LPH 80

Bruksanvisning
Brugsanvisning
Bruksanvisning
Kyttohjeet
Instruction Manual
Betriebsanweisung
Manuel dinstructions

0349 301 028

010320

Gebruiksaanwijzing
Instrucciones de uso
Instruzioni per luso
Manual de instrues

Instrukcja obsugi

Valid for serial no. 112-xxx-xxxx

1.

DIRECTIVE .............................................................................................................................................. 44

2.

SAFETY ................................................................................................................................................... 44

3.

INTRODUCTION ...................................................................................................................................... 46
3.1 GENERAL .............................................................................................................................................. 46
3.2 SCOPE OF MANUAL............................................................................................................................. 46
3.3 TECHNICAL DATA ................................................................................................................................ 46
3.4 LPH 80 CUTTING SET PACKAGE........................................................................................................ 46

4.

INSTALLATION ....................................................................................................................................... 47
4.1 GENERAL .............................................................................................................................................. 47
4.2 EQUIPMENT REQUIRED...................................................................................................................... 47
4.3 LOCATION............................................................................................................................................. 47
4.4 INSPECTION ......................................................................................................................................... 47
4.5 AIR LINES CONNECTIOINS ................................................................................................................. 47
4.6 PRIMARY ELECTRICAL CONNECTIONS............................................................................................ 47
4.7 SECONDARY CONNECTIONS............................................................................................................. 48

5.

OPERATION ............................................................................................................................................ 50
5.1 GENERAL .............................................................................................................................................. 50

6.

MAINTENANCE ....................................................................................................................................... 51
6.1 CLEANING ............................................................................................................................................. 51

7.

CUTTING WITH PT 27 TORCH............................................................................................................... 51

7.1 PIERCING TECHNIQUE........................................................................................................................ 52

8.

FAULT TRACING .................................................................................................................................... 52

8.1 COMMON CUTTING PROBLEMS ........................................................................................................ 52

9.

SPARE PARTS ...................................................................................................................................... 133

10.

ORDERING OF SPARE PARTS........................................................................................................ 137

11.

SCHEMATIC DIAGRAM .................................................................................................................... 138

- 43 -

9.

SPARE PARTS

Item No.
01

Qty. Req.
1

Part No.
0349 302 130

Description
Stand off guide

Circuit symbol

Diagram 1. Cutting current 40A with stand off guide applied

no 0349 302 130
5

Fe

m/min

Al
Ss

3
2
1
0
0

10

mm

12

m/min

Diagram 2. Cutting current 60A with stand off guide applied

no 0349 302130
4
3,5
3
2,5
2
1,5
1
0,5
0

Fig. 9
1. Assembly of stand off guide
no 0349 302 130

Fe
Al
Ss

10

15

20

25

mm

30

Apply stand off guide on the torch,

fasten two screws, one in the position
marked with 50A and the second on
the other side so they would get in
the groove.

Diagram 3. Cutting current 80A with stand off guide applied

no 0349 302 130
3

Fe

m/min

2,5

Al

Ss

1,5
1
0,5
0
0

10

15

20

25

30 mm 35

Fig. 9
2. Assembly of stand off guide
no 0349 302 130
Apply stand off guide on the torch,
fasten two screws, one in the position
marked with 80A and the second on
the other side so they would get in the
groove

- 133 -

Fig. 9-3. LPH 80 Power source front view

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Qty. Req.
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2

Part No.
0457 290 001
0457 290 002
0457 290 003
0457 290 004
0457 290 005
0457 290 006
0457 290 007
0457 290 008
0457 290 009
0457 290 010
0457 290 011
0457 290 012
0457 290 013
0558 000 487
0457 290 015

Description
Front cover
Rotary cam switch
LED holder ( socket )
LED ( green )
LED ( red )
LED ( yellow )
Push button switch
Push button cap ( detachable )
Pressure regulator
Pressure gauge
Current connector socket
Rubber grommet ( with support sleeve )
Current wire with clamp
Plasma cutting torch PT 27
Side panel

- 134 -

Circuit symbol
W1
D1
D3
D2
W2

Fig. 9-4. LPH 80 Power source left side view

Item No.
30
31
32
33
34
35
36
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
58

Qty. Req.
1
1
4
1
1
1
1
1
2
1
2
1
1
1
1
4
10
1
1
1
1
1
1
1
1

Part No.
0457 290 016
0457 290 017
0457 290 018
0457 290 019
0457 290 020
0457 290 021
0457 290 083
0457 290 025
0457 290 026
0457 290 027
0457 290 028
0558 000 410
0457 290 029
0457 290 030
0457 290 031
0457 290 032
0457 290 033
0457 290 034
0558 000 380
0457 290 035
0457 290 036
0457 290 037
0457 290 038
0457 290 039
0457 290 041
0457 290 042

Description
Transformer
Resistor set
Resistor (1,65 )
Contactor 220V
Ignition block 24V
Choke
Circuit breaker
Choke
Swivel wheel ( with brake ) assy
Base frame
Fixed wheel assy
Flow switch FS-4
Coupler
Pressure switch
Electromagnetic valve
Stub pipe
Reinforced PVC hose 51,5
Hose clip
Connector twist LOCK
Stub pipe
Insulating sleeve
Special nut
Double nutted bolt
Insulating sleeve
Console
Temperature switch

- 135 -

Circuit symbol
TR1
R3
ST2
HF
L1
Q
L2

CZ1
CZ2
EZ1

G1

WT1

Fig. 9-5. LPH 80 Power source right side view

Item No.
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117

Qty. Req.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1

Part No.
0457 290 043
0457 290 044
0457 290 045
0457 290 046
0457 290 047
0457 290 048
0457 290 049
0457 290 050
0457 290 051
0457 290 052
0457 290 053
0457 290 054
0457 290 055
0457 290 056
0457 290 057
0457 290 058
0457 290 059
0457 290 060
0457 290 061
0457 290 062
0457 290 063
0457 290 064
0457 290 065
0457 290 066
0457 290 067
0457 290 068
0457 290 069
0457 290 082

Description
Transformer
Current sensor assy
Electronic PCB
Rectifier bridge
Fuse holder
Fuse 1,6A
Contactor
Capacitor
Clamping ring
Grip handle
Roof
Rectifier block assy
Capacitor 5F 450/500V
Resistor 330k 0,25W
Resistor 22 2W
Lug
Supporting shelf for rectifier bridge
Capacitor 30F 450/500V
Bracket ( capacitors assy )
Fan guard
Fan 220V 50Hz 0,145kW 1320obr./min
Capacitor 5F 400V
Terminal block ( 3-way )
Varistor
Connector
Connector
Connector
Reed relay contact

- 136 -

Circuit symbol
TR2
ZS1
PL50
PR2
F1, F2
ST1
C6

PR1
C4
R2
R1
C1,C2,C3
M1
C5
LZ1
V1
X2
X3
X1
ZZ

Fig. 9-6. LPH 80 Power source rear view

Item No.
180
181
182
183
184
185
186
187
188
189
190
191

10.

Qty. Req.
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
0457 290 070
0457 290 071
0457 290 072
0457 290 073
0457 290 074
0457 290 075
0457 290 076
0457 290 077
0457 290 078
0457 290 079
0457 290 080
0457 290 081

Description
Rear shield
Quick detachable coupling
Hose clip
Pipe stub
Filter
Pipe coupler ( elbow )
Pipe coupler ( straight )
Pneumatic hose
Supply cable
Metal cable gland
Locknut
Filter cartridge 5m

Circuit symbol

ORDERING OF SPARE PARTS

1. 1.When ordering spare parts please specify machine model, serial number, designation and parts order
numbers as shown in spare parts list. This simplifies dispatch and ensures correct delivery.

- 137 -

11.

SCHEMATIC DIAGRAM

Fig. 11-1.Schematic Diagram of LPH 80

- 138 -