Académique Documents
Professionnel Documents
Culture Documents
1. 2. 2.1. 2.2. 2.3. 3. 3.1. 3.2. 3.3. 4. 4.1. 4.2. 5. 6. 6.1. 6.2. 6.3. 7. 8. 8.1. 8.2. 8.3. 9. 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 9.7. 9.8. 9.9. 10.
Objective ........................................................................................................................................................... 4 General requirements ..................................................................................................................................... 4 Logic diagram of operations.............................................................................................................................. 4 Reference documents ....................................................................................................................................... 6 General requirements concerning works ......................................................................................................... 6 Basement level preparation ........................................................................................................................... 6 Basement level inspection for erection purposes ............................................................................................ 6 Concrete basement level preparation .............................................................................................................. 6 Metal basement level preparation .................................................................................................................... 7 Installation ........................................................................................................................................................ 7 General............................................................................................................................................................... 7 Installation tolerances ........................................................................................................................................ 7 Wedging ............................................................................................................................................................ 7 Alignment.......................................................................................................................................................... 8 Alignment chronology ........................................................................................................................................ 8 Execution of alignment ...................................................................................................................................... 8 Allowable alignment tolerances ........................................................................................................................ 8 Tightening of anchor pieces .......................................................................................................................... 9 Piping connection ......................................................................................................................................... 10 Erection of pipes .............................................................................................................................................. 10 Jointing ............................................................................................................................................................. 10 Connection of the main pipes ......................................................................................................................... 10 Inspections ..................................................................................................................................................... 11 Inspections of the basement level "for erection" ............................................................................................ 11 Equipment installation inspection ................................................................................................................... 11 Alignment checking before jointing of pipes................................................................................................... 12 Checking of main pipes jointing ...................................................................................................................... 12 Alignment checking after piping connection................................................................................................... 12 Alignment checking after final setting of pipe elastic supports...................................................................... 12 Checking of auxiliary mechanical equipment erection .................................................................................. 12 Checking of instrumentation and control installation ..................................................................................... 12 Miscellaneous .................................................................................................................................................. 12 Attachment 1: Alignment of rotating machines ........................................................................................ 12
10.1. Measuring instruments .................................................................................................................................... 12 10.2. Alignment procedures ..................................................................................................................................... 13 10.3. Marking of the reference points ...................................................................................................................... 13 10.4. Adjustment of the distance between shaft ends ............................................................................................ 14 10.5. Adjustment of parallelism ................................................................................................................................ 14 10.6. Adjustment of concentricity ............................................................................................................................. 16
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11.
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1. OBJECTIVE
The present document collects the general recommendations and/or requirements concerning the erection of rotating machines and particularly: motor-driven feedwater pumps miscellaneous motor-driven pumps
Given the wide range and diverse nature of the equipment concerned and especially the particular requirements relating to some major components (such as feedwater pumps) the present document can be amended or completed by specific rules mentioned in the Erection Instructions (EI) and/or Erection Quality Control Plan (EQ).
2. GENERAL REQUIREMENTS
2.1. Logic diagram of operations
The extent of the works and inspections to be performed for erection of rotating machines is shown by the following logic principle diagram:
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Placing of equipment Prealignment of the rotating machines not arranged on a common frame "Equipment location" inspection Alignment with anchor bolts tightened to their rated torque Grouting Alignment checking prior to pipe jointing Jointing of main piping
Alignment checking after main piping connection Final adjustment of the elastic supports of the main piping Alignment checking after final adjustment of the elastic supports of main piping Installation of auxiliary mechanical equipment (coolers, pipes, ...) Miscellaneous mechanical equipment erection checking
X
Instrumentation and control equipment erection checking
Installation of instrumentation
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Once these inspections have been performed, the Erection Subcontractor: gives his inspection report stamped "issued for erection" or transmits his observations with request for bringing the basement level to its final form (civil works basement or metal support) or proposes a new installation.
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4. INSTALLATION
4.1. General
Rotating machines can be delivered: on rigid frames, mounted and set in workshop in separate elements with shaft line to be assembled on Site.
Refer to the relevant Erection Instruction (EI) for: location and orientation special instructions
Equipment must be installed with respect to the theoretical reference axes of the installation building or area.
5. WEDGING
Arranged on each side of each anchor bolt, and as close as possible to the anchor holes (or bolts in case of metal foundations) Wedging height on concrete foundations: above 30 mm Reduce to the minimum the number of wedges to be stacked while respecting the stipulated height The wedges shall be dimensioned (length x width) as specified on the documents attached to the construction package cleaned and burred. The temporary wedges (screws jacks for instance) provided to make final wedging easier, must imperatively be removed before the anchor bolts are tightened to their rated torque. The jacks-wedges definitely embedded in grouting mortar shall be blocked by tack-welds after the last alignment checking and before the grouting mortar is poured.
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6. ALIGNMENT
6.1. Alignment chronology
Considering the type of the machine, all or some of the following alignments must be carried out. Prealignment: only for the machines not installed on a common frame. Alignment prior to pipe jointing: - before pouring the grouting and wedging mortars - after tightening of the anchor bolts to their rated torque. Alignment after pipe connection Alignment after final adjustment of the elastic supports of the main pipes.
Appendix 1 details a method for aligning 2 axes. Alignment is performed with "cold machines" The cold position of shafts is defined in the relevant Erection Instructions (EI), when the shaft deformations and displacements affect the alignment. NOTE: For spring mounted foundations ; shaft alignment is not affected by loading and adjustment of spring supports. Nevertheless it is recommended that the couplings stay open during these operations for control measurement.
Where Fv is the speed factor calculated by means of the abacus of Appendix 2, Od is the outside diameter of the half coupling. Rigid couplings
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Parallelism
Concentricity :
Flexible couplings Parallelism : 0.05 mm max on a diameter of 100 mm (i.e 5/10000) 0.20 mm
Concentricity :
Tooth couplings Parallelism - Max.: 0.025 mm for n = 1 800 rpm max. on a diameter of 100 mm (i.e 2.5/10000) - Min. : 0.015 mm for n > 1 800 rpm on a diameter of 100 mm (i.e 1.5/10000) where n = number of revolutions per minute. Concentricity (tolerance in event of misalignment): - Max.: 0.05 mm for n = 1 800 rpm max. - Min.: 0.03 mm for n > 1 800 rpm.
Clearance between the coupling hubs: 0.5 mm NOTE: Before measuring the clearance between hubs, make sure that: The possible axial rotor locking device has in fact been removed, The free rotor of an electric motor is in the correct position with a 0.3 mm tolerance.
14 3,5
16 5,5
18 7,5
20 10,5
22 14
24 18,5
27 27
30 33,5
33 50
36 64
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8. PIPING CONNECTION
8.1. Erection of pipes
The pipes absolutely must be erected by starting from the fixed point of the piping so as to end in the machine pipe. In no case shall erection be started by fixing the piping onto the machine. When designing the piping execution and prefabrication, extra-lengths are to be provided so as to adjust the pipe sections arranged as close as possible to the machine in the 3 planes.
8.2. Jointing
Before beginning any jointing operation, check that the protecting covers have in fact been placed on the machine pipes to prevent any foreign matter from entering the machine. Jointing is satisfactory only if: All the welds on the piping jointed to the machine are made (up to the first fixed point support, at least) All hangers between the fixed point and the machine are free and set on "cold piping" position, in conformity with the instructions shown on the supports drawings The flange facings are parallel and centered, taking account of the tolerances given hereafter. The clearance between the flange facings complies with the type of connection to be made (flanges or welds)
Flange-type jointing During the checking of the jointing, the flange/pipe weld must be totally carried out and checked. Unless specified otherwise in the erection instruction (EI), the preliminary connection tolerances to be complied with are the following: - Parallelism : < 0.1 mm for pipe < 12" < 0.3 mm for pipe 12" < < 24" < 0.5 mm for pipe > 24" - Concentricity : The flange fixing bolts must be put into place manually without forcing and particularly without applying any load or thrust on the pipe whatsoever.
Weld-type The preliminary connection tolerances are those applying to butt-welding and specified in the Piping Welding Standards or in the relevant Erection Instructions (EI).
Welds are made in conformity with the Piping Welding Rules. The machine-to-pipe heterogeneous welding processes shall be specified in the Erection Instructions (EI).
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For connections by welded joints: Realize only one joint at a time on the same shaft line Check the alignment before proceeding to any welded connection of main pipes Take all necessary arrangements to prevent any deformations of the machine, e.g. realize the weld according to the method of the "Quarters opposite" to 2 welders Make sure that the machine has not undergone any deformation during welding, so that the adequate measures can be taken as soon as a deformation is detected. The inspection points specific to the machine are defined in the erection instruction (EI).
The corrective actions selected shall receive the approval of the erection supervision department.
9. INSPECTIONS
The following list is not exhaustive. It defines the minimum inspection to be performed by the Erection Subcontractor. In addition to these inspections, the Erection Subcontractor must take all the necessary steps to ensure erection quality. The inspections specified hereafter shall be detailed in the Erection Quality Control Plan (EQ) which may be completed or amended by the Erection Instructions (EI).
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9.9. Miscellaneous
Protection of the equipment being erected and of the surrounding equipment as well. Inner and outer cleanliness of equipment after erection
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These instruments are supplied by the Subcontractor charged with realizing or checking the alignment.
10.2.
Alignment procedures
Alignment is to be ensured by a qualified fitter perfectly familiarized with the usual procedures associated with this king of work. Alignment and prealignment include 3 checkings of: distance between both shaft ends parallelism concentricity
When defining the concentricity corrections, do not forget to take account of the possible shaft line shifting defined in an Appendix to the relevant Erection Instructions (EI). Before performing the various alignment measurements, make the machines provided with journal bearings rotate a few turns so as to get an oil film The various alignment measurements require the simultaneous rotation of both shafts as if they were connected.
10.3.
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FIGURE 1
10.4.
10.5.
Adjustment of parallelism
Use one or two comparators (normal mounting or mounting with return level). If the measurement cannot be made by means of a comparator, sets of shims may, exceptionally, be used. Make both machines rotate simultaneously and after each quarter-turn, read the "a" and "b" values at the vertical marks 12 o'clock and 6 o'clock or at the horizontal marks 3 o'clock and 9 o'clock. See figures 2, 3 and 4 hereafter, for information.
FIGURE 2
FIGURE 3
FIGURE 4
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12 o'clock a b
Driven rotor
Driving rotor
Driven rotor
Driving rotor
9 o'clock
3 o'clock
6 o'clock
Calculate the average of the "a" and "b" values at the 12 o'clock, 3 o'clock, 6 o'clock and 9 o'clock points. See figure 5 hereafter, for information.
FIGURE 5
12 o'clock
6 o'clock
This example points out that the "a" and "b" measurements made at the same place are not identical. This is of minor importance for the measurement interpretation as an average of both these values is made. Interpret these averages. The difference between both averages of points facing one another (either vertically or horizontally) gives the parallelism differences. See figures 6 and 7 hereafter, for information.
FIGURE 6
FIGURE 7
12 o'clock
Difference : 0
3 o'clock Difference : 0
6 o'clock
Difference : 0
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Parallelism is correct in the vertical plane Parallelism is defective (0.5 mm clearance on 9 o'clock side) in the horizontal plane.
The parallelism differences must be less than those allowed for this machine. Otherwise, corrections shall be made util acceptable values are reached. In the example mentioned above, one of the machines is to be moved in the horizontal plane for: Decreasing the 0.5 mm measure at 9 o'clock Increasing the 0.5 mm measure at 3 o'clock.
10.6.
Adjustment of concentricity
The comparator is to be arranged on the generatrix marked A. Make the machines rotate simultaneously and after each quarter-turn, read the "c" value at the 12 o'clock and 6 o'clock vertical marks and at the 3 o'clock and 9 o'clock horizontal marks. See figures 8, 9 and 10 hereafter for information.
FIGURE 8
FIGURE 9
FIGURE 10
12 o'clock
9 o'clock
3 o'clock
6 o'clock
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Interpret these measurements See figures 11, 12 and 13 hereafter, for information.
12 o'clock
2c = 5.00 mm
12 o'clock
Distance : 0
9 o'clock 2c = 4.85 mm
3 o'clock 2c = 5.75 mm
6 o'clock
2c = 5.60 mm
6 o'clock
Distance : + 0.60 mm
9 o'clock Distance : 0
The concentricity differences must be less than those allowed for this machine. Otherwise, corrections shall be made on the machine on comparator needle side until acceptable values are reached. In the example mentioned above, the rotor axis is to be moved even if the relevant Erection Instructions (EI) does not specify any shaft line difference between "cold" and "hot" positions. 0.30 mm (vertically) from 6 o'clock to 12 o'clock 0.45 mm (horizontally) from 3 o'clock to 9 o'clock.
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Example: For a coupling with an outside diameter of 300 mm, with spacer, rotation speed of 3000 rpm: Fv = 0.53 whence the following alignment tolerances:
16x0 , 53x300 10000 : 0.25 mm at the outside diameter of the half couplings. EA max. =
ER max. = 0.25 mm (EA + ER) max. = 0.25 mm
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