 22.2 (0.87) Dia. 5 Places
Frame B
155.2 (6.11) 135.9 (5.35) 129.8 (5.11) 102.4 (4.03)
155.2 (6.11)
163.7 (6.45)
136.7 (5.38) 126.2 (4.97) 101.6 (4.00)
163.7 (6.45)
55.6 (2.19)
42.7 (1.68) 55.4 (2.18) 79.3 (3.12) 85.1 (3.35)
75.5 (2.97) 85.7 (3.37) 113.5 (4.47) 123.8 (4.87)
Frame C
112.3 (4.42) 58.4 (2.30) 47.7 (1.88) 22.2 (0.87) Dia. 4 Places
22.2 (0.87) Dia. 2 Places 69.3 (2.73) 58.6 (2.31)
Frame D
149.7 (5.89) 28.5 (1.12) Dia. 2 Places
155.2 (6.11) 129.3 (5.09) 101.3 (3.99)
163.5 (6.44)
155.2 (6.11) 134.7 (5.30) 103.2 (4.06)
164.1 (6.46)
36.1 (1.42) 56.1 (2.21) 75.2 (2.96) 94.2 (3.71)
37.5 (1.48) 64.0 (2.52) 93.0 (3.66) 121.0 (4.76)
Frame E
210.0 (8.27) 108.0 (4.25) 22.2 (0.87) 43.7 (1.72)
181.5 (7.14) 165.0 (6.49) 139.9 (5.50) 126.9 (4.99)
108.0 (4.25) 159.0 (6.26) 210.0 (8.27)
13
Figure 3 - PowerFlex 70 IP 66 NEMA/UL Type 4X/12 Bottom View Dimensions, mm (in.) (for indoor use only)
Frame B
28.3 (1.11)
Frame D
28.3 (1.11) 22.1 (0.87)
22.1 (0.87)
138.2 (5.44) 99.6 (3.92)
140.5 (5.53) 138.6 (5.46) 102.9 (4.05)
55.2 (2.17) 77.3 (3.04) 99.6 (3.92) 115.9 (4.56)
31.0 (1.22) 49.1 (1.93) 75.5 (2.97) 102.0 (4.02) 120.1 (4.73)
Figure 4 - PowerFlex 70 IP 54 / IP 66 NEMA/UL Type 4X/12 Bottom View Dimensions, mm (in.)

Frame E
22.5 (0.89)
44.5 (1.75)
163.4 (6.43) 139.9 (5.51) 124.9 (4.92)
108.2 (4.26) 157.7 (6.21) 165.7 (6.52) 207.7 (8.18)
14
Figure 5 - PowerFlex 70 Flange Mount Bottom View Dimensions, mm (in.)

Frame A
103.2 (4.06) 51.3 (2.02) 40.7 (1.60) 22.2 (0.87) Dia. 4 Places
64.7 (2.55) 129.3 (5.09) 75.4 (2.97)
Frame C
22.2 (0.87) Dia. 4 Places
95.9 (3.78) 76.6 (3.02) 70.5 (2.78) 43.2 (1.70)
104.4 (4.11)
94.6 (3.72) 68.7 (2.70) 40.6 (1.60)
102.9 (4.05)
59.6 (2.35) 72.4 (2.85) 96.1 (3.78) 101.9 (4.01)
53.1 (2.09) 73.0 (2.87) 92.2 (3.63) 111.2 (4.38)
Frame B
144.4 (5.69) 60.3 (2.37) 49.7 (1.96) 22.2 (0.87) Dia. 5 Places
Frame D
164.1 (6.46) 22.2 (0.87) Dia. 2 Places 83.7 (3.30) 73.0 (2.87) 28.5 (1.12) Dia. 2 Places
95.0 (3.74) 76.6 (3.02) 65.9 (2.59) 41.4 (1.63)
103.5 (4.07)
94.6 (3.27) 74.1 (2.92) 42.3 (1.67)
103.5 (4.07)
70.9 (2.79) 92.4 (3.64) 102.7 (4.04) 130.5 (5.14) 140.6 (5.54)
51.9 (2.04) 78.3 (3.08) 107.3 (4.22) 135.5 (5.33)
Frame E
210.0 (8.27) 108.0 (4.25) 22.2 (0.87) 43.7 (1.72) 94.4 (3.72) 77.9 (3.07) 52.8 (2.08) 39.8 (1.57)
108.0 (4.25) 159.0 (6.26) 210.0 (8.27)
15
Figure 6 - PowerFlex 70 Cutout Dimensions

Frame A
156,0 (6.14) 70,7 (2.78) 140,7 (5.54)
6,9 (0.27) 205,2 (8.08) 95,0 (3.74)
Frame B
190,0 (7.48)
6,3 (0.25)
Frame C
219,0 (8.62) 101,0 (3.98) 202,0 (7.95)
6,9 (0.27)
127,0 (5.00) 225,8 (8.89) 197.9 (7.80) 210,6 (8.29)

205,5 (8.09)
176,3 (6.94)
189,4 (7.46)
300,0 (11.81)
234,6 219,3 (9.24) (8.63)
272,3 (10.72)
283,0 (11.14)
241,5 (9.51)
105,3 (4.15)
109,7 (4.32)
141,5 (5.57)
41,5 (1.63)
8x: 3,5 (0.14)
4x: 3,0R (0.12R)
5.0 (0.20)
8x: 3,5 (0.14)
4x: 3,0R (0.12R)
6,9 (0.27)
12x: 3,5 (0.14) 4x: 3,0R (0.12R) 5,1 (0.20)
58,8 (2.31)
58,8 (2.31)
58,8 (2.31)
Frame D
248,4 (9.78) 231,4 (9.11) 115,7 (4.56) 190,7 (7.51)
6.0 (0.24) 56.2 (2.21)
Frame E
280.3 (11.04) 262.4 (10.33) 131.2 (5.16) 206.2 (8.12)
4,5 (0.18)
40,7 (1.60)
222,4 (8.76)
350,0 (13.78)
250.4 (9.86)
333,0 (13.11) 321,4 (12.65) 271,5 (10.69)
525.8 (20.70)
555.8 (21.88)
201,5 (7.93) 131,5 (5.18) 61,5 (2.42)

343.9 (13.54)
493.9 (19.44)
418.9 (16.49)
14x: 3,5 (0.14)
4x: 3,0R (0.12R)
4,5 (0.18)
268.9 (10.59) 193.9 (7.63)
58,8 (2.31)
43.9 (1.73) 20x: 3.5 (0.14) 6.0 (0.24)
118.9 (4.68)
87.1 (3.43)
16
Step 3: Wire the Drive Wire Recommendations
This section describes wiring recommendations for the drive.
Opening the Cover

To open the cover, follow the steps for your drive enclosure shown below.
IP20 NEMA/UL Type 1

1. Loosen the cover screw. 2. Pull the cover straight off the chassis to avoid damaging the connector pins.
IP66 NEMA/UL Type 4X/12 (for indoor use only)

1. Loosen the cover screws. 2. Pull the cover straight off the chassis.
IMPORTANT
Torque cover screws to 0.79 Nm (7 lbin).
IP66 NEMA/UL Type 4X/12 Indoor Installations

Use the plugs supplied with IP66 NEMA/UL Type 4X/12 rated drives to seal unused holes in the conduit entry plate. For the best seal, be sure that the inner rim of the plug is fully seated against the edge of the conduit entry hole.
17
Table 4 - Wiring Specifications

Type Power
(1)(2)
Wire Types Standard 600V, 90 C (194 F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, (or equivalent) Belden 8760/9460 (or equivalent) Belden 8770 (or equivalent)
Description Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. 0.750 mm2 (18 AWG), twisted pair, 100% shield with drain. 0.750 mm2 (18 AWG), three-conductor, shielded for remote pot. 0.750 mm2 (18 AWG), three-conductor, shielded.
Min Insulation Rating
Signal
(1) (3) (4)
Standard analog I/O
300V, 7590 C (167194 F)
Digital I/O
(1) (3) (4)
Shielded
Multi-conductor shielded cable such as Belden 8770 (or equivalent)
300V, 60 C (140 F)
(1) Control and signal wires must be separated from power wires by at least 0.3 m (1 ft). (2) We recommend the use of shielded wire for AC input power (even if it is not necessary). (3) If the wires are short and contained within a cabinet that has no sensitive circuits, we recommend the use of shielded wire (even if it is not necessary). (4) I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
AC Supply Source Considerations

PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 600V. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use the recommended line fuses/circuit breakers specified in Drive, Fuse, and Circuit Breaker Ratings on page 25. If the drive has a system ground fault monitor (residual current device), use Type B (adjustable) devices to avoid nuisance tripping.
Unbalanced, Ungrounded, High Resistance or B-phase Grounded Distribution Systems

Install an isolation transformer on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-toline voltage. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001, for more information on impedance grounded and ungrounded systems.
18
Input Power Conditioning

Some events on the power system supplying a drive can cause component damage or shortened product life. These events are divided into two basic categories that are described below: All Drives The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company. The power source has intermittent voltage spikes in excess of 6000V. These spikes could be caused by other equipment on the line, or by events such as lightning strikes. The power source has frequent interruptions. 5 Hp or Less Drives (in addition to all drives above) The nearest supply transformer is larger than 100 kVA, or the available short circuit (fault) current is greater than 100,000 A. The impedance in front of the drive is less than 0.5%. If any or all of these conditions exist, we recommend that you install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive, or an additional transformer or reactor. To calculate the impedance, use the information supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.
Single-phase Input Power

The PowerFlex 70 drive is typically used with a three-phase input supply. The drive is listed by Underwriters Laboratories (UL) to operate on single-phase input power. Single-phase operation provides 50% of the three-phase rated current. Refer to Table 11 on page 27 through Table 13 on page 29.
Generator Input Power

Contact technical support for details on how to properly power a drive when using generator power. See Rockwell Automation Support on the back cover.
19
Power Terminal Block

Figure 7 - Typical Power Terminal Block Location (B frame shown)
IP 20 (NEMA/UL Type 1)
IP 66 (NEMA/UL Type 4X/12)
Table 5 - Power Terminal Block Specifications

Wire Size Range (1) No. Name Frame Description Input power and motor connections Input power and motor connections Input power and motor connections Terminating point for wiring shields Max mm2 (AWG) 4.0 (10) Torque
Min Max Recommended mm2 (AWG) Nm (lbin) Nm (lbin) 0.3 (22) 1.1 (10) 0.8 (7)
Power A, B, C terminal block D
10.0 (6)
0.8 (18)
1.7 (15)
1.4 (12)
25.0 (3)
2.5 (14)
2.71 (24)
2.71 (24)
SHLD terminal
All
1.6 (14)
1.6 (14)
(1) Maximum/minimum sizes that the terminal block can accept these are not recommendations.
Table 6 - Wire Routing Recommendations

No. Description Suggested entry for incoming line wiring. Suggested entry for motor wiring.
20
Cable Entry Plate Removal

If additional wiring access is needed, the cable entry plate on all drive frames can be removed. Loosen the screws securing the plate to the heat sink and slide the plate out.
Figure 8 - Frame A, B, C, D Power Terminal Block and DC Bus Test Points
-DC -DC
L1 R
L2 S
L3 BR1 BR2 T1 T +DC BRK U
T2 V
T3 W
PE PE
Figure 9 - Frame E Power Terminal Block
L1 R
L2 S
L3 T
+DC DC BR1 BR2
T1 U
T2 V
T3 W
PE
M6
PE
M6
Terminal R S T BR1 BR2 U V W PE PE -DC +DC
Description R (L1) S (L2) T (L3) DC brake DC brake U (T1) V (T2) W (T3) PE ground PE ground DC bus () DC bus (+)
Notes Three-phase AC line input power. For single-phase input, connect to any two terminals.
DB resistor connection - Important: Do not connect both an internal and external DB resistor at the same time. This can violate the minimum allowed DB resistance and cause damage to the drive. To the motor To the motor To the motor
Test point on Frames A, B, C, and D are to the left or right of the power terminal block. Frame E has a dedicated terminal.
Figure 10 - Power Input Terminals on Frame B with Internal RFI Filter Option
-DC
-DC
L1 R
L2 S
L3 T
L1 R
L2 S
L3 BR1 BR2 T1 T +DC BRK U
T2 V
T3 W
PE PE
21
General Grounding Requirements

IMPORTANT The safety ground for the drive (PE) must be connected to system ground.
Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. Check the integrity of all ground connections periodically. For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel (girder, joist) can be used. All circuits including the AC input ground conductor can be grounded independently and directly to this point/bar.
Figure 11 - Typical Grounding
R (L1) S (L2) T (L3)
U (T1) V (T2) W (T3)
PE SHLD
Safety Ground (PE)

This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see Figure 11). Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
Shield Termination - SHLD

The shield terminal (see Figure 7 on page 20) provides a grounding point for the motor cable shield. The motor cable shield can be connected to this terminal on the drive (on the drive end) and the motor frame (on the motor end). A shield terminating cable gland can also be used. If you use shielded cable for control and signal wiring, the shield can be grounded at the source end, and not the drive end.
22
RFI Filter Grounding

IMPORTANT Use RFI filters only in installations with grounded AC supply systems that are permanently installed and solidly grounded (bonded) to the building power distribution ground.
If you use an optional radio-frequency interference (RFI) filter, relatively high ground leakage currents can be present. Be sure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection. Some local codes require redundant ground connections. Periodically check the integrity of all connections. Refer to the instructions supplied with the filter. ATTENTION: The PowerFlex 70 does not provide branch short circuit protection. See Drive, Fuse, and Circuit Breaker Ratings on page 25 for the recommended fuse or circuit breaker to protect against short circuits.
Power Wiring
ATTENTION: National Codes and standards (NEC, VDE, BSI, and others) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so can result in personal injury and/or equipment damage.
Cable Types Acceptable for 200600V Installations

A variety of cable types are acceptable for drive installations. For many installations unshielded cable is adequate, as long as the cable is separated from sensitive circuits. As an approximate guide, provide a spacing of 0.3 m (1 ft) for every 10 m (32.8 ft) of length. In all cases, do not use long parallel runs. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Use copper wire. Wire gauge requirements and recommendations are based on 75 C (167 F). Do not reduce wire gauge when using higher temperature wire.
Unshielded
Thermoplastic High Heat-resistant Nylon-coated (THHN), Thermoplastic Heat and Water-resistant Nylon-coated (THWN), or similar wire is acceptable for drive installation in dry environments as long as adequate free air space and/or conduit fill rate limits are provided. The wire must have a minimum insulation thickness of 15 mils (0.4 mm/0.015 in.) and cannot have large variations in insulation concentricity. IMPORTANT Do not use THHN or similarly coated wire in wet areas.
23
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Use shielded cable for installations with sensitive equipment such as weigh scales, capacitive proximity switches, and other devices that can be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations, or a high degree of communications/networking are also good candidates for shielded cable. Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable can help extend the distance that the motor can be from the drive without the addition of motor protective devices, such as terminator networks. Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001. Consider the general specifications of the environment of the installation, including temperature, flexibility, moisture characteristics, and chemical resistance. In addition, a braided shield can be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment. A good example of recommended cable is Belden 295xx (xx determines gauge). This cable has four Cross-linked Polyethylene (XLPE) insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a Polyvinyl Chloride (PVC) jacket. Other types of shielded cable are available, but the use of these types can limit the allowable cable length. For example, some of the newer cables bundle four conductors of THHN wire and wrap them tightly with a foil shield. This type of construction can greatly increase the cable charging current that is required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits is not known.
Table 7 - Recommended Shielded Wire
Location Standard (option 2) Rating/Type Tray rated 600V, 90 C (194 F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent Tray rated 600V, 90 C (194 F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent Description Three tinned copper conductors with XLPE insulation. 5 mil single helical copper tape (25% overlap minimum) with three bare copper grounds in contact with the shield. PVC jacket. Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor. Black sunlight resistant PVC jacket overall. Three copper grounds on #10 AWG and smaller.
Class I and II; Division I and II
ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends. Also, if a drive sharing a conduit is being serviced or installed, disable all of the drives that are using that conduit. This helps minimize the possible shock hazard from cross coupled motor leads.
24 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013
Motor Cable Lengths

Typically, motor lead lengths less than 30 m (approximately 100 ft) are acceptable. However, if your application requires longer lengths, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for details.
Motor Overload Protection

Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272.
Drive, Fuse, and Circuit Breaker Ratings

The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 C (104 F) and the U.S. NEC. Other country, state, or local codes can require different ratings.
Fusing
The recommend fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating. IEC BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2(1), type gG or equivalent should be used. UL UL Class CC, T, RK1, or J should be used.
Circuit Breakers
The non-fuse listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply: IEC Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations. UL Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations.
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
25
Table 8 - 208/240 Volt AC Three-phase Input Drive Ratings and Input Protection Devices
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Amps kVA Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 7 7 15 30 30 30 50 70 100 100 3 7 15 15 30 30 50 50 100 100 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 3441 3441 3441 3441 3441 5098 5098 5098 3441 3441 3441 3441 3441 5098 5098 5098
Cat.No. 208 Volt AC Input 20AB2P2 A 0.5 0.33 20AB4P2 A 1 0.75 20AB6P8 B 2 1.5 20AB9P6 B 3 2 20AB015 C 5 3 20AB022 D 7.5 5 20AB028 D 10 7.5 20AB042 D 15 10 20AB054 E 20 15 20AB070 E 25 20 240 Volt AC Input 20AB2P2 A 0.5 0.33 20AB4P2 A 1 0.75 20AB6P8 B 2 1.5 20AB9P6 B 3 2 20AB015 C 5 3 20AB022 D 7.5 5 20AB028 D 10 7.5 20AB042 D 15 10 20AB054 E 20 15 20AB070 E 25 20 See page 29 for notes.
Frame(1)
2.9 5.6 10 14 16 23.3 29.8 39.8 57.5 72.3 2.5 4.8 8.7 12.2 13.9 19.9 25.7 38.7 49.8 64.5
1.1 2 3.6 5.1 5.8 8.3 10.7 14.3 20.7 26.0 1.1 2 3.6 5.1 5.8 8.3 10.7 16.1 20.7 26.8
2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1 2.4 4.8 9 10.6 17.4 24.4 33 46.2 63 81
3.7 7.4 13.8 16.5 26.6 37.9 50.6 74 96.6 124 3.3 6.4 12 14.4 23.2 33 44 63 84 108
6 10 15 20 20 30 40 60 80 90 3 6 15 20 20 25 35 50 60 90
6 10 15 25 35 50 70 100 125 175 4.5 9 15 20 30 45 60 90 100 150
6 10 15 20 20 30 40 60 80 90 3 6 15 20 20 25 35 50 60 90
10 17.5 30 40 70 100 125 175 200 300 8 15 25 35 60 80 110 150 200 275
15 15 30 40 70 100 125 175 200 300 15 15 25 35 60 80 110 150 200 275
Table 9 - 400/480 Volt AC Three-phase Input Drive Ratings and Input Protection Devices
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) (2) (3) (2) (3) Amps kVA Cont. 1 Min. 3 Sec. Min Max Min Max Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 3 7 7 15 15 15 20 30 50 50 70 80 100 3 3 7 15 15 15 20 140M-C2E-B16 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C16 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 3441 3441 3441 3441 3441 3441 3441 5098 5098 5098 3441 3441 3441 3441 3441 3441 3441
Cat.No. 400 Volt AC Input 20AC1P3 A 0.37 20AC2P1 A 0.75 20AC3P5 A 1.5 20AC5P0 B 2.2 20AC8P7 B 4 20AC011 C 5.5 20AC015 C 7.5 20AC022 D 11 20AC030 D 15 20AC037 D 18.5 20AC043 D 22 20AC060 E 30 20AC072 E 37 480 Volt AC Input 20AD1P1 A 0.5 20AD2P1 A 1 20AD3P4 A 2 20AD5P0 B 3 20AD8P0 B 5 20AD011 C 7.5 20AD014 C 10
Frame(1)
0.25 0.55 1.1 1.5 3 4 5.5 7.5 11 15 18.5 22 30 0.33 0.75 1.5 2 3 5 7.5
1.6 2.5 4.3 6.5 11.3 10.5 15.1 21.9 30.3 35 40.7 56.8 68.9 1.3 2.4 3.8 5.6 9.8 9.4 12.4
1.1 1.8 3 4.5 7.8 7.6 10.4 15.2 21 24.3 28.2 39.3 47.8 1.1 2 3.2 4.7 8.4 7.9 10.4
1.3 2.1 3.5 5 8.7 11.5 15.4 22 30 37 43 60 72 1.1 2.1 3.4 5 8 11 14
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90 1.2 2.4 4.5 5.5 8.8 12.1 16.5
1.9 3.2 6 7.5 13.2 17.4 23.1 33 45 60 74 90 120 1.6 3.2 6 7.5 12 16.5 22
3 4 6 10 15 15 20 30 40 50 60 80 90 3 3 6 10 15 15 20
3 6 6 10 17.5 25 30 45 60 80 90 125 150 3 6 6 10 15 20 30
3 4 6 10 15 15 20 30 40 50 60 80 90 3 3 6 10 15 15 20
5 8 12 20 30 45 60 80 120 125 150 225 250 4 8 12 20 30 40 50
15 15 15 20 30 40 60 80 120 140 160 240 280 15 15 15 20 30 40 50
26
Table 9 - 400/480 Volt AC Three-phase Input Drive Ratings and Input Protection Devices (continued)
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Amps kVA Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max(5) 19.9 24.8 31.2 36.7 47.7 59.6 16.6 20.6 25.9 30.5 39.7 49.6 22 27 34 40 52 65 24.2 33 40.5 51 60 78 33 44 54 68 80 104 25 35 40 50 60 80 45 60 70 90 110 125 25 35 40 50 60 80 80 100 125 150 200 250 80 100 125 150 200 250 Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 30 140M-D8E-C25 140M-F8E-C25 5098 50 140M-F8E-C32 5098 50 140M-F8E-C45 5098 50 140M-F8E-C45 5098 70 100
Cat.No. 20AD022 D 15 10 20AD027 D 20 15 20AD034 D 25 20 20AD040 D 30 25 20AD052 E 40 30 20AD065 E 50 40 See page 29 for notes.
Table 10 - 600 Volt AC Three-phase Input Drive Ratings and Input Protection Devices
Dual Hp Input Element Time Non-time Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) (2) (3) (2) (3) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min Max Min Max Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 3 3 7 7 15 15 15 30 30 50 50 100 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C25 140M-F8E-C32 3441 3441 3441 3441 3441 3441 3441 5098 5098 5098 5098
Cat.No. 600 Volt AC Input 20AE0P9 A 0.5 0.33 20AE1P7 A 1 0.75 20AE2P7 A 2 1.5 20AE3P9 B 3 2 20AE6P1 B 5 3 20AE9P0 C 7.5 5 20AE011 C 10 7.5 20AE017 D 15 10 20AE022 D 20 15 20AE027 D 25 20 20AE032 D 30 25 20AE041 E 40 30 20AE052 E 50 40 See page 29 for notes.
Frame(1)
Frame(1)
1.3 1.9 3 4.4 7.5 7.7 9.8 15.3 20 24.8 29.4 37.6 47.7
1.3 2 3.1 4.5 7.8 8 10.1 15.9 20.8 25.7 30.5 39.1 49.6
0.9 1.7 2.7 3.9 6.1 9 11 17 22 27 32 41 52
1.1 2 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5
1.4 2.6 4.8 5.9 9.2 13.5 18 25.5 34 44 54 64 82
3 3 4 6 10 10 15 20 25 35 40 50 60
3 6 6 8 12 20 20 35 45 60 70 90 110
3 3 4 6 10 10 15 20 25 35 40 50 60
3.5 6 10 15 20 35 40 60 80 100 125 150 200
15 15 15 15 20 35 40 60 80 100 125 150 200
Table 11 - 208/240 Volt AC Single-phase Input Drive Ratings and Input Protection Devices
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Amps kVA Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 7 7 15 30 30 30 50 70 100 100 3 7 15 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 3441 3441 3441 3441 3441 5098 5098 5098
Cat.No. 208 Volt AC Input 20AB2P2 A 0.5 20AB4P2 A 1 20AB6P8 B 2 20AB9P6 B 3 20AB015 C 5 20AB022 D 7.5 20AB028 D 10 20AB042 D 15 20AB054 E 20 20AB070 E 25 240 Volt AC Input 20AB2P2 A 0.5 20AB4P2 A 1 20AB6P8 B 2
Frame(1)
0.33 0.75 1.5 2 3 5 7.5 10 15 20
2.9 5.6 10 14 16 23.3 29.8 39.8 57.5 72.3
0.6 1 1.8 2.6 2.9 4.2 5.4 7.2 10.4 13.0 0.6 1 1.8
1.3 2.4 3.9 5.5 8.6 12.7 16.1 21.5 31.1 39.1 1.1 2.1 3.4
1.6 2.8 5.2 6.1 9.6 13.9 19 27.8 36.2 46.6 1.2 2.4 4.5
1.9 3.7 6.9 8.3 13.3 19.0 25.3 37 48.3 62 1.7 3.2 6
6 10 15 20 20 30 40 60 80 90 3 6 15
6 10 15 25 35 50 70 100 125 175 4.5 9 15
6 10 15 20 20 30 40 60 80 90 3 6 15
10 17.5 30 40 70 100 125 175 200 300 8 15 25
15 15 30 40 70 100 125 175 200 300 15 15 25
0.33 2.5 0.75 4.8 1.5 8.7
140M-C2E-B25 140M-D8E-B25 3441 140M-C2E-B63 140M-D8E-B63 3441 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 3441
27
Table 11 - 208/240 Volt AC Single-phase Input Drive Ratings and Input Protection Devices (continued)
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Amps kVA Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max(5) 12.2 13.9 19.9 25.7 38.7 49.8 64.5 2.6 2.9 4.2 5.4 8.1 10.4 13.4 4.8 7.7 11 14 21 27 35 5.3 8.7 12.2 16.5 23.1 31.5 40.5 7.2 11.6 16.5 22 31.5 42 54 20 20 25 35 50 60 90 20 30 45 60 90 100 150 20 20 25 35 50 60 90 35 60 80 110 150 200 275 35 60 80 110 150 200 275 Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 15 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 3441 30 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 3441 30 140M-D8E-C25 140M-F8E-C25 5098 50 140M-F8E-C32 5098 50 140M-F8E-C45 5098 100 100
Cat.No. 20AB9P6 B 3 2 20AB015 C 5 3 20AB022 D 7.5 5 20AB028 D 10 7.5 20AB042 D 15 10 20AB054 E 20 15 20AB070 E 25 20 See page 29 for notes.
Table 12 - 400/480 Volt AC Single-phase Input Drive Ratings and Input Protection Devices
Hp Rating ND HD Dual Input Element Time Non-time Circuit Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) (2) (3) (2) (3) Amps kVA Cont. 1 Min. 3 Sec. Min Max Min Max Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 3 7 7 15 15 15 20 30 50 50 70 80 100 3 3 7 15 15 15 20 30 50 50 50 70 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C16 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C45 3441 3441 3441 3441 3441 3441 3441 5098 5098 5098 3441 3441 3441 3441 3441 3441 3441 5098 5098 5098 5098
Cat.No. 400 Volt AC Input 20AC1P3 A 0.37 0.25 20AC2P1 A 0.75 0.55 20AC3P5 A 1.5 1.1 20AC5P0 B 2.2 1.5 20AC8P7 B 4 3 20AC011 C 5.5 4 20AC015 C 7.5 5.5 20AC022 D 11 7.5 20AC030 D 15 11 20AC037 D 18.5 15 20AC043 D 22 18.5 20AC060 E 30 22 20AC072 E 37 30 480 Volt AC Input 20AD1P1 A 0.5 0.33 20AD2P1 A 1 0.75 20AD3P4 A 2 1.5 20AD5P0 B 3 2 20AD8P0 B 5 3 20AD011 C 7.5 5 20AD014 C 10 7.5 20AD022 D 15 10 20AD027 D 20 15 20AD034 D 25 20 20AD040 D 30 25 20AD052 E 40 30 20AD065 E 50 40 See page 29 for notes.
Frame(1)
Frame(1)
1.6 2.5 4.3 6.5 11.3 11 15.1 21.9 30.3 35 40.7 56.8 68.9 1.3 2.4 3.8 5.6 9.8 9.5 12.5 19.9 24.8 31.2 36.7 47.7 59.6
0.6 0.9 1.5 2.3 3.9 3.8 5.2 7.6 10.5 12.2 14.1 19.7 23.9 0.6 1 1.6 2.4 4.2 4 5.2 8.3 10.3 13 19.9 12.8 24.8
0.7 1.1 1.8 2.5 4.4 5.8 7.7 11 15 18.5 21.5 30 36 0.6 1.1 1.7 2.5 4 5.5 7 11 13.5 17 20 26 32.5
0.7 1.2 2.3 2.8 5.0 6.5 8.6 12.1 16.5 22.5 28 33 45 0.6 1.2 2.3 2.6 4.4 6.1 8.3 12.1 16.5 20.3 25.5 30 39
1.0 1.6 3 3.8 6.6 8.7 11.6 16.5 22.5 30 37 45 60 0.8 1.6 3 3.8 6 8.3 11 16.5 22 27 34 40 52
3 4 6 10 15 15 20 30 40 50 60 80 90 3 3 6 10 15 15 20 25 35 40 50 60 80
3 6 6 10 17.5 25 30 45 60 80 90 125 150 3 6 6 10 15 20 30 45 60 70 90 110 125
3 4 6 10 15 15 20 30 40 50 60 80 90 3 3 6 10 15 15 20 25 35 40 50 60 80
5 8 12 20 30 45 60 80 120 125 150 225 250 4 8 12 20 30 40 50 80 100 125 150 200 250
15 15 15 20 30 40 60 80 120 140 160 240 280 15 15 15 20 30 40 50 80 100 125 150 200 250
28
Table 13 - 600 Volt AC Single-phase Input Drive Ratings and Input Protection Devices
Dual Hp Input Element Time Non-time Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min (2) Max (3) Min (2) Max (3) Max(5) Motor Circuit Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Max(5) Available Catalog Numbers (9) Minimum Enclosure Volume (in.3)(10) 3 3 7 7 15 15 15 30 30 50 50 100 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C25 140M-F8E-C32 3441 3441 3441 3441 3441 3441 3441 5098 5098 5098 5098
Cat. No. 600 Volt AC Input 20AE0P9 A 0.5 20AE1P7 A 1 20AE2P7 A 2 20AE3P9 B 3 20AE6P1 B 5 20AE9P0 C 7.5 20AE011 C 10 20AE017 D 15 20AE022 D 20 20AE027 D 25 20AE032 D 30 20AE041 E 40 20AE052 E 50 (1) (2) (3) (4) (5) (6) (7) (8)
Frame(1)
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40
1.3 1.9 3 4.4 7.5 7.7 9.8 15.3 20 24.8 29.4 37.6 47.7
0.7 1 1.6 2.3 3.9 4 5.1 8 10.4 12.9 15.3 19.6 24.8
0.5 0.9 1.4 2 3.1 4.5 5.5 8.5 11 13.5 16 20.5 26
0.6 1 1.8 2.2 3.4 5 6.8 9.4 12.8 16.5 20.3 24 30.8
0.7 1.3 2.4 3 4.6 6.8 9 12.8 17 22 27 32 41
3 3 4 6 10 10 15 20 25 35 40 50 60
3 6 6 8 12 20 20 35 45 60 70 90 110
3 3 4 6 10 10 15 20 25 35 40 50 60
3.5 6 10 15 20 35 40 60 80 100 125 150 200
15 15 15 15 20 35 40 60 80 100 125 150 200
For IP 66 (NEMA/UL Type 4X/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip. Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (9) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings. (10) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
Disconnecting MOVs and Common Mode Capacitors

Before proceeding, be sure that all power to the drive has been removed. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery can perform maintenance/repair of the system. Failure to comply can result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC and DC terminals of the Power Terminal Block (refer to Figure 8 on page 21 for location). The voltage must be zero. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
29
IMPORTANT
To guard against unstable operation and/or damage, you must configure the drive as shown in Table 14 on page 30.
The PowerFlex 70 drive contains protective MOVs and common mode capacitors referenced to ground (see below).
MOV and AC EMI Capacitor Phase to Ground Common Mode Capacitor to Ground
DC+ DC
R/L1 S/L2 T/L3
Jumper Wire
Jumper Wire
IMPORTANT
All PowerFlex 70 240V, 480V, and 600V AC input drives are shipped with the DC bus common mode capacitors referenced to ground. Specific drive catalog numbers are listed below.
Voltage 240 480 600 Cat. No. 20AB 20AD 20AE
See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for information on ungrounded systems.
Table 14 - Recommended Power Jumper Configurations
MOV/Input Filter Caps (2) Connected Connected DC Bus Common Mode Caps Disconnected Connected Benefits Of Correct Configuration on Power Source Type See solid and non-solid ground points below UL compliance Reduced electrical noise Most stable operation EMC compliance Reduced voltage stress on components and motor bearings
Power Source Type (1) Unknown Solid ground AC fed, solidly grounded DC fed from passive rectifier that has an AC source and solid ground
Non-solid ground Disconnected AC fed ungrounded Impedance grounded High resistive ground B phase ground Regenerative unit such as common DC bus supply and brake DC fed from an active converter
Disconnected
Helps to avoid severe equipment damage when a ground fault occurs.
(1) It is highly recommended to accurately determine the power source type and then configure appropriately. (2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and controlled voltages.
30
To connect or disconnect these devices, refer to pages 32 through 34. IMPORTANT Common mode capacitors are required to conform with the EMC directive. Removing the common mode capacitors causes the drive to be non-compliant with the EMC directive.
In addition to the configurations described in this section, install an isolation transformer on an ungrounded distribution system where the line-to-ground voltages on any phase can exceed 125% of the nominal line-to-line voltage. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for more information on impedance grounded and ungrounded systems.
Jumper Installation, Removal, and Storage

PowerFlex 70 drives utilize plug-in style jumpers. Most drives have a jumper storage area inside the front cover. Store any extra jumpers, or jumpers that have been removed, in this storage area. In some cases a protective cover is installed over the jumper pins that extend from the board. If there is a protective cover, remove the cover, install (or remove) the jumper, and replace the cover.
Drive Identification
Refer to the drive nameplate and locate the voltage code, frame, and internal EMC option (frame B drives). Use this information to locate the proper procedure in the following tables.
Voltage Code Internal EMC Option Frame
Cat No. 20A D xxx x x xxxxxxx

UL TYPE 1/IP20 and 50C (122F) Ambient Limit
See Manual for additional ratings
Output: 3 Phase, 0-400 Hz
TUV Rheinland Product Safety
..
Production inspected
AC Voltage Range Base Frequency (default) Continuous Amps 3 Sec / 60 Sec Ovld Amps
Mfd. in 2008 on Jan 19
0-400 50 Hz xxx xxx

Mfg. in U.S.A. (FAC1J)
0-460 60 Hz x xxx / xx
EN 50178
Serial No. xxxxxxx Original Firmware No. x.xxx
Serial Number
342-440 xxx
432-528 xxx
catalog number/series
Normal Duty Power Heavy Duty Power Input: 3 Phase, 47-63Hz AC Voltage Range Amps
Series: A Frame: A 400V Class 480V Class xxx kW xxx HP xxx kW xxx HP
c UL
US
LISTED INDUCTRIAL CONTROL EQUIPMRNT 966X
N223
31
Jumper Settings and Locations

Frame Voltage Code B C D E Factory Default Jumper Settings DC Bus Common Mode MOV/Input Filter Caps Caps Power Source Type JP2/JP3 Installed Not applicable
JP3
JP2
Solid ground Insert jumper at the JP2/JP3 location. Non-solid ground Remove the jumper at JP2/JP3. Important: The internal EMC filter (input filter) is a factory-installed option on frame B drives. If the option is installed, the drive cannot be used on a non-solid ground power source. To verify: an extra R, S, T terminal block is present if the option is installed (as shown). Additionally, the 13th character of the nameplate catalog number is A (see page 31). Solid ground Install jumpers at both locations (JP2/JP3 and JP5/JP6).
JP3
A B D E C JP2/JP3 Installed JP2/JP3 Installed
MOV
JP5/JP6 Not installed JP5/JP6 Installed
CM Cap
JP6 JP5
L1 R
L2 S
L3 T
L1 R
L2 S
L3 BR1 T +DC
JP2
Input Filter Option MOV

or
Non-solid ground Remove the jumper at JP2/JP3. Verify that the jumper at JP5/JP6 is also removed. In addition, verify that the input filter option is not installed.
CM Cap
L1 R L2 S L3 T L1 R L2 S L3 T BR1 +DC
JP5 JP6 JP2 JP3
Input Filter Option
MOV
32
Frame Voltage Code B D E C
Factory Default Jumper Settings DC Bus Common Mode MOV/Input Filter Caps Caps Power Source Type JP2/JP3 Installed JP2/JP3 Installed JP3A/JP3B Not installed JP3A/JP3B Installed
CM Cap
JP3B
JP3A
JP3 JP2
Solid ground Install jumpers at both locations (JP2/JP3 and JP3A/JP3B). Non-solid ground Remove the jumper at JP2/JP3. Verify that the jumper at JP3A/JP3B is also removed.
C B D E C JP2/JP3 Installed JP2/JP3 Installed
MOV / Filter Cap
JP3A/JP3B Not installed JP3A/JP3B Installed

CM Cap
JP3B
JP3A
JP3 JP2
Solid ground Install jumpers at both locations (JP2/JP3 and JP3A/JP3B).
SHLD
Non-solid ground Remove the jumper at JP2/JP3. Verify that the jumper MOV / Filter Cap at JP3A/JP3B is also removed.
33
Frame Voltage Code
Factory Default Jumper Settings DC Bus Common Mode MOV/Input Filter Caps Caps Power Source Type JP1/JP2 Installed JP1/JP2 Installed JP3/JP4 Not installed JP3/JP4 Installed
B D E C
CM Cap
JP4 JP1 JP2 JP3
MOV / Filter Cap
Solid ground Install jumpers at both locations (JP1/JP2 and JP3/JP4). Non-solid ground Remove the jumper at JP1/JP2. Verify that the jumper at JP3/JP4 is also removed.
34
Step 4: I/O Wiring
Important points to remember about I/O wiring: Use copper wire. Wire gauge requirements and recommendations are based on 75 C (167 F). Do not reduce wire gauge when you are using higher temperature wire. Wire with an insulation rating of 600V or greater. Control and signal wires must be separated from power wires by at least 0.3 m (1 ft). IMPORTANT I/O terminals labeled () Digital In Common or Common are not connected to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Figure 12 - Typical I/O Terminal Block Location (B frame shown)
Table 15 - I/O Terminal Block Specifications

Wire Size Range (1) No. Name Description Signal and control connections Max 1.5 mm2 (16 AWG) Min 0.05 mm2 (30 AWG) Torque Max 0.55 Nm (4.9 lbin) Recommended 0.5 Nm (4.4 lbin)
I/O terminal block
(1) Maximum / minimum that the terminal block can accept - these are not recommendations.
Table 16 - Wire Routing Recommendations

No. Description
Suggested entry for communication wiring. Suggested entry for I/O and control wiring.
Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 35
I/O Terminal Positions
Table 17 - I/O Terminal Designations Standard and Enhanced Control

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Signal Digital In 1 Digital In 2 Digital In 3 Digital In 4 Digital In 5 Digital In 6 24V Common Digital In Common +24V DC +10V DC Pot Reference Digital Out 1 N.O.(1) Digital Out 1 Common Digital Out 1 N.C.(1) Analog In 1 ( Volts) Analog In 1 (+ Volts) Analog In 1 ( Current) Analog In 1 (+ Current) Analog In 2 ( Volts) Analog In 2 (+ Volts) Analog In 2 ( Current) Analog In 2 (+ Current) 10V Pot Common Analog Out ( Volts) Analog Out ( Current) Analog Out (+ Volts) Analog Out (+ Current) Digital Out 2 N.O.(1) Digital Out 2 Common Digital Out 2 N.C.(1) NOT Run Run
(2) (2)
Factory Default Stop CF (CF = Clear Fault) Start Auto/Man Speed Sel 1 Speed Sel 2 Speed Sel 3 NOT Fault Fault
(2)
Description 11.2 mA at 24V DC 19.2V minimum on state 3.2V maximum off state Important: Use only 24V DC, not suitable for 115V AC circuitry. Inputs can be wired as sink or source. Important: Digital inputs are not designed to work with a pulsed source.
Related Parameters 361366
Drive supplied power for Digital In16 inputs. Not intended for use on circuits outside of the drive. 150 mA maximum load. 2 k ohm minimum load. Max resistive load 250V AC / 30V DC 50VA / 60 W Min DC load 10 A, 10 mV DC
380387 Max inductive load 250V AC / 30V DC 25 VA / 30 W 320327
Non-isolated, 0+10V, 10 bit, 100k ohm input impedance.(3) Non-isolated, 020 mA, 10 bit, 100 ohm input impedance.(3) Isolated, bipolar, differential, 0+10V unipolar (10 bit) or 10V bipolar (10 bit and sign), 100k ohm input impedance.(4) Isolated, 020 mA, 10 bit and sign, 100 ohm input impedance.(4) 0+10V, 10 bit, 10k ohm (2k ohm minimum) load. 020 mA, 10 bit, 400 ohm maximum load.(5) Referenced to chassis ground. Common if internal 10V supply (terminal 10) is used. See description at No.s 1113.
TB Man Ref Voltage Reads value at 14 & 15
Speed Ref A Voltage Reads value at 18 & 19
340344
Output Freq
23 24 25 26
380387
(1) Contacts shown in unpowered state. Any relay programmed as fault or alarm energizes (pick up) when power is applied to drive and deenergizes (drop out) when fault or alarm exists. Relays selected for other functions energize when the condition exists, and deenergize when the condition is removed. (2) These inputs/outputs are dependent on a number of parameters. See the Related Parameters column in Table 17 above. (3) Differential isolation - external source must be less than 10V with respect to PE. (4) Differential isolation - external source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (5) Analog output current is available only with enhanced control drives.
36
I/O Wiring Examples

This section shows examples of typical I/O wiring.
Input/Output Potentiometer unipolar speed reference 10k Ohm pot. recommended (2k Ohm minimum)
10
Connection Example
18 19
Required Parameter Settings Select speed reference source: Param. 090 = 2 Analog In 2 Adjust Scaling: Param. 091, 092, 322, 323 Check results: Param. 017 Default speed reference source:
22
Analog input unipolar speed reference 0+10V Input
Common +
18 Param. 090 = 2 Analog In 2 19 Adjust Scaling:
Param. 091, 092, 325, 326 Check results: Param. 017 Two-wire control non-reversing (1) Internal supply
2 Stop-Run 7 8 9
Disable Digital Input 1: Param. 361 = 0 Not Used Set Digital Input 2: Param. 362 = 7 Run
Two-wire control reversing (1) Internal supply

Run Rev 1 2 7 8 9
Set Digital Input 1: Param. 361 = 9 Run Reverse Set Digital Input 2: Param. 362 = 8 Run Forward
Run Fwd
Three-wire control (1)
Internal supply
Stop 1 2 7 8 9
Start
Use factory default parameter settings. Digital Input 1: Param. 361 = 4 Stop CF Digital Input 2: Param. 362 = 5 Start
Three-wire control (1)
External supply
Stop 1 2
Start 8 +24V Common
Use factory default parameter settings. Digital Input 1: Param. 361 = 4 Stop CF Digital Input 2: Param. 362 = 5 Start
Digital output Form C relays energized in normal state

or
Power Source
11 12 13 24 25 26
Select source: Use factory default parameter settings. Digital Out1 Sel: Param. 380 = 1 Fault Digital Out2 Sel: Param. 384 = 4 Run
37
Input/Output Enable input Shown in enabled state. Important: Digital inputs are not
designed to work with a pulsed source.
Connection Example
Required Parameter Settings Standard control Param. 366 = 1 Enable Enhanced control Param. 366 = 1 Enable For dedicated hardware enable, remove enable jumper (see page 39) Set direction mode: Param. 090 = 2 Analog In 2 Param. 190 = 1 Bipolar Adjust scaling: Param. 091, 092, 325, 326 Check results: Param. 017
Joystick bipolar speed reference 10V input

-10V Com+10V Power Source
18 19
22
Analog input bipolar speed reference 10V input
Adjust scaling: 18 Param. 091, 092, 325, 326 Check results: 19 Param. 017
Analog input unipolar speed reference Common 020 mA input +
Configure input for current:

20 Param. 320, Bit #1 = 1 Current 21 Adjust scaling:
Param. 091, 092, 325, 326 Check results: Param. 017
Analog input, positive temperature coefficient PTC OT set > 5V PTC OT cleared < 4V PTC Short < 0.2V
Ferrite Bead 1.8k PTC
14 15 22 10
3.32k Ohm
Set Fault Config 1: Param. 238, Bit #7 = 1 Enabled Set Alarm Config 1: Param. 259, Bit #11 = 1 Enabled
Analog output unipolar 0+10V output. Can drive a 2k Ohm load (25 mA short circuit limit) 020 mA output. 400 Ohm max load.
Select source value: Param. 342 Adjust scaling: Param. 343, 344
+
22 23
(1) Digital inputs can be wired for 2-wire or 3-wire start/stop control. Three-wire control requires separate Start and Stop signals. Two-wire control requires one input signal configured Run-Hi/Stop-Lo.
38
Hardware Enable Circuitry (only enhanced control)

By default, you can program a digital input as an enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a hardware enable configuration is used. To use the hardware enable configuration, remove the enable jumper (ENBL JMP) and wire the enable input to Digital In 6 (see below). 1. Remove the drive cover. 2. Locate and remove the enable jumper on the main control board (see the diagram). 3. Wire enable to Digital In 6 (see Table 17 on page 36).
Safe Torque Off Board Option (only enhanced control)

The optional PowerFlex Safe Torque Off board, when used with suitable safety components, provides protection according to EN 954-1:1997; Category 3 for safe off and protection against restart. The PowerFlex safe off option is just one safety control system. All components in the system must be chosen and applied correctly, to achieve the desired level of operator safeguarding.
20A-DG01
4321
0.81.1 Nm (710 lbin)
IMPORTANT
The drive enable digital input is a solid state circuit. The safety outputs on the safety module must not be configured for pulsed/safety pulse test. The drive ships with the hardware enable jumper (ENBL JMP) installed. You must remove the jumper if you are using the DriveGuard Safe Torque Off option. If you do not remove the jumper, the drive faults when a start command is issued.
IMPORTANT
Table 18 - Terminal Description

No. 1 2 3 4 Signal Monitor - N.C. Common - N.C. +24V DC 24V Common Description Normally closed contacts for monitoring relay status. Maximum Resistive Load: 250V AC / 30V DC / 50 VA / 60 W Maximum Inductive Load: 250V AC / 30V DC / 25 VA / 30 W Connections for user supplied power to energize coil.
39
For detailed information on installing and wiring a safety relay system, refer to the DriveGuard Safe Torque Off Option (Series B) for PowerFlex 40P and PowerFlex 70 AC Drives User Manual, publication PFLEX-UM003. IMPORTANT If the Safe Torque Off board is removed from the drive, pins 3 and 4 of the Safe Torque Off connector must be jumpered for the drive to run. If the Safe Torque Off board or the jumper is not installed, and the drive is commanded to run, an F111 Enable Hardware fault occurs.
Encoder Interface Option (only enhanced control)

The optional PowerFlex encoder interface can source 5- or 12-volt power and accept 5- or 12-volt single-ended differential inputs. The factory default setting is 12 volts.
Receive Voltage
= 12V = 5V = 12V 1 6 = 5V 20A-ENC-1
0.81.1 Nm (710 lbin)
Send Voltage
Table 19 - Terminal Description

No. 1 2 3 4 5 6 Signal 5V or 12V power Power return Encoder B (NOT) Encoder B Encoder A (NOT) Encoder A Single channel or quadrature A input. Single channel or quadrature B input. Description Internal power source 250 mA (isolated).
Figure 13 - Sample Encoder Wiring

I/O Connection Example
+12V DC (250 mA)
I/O
Connection Example
+ Common
Encoder power internal drive power Internal (drive) 12V DC, 250 mA
1 2 3 4 5 6
Common to SHLD
Encoder power external power source
to SHLD External Power Supply
to Power Supply Common 1 2 3 4 5 6 B NOT B A NOT A to SHLD 1 2 3 4 5 6 to SHLD B NOT B A NOT A
Encoder signal single-ended, dual channel
Encoder signal differential, dual channel
40
Table 20 - Encoder Specifications

Topic Type Supply Quadrature Duty Cycle Requirements Description Incremental, dual-channel 5V/12V Configurable 5% 90 27 50% +10% Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), singleended or differential and capable of supplying a minimum of 10 mA per channel. The encoder interface board accepts 5V or 12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode). Maximum low state voltage is 1V DC (for both 5V and 12V modes). Maximum input frequency is 250 kHz.
Step 5: Start-up Checklist
This checklist supports the basic start-up menu option. See Start-up Routines on page 46 for information on other start-up routines. A HIM is required to run the basic start-up routine. The basic start-up routine can modify parameter values for analog and digital I/O. Refer to Common I/O Programming Changes on page 48. ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel can perform the following procedure. Thoroughly read and understand the procedure before beginning.
Prepare For Drive Startup

1. Verify the input supply voltage. 2. Check the output wiring. 3. Check the control wiring. 4. Connect a HIM to DPI Port 1 or 2.
Figure 14 - DPI Ports 1 and 2
CTRL BD GND
Optional Service Connection Board (SK-M9-SCB1) provides temporary DPI connection with drive cover removed.
41
5. Apply AC power and control voltages to the drive. IMPORTANT If any of the six digital inputs are configured to Stop CF (CF = Clear Fault) or Enable, verify that signals are present or the drive can not start. Refer to Troubleshooting Abbreviated Fault and Alarm Listing on page 49 for a list of potential digital input conflicts.
If the STS LED is not flashing green at this point, refer to Drive Status Indicators on page 48. 6. When prompted, select a display language. The PowerFlex 70 start-up screen displays. 7. Press the enter key to display the start-up menu. 8. Use the arrow keys to highlight 2. Basic. 9. Press the enter key. Use the enter key to follow the menu and step you through the start-up routine. The basic start-up routine asks simple questions and prompts you to input required information. See also Common I/O Programming Changes on page 48.
Information About Start-up Motor Tests

Control schemes vary based on the Start/Jog Source that is selected in Step 3. Motor Tests.
Start/Jog Source Digital inputs Local HIM Port 1 Remote HIM Control Source Description Digital In 1 = Stop / Digital In 2 = Start / Digital In 3 = Jog HIM connected to DPI Port 1 controls Stop / Start / Jog Digital In 16 are temporarily disabled during motor tests. HIM connected to DPI Port 2 controls Stop / Start / Jog Digital In 16 are temporarily disabled during motor tests.
During motor tests and tuning procedures, the drive can modify certain parameter values for proper start-up operation. These values are reset to their original values when startup is complete. The affected parameters are listed here: 053 080 276 278 361366 IMPORTANT If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see page 49) and repeat the start-up procedure.
42
Appendix A: Startup and Troubleshooting
This section includes information for starting and troubleshooting the drive.
First Power-up Menu Structure

English? Franais? Espaol? Italiano? Deutsch? Portugus? Nederlands? Not Selected Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences
PowerFlex 70 Start-Up Startup consists of several steps to configure a drive for basic applications.
PowerFlex 70 Start-Up Make a selection 1. SMART 2. Basic 3. Detailed 4. More info PowerFlex 70 Start-Up Complete these steps in order: 1. Motor Control 2. Motr Data/Ramp 3. Motor Tests 4. Speed Limits 5. Speed/Trq Cntl 6. Start/Stop/I/O 7. Done/Exit
43
Human Interface Module (HIM) Overview

This section provides information for operating the HIM.
LCD Display Elements

Display
F-> Power Loss Auto
Description Direction Drive Status Alarm Auto/Man Information Commanded or Output Frequency Programming / Monitoring / Troubleshooting
0.0 Hz
Main Menu: Diagnostics Parameter Device Select
Human Interface Module (HIM) Key Functions

Key
Esc Sel
Description Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm. Select a digit, select a bit, or enter edit mode in a parameter screen. Scroll through options, increase a value, or toggle a bit. Scroll through options, decrease a value, or toggle a bit.
S.M.A.R.T. View Lang Auto / Man Remove
Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value.
ALT
Esc
Sel
Access the function associated with a programming or numeric key. Provides access to the Large Format Display. Refer to the drive user manual for more information. Start the drive. Stop the drive or clear a fault.
Alt
7 4 1 .
Exp
8 5 2 0
9 6 3 +/Param #
Jog
Human Interface Module (HIM)
Jog
Jog the drive. Change direction. Increase speed. Decrease speed. These keys are active when the HIM is granted Manual Control or Param. 090 [Speed Ref A Sel] / 093 [Speed Ref B Sel] is set to: Option 18 DPI Port 1 for a HIM installed in the drive cover or Option 19 DPI Port 2 for a HIM connected by cable for handheld or remote installation option
44
Human Interface Module (HIM) Main Menu

Main Menu Screen
F-> Power Loss Auto
Menu Selections Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences
0.0 Hz
Main Menu: Diagnostics Parameter Device Select
ALT Functions
To use an ALT function, start at the Main Menu and press the ALT key, release it, then press the programming key associated with one of the following functions listed in the table below.
ALT Key then
Esc
Function S.M.A.R.T.
Function Description Displays the S.M.A.R.T. screen. This function enables the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions. Refer to the user manual for more information. Log in to change parameter settings. Log out to protect parameter settings. Change a password. Enables the selection of how parameters are viewed or detailed information about a parameter or component. Select a connected adapter for editing. Displays the language selection screen. The LCD HIM on an architecture class drive enables you to change the display language any time. Switches between Auto and Manual Modes. If the HIM requests Manual Mode, the Speed Reference source is transferred to the HIM. Enables HIM removal without causing a fault if the HIM is not the last controlling device and does not have manual control of the drive. Enables entry of a parameter number for viewing/editing.
Esc
Log In/Out
Sel Sel ALT
View Device Lang Auto / Man Remove Param #
+/
45
Start-up Routines
The PowerFlex 70 is designed so that startup is simple and efficient. If you have an LCD HIM, two start-up methods are provided. Select the desired start-up routine needed for the application: S.M.A.R.T. Start This routine lets you quickly set up the drive by programming values for the most commonly used functions (see Running S.M.A.R.T. Start on page 47). Assisted Startup This routine prompts you for information needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters, and I/O. With enhanced control, two levels of assisted startup are available: basic and detailed (see Running an Assisted Startup on page 47).
Figure 15 - Standard Control Start-up Menu
Main Menu: Start-Up
Input Voltage
Motor Data and Ramp Times
Motor Tests
(1)
Speed Limits
Speed Control
Start/Stop/I/O
Done / Exit
Configure for Alternate Input Voltage
Enter Motor NP Data, Stop Mode, Accel/Decel Ramp Times
Optimize Torque and Verify Direction
Set Min/Max Speed and Direction Control
Configure Configure Source, Value Control Method and Scale for (2 Wire/3 Wire), I/O, Speed References Digital Inputs/Outputs and Analog Outputs
IMPORTANT
Power must be applied to the drive when viewing or changing parameters. Previous programming can affect the drive status when power is applied.
Figure 16 - Enhanced Control Start-up Menu

Main Menu: Start-Up
Motor Control Select
Motor Data and Ramp Times
Motor Tests
(1)
Speed Limits
Speed/Torque Control
Start/Stop/I/O
Application
(2)
Done / Exit
Configures Motor Control Method
Enter Motor NP Data, Stop Mode, Accel/Decel Ramp Times
Optimize Torque and Verify Direction
Set Min/Max Speed and Direction Control
Configure Configure Source, Value Control Method and Scale for (2 Wire/3 Wire), I/O, Speed References Digital Inputs/Outputs and Analog Outputs
Configure for Specific Application
(1)
(2)
During motor tests and tuning procedures, the drive can modify certain parameter values for proper start-up operation. These values are then reset to their original values when startup is complete. The affected parameters are: 053, 080, 276, 278, and 361366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see page 49) and repeat the start-up procedure. Only in Detailed Startup mode.
46
Running S.M.A.R.T. Start

During a startup, the majority of applications require changes to a few parameters. The LCD HIM on a PowerFlex 70 drive offers S.M.A.R.T. start, and displays the most commonly changed parameters. With these parameters you can set the following functions: S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S.M.A.R.T. start routine, follow the steps in this table:
Step 1. Press ALT and then Esc (S.M.A.R.T). The S.M.A.R.T. start screen appears. 2. View and change parameter values as desired. For HIM information, see Appendix B. 3. Press Esc to exit the S.M.A.R.T. start. Key(s)
ALT Esc
F> Stopped Auto
Example LCD Displays
Esc
Main Menu: Digital In2 Sel Diagnostics Stop Mode A Minimum Speed Parameter
0.0 Hz SMART List:
Running an Assisted Startup

IMPORTANT This start-up routine requires an LCD HIM.
The assisted start-up routine prompts you to input required information. Access assisted startup by selecting Start Up from the Main Menu. To perform an assisted startup, follow the steps in this table:
Step 1. In the Main Menu, press the up arrow or down arrow to scroll to Start Up. 2. Press Enter. Key(s) Example LCD Displays
F> Stopped Auto
0.0 Hz
Main Menu: Memory Storage Start Up Preferences
IMPORTANT
You must select Done/Exit after you complete the start-up routine for the start-up/autotune data to be saved.
47
Drive Status Indicators

Name
STS
Color Green
State Flashing Steady
Description The d rive is ready but is not running, and no faults are present. The drive is running and no faults are present. An inhibit condition exists, the drive cannot be started. Check parameter 214 [Start Inhibits]. An intermittent type 1 alarm condition exists. Check parameter 211 [Drive Alarm 1]. A continuous type 1 alarm condition exists. Check parameter 211 [Drive Alarm 1]. A fault has occurred. A non-resettable fault has occurred. Status of DPI port internal communications (if present). Status of communications module (when installed). Status of network (if connected). Status of secondary network (if connected).
Yellow
Flashing, drive stopped Flashing, drive running Steady, drive running
Red
Flashing Steady
PORT MOD NET A NET B
Refer to the communication adapter user manual.
Common I/O Programming Changes

Your application needs can require changing parameters from their factory default settings.
Speed Reference A
Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer. 1. Set Parameter 090 [Speed Ref A Sel] to option 1, Analog In 1. This sets the speed reference input to I/O terminals 14 and 15 for voltage, and I/O terminals 16 and 17 for current. 2. Set Parameter 096 [TB Man Ref Sel] to option 9, MOP Level. This eliminates a potential Conflict alarm condition. Analog In 2 is not a valid Speed Reference source if selected for any of the following parameters: 117 [Trim In Select] 126 [PI Reference Sel] 128 [PI Feedback Sel] 147 [Current Lmt Sel] 3. Set Parameter 091 [Speed Ref A Hi] to the upper value of the desired speed reference range in Hz. 4. Set Parameter 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz. Speed Reference A is now configured for an external potentiometer.
48 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013
Control Scheme
Change from 3-wire Start/Stop to 2-wire Run/Not Run at Digital In 1 and Digital In 2. 1. Set Parameter 361 [Digital In1 Sel] to option 7 Run, or 9 Run Reverse. 2. Set Parameter 362 [Digital In2 Sel] to another option such as 8 Run Forward, or 10 Jog. See I/O wiring examples beginning on page 35.
Restoring Factory Defaults

From the HIM Main Menu, select Memory Storage/Reset To Defaults.
Troubleshooting Abbreviated Fault and Alarm Listing

For a complete listing of faults and alarms, refer to the PowerFlex 70 User Manual, publication 20A-UM001.
Table 21 - Abbreviated Fault Table
Type(1) No.
Fault Auxiliary Input Decel Inhibit 2
Description
Action
24
Auxiliary input interlock is open. Check remote wiring. The drive is not following a commanded Verify input voltage is within drive
deceleration because it is attempting to limit bus voltage. specified limits. Verify system ground impedance follows proper grounding techniques. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration time. Reprogram [Motor NP FLA] with the correct motor nameplate value. Repeat Autotune. Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current. Re-enter motor nameplate data.
FluxAmpsRef Rang
78
The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA].
HW OverCurrent
12
The drive output current has exceeded

the hardware current limit.
IR Volts Range
77
Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values.
Motor Overload
Internal electronic overload trip. Enable/Disable with [Fault Config 1].
An excessive motor load exists. Reduce load so drive output current does not exceed the current set by [Motor NP FLA].
49
Table 21 - Abbreviated Fault Table (continued)

Type(1) No.
Fault OverSpeed Limit
Description Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in [Overspeed Limit].
Action Remove excessive load or overhauling conditions or increase [Overspeed Limit].
25
Functions such as Slip Compensation or
OverVoltage
DC bus voltage exceeded maximum

value.
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option. Check for excess load, improper DC boost setting. DC brake volts set too high.
SW OverCurrent
36
Drive output current has exceeded the

1ms current rating. This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically 200-250% of the drive continuous rating.
(1) See the PowerFlex 70 User Manual, publication 20A-UM001, for a description of fault types.
50
Table 22 - Abbreviated Alarm Table

Alarm Type(1) No. Description
Dig In ConflictA
17
Digital input functions are in conflict. Combinations marked with an X will cause an alarm.
Acc2/Dec2 Accel 2 Acc2 / Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd / Rev X X X X X X X X X X X Decel 2 X Jog Jog Fwd Jog Rev Fwd/Rev
Dig In ConflictB
18
A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with an X and will cause an alarm.
Start StopCF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd/ Rev Start StopCF Run X X X X X X X X X X X X X X X X X X Run Fwd X Run Rev X Jog Jog Fwd X Jog Rev Fwd / Rev X X X X X
Dig In ConflictC
19
More than one physical input has been configured to the same input function. Multiple configurations are not allowed for the following input functions: Forward/Reverse, Run Reverse, Bus Regulation Mode B Speed Select 1, Jog Forward, Acc2 / Dec2 Speed Select 2, Jog Reverse, Accel 2 Speed Select 3, Run, Decel 2 Run Forward, Stop Mode B Occurs when: Auto/Manual is selected (default) for [Digital In3 Sel], parameter 363 and [TB Man Ref Sel], parameter 96 has been reprogrammed. No other use for the selected analog input can be programmed. Example: If [TB Man Ref Sel] is reprogrammed to Analog In 2, all of the factory default uses for Analog In 2 must be reprogrammed (such as parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples section of the PowerFlex 70 User Manual, publication 20A-UM001. To correct: Verify/reprogram the parameters that reference an analog input or Reprogram [Digital In3] to another function or Unused.
TB Man Ref Cflct

EC
30
(1) See PowerFlex 70 User Manual, publication 20A-UM001, for a description of alarm types.
51
Common Symptoms and Corrective Actions

Table 23 - Drive Does Not Start From Start or Run Inputs Wired to the Terminal Block
Cause Drive is Faulted Indication Flashing red status light Corrective Action Clear fault. Press Stop Cycle power Set [Fault Clear] to 1 Clear Faults on the HIM Diagnostic menu Wire inputs correctly and/or install jumper.
Flashing green Incorrect input wiring. status light See page 35 for wiring examples. 2 wire control requires Run, Run Forward, Run Reverse or Jog input. 3 wire control requires Start and Stop inputs Jumper from terminal 7 to 8 is required. Incorrect digital input programming. Mutually exclusive choices have been made (i.e., Jog and Jog Forward). 2-wire and 3-wire programming can be conflicting. Exclusive functions (for example, direction control) can have multiple inputs configured. Stop is factory default and is not wired. None Flashing yellow status light and DigIn CflctB indication on LCD HIM. [Drive Status 2] shows type 2 alarm(s). Flashing yellow status light and Not Enable indication on LCD HIM. Flashing yellow status light and Safe-Off indication on LCD HIM.
Program [Digital Inx Sel] for correct inputs. Start or Run programming can be missing. Program [Digital Inx Sel] to resolve conflicts. Remove multiple selections for the same function. Install stop button to apply a signal at stop terminal.
Safe Torque Off Option Installed Hardware Enable Input Digital In 6 not present.
Verify correct wiring to Digital In 6. Check for presence of signal.
Safe Torque Off Option inputs not present.
Wire inputs correctly on Safe Off option terminals 1 through 4. Refer to the DriveGuard Safe Torque Off Option User Manual, publication PFLEXUM003 for additional information
Table 24 - Drive Does Not Start From the Human Interface Module (HIM)
Cause Drive is programmed for 2-wire control. Human Interface Module (HIM) Start button is disabled for 2-wire control. Indication None Corrective Action If 2-wire control is required, no action is necessary. If 3-wire control is required, program [Digital Inx Sel] for correct inputs.
52
Table 25 - Drive Does Not Respond to Changes in Speed Command

Cause No value is coming from the source of the command. Indication LCD HIM Status Line indicates At Speed and output is 0 Hz. None Corrective Action 1. If the source is an analog input, check wiring and use a meter to check for presence of signal. 2. Check [Commanded Freq] for correct source.
Incorrect reference source has been programmed. Incorrect reference source is being selected via remote device or digital inputs.
1. Check [Speed Ref Source] for the source of the speed reference. 2. Reprogram [Speed Ref A Sel] for correct source. 1. Check [Drive Status 1], bits 12 and 13 for unexpected source selections. 2. Check [Dig In Status] to see if inputs are selecting an alternate source. 3. Reprogram digital inputs to correct Speed Sel x option.
None
Table 26 - Motor and/or Drive does Not Accelerate to Commanded Speed

Cause Acceleration time is excessive. Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration. Speed command source or value is not as expected. Programming is preventing the drive output from exceeding limiting values. Indication None None Corrective Action Reprogram [Accel Time x]. Check [Drive Status 2], bit 10 to see if the drive is in Current Limit. Remove excess load or reprogram [Accel Time x]. Check for the proper Speed Command by using Table 25 on page 53. Check [Maximum Speed] and [Maximum Freq] to assure that speed is not limited by programming.
None None
Table 27 - Motor Operation is Unstable

Cause Motor data was incorrectly entered or Autotune was not performed. Indication None Corrective Action 1. Correctly enter motor nameplate data. 2. Perform Static or Rotate Autotune procedure.
Manually Clearing Faults

Step 1. Press Esc to acknowledge the fault. The fault information is removed so that you can use the Human Interface Module (HIM). 2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared. 3. After corrective action has been taken, clear the fault by one of these methods: Press Stop. Cycle drive power. Set parameter 240 [Fault Clear] to 1. Clear Faults on the Human Interface Module (HIM) Diagnostic menu. Key(s)
Esc
53
Notes:
54
Notes:
55
Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums, software updates, and to sign up for product notification updates. For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada Outside United States or Canada 1.440.646.3434 Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local Rockwell Automation representative.
New Product Satisfaction Return

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Outside United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Please contact your local Rockwell Automation representative for the return procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com Online: www.ab.com/support/abdrives
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
*PN-208992*
PN-208992
Publication 20A-IN009D-EN-P - June 2013

Supersedes Publication 20A-IN009C-EN-P - August 2009 Copyright 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Powerflex 70 Adjustable Frequency Ac Drive: Installation Instructions

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PowerFlex 70 Adjustable Frequency AC Drive

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Installation Instructions in Other Languages

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 1: Read the Precautions and General Information . . . . . . . . . . . . . . . . . . . . . 6

Step 2: Mount the Drive Minimum Requirements . . . . . . . . . . . . . . . . . . . . . . . 10

Step 3: Wire the Drive Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 4: I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Step 5: Start-up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Appendix A: Startup and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Catalog Number Explanation

Refer to the table below for a description of the catalog numbers.

CE certification testing has not been performed on 600V class drives.

Only available on Frame E.

Only available with NEMA 4X, option C.

See Catalog Number Explanation (continued) on page 5

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Catalog Number Explanation (continued)

Documentation Code A N Type Manual No Manual A Code

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Output Contactor Precaution

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Low Voltage Directive (2006/95/EC)

EMC Directive (89/336/EEC)

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Essential Requirements for CE Compliance

Drive only With any comm option With remote I/O

Drive only With any comm option With remote I/O

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Step 2: Mount the Drive Minimum Requirements

This section describes the minimum requirements to mount the drive.

Minimum Mounting Clearances

76.2 mm (3.0 in.)

76.2 mm (3.0 in.)

Maximum Surrounding Air Temperature

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Power Ratings, Dimensions, and Approximate Weights

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Figure 1 - Dimension Drawings

Weight (1) kg (lb)

(1) Approximate weights include the HIM.

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013

PowerFlex 70 Adjustable Frequency AC Drive

Figure 2 - PowerFlex 70 IP20 NEMA/UL Type 1 Bottom View Dimensions, mm (in.)

155.2 (6.11) 135.9 (5.35) 129.8 (5.11) 102.4 (4.03)

136.7 (5.38) 126.2 (4.97) 101.6 (4.00)

42.7 (1.68) 55.4 (2.18) 79.3 (3.12) 85.1 (3.35)