SHIELD POLYETHYLENE PIPING SYSTEM

INNOVATION IN POLYETHYLENE PIPING SYSTEM FOR WATER, GAS & FIRE APPLICATIONS

FIRE GAS WATER

HDPE PIPING SYSTEM

COMPANY PROFILE
Shield is a company created to cater to the infrastructure, fire protection and building service industries with a comprehensive range of products designed to be competitive and of assured quality. We stay ahead of todays ever evolving market requirements by committing to a program of continual research and development. We are able to maintain our high standards by ensuring that our worldwide manufacturing centers are the most advanced in the industry. Our fully experienced and professional staff is there to provide engineering expertise and after sales service exactly when you need it. Combine this with highly responsive and customer focused network of distribution centers around the world and you will find that customer satisfaction is what we excel at. We are justifiably proud of our global client base. With offices in the UK, Middle East and Africa, we are able to comprehend the specific needs of your particular region. Today, Shield proudly serves clients across the Gulf Countries & Middle East by manufacturing HDPE pipes and fittings in U.A.E to the highest quality standards and certification.

To learn more about shield, visit our website at:

WWW.SHIELDGLOBAL.COM

HDPE PIPING SYSTEM

CONTENTS

Company Profile .....................................................................

Introduction ............................................................................. 3 Characteristics of Shield HDPE ........................................... 3 Physical Properties of Shield HDPE ................................... 4 Design Stress & Safety Factor ............................................. 4 Pipe SDR and Pressure Relationships ............................... 5 Pipe Size Chart as per ISO4427 .......................................... 6 Manufacturing & Quality Control ...................................... 7 Water Line ................................................................................. 8 Fittings Range .........................................................................

Gas Line ..................................................................................... 11 Fire Line ..................................................................................... 12 Fusion Machines .................................................................... 13

INTRODUCTION
Through a committed, quality focused and comprehensive research program and development, Shield has become a leader in manufacturing and supply of high quality HDPE piping systems. Shield HDPE pipes and fittings are manufactured as per ISO and AWWA Standards from its manufacturing facilities located in Dubai, U.A.E. Products must pass strict quality control procedures and are routinely checked throughout the production process, from the inspection of incoming raw materials, to the storage of the finished products to ensure they are fully compliant with the relevant standards. Continual improvements, innovative production techniques and review of existing facilities are always carried out without affecting the consistency of the production process at the factory. Shield High Density polyethylene pipes and fittings are extremely tough, durable and strong for long service, trouble free installation, flexibility and offer many other features. Therefore, Shield HDPE piping system is an effective solution for municipal, industrial, marine, agricultural and fire fighting applications. Its efficiency has been tested and proven for above ground, surface, buried, slip lined, floating and sub-surface marine applications. Shield HDPE is capable of meeting all your piping requirements.

CHARACTERISTICS OF SHIELD HDPE

We recommend Shield HDPE as your piping solution due to the following characteristics:

!
Elastic Thermal Resistant Smooth Internal Wall Wear Resistant Weather-resistant / Uv Resistant

Impact Resistant

Poor Heat Conductivity

Non-toxic

Insulating

Highly Suitable for Welding

Homogeneous Welded Joints

Prefabrication

Light weight

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HDPE PIPING SYSTEM

PHYSICAL PROPERTIES OF SHIELD HDPE

CHARACTERISTICS DENSITY DESIGN STRESS TENSILE STRENGTH AT YIELD FLEXURAL MODULES (BEND CREEP) ELONGATION AT BREAK CRYSTALLITE MELT RANGE SURFACE RESISTANCE COEFFICIENT OF LINEAR EXPANSION HEAT CONDUCTIVITY AT 20 C IMPACT STRENGTH AT 23 DEG C BRITTLENESS TEMPERATURE SHORE HARDNESS MELT FLOW RATE (MELT FLOW INDEX MFI) WATER ABSORPTION UNITS gm/cm3 MPa N/mm2 N/mm2 % C O mm/m*k W/m*K Kj /m2 C D g/10min % PE80 0.93 5 / 6.3 18 -23 650 - 850 > 600 128 - 132 1013 0.2 0.43 110 < -70 65 0.2 0.01 - 0.04 PE100 0.95 8 23 - 25 1000 - 1200 > 600 128 - 132 > 1014 0.13 0.38 83 < -70 62 0.15 0.01 - 0.04 TEST STD EN ISO1183-1 EN ISO1167 EN ISO 527-1 EN ISO 527-1 EN ISO1167 DIN 51007 ASTM D 1639 DIN 53752 EN 12664 EN ISO 179-1 ASTM D746-79 DIN 53505 BS 3412 ISO 1133 EN ISO 62

MRS-MINIMUM REQUIRED STRENGTH

Polyethylene pipes and fittings materials are evaluated on the basis of their Minimum Required Strength. When PE100 pipes are hydrostatically tested at 20 deg C, ISO 1167 specify a Minimum Required Strength at 50 years of 10 Mpa (100bar) - MRS100. When PE80 pipes are hydrostatically tested at 20 deg C, ISO1167 specify a Minimum Required Strength at 50 years of 8 Mpa (80bar) - MRS80. The MRS value for PE100 compound is 10MPa. PE100 pipe has enhanced toughness, higher permissible design strength and improved resistance to rapid crack propagation in addition to benefits in efficiency and economy. This allows the design engineers to use PE100 pipes at substantially higher operating pressures than PE80 pipes with equivalent SDR rating i.e. allows PE100 pipes to be produced with thinner walls than PE80 pipes of equivalent SDR rating.

DESIGN STRESS & SAFETY FACTOR

Safety factors take into account handling conditions, service conditions and other circumstances not directly considered in the design. In terms of ISO 4427 the minimum safety factor is 1.25. This factor, when applied to the Minimum Required Strength (MRS), for the particular material classification (e.g. PE80, PE100), gives the maximum allowable hydrostatic design stress for the designated material.
MRS at 50 years and 20 deg C (Mpa) 10 8 Hydrostatic design Stress (Mpa) 8 6.4
MRS ,c=1.25 c

Designation of material PE100 PE80

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HDPE PIPING SYSTEM

PIPE SDR AND PRESSURE RELATIONSHIPS

SDR is the standard dimensional ratio, it is the ratio between the OD (outside diameter) of the pipe & the wall thickness. Eg: As per ISO 4427, the SDR of 110mm 16 bar rated PE100 pipe is 110/10 = 11 ie. SDR11 As per ISO 4427, the SDR of 110mm 10 bar rated PE100 pipe is 110/6.6 = 16.66 ie. SDR17 As per ISO 4427, the SDR of 110mm 20 bar rated PE100 pipe is 110/12.3 = 8.94 ie. SDR9
Material PE 100 PE 80 Design Stress (Mpa) 8 6.4 Nominal Pressure (PN) 4 SDR 41 SDR33 5 SDR33 SDR26 6 SDR26 SDR21 8 SDR21 SDR17 10 SDR17 SDR13.6 12.5 SDR13.6 SDR11 16 SDR11 SDR9 20 SDR9 SDR7.4 25 SDR7.4 SDR6

PRESSURE REDUCTION CO-EFFICIENT FOR PE100 & PE80 as per ISO4427: 2007
When a PE piping system is operated at a continious constant temperature higher than 20 deg C, a pressure reduction co-efficient as given in the below tables are applicable.
PE100 Temp (Deg C) Pressure Reduction Co-efficient SDR 7.4 9 11 13.6 17 21 26 33 41 25 20 16 12.5 10 8 6 5 4 20 1 25 0.93 30 0.87 35 0.8 40 0.74 Temp (Deg C) Pressure Reduction Co-efficient SDR 18.5 14.8 11.8 9.3 7.4 5.9 4.4 3.7 3 6 7.4 9 11 13.6 17 21 26 33 41 25 20 16 12.5 10 8 6 5 4 3.2 20 1 PE80 25 0.93 30 0.87 35 0.8 40 0.74

Pressure in bar 23.3 18.6 14.9 11.6 9.3 7.4 5.6 4.7 3.7 21.8 17.4 13.9 10.9 8.7 7 5.2 4.4 3.5 20 16 12.8 10 8 6.4 4.8 4 3.2

Pressure in bar 23.3 18.6 14.9 11.6 9.3 7.4 5.6 4.7 3.7 3 21.8 17.4 13.9 10.9 8.7 7 5.2 4.4 3.5 2.8 20 16 12.8 10 8 6.4 4.8 4 3.2 2.6 18.5 14.8 11.8 9.3 7.4 5.9 4.4 3.7 3 2.4

From the above table Pressure rating of different SDRs at various level of temperature can be determined, therefore pipe selection can be made at the design stage.

20

25

30

35

40

20

25

30

35

40
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PIPE SIZES & CORRESPONDING WALL THICKNESS AT DIFFERENT SDRS AS PER ISO 4427
SDR21 PN 6 PN 8 wall thickness e-max 2 2 2 2 2 2.3 2.9 3.3 3.5 4.8 5.4 6.1 7 7.7 8.6 9.6 10.7 11.9 13.5 15.1 17 19.1 29.5 32.8 36.7 41.3 21.2 23.7 26.7 30 33.1 37.4 26.7 29.5 33.2 23.9 26.4 29.7 21.5 23.8 26.7 33.1 36.8 41.2 46.3 19.1 21.2 23.7 26.2 29.4 16.9 18.7 21.1 23.4 26.1 15 16.6 18.7 20.7 23.2 25.7 28.9 32.5 36.6 40.6 45.5 51.1 13.4 14.9 16.6 18.4 20.6 22.8 11.9 13.2 14.8 16.4 18.4 20.4 10.8 12 13.4 14.9 16.6 18.4 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 57.2 9.6 10.7 11.9 13.2 14.7 16.3 18.2 8.6 9.6 10.7 11.9 13.3 14.8 16.4 7.7 8.6 9.5 10.6 11.8 13.1 14.6 16.2 18.2 20.2 22.7 25.1 28.1 31.6 35.6 40.1 45.1 50.1 56 63.1 6.7 7.5 8.3 9.3 10.3 11.5 12.7 14.1 6 6.7 7.4 8.3 9.2 10.3 11.4 12.7 14 15.7 17.9 20.1 22.4 25.2 27.9 31.3 35.2 39.7 44.7 50.3 55.8 5.3 6 6.6 7.4 8.1 9.1 10 11.1 12.3 4 5.4 6.1 6.7 7.5 8.2 9.2 10.1 3.6 4.1 4.5 5.1 5.6 6.3 6.8 7.6 8.4 9.4 11.3 13.7 15.6 17.4 19.8 22.3 24.8 27.9 30.8 34.6 38.9 43.8 49.3 55.5 61.5 3 3.4 3.8 4.3 4.7 5.3 5.8 6.5 7.1 8 2.4 2.8 3 3.4 3.7 4.2 4.6 5.2 5.6 6.3 2.3 2.4 2.8 3 3.5 3.7 4.2 4.5 5.1 5.5 6.9 8.6 10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 43.1 48.5 54.7 61.5 2.3 2.4 2.8 3 3.4 3.6 4.1 4.4 2.3 2.3 2.7 3 3.4 2.5 4 5 6.2 7.7 9.6 11.5 13.7 16.8 19 21.3 24.2 27.2 30.3 34 37.8 42.3 47.6 53.5 60.3 67.8 2.3 2.3 2.7 3 3.4 2.3 2.3 2.7 e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min e-max e-min 3 3.4 4.2 5.4 6.7 8.3 10.5 12.5 15 18.3 20.8 23.3 26.6 29.9 33.2 37.4 41.5 46.5 52.3 59 e-max 3.4 3.9 4.8 6.1 7.5 9.3 11.7 13.9 16.7 20.3 23 25.6 29.4 33 36.7 41.3 45.8 51.3 57.7 65 PN 10 PN 12.5 PN 16 PN 20 PN 25 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25 SDR17 SDR 13.6 SDR11 SDR 9 SDR7.4 SDR 6

SDR

SDR41

SDR33

SDR26

PE 80

PN 3.2

PN 4

PN 5

PE 100

PN4

PN 5

PN 6

Nominal Size

e-min

e-max

e-min

e-max

e-min

16

20

25

32

40

50

63

2.5

75

2.9

90

110

4.2

125

4.8

140

5.4

160

6.2

180

6.9

200

7.7

225

8.6

250

9.6

280

10.7

315

7.7

8.6

9.7

10.8

12.1

355

8.7

9.7

10.9

12.1

13.6

400

9.8

10.9

12.3

13.7

15.3

450

11

12.2

13.8

15.3

17.2

500

12.3

13.7

15.3

17

19.1

560

13.7

15.2

17.2

19.1

21.4

Shi e l d re s e r ve s t h e r i g ht to c h a n g e t h e co nte nt s w i t h o u t n o t i ce.

610

15.4

17.1

19.3

21.4

24.1

a)PN values are based on C=1,25 b)Tolerances in accordance with grade V of ISO 11922-1:1997 c)The calculated value of emm (ISO 4085:1998) is rounded up to the nearest value of either 2,0. 2,3 or 3.0. This is to satisfy certain national requirements. For practical reasons a wall thickness of 3,00 mm is recommended for electrofusion jointing and lining applications.

Dimension in millimeters

MANUFACTURING

HDPE PIPING SYSTEM

MANUFACTURING
SHIELD manufactures Polyethylene Pipes and Fittings with a combination of advanced technology, tested and proven materials and efficient factory production techniques. Facilities are equipped with state of the art technology, operated by a team of highly skilled personnel to handle all related processes. The manufacturing facilities have been inspected on an ongoing basis, regularly passing both scheduled and unscheduled inspections. Strict Quality Control procedures are conducted on a routine basis through the entire production cycle from the inspection of the incoming raw materials to the storage of the finished goods to ensure that products are fully compliant with the relevant standards. Shields fully equipped laboratory consists of modern calibrated machines to meet stringent quality standards to achieve our goal. Continuous improvements, innovative production techniques and review of existing facilities are always carried out without affecting the consistency of production process.

QUALITY CONTROL
TEST AND ACCEPTANCE Raw materials

IN-PROCESS INSPECTION PROCESS MONITORING FINAL INSPECTION

Production

- dimensional control - surface finish - melt flow index - heat reversion test - hygienical and toxicological test -mechanical testing -pressure testing
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In-process stock

Storage Packing & Despatch

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WATER LINE

SHIELD HDPE PIPING SYSTEM FOR

HDPE PIPING SYSTEM

WATER LINE

PIPE SELECTION Design Engineers choose Shield PE100 piping system, as the system provides larger bore size because of its lower wall thickness. Moreover, at the same working pressure, designers can opt for lower SDR level pipe than in PE80 piping system.
C O MPAR IS O N OF BO RE SIZ E OF P E10 0 & PE 8 0 A S PE R I S O 4 4 2 7 :
Nominal Size in MM 50 63 75 90 110 125 140 160 180 200 225 250 280 315 PE100 SDR17 PN10 44 55.4 66 79.2 96.8 110.2 123.4 141 158.6 176.2 198.2 220.4 246.8 277.6 SDR11 PN16 40.8 51.4 61.4 73.6 90 102.2 114.6 130.8 147.2 163.6 184 204.6 229.2 257.8 SDR9 PN20 38.8 48.8 58.2 69.8 85.4 97 108.6 124.2 139.8 155.2 174.6 194.2 217.4 244.6 SDR13.6 PN10 42.6 53.6 63.8 76.6 93.8 106.6 119.4 136.4 153.4 170.6 191.8 213.2 238.8 268.6 PE80 SDR9 PN16 38.8 48.8 58.2 69.8 85.4 97 108.6 124.2 139.8 155.2 174.6 194.2 217.4 244.6 SDR7.4 PN20 36.2 45.8 54.4 65.4 79.8 90.8 101.6 116.2 130.8 145.2 163.4 181.6 203.4 228.8

Pipes must never be thrown from delivery vehicles or slid from the tailboard of a moving flat-bed wagon.

FITTINGS
Shield HDPE system offers electrofusion fittings which are easy to use and offer high performance along with a rapid, convenient method of joining with Shield polyethylene pipes. Their design ensures optimum melt pressure as the energizing coil of wire is precisely positioned to ensure uniform melting. Each fitting displays a bar code label that enables the automatic Electro fusion control units (ECUs) to scan the barcode and determine the fusion parameters. Fittings are offered in PE100 Black or Blue & PE80 Yellow, size up to 400mm, (with larger couplers upto 710mm progressively available from the production line.) The Long Spigot range offers a comprehensive choice of fittings suitable for Butt-Fusion. Products are offered in PE100 Black or Blue & PE80 Yellow.
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HDPE FITTINGS RANGE

SL NO. DESCRIPTION ELECTROFUSION FITTINGS RANGE SDR11 RANGE SDR17

HDPE PIPING SYSTEM

AVAILABLE

1 2 3
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39.5V Couplers

20mm - 315mm

355mm400mm

PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black PE80 Black PE100 Black PE80 Black PE100 Black only PE100 Black only PE80 Black only

39.5V Reducers

20mm - 180mm

39.5V 32mm Top loading Tapping Tee

63mm - 315mm

4 5 6
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39.5V PE80 63mm Top Loading Tapping Tees 39.5V 25mm Low Volume Under Clamping Tapping Tees 39.5V 32mm Low Volume Under Clamping Tapping Tees 39.5V 32mm Medium Volume Under Clamping Tapping Tees 39.5V 40mm Medium Volume Under Clamping Tapping Tees 39.5V PE80 63mm Top Loading Branching Saddle 39.5V 20/32/40/50/63mm Top Loading Branching Saddle 39.5V PE80 Purge Saddle 39.5V PE80 High velocity Purge Saddle 39.5V PE80 Bagging Saddle

90mm - 315mm 40mm - 160mm 40mm - 160mm 63mm - 225mm 63mm - 180mm 63mm - 110mm

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

40mm - 200mm 63/90/125/180mm 180/250/315mm 180/250/315mm

PE100 Black PE80 Black PE80 Yellow only PE80 Yellow only PE80 Yellow only PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow

39.5V 90Deg Elbows

20mm - 180mm

39.5V 45Deg Elbows

25mm - 180mm

39.5V Tees

20mm - 180mm

39.5V Flanged Tees 63/90/125/180mm-80, 90/110/125/180mm100 Iso-Propyl Alcohol Wipes 25/32/40/50/63mm 25/32/40/50/63mm

Duck foot bend

PE100 Black / PE100 Blue 100% Alcohol, 100per tube PE100 Black PE100 Black

Electrofusion Wipes 39.5V Transition Couplers, PE / Brass, Female BSP Taper 39.5V Transition Couplers, PE / Brass, Male BSP Taper 39.5V 90 Deg Transition Elbow , PE / Brass, Female BSP Taper 39.5V 90 Deg Transition Elbow , PE / Brass, Male BSP Taper 39.5V 45 Deg Transition Elbow , PE / Brass, Female BSP Taper 39.5V 45 Deg Transition Elbow , PE / Brass, Male BSP Taper

25/32/40/50/63mm

PE100 Black

25/32/40/50/63mm

PE100 Black

25/32/40/50/63mm 25/32/40/50/63mm

PE100 Black PE100 Black

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HDPE FITTINGS RANGE

LONG SPIGOT BUTTFUSION FITTINGS 1 2 3 4 5 6 7 8 9
Reducers 20mm - 400mm 32mm315mm 90mm400mm 90mm400mm 90mm400mm 75mm400mm 63mm315mm 63mm315mm

HDPE PIPING SYSTEM

PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black/Blue

90Deg Elbows

20mm - 400mm

45Deg Elbows

25mm - 400mm

Tees

20mm - 400mm

Stub Flanges Reduced Branch Tees

32mm - 400mm 63mm - 315mm

Flanged Branch Tees

63mm - 315mm

All Flanged Tees

110/250/315mm 75mm400mm

PE100 Black/Blue

End Cap

20mm - 400mm

PE100 Black PE80 Yellow

PUPPED (EXTENDED) BUTTFUSION FITTINGS 1 2 3 4 5 6 7 8 9 10 11 12 13

Pupped Reducers 63mm - 315mm 63mm315mm 90mm355mm 90mm355mm 90mm400mm 450/500/ 630mm PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow 110mm - 355mm 63mm - 630mm 63mm - 355mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 90mm - 400mm 110mm355mm 90mm630mm 63mm355mm 90mm400mm 90mm400mm 90mm400mm 90mm400mm 90mm400mm 90mm400mm 90mm400mm 90mm400mm PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow PE100 Black / Blue PE80 Yellow

Pupped 90 Deg Elbow Pupped 45 Deg Elbow Pupped Equal Tee Pupped Equal Tee, Large Diameter Pupped Reduced Branch Tees, Large Diameter Pupped Reduced Branch Tees Pupped Stub Flange Assembly, Backing ring drilled to BS4504 PN16 Pupped Flanged Short Branch Tees 90 Deg Formed Bend 45 Deg Formed Bend 221/2 Deg Formed Bend 11 1/4 Deg Formed Bend 90 Deg Mitred Elbow 45 Deg Mitred Elbow 221/2 Deg Mitred Bend 11 1/4 Deg Mitred Bend

63mm - 355mm 63mm - 355mm 63mm - 400mm

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14 15 16 17
S h i e l d reser ves th e r i ght to change t he content s wit hout not ice.

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GAS LINE

GAS LINE

SHIELD HDPE PIPING SYSTEM FOR

HDPE PIPING SYSTEM

Shield Polyethylene is the right choice for your Gas application due to its characteristics such as strength, flexibility, inertness, light weight and ease of maintenance and installation. Shield HDPE pipes are maintenance free with a design life of over 50 years under normal operating conditions. Shield manufactures HDPE pipes for GAS service as per ISO4437 standards which undergo rigorous quality checks throughout the entire production process to ensure their reliability and effectiveness for gas transportation. Shield manufactures gas pipes in a size range of 50mm to 250mm sizes from PE100 material grade. The preferred series of pipes are SDR11 and SDR17 for gas applications. Pipes are available in coils in order to reduce the number of joints to make a cost effective choice for contractors and clients. Pipes are also available in straight lengths of 6 or 12 meters. The jointing can be done by Buttwelding or Electro-fusion jointing methods, providing a completely homogeneous leak free system.

Nominal outside diameter

PE 100 GAS PIPE PRODUCT DATA SHEET - ISO4437 10 Bar SDR11

3.0 3.0 3.0 3.0 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.3 36.4 40.9

6.2 Bar SDR17

2.3 2.3 2.3 2.3 2.4 3.0 3.8 4.5 5.4 6.6 7.4 8.3 9.5 10.7 11.9 13.4 14.8 16.6 18.7 21.1 23.7 26.7

6 Bar SDR17.6
2.3 2.3 2.3 2.3 2.3 2.9 3.6 4.3 5.2 6.3 7.1 8.0 9.1 10.3 11.4 12.8 14.2 15.9 17.9 20.2 22.8 25.6

Minimum wall thickness

16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450

Dimension in millimeters NOTE: SDR11 & SDR17 are the series commonly used Wall thicknesses are according to ISO 11922 - 1 Pipes available in coils up to 110mm PE100 Minimum Required Strength (MRS) is 10 Mpa

Shield reser ves the right to change the contents without notice.

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FIRE LINE

SHIELD HDPE PIPING SYSTEM FOR

HDPE PIPING SYSTEM

FIRE LINE

Shield HDPE pipes are manufactured to ISO4427 (metric) and ANSI/AWWA C906 (inch) standards. Shield supply molded fittings and also produce segmented fittings as per ISO and AWWA standards under stringent quality control. Our pipes and fittings are tested at each stage of production to comply with quality and standards.
PIPES DIMENSIONS IN ISO 4427:
SDR PE100
50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 4.6 5.8 6.8 8.2 10 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 57.2

SDR11 PN 16 e-min e-max

5.2 6.5 7.6 9.2 11.1 12.7 14.1 16.2 18.2 20.2 22.7 25.1 28.1 31.6 35.6 40.1 45.1 50.1 56 63.1 5.6 7.1 8.4 10.1 12.3 14 15.7 17.9 20.1 22.4 25.2 27.9 31.3 35.2 39.7 44.7 50.3 55.8

SDR9 PN 20 e-min e-max

6.3 8 9.4 11.3 13.7 15.6 17.4 19.8 22.3 24.8 27.9 30.8 34.6 38.9 43.8 49.3 55.5 61.5 6.9 8.6

SDR7.4 PN 25 e-min e-max

7.7 9.6 11.5 13.7 16.8 19 21.3 24.2 27.2 30.3 34 37.8 42.3 47.6 53.5 60.3 67.8

10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 43.1 48.5 54.7 61.5

UNDERGROUND HDPE FIRE LINE CONNECTED TO ABOVE GROUND STEEL PIPE

Dimension in millimeters

PIPE DIMENSIONS IN ANSI/AWWA C906:

Pressure Class Nominal IPS, Size In Inches
4 6 8 10 12 14 16 18 20 22 24

HYDRANT INSTALLATION
Class 200 Avrage ID (inches)
3.440 5.065 6.594 8.219 9.746 10.701 12.231 13.760 15.289 16.819 18.346

O D in inches

Class 150 Min Wall thickness (inch)

0.409 0.602 0.784 0.977 1.159 1.273 1.455 1.636 1.818 2.000 2.182

Avrage ID (inches)
3.633 5.349 6.963 8.679 10.293 11.301 12.915 14.532 16.146 17.760 19.374

Min Wall thickness (inch)

0.500 0.736 0.958 1.194 1.417 1.556 1.778 2.000 2.222 2.444 2.667

4.500 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000

Where local soil does not provide the needed support for the HDPE pipe, heavy thrust blocks or dense concrete mixes can sink. When a large thrust block sinks, it creates excessive bending moment and failure that we are trying to avoid. Where good local soil conditions exist, no thrust block or special bedding is required. Where local soil conditions do not provide needed soil conditions, the use of geotextile fabrics or stabilized soils offer another way to provide good proper support to pipe and fittings to prevent excessive bending.

Dimension in inches

Shield reser ves the right to change the contents without notice.

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FUSION MACHINES

FUSION MACHINES
In addition, Shield also supplies fusion solutions for the joining its HDPE pipes and fittings. Trained and certified fusion technicians are available for site installations, training to assist contractors. All the fusion machines are designed and built according to International standards. A wide range of welding machines will provide all the requirements for your work site (for more details contact our sales office)

HDPE

HDPE PIPING SYSTEM

ELECTRO FUSION MACHINE - MODEL 400/800

Universal electro fusionmachine, suitable for welding HDPE & PP couplings (from 8 to 48V). It is available in two versions: 400 & 800. Its Versatile machine body, capable of adapting to different operational needs, inside & outside the trench; the control panel can be turned upward or be positioned horizontally to ground. Its Optical pen barcode reading system (or optical scanner, upon request) that allows the automatic setting of the welding parameters. Its Built in memory with 4000 welding cycles, featuring the possibility of transferring data to a PC, to an external USB storage device, or to a serial printer RS-232. Standard Composition terminals 4,0 mm, adapters 4.7mm transport case manual scraper On request Accessories Transfer kit for transferring welding data from the welding machine/ serial printer data transfer software Optical scanner, for reading barcodes
BUTT FUSION MACHINE TECHNICAL FEATURES

WORKING RANGE POWER SUPPLY Total absorbed power Working temperature Ambient temperature Time to reach Welding Temp Materials Dimensions (wxdxh) Weight Machine Body Total Wg Delta Dragon 250B

75 - 250MM 110V 230V SINGLE PHASE - 50 / 60HZ 3470 W 3470W

180 - 280deg C 5 to 40deg C < 20min HDPE, PP, PB, PVDF 1000 x 543 x 418mm 58.00kg 118.00KG

BUTT FUSION MACHINE - 250B

Self aligning hydraulic butt fusion machine, suitable for welding under pressure pipes for water, gas and other fluids up to 250mm. Built according to (UNI 10565, ISO12176-1) A machine body able to assume two working position: inclined or horizontal. This can be done by adjusting 4 screws on the machine frame. Teflon-coated (PTFE) heating plate with a built -in independent thermometer, to check the working temperature & a hi-precision electronic thermo regulator comes in a water proof casing. Milling cutter that is equipped with a safety micro- switch to prevent from accidental starts, a thermal circuit breaker to protect the engine. An electro-hydraulic gearcase protected from crashes & atmospheric corrosion by a plastic box. 250 B is available in 110V and 230V versions

ELECTRO FUSION MACHINE TECHNICAL FEATURES

MODEL Working Range Welding output voltage Single phase power supply Max.Absorbed power Max.Out put current 60% Duty Cycle output Operating Mode Connections Memory Capacity Protection degree External T reading probe Out side T range Display Welding hose length Connector Diameter Adpters Diameter Dimensions Weight 11v

400 20 - 400MM 8 - 48v 230v 50 / 60Hz

2700W

800 20 800MM

230v 50 / 60Hz 3500W 120A 90A

50 / 60Hz
2500W

100A 65A 70A

Barcode/ Manual (numerical code or tension / time) USB for external memory & RS 232 serial printer 4000 reports IP 54 1C 10 to + 50C 128 x 64 graphic backlighted LCD 3 mt 4.0mm 4.7mm 358 x 285 x 302mm 19.5 Kg

Standard Composition Machine body with bag and service keys Heating plate TP Shield BFM 250 TE Milling Cutter Gear Box Milling cutter/ Heating plate support On request Accessories Easy Life gearbox Clamps insert from 75 to 225mm Tool to weld flange necks/stub-end holder; Roller kit with lever applicable on the machine bodysides Clamps wooden transportation box Transportation trolley for milling cutter, heating element and gear box Inspector data-logging
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BUTT FUSION MACHINE for welding bigger diameter pipes upto 1600 mm is also available, please contact our nearest sales office for details.

HDPE PIPING SYSTEM

POLYETHYLENE RANGE IS DESIGNED TO COMPLY WITH THE REQUIREMENTS OF ONE OR MORE OF THE STANDARDS: GENERAL STANDARDS
ISO 161-1:1996 ISO 4065:1996 BS ISO11922-1:199 BS 6437:1984 BS EN 1092-1:2007 Thermoplastic Pipes Nominal Outside diameters & Nominal pressures metric series. Thermoplastic Pipes-Universal Wall Thickness tables. Thermoplastic pipes for the conveyance of fluids dimensions and tolerances metric series. Polyethylene Pipes (type50) in metric diameters for general purposes. Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated steel flanges.

RELEVANT STANDARDS IN THE PE PIPE MODEL FOR WATER & GAS

ISO 4427-1,2,3,5 (2007-08)

ISO4437 (2007-06) BS EN 15494:2003 BS EN12201:2003 BS EN 805:2000 BS EN 681-2:2000 BS 5306:1990-Part2 BS EN ISO8085:2001-1 BS EN ISO8085:2001-2 BS EN ISO8085:2001-3 BS EN1555:2002 BS EN682:2002 DIN 8074:1999 DIN 8075:1999 DIN 16963:1980 DIN 3543-4:1984-08 IGN 4-08-01:1994 ISO 12176-1,2,3,4 ISO 13477/78/79/80 WIS 4-08-02:1994 WIS 4-24-01:1998 WIS 4-32-08:2002 WIS 4-32-14:1995 WIS 4-32-15:1995 WIS 4-32-16:1998 WIS 4-32-17:2001

PE pipes and fittings for water supply- General, Pipes, Fittings, Fitness of system Buried polyethylene(PE) pipes for the supply of Gaseous fuels-Metric series Specifications for polyethylene components and systems Plastic Piping for water supply- Polyethylene Water supply requirements for systems and components outside buildings Elastomeric seals. Material requirements for pipe joint seals used in water and drainage applications. Thermoplastic elastomers. Fire extinguishing installations and equipment on premises Polyethylene fittings for use PE pipes for the supply of gaseous fuels Spigot fittings for buttfusion or socket fusion using heated tools and for use with electrofusion fittings Electrofusion fittings Plastic piping systems for supply of gaseous fuels- polyethylene Elastomeric seals- Materials for seals used in pipes and fittings carrying gas and hydrocarbon fluids Pipesof high density polyethylene(HDPE) type 2- dimensions Pipesof high density polyethylene(HDPE) type 2- testing Part-1 High density polyethylene (HDPE) fittings dimensions, type 2 High density polyethylene (HDPE) tapping valves for HDPE pipes Bedding & sidefill materials for buried pipelines Plastic pipes and fittings-Equipment for fusion jointing-Buttfusion, Electrofusion,Operators badge, Traceability coding Thermoplastic pipes for conveyance of fluids- Determination of resistance to rapid crack propagation- Small scale steady state test, Full scale test, Test method for slow crack growth on notched pipes(notch test), Resistance to slow crack Growth- Cone test method Specification for bedding and sidefill materials for buried pipelines Specification for mechanical fittings and joints including flanges for polyethylene pipes for the conveyance of cold potable water for the size range 90 to 1000 including those made of metal or plastics or a combination of both Specification for the fusion jointing of polyethylene pressure pipeline systems using PE80 &PE100 materials Specification for PE80&PE100 electro fusion fittings for nominal sizes up to and including 630 Specification for PE80&PE100 spigot fittings for nominal sizes up to and including 1000 Specification for Butt fusion jointing machines Polyethylene pressure pipes for pressurized water supply and sewerage duties

LI S T O F AB B R E V IAT I O N S
ANSI ASTM BS DIN ISO ABS PVC-U PVC-C PP PE PVDF EPDM GP American National Standard Institute American Society for Testing & Materials British Standard Deutsche IndustrieNormen International Standard Organization Acrylonnitrile Butadien Styrene Polyvinyl Chloride Polyvinyl Choliride Chlorinated Polypropylene, heat stabilized Polyethylene Polyvinylidene Fluoride Ethylene Propylene Rubber Gross Pack FPM NBR G R PTFE Rp PB E PBTP St DVS d Fluoric Rubber Nitrile Rubber Pipe Thread Taper Male Thread Polytetrafluorethylene Parallel Female Thread Polybutylene Wall Thickness Polybutylene Terephthalate Registered Trade Mark Steel German Association of Welding Pipe Outside Diameter KRV SDR WIS S IGN FM DN PN Kg g SP Mpa Psi Plastic piping Association Standard Diamentional Ratio Water Industry Specification Pipe Category Information & Guidence Note Water Industry Fusion Method/ Factory Mutual Nominal Diameter Nominal Pressure Weight In Kilogram Weigth In Gram Standard Pack Mega Pascal Pounds per square inch

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