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Xyz COMPANY

METHOD STATEMENT M & E NO.: M & E MST- 002/ REV 0 T!T"E: CA#"E !NSTA""AT!ON & TEST!N$. Page 1 of

CA#"E !NSTA""AT!ON & TEST!N$.

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P%RPOSE The purpose of this procedure is to describe the method for Installation, Termination and Testing of electrical cables.

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SCOPE This procedure shall be applicable for the installation, termination and testing of LV/HV electrical cables other than single core cables / wires used for building electrification purpose.

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RE&ERENCE !"#$0%0 !"#$100 !"#$0)0 DE&!N!T!ONS (ompan* !ualit* .ngineer &iscipline .ngineer +,/ominated !ualit* .ngineer at 0ite. (ompan* designated .lectrical .ngineer as decided b* the 1anagement and assigned with the responsibilit* of managing electrical part of the #ro2ect. Low Voltage. High Voltage. &ocument ' &ata (ontrol. Inspection ' Testing. &esign (ontrol

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LV HV

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PROCED%RE

1 ' . 10T3 002/ 4.V 0

&ate5 6anuar* 27, 2001

Xyz COMPANY
METHOD STATEMENT M & E NO.: M & E MST- 002/ REV 0 T!T"E: CA#"E !NSTA""AT!ON & TEST!N$. Page 2 of

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Responsibility The responsibilit* for carr*ing out this 1ethod 0tatement shall be that of the &iscipline .ngineer/ 8oremen, unless otherwise specificall* mentioned in this procedure. The !ualit* .ngineer/ &iscipline .ngineer/ 8oremen shall be responsible for inspection ' testing. In case of conflicting re9uirements with the manufacturer:s instructions for installation and testing of cables, the manufacturer:s installation and testing re9uirements shall pre;ail in addition to the non3conflicting re9uirements of this procedure. Preparation (able route shall be ;erified and confirmed from the cable / power la* out drawing and cable schedules as applicable. The details of the cable t*pe, si<e and length to be installed shall be determined from the cable schedule and / or applicable drawing=s>. Handling of Cables ?hen cables are reeled out of cable drums during la*ing, the drums shall be properl* supported on 2ac@s in such a wa* that the cable lea;es the drum from the top portion of the drum to ensure that the cable is not dragged along the floor. (ables of outside diameter of A mm and abo;e shall be laid using cable rollers. The rollers shall be located at regular inter;als and at bends to pre;ent dragging of cables along the ground. ?hen cable drums are shifted b* rolling, the rolling direction shall be as indicated on the drums. Laying of Cables (able tra*s / supports shall be chec@ed for proper installation / mounting as specified in the applicable drawing=s> and chec@s listed in 8orm /o. 1 ' . !($8orm3 002301/ 4.V. 0 shall be carried out. The result of applicable chec@s shall be recorded.

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?hen cables are laid in trenches, chec@s as listed in 8orm /o. 1 ' . !($8orm3 002302/ 4.V. 0 shall be carried out and results shall be recorded.

1 ' . 10T3 002/ 4.V 0

&ate5 6anuar* 27, 2001

Xyz COMPANY
METHOD STATEMENT M & E NO.: M & E MST- 002/ REV 0 T!T"E: CA#"E !NSTA""AT!ON & TEST!N$. Page ' of

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?hen single core cables are laid for phase circuits, it shall be ensured that the cables are laid in trefoil formation. (ables running abo;e ground shall be pro;ided with ade9uate clamps / cable ties as indicated in the applicable drawings. ?hen single core cables are clamped it shall be ensured that the clamp / ties are of non3magnetic material. ?hile la*ing cables, if bends are encountered a minimum bending radii of A times the outside diameter of the cable shall be maintained. (ables shall be numbered / identified at both ends and at regular inter;als as per drawing / specification. (able entries to building / built3up trenches shall be sealed to a;oid entr* of rodents, dust and other foreign matters. Cable Termination #rior to termination of the cable, continuit*, insulation resistance and HV tests as applicable, shall be carried out. The results of the tests shall be recorded in the form /o. 1 ' . !($8orm3 002301/ 4.V. 0. #rior to end termination, cable glands shall be pro;ided on the cables at the entr* points of e9uipment / switch gear being connected as specified. The glands pro;ided shall be of the correct si<e and t*pe as specified. #rior to termination of the cable, the e9uipment terminals where the cable is terminated shall be chec@ed for freedom from damages and coatings which will act as insulators. .Cperienced personnel shall be used for carr*ing out termination of LV cables. "ll HV cable terminations shall be carried out b* 9ualified cable 6ointers. 4ecords of training for HV cable 6ointers shall be maintained. The cable end termination shall normall* be of the crimped t*pe. #roper dies and tools shall be used for crimping. ?here other t*pes of terminations are emplo*ed, recommendation of manufacturer / specification shall be adhered to.

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It shall be ensured that the armour of the cable is rigidl* clamped inside the gland and that the electrical continuit* is established between the armour of the cable and the earthing s*stem through the gland bod*. 8or single core cables, gland plates shall be of non3magnetic material and the armour shall be earthed onl* at one end of the cable. Testing
&ate5 6anuar* 27, 2001

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1 ' . 10T3 002/ 4.V 0

Xyz COMPANY
METHOD STATEMENT M & E NO.: M & E MST- 002/ REV 0 T!T"E: CA#"E !NSTA""AT!ON & TEST!N$. Page of

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8or LV cables, test=s> as listed in 8orm /o. 1 ' . !($8orm3 002301/ 4.V. 0 shall be carried out and the results shall be recorded. 8or HV cables, tests re9uired as per clause %.7.1 and pressure test shall be carried out. &etails of the pressure test shall be recorded in 8orm /o. 1 ' . !($8orm3 00230 / 4.V. 0. #rior to and after the pressure test, the precautions to be ta@en indicated in 8orm /o. 1 ' . !($8orm3 00230 / 4.V. 0 shall be complied with. Acceptance Dn completion of cable installation, termination and testing the applicable documents as listed in section 7.0 shall be full* filled up and signed b* the 0uper;isor. If re9uired, signature for acceptance of the acti;it* shall be obtained from the (ustomer representati;e. DOC%MENTAT!ON / RECORDS LV/HV .lectric (ables Installation (hec@ 0heet (able Trench 4ecord HV (able #ressure Test 0heet (able 6ointer (ertification. 1'. !($8orm3 002301/ 4.V. 0. 1'. !($8orm3 002302/ 4.V. 0. 1'. !($8orm3 00230 / 4.V. 0.

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1 ' . 10T3 002/ 4.V 0

&ate5 6anuar* 27, 2001