Engineering Safety Equipment

(1) Telephone with emergency numbers indicated (2) First aid kit (3) Flashlight (4) Fire extinguisher (5) Insulated hook stick (6) Grounding cables (7) Insulating blankets (8) Insulating gloves (9) Spill containment materials (10) Hazardous gas analyzer (manhole testing (11) !ubber gloves (12) !ubber apron (13) Sa"ety goggles (14) Face protection (15) !ubber mat Cooling Tower Action Frequency Spray Water System and Equipment Inspect and per"orm routine maintenance# and report all discrepancies to supervisor$ %heck water chemistry$ week %heck water level in pan and ad&ust makeup water valve as re'uired$ mo %heck operation o" blowdown valve$ In general blowdown rate should be e'ual to rate o" evaporation$ mo Inspect and clean all strainer elements$ mo Inspect spray nozzles and clean as re'uired$ mo Inspect spray pump(s "or leaking seals$ mo Inspect cooling coils "or scaling or corrosion$ (rush exterior sur"aces o" coil with sti"" bristle brush and "lush with "resh water$ mo )rain pan$ (rush interior sur"aces with sti"" bristle brush and "lush with "resh water$ mo Inspect entire unit "or leaks# corrosion# and cleanliness$ mo Inspect housing and pan "or corrosion or damaged coatings and repair coatings as re'uired$ yr All Rotating Equipment (Fans and Pumps) Inspect e'uipment and per"orm routine maintenance# and report all discrepancies to supervisor$ %heck "or hot bearings$ week %heck "or unusual noise or vibration$ week %heck tightness o" "asteners (nuts# machine screws# set screws# sha"t collars# etc$ and tighten as re'uired$ mo *isually inspect drive alignment$ mo +ubricate bearings, Sleeve bearings$ mo (all bearings$ - mos !oller bearings$ mo For units with belt drives inspect belts and pulleys$ mo .easure belt tension and ad&ust as re'uired$ mo Cooling Tower Action Frequency

Pumps %heck packing and ad&ust as re'uired$ mo Inspect internal components# replace as re'uired# and ad&ust in accordance with manu"acturer/s recommendations$ yr Fans Inspect "an blades (or "an wheel "or buildup o" dirt or scale# use so"t brush or clean rages to loosen or remove dirt# and "lush sur"aces with clean water$ mo CAUTI !" S0.1 F23S .24 H2*1 I3T1!32+ %0.50313TS 5!0T1%T1) 6ITH %0!!0SI03 !1SIST23T %02TI3GS 6HI%H %23 (1 )2.2G1) 12SI+4$ )0 30T 7S1 %+123I3G T00+S 0! .2T1!I2+S TH2T 6I++ )2.2G1 %02TI3GS$ Inspect internal components and repair or replace as re'uired$ This includes repairing de"ects in protective coatings$ I" work per"ormed on "an wheel# check balance and rebalance as re'uired$ yr #ampers Inspect damper assemblies# and report all discrepancies to supervisor$ Inspection shall include, *eri"y damper position relative to "acility mode o" operation$ 2d&ust position indication switches as re'uired$ week 1xercise dampers to veri"y "ree operation8 repair or ad&ust as re'uired$ mo Inspect seals and contacting sur"aces "or "ull contact8 ad&ust and9or repair seals and contacting sur"aces as re'uired$ mo 6ipe clean damper operator and linkages8 apply a light coat o" oil$ mo %lean and inspect bearings8 lubricate and ad&ust bearings as re'uired$ mo Remote perated $al%es *eri"y valve position$ 2d&ust position indication switches as re'uired$ week %lean rods on valve operator and apply a light coat o" protective oil$ mo Inspect seals$ mo Inspect and tighten packing$ mo All $al%es 1xercise all valves and per"orm routine maintenance and report all discrepancies to supervisor$ Cooling Tower Action Frequency Grease stems on 0S:4 valves$ mo Inspect packing gland and tighten as necessary$ mo *eri"y correct position and operation$ mo %heck "or leaking seals$ mo Cooling System Instrumentation & Ele'tri'al Action Frequency Transmitters and Controllers %alibrate and ad&ust in accordance with the manu"acturer/s recommendations$ yr T(ermometers %heck "or accuracy$ !emove thermometers "rom their wells and check against calibrated thermometer in controlled temperature bath yr Pressure )auges Isolate pressure gauge by closing the proper valves$ !emove and check in a "ixture against a calibrated gauge$ 2d&ust as re'uired "ollowing e'uipment manu"acturer/s instructions$ yr *otors %heck and clean cooling air"low passages on electric motors as necessary so that nothing obstructs air"low$ ; mos

All Ele'tri'al #e%i'es %heck# clean# and tighten terminals at motors# starters# disconnect switches# etc$ ; mos Wiring %heck insulation on conductors in starters# switches# and &unction boxes at motors "or cracks# cuts# or abrasions$ !eplace wiring as re'uired and correct cause o" damage$ ; mos

Pa'+aged ,eating -oiler

Action Frequency System %heck and record pressure and temperature readings$ shi"t 5er"orm walk<around inspection o" boiler system$ .ake routine ad&ustments and repairs when discovered i" possible8 initiate report orders "or items that cannot be corrected at inspection$ Tag de"icient devices to alert others that item needs repair$ day Inspection should observe all operating e'uipment and look# listen# and "eel "or unusual conditions$ Inspection should include, Feedwater system (pumps operating# valves open# chemical treatment operating $ day Sa"ety valves leaking or simmering$ day 6ater level controls operating$ day Filters and strainers are not plugged$ day )evices such as steam traps# drain cooling valves# etc$# are operating properly$ day Sa.ety and Ignition #e%i'es Inspect# operate# and report on all sa"ety and ignition devices$ !eport all de"iciencies "ound$ 6here possible# make re'uired ad&ustments or repairs to device during inspection$ 0therwise# tag device to alert others to de"iciency and initiate repair order$ )evices to be inspected and tested include, 2ll systems, 5ressure relie" valves$ mo 2ll low water shuto"" devices$ mo 2ll "lame detecting devices and operation o" "lame supervisory control system$ mo Ignition trans"ormer$ mo .odulating motor trans"ormer$ mo %ombustion air proving switch$ mo %ombustion air control damper$ mo Steam (oilers, 0perating limit pressure control$ mo High limit pressure control$ mo Pa'+aged ,eating -oiler Action Frequency .odulating pressure control$ mo Hot 6ater (oilers, 0perating limit temperature control$ mo High limit temperature control$ mo .odulating temperature control$ mo Gas Fired (oilers, Gas pilot solenoid valve$ mo Gas pilot solenoid vent valve$ mo Gas pilot pressure regulating valve$ mo .ain gas pressure regulating valve (i" re'uired $ mo .ain gas modulating cam$ mo

.ain gas solenoid valve$ mo High gas pressure shutdown switches$ mo .ain gas solenoid vent valve$ mo +ow gas pressure shutdown switches$ mo Pa'+aged ,eating -oiler Action Frequency Pump and t(er Rotating Equipment 0bserve operation and check "or unusual noises# vibration# and overheating$ Investigate and report all unusual conditions$ 6hen possible# make ad&ustments and repairs when condition is observed$ 6hen immediate correction cannot be accomplished# initiate work order and tag e'uipment to alert others o" condition$ day +ubricate e'uipment, Sleeve bearings$ mo (all bearings$ - mos !oller bearings$ mo For belt driven e'uipment# check condition o" drive belts and pulleys# and belt tension$ !eplace components# and ad&ust belt tension as re'uired$ mo Thoroughly inspect e'uipment (partial disassembly may be re'uired and service e'uipment in accordance with manu"acturer/s recommendations$ yr Strainers and Filters %heck pressure drop across strainer and "ilter elements$ %lean or replace element i" pressure drop exceeds design value$ week %lean all "ilters and strainers$ - mos Steam Traps %heck temperature on both sides o" steam trap$ I" above the boiling point several "eet past the steam trap# it has "ailed in the open position$ - mos -urner Assem/ly *isually check "lame during operation$ Investigate unusual conditions and make ad&ustments to burner# combustion air# and "uel train to achieve optimum air<"uel ratios$ 5er"orm value gas analysis as re'uired$ week 5er"orm "lue gas analysis and ad&ust burner as re'uired$ - mos %lean and inspect burner assembly and combustion control e'uipment$ 2d&ust or repair as re'uired$ ; mos !ebuild burner assembly in accordance with manu"acturer/s recommendations$ yr Fireside Inspect combustion chamber and "lue gas side o" boiler e'uipment$ !eport all de"iciencies$ .ake all possible ad&ustments and repairs during inspection$ For items that cannot be corrected during the inspection# initiate work orders to correct the conditions$ Inspection and routine maintenance to be per"ormed during the inspection shall include, Pa'+aged ,eating -oiler Action Frequency *acuum# brush# or scrape all soot and obstructions "rom combustion chamber walls# "ire tube walls# and exhaust gas "lues$ ; mos

Inspect re"ractory liner "or deterioration$ ; mos Inspect metal sur"aces "or corrosion# cracking# or other deterioration$ ; mos Waterside For steam boilers with minimal makeup water re'uirements (no condensate or makeup water treatment program = usually small boilers operating at >? psig or less # drain and "lush boiler# and re"ill boiler with chemically treated# so"tened# or deionized water$ ; mos For closed loop hot water boilers# drain and "lush boiler# and re"ill boiler with chemically treated# so"tened# or deionized water$ yr For steam boilers with water treatment systems, *eri"y operation o" makeup water and "eedwater treatment e'uipment and systems$ Includes checking levels in chemical supply tanks and preparing additional chemical treatment solutions as re'uired$ day Test water and ad&ust chemical treatment as re'uired$ week -oiler System Instrumentation & Ele'tri'al Action Frequency 0e%el )auges %heck "or accuracy$ !ecalibrate as re'uired "ollowing e'uipment manu"acturer/s instructions$ yr T(ermometers %heck "or accuracy$ !emove thermometers "rom their wells and check against calibrated thermometer in controller temperature bath$ yr Pressure )auges Isolate pressure gauge by closing the proper valves$ !emove and check in a "ixture against a calibrated gauge$ 2d&ust as re'uired "ollowing e'uipment manu"acturer/s instructions$ yr p, Pro/es !emove probe "rom line and rinse with "resh water$ %alibrate pH unit in accordance with manu"acturer/s recommendations$ week Condu'ti%ity Pro/es !emove probe "rom lien and rinse with "resh water$ %alibrate conductivity unit in accordance with manu"acturer/s recommendations$ week *otors %heck and clean cooling air"low passages on electric motors as necessary so that nothing obstructs air"low$ ; mos All Ele'tri'al %heck# clean# and tighten terminals at motors# starters# disconnect switches# etc$ ; mos Wiring %heck insulation on conductors in starters# switches# and &unction boxes at motors "or cracks# cuts# or abrasions$ !eplace wiring as re'uired and correct cause o" damage$ ; mos C(illed Water System (Centri.ugal C(illers) Action Frequency Centri.ugal C(iller ( perating) %heck control center gauges and lights# excess purge light# and remote start operations$ shi"t !ecord the bearing oil pressure and check oil level in the oil sump$ )rain or add oil

as re'uired$ shi"t %heck the inlet and outlet water pressures and temperatures "or variations with normal values$ shi"t !ecord li'uid re"rigerant temperature leaving the condenser$ shi"t !ecord the compressor discharge temperature (should not exceed @@A F $ shi"t %heck "or signs o" dirty or "ouled condenser tubing (the temperature di""erence between the water outlet and re"rigerant outlet should not be larger than B F $ shi"t !ecord the compressor motor voltage and amperage at the starter$ shi"t Centri.ugal C(iller ( ..10ine) %lean and wipe down the condenser# compressor# motor control panel# and associated pumps and piping$ Inspect the unit and motor base$ Tighten all loose bolts# "asteners# and anchors$ week %heck "or oil# re"rigerant# and9or water leaks$ *eri"y proper water treatment$ week %heck the re"rigerant charge$ week %heck the drive coupling on the motor9compressor unit$ !ealign as re'uired$ mo Inspect the electrical wiring# connections# control switches# switch contacts# starter contacts# and "uses$ !epair or replace as re'uired$ mo %hange the purge "ilter drive$ - mos Inspect and clean the purge "oul gas strainer and check valve$ - mos 5er"orm chemical analysis o" the oil$ !ecord results$ - mos %hange compressor oil "ilter element$ - mos %hange oil system return "ilter$ - mos Inspect the nozzle and the oil return eductor "or "oreign particles$ - mos %heck controls "or sa"ety cutouts$ %on"irm the integrity o" the high< and lowpressure bellows o" the oil pressure cutout system$ ; mos )rain and replace oil in the compressor sump$ yr Inspect and clean cooler# condenser# strainers# tubes# and end sheets$ yr C(illed Water System (Centri.ugal C(illers) Action Frequency Inspect and clean purge unit valves and ori"ices in the li'uid "eed line to the cooling coil and in the line connecting the purge exhaust line to the pressure switch$ )rain and "lush purge shell$ yr 5er"orm chemical analysis o" the entire system$ yr .egger compressor motor windings$ yr C(illed Water System (Pumps) Action Frequency Pumps ( ..10ine) %lean and wipe down pump unit$ mo +ubricate all operating e'uipment "itted with grease "ittings$ mo Inspect pump and seals "or leaks$ I" leaking# repack (replace seals i" mechanical type $ mo Inspect valves and piping "or leaks and corrosion$ !epair leaks$ %orroded sur"aces shall be cleaned and repainted$ mo 2d&ust valve stem packing i" leaking$ !eplace packing as re'uired$ mo Inspect electrical wiring# connections# switches# and switch contacts$ !epair or replace de"ective items as re'uired$ Tighten all connections$ %heck pump (motor rotation$ mo Inspect and repair damaged pipe insulation ad&acent to pump installation$ mo Tighten or replace loose# missing# or damaged nuts# bolts# or screws$ mo Pumps ( perating) 7pon energizing pump unit# observe and record suction and discharge pressures$

*eri"y proper pump rotation and record data$ mo 0bserve pump and motor operation$ 3ote and record any undue vibration and noises that could indicate prospective mal"unctions$ mo 0bserve and record electrical load data on motor when under "ull load$ mo Inspect sha"t alignment and clearances o" impeller and sha"t$ !ead&ust as re'uired$ - mos Inspect drive couplings "or wear and alignment$ - mos 2d&ust as re'uired$ 1nsure that couplings are tight on sha"ts and are in alignment$ 1nsure coupling and sha"t guards are in place$ as re'/d !eplace mechanical pump seal$ yr C(illed Water System (Piping) Action Frequency )eneral )rain collecting tees and strainers$ mo %heck piping connections "or leaks$ !epair i" needed$ mo %heck piping and e'uipment "or rust spots$ )etermine cause o" rust and repair as re'uired$ %lean and paint as re'uired$ mo %heck "or missing identi"ication tags on e'uipment and piping$ mo %heck insulation to make sure it is not torn# missing# or degraded# and that it is still "astened to piping$ yr %heck pipe supports# hangers# and straps to make sure the piping is properly supported$ yr $al%es %heck water valves "or leaks$ %orrect de"ective conditions$ +ubricate and tighten packing as necessary$ mo 1xercise all valves and grease stems (on os:y valves $ mo CAUTI !" (1F0!1 0513I3G 0! %+0SI3G 234 *2+*1 F0! .2I3T1323%1# %03T2%T 407! 2!12 S751!*IS0!$ (1 S7!1 TH2T TH1 *2+*1 %23 (1 1C1!%IS1) 6ITH07T %27SI3G 234 )2.2G1 T0 IT 0! 0TH1! %0.50313TS$ Control $al%es %heck "or correct positioning and operation$ mo 6ipe valve operator rods clean and apply a thin coat or light oil$ mo 2d&ust operator linkages and limit switches$ mo %heck electrical connections "or loose# cracked# or "rayed wires where applicable$ !epair as re'uired$ yr E2pansion Tan+s %heck tank "or correct water level and air pressure charge$ %heck all "ittings "or leaks$ mo Indi'ators Inspect all temperature and pressure indicators "or cracked or broken covers# insecure mounting# and de"ective operation$ mo !emove all indicators and test the accuracy$ yr C(illed Water System (Piping) Action Frequency Strainers %heck strainer "or clogging$ %lean i" necessary$ week Inspect strainer internals "or wear$ !eplace i" necessary$ yr C(emi'al Pot Feeders %heck operation o" shuto""# bypass# and drain valves$ %lean# repair# or replace as necessary$ - mos %lose shuto"" valves# open drain valve# and "lush "eeder with "resh water$ - mos C(illed Water System Instrumentation & Ele'tri'al

Action Frequency Pneumati' Control Systems %heck "or air leaks in &oints o" piping and at control devices using soapy water# with control air compressor operating$ !epair or replace parts as re'uired$ - mos %heck the contact sur"aces and condition o" all transmitters# sensing elements# temperature indicators# and pressure gauges$ - mos %heck the operation o" all control devices$ yr %alibrate all controllers as recommended by the manu"acturer o" the control$ Set the control point(s # sensitivity# range# proportional band# etc$# to the correct values$ yr %heck the calibration o" all transmitters# sensing elements# switches (temperature# pressure# "low# etc$ # time delay relays# temperature and pressure indicators# and recorders$ %lean# repair# or replace parts as needed$ %alibrate the devices as necessary according to the manu"acturerDs instructions$ Set the cut<in and cut<out points o" all switches and time delay relays to the right value$ yr Ele'troni' and Ele'tri' Control Systems %heck the main control panels "or broken or "rayed wires or loose connections$ - mos %heck the contact sur"aces and condition o" all transmitters# sensing elements# temperature indicators# and pressure indicators$ - mos %heck the contact and switch points in motor starters# relays# and switches to be sure that they are clean and meet properly$ %lean or replace contacts and switches as needed$ ; mos %heck the operation o" all control devices$ yr %alibrate all controllers as recommended by the manu"acturer o" the control$ Set the control point(s # sensitivity# range# etc$# to the correct setting$ yr %heck the calibration o" all transmitters# sensing elements# switches (temperature# pressure# "low# etc$ # time delay relays# temperature and pressure indicators# and recorders$ %lean# repair# or replace parts as needed$ %alibrate the devices as necessary according to the manu"acturerDs instructions$ Set the cut<in and cut<out points o" all switches and time delay relays to the right value$ yr *otors %heck and clean cooling air"low passages on electric motors as necessary so that nothing obstructs air"low$ ; mos All Ele'tri'al #e%i'es %heck# clean# and tighten terminals at motors# starters# disconnect switches# etc$ ; mos Wiring C(illed Water System Instrumentation & Ele'tri'al Action Frequency %heck insulation on conductors in starters# switches# and &unction boxes at motors "or cracks# cuts# or abrasions$ !eplace wiring as re'uired and correct cause o" damage$ ; mos

#omesti' Water System

Action Frequency %erall #omesti' Water System %lean and inspect all o" the components and piping associated with the domestic water system and report all discrepancies to supervisor$ Inspect "or, +eaking piping or e'uipment (gaskets# seals# packing# etc $ mo %orrosion$ mo Sagging or misaligned piping$ mo )amaged "lexible connectors or expansion &oints$ mo +oose e'uipment# piping# or electrical connections$ (%orrect during inspection i"

possible$ mo Incorrect level# temperature# or pressure gauge operation$ mo Hot or noisy bearings# and e'uipment with unusual vibration or noise$ mo 1xercise all valves and per"orm routine maintenance as "ollows, mo Grease stems on 0S:4 valves$ mo Inspection packing gland and tighten as necessary$ mo *eri"y correct position and operation$ mo %heck "or leaking seals$ mo Strainers Shut down associated e'uipment or open bypass valve where applicable$ Isolate strainer and clean basket$ mo Water *eter !emove meter head "rom the line and check the mechanism# and condition o" the line and straightening vanes$ %heck "or clogged or obstructed line or vanes$ yr %heck "or water accumulation inside the meter$ !eplace seals when re'uired$ yr %heck and clean all meter parts located in the "low stream$ .ake sure all moving parts spin "reely$ yr %heck "ront bearing "or excessive play$ !eplace when re'uired$ yr +ubricate register clock with light<weight oil and all other components "itted with grease "ittings# with grease$ )0 30T 0*1!+7(!I%2T1$ yr %heck meter indicator "or proper operation$ I" parts such as gears and bushings are "ound to be worn out or bound# replace the indicator unit$ yr #omesti' Water System Action Frequency Pumps Inspect e'uipment and per"orm routine maintenance# and report all discrepancies to supervisor$ %heck "or hot bearings$ week %heck "or unusual noise or vibration$ week %heck tightness o" "asteners (nuts# machine screws# set screws# sha"t collars# etc$ and tighten as re'uired$ mo *isually inspect drive alignment$ mo +ubricate bearings, Sleeve bearings$ mo (all bearings$ - mos !oller bearings$ mo For units with belt drives inspect belts and pulleys$ mo .easure belt tension and ad&ust as re'uired$ mo %heck packing and ad&ust as re'uired$ mo Inspect internal components# replace as re'uired# and ad&ust in accordance with manu"acturerDs recommendations$ yr Redu'ed Pressure -a'+.low Pre%enter Isolate back"low preventer# disassemble# and care"ully inspect all diaphragms# seals# and seating sur"aces "or damage or debris$ !inse all parts with clean water be"ore reassembly$ yr Test unit a"ter servicing per manu"acturerDs instructions$ yr Reser%oir Water Supply Action Frequency Reser%oir )rain reservoir and inspect "or the "ollowing, %racks$ yr In"iltration o" ground water due to deterioration o" walls and "loor$ yr

Scrub down all interior reservoir sur"aces$ yr !epair cracks and deteriorated sur"aces$ yr Flush down reservoir with clean water# exit# and close access covers$ yr Reser%oir Pump and ,ydropneumati' Tan+ %heck tank# pump# and piping "or leaks$ mo 0perate pump and record the "ollowing, mo 5ump on pressure$ mo 5ump o"" pressure$ mo %ycle time "rom pump on to pump o""$ mo #omesti' Water System Instrumentation & Ele'tri'al Action Frequency Transmitters and Controllers %alibrate and ad&ust in accordance with the manu"acturerDs recommendations$ mo T(ermometers %heck "or accuracy$ !emove thermometers "rom their valves and check against calibrated thermometer in controlled temperature bath$ yr Pressure )auges Isolate pressure gauge by closing the proper valves$ !emove and check in a "ixture against a calibrated gauge$ 2d&ust as re'uired "ollowing e'uipment manu"acturerDs instructions$ yr *otors %heck and clean cooling air"low passages on electric motors as necessary so that nothing obstructs air"low$ ; mos All Ele'tri'al #e%i'es %heck# clean# and tighten terminals at motors# starters# disconnect switches# etc$ ; mos Wiring %heck insulation on conductors in starters# switches# and &unction boxes at motors "or cracks# cuts# or abrasions$ !eplace wiring as re'uired and correct cause o" damage$ ; mos Typi'al )enerator *aintenan'e Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ !eview maintenance records$ @ wks !eview operator records$ @ wks Inspect e'uipment "or the "ollowing, Inspect to ensure that warning signs exist$ !eplace as re'uired$ @ wks Inspect enclosures "or damage# unauthorized openings# and corrosion o" metallic ob&ects$ !epair and paint as re'uired$ @ wks Inspect air passages and remove any blockage$ @ wks Inspect# investigate# and solve conditions "or unusual odors$ @ wks 2s e'uipment is operated and tested# listen# investigate# and solve conditions "or unusual noises$ @ wks Inspect electrical connections "or degradation$ !epair as re'uired$ @ wks Inspect electrical insulation "or discoloration and degradation$ !epair as re'uired$ @ wks Inspect# investigate# and solve conditions causing carbon tracks$ @ wks Inspect e'uipment grounding components such as conductors and connections$ !epair as re'uired$ @ wks Inspect insulators "or damage$ !eplace as re'uired$ @ wks

Inspect locking devices$ !epair as re'uired$ @ wks %lean e'uipment$ yr Tighten electrical connections$ yr *eri"y space heater operation$ yr *eri"y e'uipment grounding$ yr 5er"orm in"rared tests$ yr )enerators Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ Test generator insulation$ 5er"orm insulation resistance tests using a megohmmeter in accordance with I111 Bon the stator and rotor o" both generator and exciter$ yr 5er"orm dielectric absorption testing using a megohmmeter$ yr 0n generators operating at nominal ? kv and above# a )% overpotential test o" the insulation should be per"ormed$ yr +oad test generator$ +oad test standby generators with a minimum o" ?A percent load "or at least one (> hour a"ter the unit reaches a stable temperature$ @ wks +oad test prime power generators and standby generators a"ter maintenance has been per"ormed$ as re'/d *eri"y "re'uency and voltage output$ @ wks9as re'/d *eri"y instrumentation "or correct indications$ @ wks9as re'/d %heck alignment and bearings Inspect bearings$ yr *eri"y bearings are properly lubricated using lubricant recommended by the manu"acturer$ yr 5er"orm vibration tests$ yr %heck alignment and couplings$ yr Some generators have bearings electrically isolated "rom the pedestal$ I" applicable# veri"y isolation with an ohmmeter$ yr .easure and record neutral current$ yr System Controls Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ %alibrate control system metering$ 7sing calibrated test instruments# calibrate ammeters# voltmeters# etc$ yr *eri"y continuity o" metering selector switch contacts with ohmmeter$ yr %lean control panel$ yr !un controller diagnostics$ ; mos Simulate automatic control$ ; mos *eri"y alarms$ yr Simulate parallel generator "ailure$ 4r

Se'ondary #istri/ution *aintenan'e Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ !eview maintenance records$ @ wks !eview operator records$ @ wks Inspect e'uipment "or the "ollowing, Inspect to ensure that warning signs exist$ !eplace as re'uired$ yr Inspect enclosures "or damage# unauthorized openings# and corrosion o" metallic ob&ects$ !epair and paint as re'uired$ yr Inspect air passages and remove any blockage$ yr Inspect# investigate# and solve conditions "or unusual odors$ yr 2s e'uipment is operated and tested# listen# investigate# and solve conditions "or unusual noises$ yr Inspect electrical connections "or degradation and tightness$ !epair as re'uired$ yr Inspect electrical insulation "or discoloration and degradation$ !epair as re'uired$ yr Inspect e'uipment grounding components such as conductors and connections$ !epair as re'uired$ yr Inspect insulators "or damage$ !eplace as re'uired$ yr Inspect li'uid immersed e'uipment "or leaks and damage$ yr Inspect indicating lights "or correct illumination$ yr %lean e'uipment$ yr Tighten electrical connections$ yr *eri"y e'uipment grounding$ yr %alibrate recording and indicating metering$ yr 0ow $oltage Swit'(gear3 Swit'(/oards3 and Panel/oards Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 3S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ S6IT%HG12! (7S I3S7+2TI03 IS 30T )1SIG31) T0 5!0T1%T 2G2I3ST 1+1%T!I%2+ SH0%E$ %03T2%T 6ITH THIS (7S 0! ITS %0331%TI03S SH07+) (1 2*0I)1) 6H13 S6IT%HG12! IS 131!GIG1)$ !eview operator records$ yr Inspect barriers and shutters "or physical damage$ yr Test phase bus insulation$ yr Service circuit breakers$ yr Inspect drawout contacts "or abnormal wear# tension# and discoloration$ %orrect as re'uired$ yr Inspect breakers/ current carrying components "or discoloration that may indicate overheating$ !eplace as re'uired$ yr Inspect# operate# ad&ust# and lubricate mechanical linkages$ !eplace components as re'uired$ yr *eri"y interlocks preventing a closed switchgear drawout breaker "rom being withdrawn "rom or connected to the switchgear bus$ yr Inspect and dress current carrying contacts on air circuit breakers in accordance with manu"acturer/s recommendations$ yr Test power circuit breakers$

5er"orm test operations to prove correct actuation o" breakers/ trip and close components# including spring charging motors# trip solenoids# indicating targets# etc$ yr 5er"orm contact resistance test$ yr 5er"orm insulation resistance test on each phase<to<phase and phase<to<ground using a megohmmeter$ yr 5rove circuit breaker operation by actuation o" each associated protective device$ yr 5rove circuit breaker operation by actuation o" each breaker/s manual control switch or handle$ yr Test molded<case circuit breakers$ 5er"orm overcurrent test on critical load breakers to prove correct actuation o" breaker/s trip and close components$ yr 0ow $oltage Swit'(gear3 Swit'(/oards3 and Panel/oards Action Frequency 5er"orm contact resistance test on critical load breakers$ yr 5rove circuit breaker operation by actuation o" each breaker manual control switch or handle$ yr *eri"y e'uipment alarms yr 5rotective device calibration yr .easure and record neutral currents yr Trans.ormers Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ Inspect solid electrical insulation "or discoloration and degradation$ ; mos *eri"y "orced cooling systems Inspect "orced cooling system e'uipment "or damage# etc$ yr 0perate system by simulating high temperature at controlling devices$ yr *eri"y trans"ormer alarms yr *CCs and *otor Starters Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ Inspect .%%s and motor starters "or the "ollowing, Inspect main contacts and auxiliary contacts on contactors$ yr Inspect pushbuttons# indicating lights# selector switches# etc$ yr Inspect indicating lamps "or burned out bulbs or improper illumination$ !epair as re'uired$ yr Test phase bus insulation yr Service .%% units Inspect drawout contacts "or abnormal wear# tension# and discoloration$ %orrect as re'uired$ yr Inspect units/ current carrying components "or discoloration that may indicate overheating$ yr Inspect# operate# ad&ust# and lubricate mechanical linkages$ !eplace components as re'uired$ yr *eri"y mechanical interlocks$ yr Inspect and dress current carrying contacts on switches and contactors in accordance with manu"acturer/s recommendations$ yr Test motor starter unit

.anually operate switches and circuit breakers to veri"y correct operation$ yr 0perate starter unit using all manual and automatic control devices to ensure correct operation$ yr *eri"y correct interlocking action with other associated e'uipment$ yr *eri"y correct indicating light operation$ yr *eri"y e'uipment alarms yr Automati' Trans.er Swit'(es Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ !eview operator records yr Inspect automatic trans"er switches "or the "ollowing, Inspect# operate# ad&ust# and lubricate mechanical linkages$ !eplace components as re'uired$ yr *eri"y operation o" mechanical interlocks$ yr Inspect and dress current carrying contacts in accordance with manu"acturer/s recommendations$ yr Test automatic trans"er switches 5er"orm insulation resistance test on each phase<to<phase and phase<to<ground using a megohmmeter$ yr 5er"orm contact resistance test$ yr 5rove correct operation o" the trans"er switches by manually initiating trans"ers in both directions$ yr Simulate the automatic conditions re'uiring automatic trans"er switches to trans"er in both directions$ *eri"y correct operations$ yr *eri"y starting generators where applicable$ yr *eri"y correct indicating light operation$ yr *eri"y e'uipment alarms yr Sa.ety Swit'(es Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ Inspect sa"ety switches "or the "ollowing, Inspect# operate# ad&ust# and lubricate mechanical linkages$ !eplace components as re'uired$ yr *eri"y operation o" mechanical interlocks$ yr Inspect and dress current carrying contacts in accordance with manu"acturer/s recommendations$ yr Test sa"ety switches 5er"orm insulation resistance test on each phase<to<phase and phase<to<ground using a megohmmeter o" each critical load switch$ yr 5er"orm contact resistance test on each critical load switch$ yr Se'ondary #istri/ution Feeders Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ 5er"orm cable inspection yr

5er"orm cable insulation test - yrs 5er"orm busway insulation test ? yrs

*otor ele'etri'al Action Frequency WAR!I!)" .2I3T1323%1 51!S0331+ SH2++ +0%E07T9T2G 1F7I5.13T T0 13S7!1 )1<131!GIG2TI03 )7!I3G .2I3T1323%1 5!0%1)7!1S$ !eview maintenance records$ yr !eview operator records$ yr Inspect motor "or the "ollowing$ Inspect enclosure "or damage# unauthorized openings# and corrosion o" metallic ob&ects$ !epair and paint as re'uired$ yr Inspect air passages and remove any blockage$ yr Inspect# investigate# and solve conditions "or unusual odors$ yr 2s e'uipment is operated and tested# listen# investigate# and solve conditions "or unusual noises$ yr Inspect electrical connections "or degradation$ !epair as re'uired$ yr Inspect electrical insulation o" discoloration and degradation$ !epair as re'uired$ yr Inspect e'uipment grounding components such as conductors and connections$ !epair as re'uired$ yr Inspect locking devices$ !epair as re'uired$ yr %lean e'uipment$ yr Tighten electrical connections$ yr Test motor insulation$ 5er"orm insulation resistance tests using a megohmmeter on the stator and rotor o" motor# generator# and exciter$ yr *eri"y e'uipment grounding$ yr >0r a"ter any maintenance work$ *otor me'(ani'al Action Frequency Inspect bearings$ *eri"y bearings are properly lubricated per manu"acturers/ recommendation$ yr 5er"orm vibration tests$ yr %heck alignment and couplings$ yr .easure and record neutral current$ yr *eri"y %urrent capacity by testing amperage by using %lamp<on .eter$m *eri"y continuity o" metering selector switch contacts with ohmmeter$ yr 0ig(tning Prote'tion Action Frequency !eview maintenance records$ yr !eview operator records$ yr Inspect lightning protection system "or the "ollowing, Inspect electrical connections "or degradation$ !epair as re'uired$ yr Inspect structure sur"aces near lightning protection system components "or

discoloration and degradation$ !epair as re'uired$ yr Inspect "or loose connections and components$ Tighten as re'uired$ yr Inspect connections and components "or excessive corrosion$ Take corrective measures as re'uired$ yr Tighten connections$ yr 5er"orm connection measurements$ 5er"orm earth electrode and bond measurements$ yr .easure lightning protection conductor impedance$ !ecerti"y system (i" re'uired $ as re'/

*AI!TE!A!CE T

0S

The "ollowing lists serve as guides "or supplying maintenance personnel with tools$ !e'uirements "or both basic and trade tools will vary depending on the e'uipment served and on individual pre"erences$ a. Standard tools basic. The "ollowing tools are commonly used by all trades$ (1) Standard and phillips head screw drivers < various sizes (2) 5liers < vise grip# slip&oint# needlenose# diagonal# cutting pliers# side cutters (3) (all peen hammer (4) Hack saw and spare blades (5) -9HI drive socket set and ratchet (6) Small set o" 2llen wrenches (7) 2ssorted center punches# dri"t punches# steel chisel (8) >@D measuring tape (9) %rescent wrenches BI to HI (10) 0pen and box end wrenches >9BI to -9BI (11) File (12) 5ipe wrenches to >BI (13) Small level and s'uare (14) 5ocket kni"e (15) Flashlights (16) Grease guns and oilers (17 ) 6ire brush (18) Shears and tin snips (19) 1xtension cord and inspection lights (20) *arious cleaning tools < brushes# scrapers# etc$ (21) 1mery cloth (22) Handsaws (23) 5aint brushes and containers (24) %<clamps# various sizes (25) )rill and bits (26) Star wrenches b. HVAC r!"ri#!ration $!c%anical tools. The "ollowing tools are commonly used by re"rigeration mechanics$ (1) Standard tools < basic (2) !e"rigeration < gauges (3) !e"rigerant recovery e'uipment (4) +eak detector < electronic or halogen (5) *oltmeter < 0hmmeter < .illiammeter (True !.S (6) Flaring tool (7) Tubing cutters

(8) %lamp<on ammeter (True !.S (9) 5acking kit and packing (10) %rescent wrenches to >BI (11) Head pressure gauge registering A<BAA psig (12) %ompound pressure gauge registering "rom -A inches vacuum to >?A psig (13) Gauge mani"old with "lexible lines (14) !e"rigerant charging hose (15 ) !e"rigerant service cylinder (16) Scales "or weighing re"rigerant charge or charging cylinder (17) *alve stem wrenches (18) +eak detector (19) *acuum pump (20) !e"rigerant grade thermometers (21) (earing# hub# and gear puller (22) Gauge "eeler (23) Tor'ue wrenches (common need is ? "t<lb to ?AA "t<lb range (24) 5ocket thermometer (25) Flaring tool (26) )ial indicator gauge (27) Hand grease gun (28) %ollet driver (29) Sha"t locating tool (30) 5ortable 2<"rame and chain hoist (31) *ernier calipers and micrometers (32) Flat and tapered "eeler gauge set (33) Hydraulic arbor press (34) 0il charging pump (35) Sheet gasket cutting tool set (36) Tap and die set c. &l!ctrician's tools. The "ollowing tools are commonly used by electricians$ (1) Standard tools < basic (2) Insulated pliers and screwdrivers (3) 6ire strippers (4) 6ire crimpers (5) *oltmeter < 0hmmeter < .illiammeter (True !.S (6) %lamp<on ammeter (True !.S (7) Soldering kit (8) >9HI C @?D "ish tape (9) (urnishing tool d. (i)!"itt!r )l*$b!r tools. The "ollowing tools are commonly used by pipe"itters and plumbers$ (1) Standard tools < basic (2) 5ipe wrenches to @BI (3) Tubing cutters (4) Flaring tool (5) Small acetylene out"it (6) 5ackage kit and packing (7) -9BI socket set (8) %rescent wrenches to >BI (9) 5ipe cutting and threading tools !. (ortabl! )o+!r tools. 2ll trades may utilize the "ollowing portable power tools during maintenance activities$

(1) )rills (2) Grinders (3) Saws (4) 5aint sprayers Tool 'are and usage Tools have speci"ic uses and must not be used "or other purposes$ 6hen the proper tool is not available# it should be obtained$ a. ,ool stora#!$ Tools should be kept on a tool board or in a tool<box when not in use$ b. ,ool ins)!ction$ Tools must be inspected monthly$ )amaged or worn tools must be replaced# and cutting tools must be kept sharp$ Tools should be cleaned and lubricated be"ore they are returned to storage$