STATE OF KUWAIT SABAH AL SALEM UNIVERSITY CITY

COLLEGE OF EDUCATION FOR WOMEN

PRECAST CONCRETE SLAB FOR ACCESS HATCH COVER

DESIGN CALCULATIONS FOR PRECAST CONCRETE SLABS

Main Contractors: ARABTEC COMBINED GROUP JV. KUWAIT

Drawings Attached: C0800-SD-0103-01-ST-PR-03-GF-205-001 C0800-SD-0104-01-ST-PR-03-GF-107-001 C0800-SD-0104-01-ST-PR-04-GF-303-002 C0800-SD-0104-01-ST-PR-04-GF-104-002 Rev. R1 Date.

Dec., 31, 2013 First Submission.

FOR APPROVAL

NOTE No. : RE DC - HS TOTAL 05 + 1 SHEETS.

(Excluding pages of Codes & Dwgs.)

Description.

PRECAST CONCRETE SUB-CONTRACTOR:

Real Estate Construction & Fabrication CO., (RECAFCO)

P. O. Box 24478, SAFAT, 13105, KUWAIT. Tel.: 23260054. Fax.: 23260067. e-mail: fm@ recafco.com

SABAH AL SALEM UNIVERSITY CITY

COLLEGE OF ARTS FOR WOMEN / MEN PRECAST CONCRETE SLABS FOR ACCES HATCH COVER 1

INDEX 1. General.. 2. Data .. 3. Precast slab for Access Hatch Cover 4. Deflection of Access Hatch Cover slab Sheet 2 Sheet 2 Sheet 3 Sheet 5

Copy of relevant pages from ACI 318 and PCI Design Handbook Sixth Edition are also enclosed.

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COLLEGE OF ARTS FOR WOMEN / MEN PRECAST CONCRETE SLABS FOR ACCES HATCH COVER 2

General:The objective of this design note is to illustrate the design of the precast concrete slab panel. In general, the precast concrete units are designed following the principles given in the PCI Design Handbook& ACI 318M-11. Copies of relevant pages are enclosed herewith for ready reference. The slab panels are designed to support their self-weight, Finishes and Live loads.

Data:Density of concrete SIDL for Finishes Live Load = 25 kN/M3 = 3.5 kN/M2 (100mm thick finish only as in DWG) = 5 kN/M2

Clear span of slab in Both campuses = 3.50 m. Max. Effective span of slab = 3.70 m c/c of Supports. Cube strength of concrete at 28 days = 50 MPa. Cube strength of concrete at time of stripping = 25 MPa. As per clause 1.3.1.2, 5.3.3.2 & Eq.5.3.3.1 of PCI Design Handbook, allowable tensile stress in concrete = 5fc For a cube strength of 25 MPa; ft = 5 x 0.82x(25 x 144.86) / 144.86 = 1.88 MPa. For a cube strength of 50 MPa; ft = 2.66 MPa. As per ACI 318M-11 clause 10.5.4 & 7.12.2.1 Minimum reinforcement to be provided = 0.0018 x Cross-section area. As At At At per Table 5.3.3.1 of PCI Design Handbook, impact factor considered time of stripping = 1.3 time of handling = 1.2 time of transport = 1.5

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COLLEGE OF ARTS FOR WOMEN / MEN PRECAST CONCRETE SLABS FOR ACCES HATCH COVER 3

Precast slab panel:The 250mm thick slab panel is cast on steel mould. It will be stripped, stacked & transported horizontally. At the site, it will be erected in position. At all these stages, the slabs will be handled using the same set of hooks embedded in the slab. Check for stress conditions at all these stages is carried out in this design note in the following: At Stripping Stage:(Refer fig. 5.2.5 of PCI Design Handbook copy attached for ready reference.) Using Two point pick-up, w = 1.3 x 0.25 x 25 = 8.13 kN/m2. a = 1.4m; b = 3.86m; b/2 = 1.93m; 15t = 15 x 0.25 = 3.75m. Mx = 0.0107 x 8.13 x 1.42 x 3.86 / 1.93 = 0.34 kN-m/m. My = 0.0107 x 8.13 x 1.4 x 3.862 / 0.7 = 2.59 kN-m/m. Hence, maximum extreme fibre stress = Mmax / Z = 2.59 x 106 /(1000 x 2502 /6) = 0.25 MPa. << 1.88 MPa.
IMPACT FACTOR

Hence, plain concrete section will be safe. However, as advised by clause 10.5.4 & 7.12.2.1 of ACI 318M-11, provide minimum reinforcement of 0.0018 x cross section area. Area of steel required = 0.0018 x 250 x 1000 = 450 mm2 / m width. At Transportation Stage:The unit will be supported at the same points as at stripping stage. The only difference in the loading details is the impact factor to be considered in this case is 1.5 as against 1.3 at stripping stage. Hence, maximum extreme fibre stress = 1.5 x 0.25 / 1.3 = 0.29 MPa. This stress is far lesser than the permissible tensile stress of 2.66MPa. Hence it is safe. At Erection Stage:At this stage, the unit will be lifted from the horizontal position using the lifting hooks at top face of the panel at locations corresponding to the stripping hooks. Maximum bending moment and stresses at this stage is same as at the transportation stage.

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COLLEGE OF ARTS FOR WOMEN / MEN PRECAST CONCRETE SLABS FOR ACCES HATCH COVER 4

Hence, it is safe as plain concrete section. Provided reinforcement will be adequate. At Service Stage:At this stage, the unit is supported by the RCC frames and the full effective span is active. The panel is subject to Live loads in addition to the self weight. Live load = 5.0 kN/m2. Self weight of Slab Finishes Loads Live Loads Total service loads = 1.4x0.25x25 = 1.4 x 3.5 = 1.4 x 5.0 = = 8.75 kN/m. = 4.90 kN/m. = 7.00 kN/m. = 20.65 kN/m.

Moment due to total service loads = 20.65 x 3.72 / 8 = 35.34 kN-m. Therefore maximum extreme fibre stress = 35.34x106/(1400x2502/6) = 2.42 MPa. < 2.66 MPa.

However, the panel is designed as RCC slab as per ACI 318M11. ( & ACI SP-17M (09) for design Tables)
Ultimate Loads = 1.2 x (8.75+4.90) + 1.6 x 7.00 = 27.58 kN/m. Mu = 27.58 x 3.72 / 8 = 47.20 kN-m. B = 1400mm; D = 250mm; d = 250-20-10-8 = 212mm Provide 716 stirrups. fc = 40 MPa. Mu / bd2 = 47200000 / (1400 x 2122) = 0.75 MPa. = 0.20%(Flexure 1) Ast min. required = 0.33 x 212 x 1400 / 100 = 979.5 mm2. Ultimate Shear force at critical section =27.58x(3.7/2 0.212) = 45.18 kN. (=1407mm2) main bars at bottom and 8 @ 150mm c/c

Bv = 1400 mm; d = 212 mm; From Clause 11.2.1.1 of ACI 318M-11, Vc = 0.17 x 1 x (40)1/2 x 1400 x 212 / 1000 = 319.11 kN. Vc = 0.75 x 319.11 = 239.33 kN. >> Vu Hence no need for shear reinforcement as per clause 11.4.6 of ACI 318M-11.

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COLLEGE OF ARTS FOR WOMEN / MEN PRECAST CONCRETE SLABS FOR ACCES HATCH COVER 5

Check for Deflection:Ref. Clause 8.5.1, 9.5 & sub-clauses thereof of ACI 318M-11. Ec = 24001.5 x 0.043 x 400.5 = 31975 MPa. Ig = 1000 x 2503/12 = 13.02x108 mm4. (This is on the conservative side) fr = 0.62 x 1 x 400.5 = 3.92 MPa. Mcr = 3.92 x 13.02e8 / 125 = 40.83 kN-M. Ma = (13.65+7.00) x 3.72 / 8 = 35.34 kN-M. Ie = 13.02x108 mm4. Max. Deflection = 5wL4/384EI = 5 x 20.65x37004/(384x31975x13.02e8) = 1.21 mm. = 7x48.5/(1400x250) = 0.97e-3 2.0 / (1+50x0.97e-3) = 1.908 Total Long-term deflection = 1.908 x 1.21 = 2.31 mm. L / 240 = 3700 / 240 = 15.42 mm. > 2.31 mm. Hence OK.