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SIMATIC

ET 200S

SIMATIC ET 200S Advantages


Distributed I/O

Automation and Drives

Highly
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

functional and flexible installation and wiring

Simple Fast

configuration and documentation availability - friendly of all automation components such as

High User

Integration

motor starter, safety technology, ...


Small

space requirements adaptation to plant

Optimum High

mechanical loading capacity

SIMATIC ET 200S

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SIMATIC ET 200S Advantages


Distributed I/O

Automation and Drives

Highest
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

level of flexibility savings in life cycle costs

Lasting Bit No

modularity problem with later expansions or modifications diagnostics wiring" of the modules in the safety system up to category 4 cat. 3 for Zone 2 according to 94/9/EG

Fast

"Fixed

Self-coding Integration

Ex-certificate

(ATEX 100a)

SIMATIC ET 200S

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SIMATIC ET 200S Module variety


Distributed I/O

Automation and Drives

Interface
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

modules DP master for IM151-7

PROFIBUS Power

modules for electronics module, motor starter modules

and frequency converter


Terminating

Screw-type terminal Spring-loaded terminal Fast Connect connection technique, no wire stripping
Electronics

modules

Digital input and output module Analog input and output module

SIMATIC ET 200S

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SIMATIC ET 200S Module variety


Distributed I/O

Automation and Drives

Technology
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

modules

Counter module SI module Positioning module Stepper motor module Pulse module
Motor

starters and frequency converter modules sensor modules fail-safe modules

Reserve

IQ-Sense PROFIsafe Add-on

modules and accessories

SIMATIC ET 200S

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SIMATIC ET 200S PROFIBUS DP master module


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Communications node for an independent PROFIBUS DP line


RS 485 Up to 12 Mbit/s Up to 32 slaves Conforms to DPV1

Facilitates the preproduction and commissioning of complete production cells with distributed I/O, frequency converters and operator panels

SIMATIC ET 200S

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SIMATIC ET 200S Interface module IM151 / IM151 FO


Distributed I/O

Automation and Drives

Communications center with high reserve capacity


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety PROFIBUS Very

DP connection using either RS 485 or FO (plastic or PCF fiber-optic cable) short response times or non-floating design rules and design limits

Floating

Configuration

Max. 63 I/O modules per station (between interface and terminating modules) Max. 244 bytes for I/Os quick data transfer

Very

Bit modular mini PLC at PROFIBUS DP


SIMATIC ET 200S
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SIMATIC ET 200S Intelligent interface module IM151/CPU


Distributed I/O

Automation and Drives

Communication center with high reserve capacities


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

All the advantages of the IM 151-1 Off-loading of central control, lessening of communications load

Increase in plant availability PLC power corresponds to a S7-314 CPU


Easy configuring, programming and diagnostics with STEP7 and STEP7light

Easy module exchange and project archiving with Micro Memory Card DP master interface as additional plug-in module (up to 32 slaves)

Bit modular mini PLC at PROFIBUS DP


SIMATIC ET 200S
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SIMATIC ET 200S COMPACT Modular expandable block I/0


Distributed I/O

Automation and Drives

About 40% saving of space


Module diagnosis 9,6kBd up to 12MBd; automatic baudrate recognition Full address range from 0 to 125 Functionality of todays ET 200S BASIC Expandable with up to twelve ET 200S modules (except Fmodules all ET 200S modules possible) Extension with ET 200S modules without an external powermodule

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Expandable Block Periphery For ET 200S


SIMATIC ET 200S
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SIMATIC ET 200S basic components Terminal module TM-E


Distributed I/O

Automation and Drives

Perfection in detail
Shielded backplane bus for fast and reliable data transfer Self-assembling P1/P2 voltage bus for load and sensor supply Self-assembling integral AUX1 busbar for individual use up to AC 230 V, e.g. for PE Terminals: Screw or springloaded terminals 2-, 3- or 4-wire connection Up to 2.5 mm2 (1.5 mm2 with end sleeves) Individual color coding

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Automatic coding of electronics modules

Slot numbering

Positive connection mechanism for reliable connection of terminal modules to one another Replaceable terminal box

SIMATIC ET 200S

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SIMATIC ET 200S Terminal module TM-P/-E with Fast Connect


Distributed I/O

Automation and Drives

Fast Connect system dispenses with wire stripping


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Time savings of up to 60% during installation compared to conventional connection systems No stripping or crimping necessary Reliability with gas-tight connection Simple and reliable installation using a screwdriver Reduction in error rate during installation Definition of stripping length is unnecessary
Inspection opening Conductor insertion opening Interface elements opened (conductor can be inserted) Interface elements closed (conductor connected)

SIMATIC ET 200S

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SIMATIC ET 200S Electronic modules


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Fast replacement of electronic modules without using tools Type designation for fast and reliable identification: 2 DI 24 V DC

1;5 M 3;7

IN

Fault LED and channel diagnostics Labelling strips (underneath: conn. diagram)

A4;A8 AUX1 (e.g.PE) 2;6 L+


i

Status LED Order no.

SIMATIC ET 200S

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SIMATIC ET 200S Fail-safe modules through PROFIsafe


Distributed I/O

Automation and Drives

Digital input modules 4/8 F-DI PROFIsafe Digital output modules 4 F-DO PROFIsafe Power module for electronics module PM-E F PROFIsafe for safe shutdown of an internal and an external load group up to 10 A, with 2 additional fail-safe outputs 24 V DC / 2A PM-D F PROFIsafe power module for safe selective shutdown of motor starters F-DS and F-RS

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S

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SIMATIC ET 200S Power supply and potential distribution


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Power module for electronics module (PM-E) for monitoring and supplying load groups 1 and 2

AUX 1 (e.g. for PE) individual grouping possible

Loa d g r (max. 1 oup 1 0 A) AUX 1

Loa d g r (max. 1 oup 2 0 A) AUX 1

Individual grouping of load groups through terminal modules for power modules (TM-P) which can be freely positioned
SIMATIC ET 200S
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SIMATIC ET 200S Simple and fast installation


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S

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SIMATIC ET 200S integrated motor starter your profit guarantee


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Up to 80% less wiring Up to 60% less configuration and documentation overhead Up to 50% more space in control cabinet

Additional valuable advantages:


Shorter control cabinet inspections Less capital tie-up expenses Greater plant availability Short training periods Lower maintenance costs

SIMATIC ET 200S

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SIMATIC ET 200S Motor starter integrated


Distributed I/O

Automation and Drives

Advantages Components Assembly


PROFIBUS Power bus

Wiring without knowledge of required power range Increased availability resulting from hot swapping without tools taking just a few seconds

Motor starter Frequency converter Safety Local Solution Distributed Safety

Rangierverteiler

Leistungsschalter Schtze
Energiezuleitung

Anschluklemmen

M
SIMATIC ET 200S

M
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Customer success story: "Elevating platform" Conventional 41 wiring points


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S

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Customer success story: "Elevating platform" 83% of wiring points eliminated


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S

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SIMATIC ET 200S Power bus for motor starters


Distributed I/O

Automation and Drives

Economical distribution of power


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Reduced assembly times thanks to snapon terminal modules without tools Integral power buses with current carrying capacity up to 50 A Direct connection of three-phase AC loads to the ET 200S optionally also with PE and N Conductor cross-section 1x 10 mm or 2x 6 mm Individual grouping of power supply possible by selection of terminal modules
L1 L2 L3 PE N
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SIMATIC ET 200S

SIMATIC ET 200S Motor starter Standard


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Latches for loosening

and locking the motor starter

Electronics for control

and feedback of motor starters incl. control wiring

fault and status Optional auxiliary switch for safety system (F-Kit)
Circuit diagram for

LEDs for system

Power supply to

motor starter

40-A power bus

Optional terminals

for PE and N conductors

SIMATIC ET 200S

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Application example with SIMATIC ET 200S motor starters RS1-x and xB4
Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety
Position switch, acts directly on motor starter (fast stop) BERO, for operational switching off using PLC

ET 200S reversing starter Brake control module


A1 A2 A3 PM-D PM-E 2DI A4 RS1-x A4.1
Terminating module

IM 151
TM-P15 S27-01
TM-xB215 S27-01

xB4

Spring energy brake


SIMATIC ET 200S
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End guard

SIMATIC ET 200S Motorstarter High Feature


Distributed I/O

Automation and Drives

The starter for special cases


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Power range up to 16 A / 7.5 kW Only 2/3 setting ranges (0.3-3A / 2.4-8A / 2.4-16A) Selective protection concept Starter circuit-breaker for short-circuit protection Parameterizable via bus, electronic overload protection Can be acknowledged via bus following overload Current transmission via PROFIBUS

SIMATIC ET 200S

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SIMATIC ET 200S Motor starter High Feature


Distributed I/O

Automation and Drives

Further functions
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Integral interface for parameterizable inputs (e.g. local control station, fast stop) Monitoring of phase unbalance Blocking protection Overload results either in direct switch - off or message only (controller decides concerning switch-off) Emergency start function Class 10 or 20 selectable Comprehensive diagnostics, e.g. current limit

SIMATIC ET 200S

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SIMATIC ET 200S Motor starter High Feature


Distributed I/O

Automation and Drives

Parameterization
Via

object manager and STEP 7 or

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Via

commissioning, parameterization, diagnostics and servicing tool SWITCH ES motor starter (p-t-p)

SIMATIC ET 200S

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SIMATIC ET 200S FC Frequency converter in distributed I/O


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S FC
Universal solution for single drives embedded in the ET 200S distributed I/O up to 4 kW

SIMATIC ET 200S

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Automation and Drives

Modular converter concept


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Control unit

Power section

6 possible frequency converters, e.g.:

ICU24F
Safety integrated

ICU24

IPM25 0.75 kW

IPM25 2.2 kW 4.0 kW

ICU24 + IPM25 0.75 kW

Combination of matching frequency converters comprising a control unit and power section
SIMATIC ET 200S
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Automation and Drives

ICU24/ICU24F control unit


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

PM-IF interface to the power section 10 LEDs for fast diagnostics Slot for an optional memory card (MMC) RS232 interface for commissioning Port for a PTC/KTY encoder

Module width, 15mm

HTL rotary encoder can be connected (SUB-D connector)

Two versions with and without safety functions


SIMATIC ET 200S
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Automation and Drives

IPM25 power section


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

PM-IF interface to the control unit

2 LEDs for fast diagnostics Maintenancefree fan

Interface to the optional brake control module XB1 or XB2 Module width: 0.75 kW: 65 mm 2.2 kW: 130 mm 4.0 kW: 130 mm

Three different power sections for 0.75kW, 2.2kW, 4.0kW


SIMATIC ET 200S
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Automation and Drives

New IPM25 power section concept


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Line-commutated regenerative feedback into the line supply for all power ratings A pulsed resistor is not required

Low harmonics A line commutating reactor is not required

Simple to engineer and install/mount, low space requirement


SIMATIC ET 200S
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Automation and Drives

EMC group filter, Class A


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety Maximum sum of all of the motor cable lengths per EMC filter: 350m (shielded)

ET 200S FC

EMC filter 25A or 50A


One filter for all frequency converters on 400V bus (max. 50A)
Maximum cable length per motor: 50m (shielded)

EMC Directive EN 55011, Class A is complied with when using an optional EMC group filter plus correct EMC design
SIMATIC ET 200S
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Automation and Drives

Wide range of applications


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

SIMATIC ET 200S FC the AC/AC drive embedded in SIMATIC


Basic drives
Pumps Fans Compressors Horizontal conveyor belts Vertical conveyor belts

High Performance single drives


Multi-axis drives
Multi-motor drives in: Paper machines Rolling mill lines Foil machines Synthetic fiber plants Harbor cranes

Servo drives
Motion control applications in: Packaging machines Printing machines Handling Weaving machines ...

Feeder lines Spindles Winders Extruders Mixers

SIMATIC ET 200S FC frequency converters can handle a wide range of applications up to 4 kW is the first member of the SINAMICS G120 drive family
SIMATIC ET 200S
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Automation and Drives

Summary of the features


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Rated power: 0.75 to 4.0 kW 3-ph. 380480 V AC Simple mounting and installation Can be hot swapped Modular concept Closed-loop vector control Regenerative feedback into the line supply Line friendly Safety integrated PROFINET-capable

SIMATIC ET 200S FC offers many new features


SIMATIC ET 200S
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SIMATIC ET 200S Safety Solution local


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Additional advantages to the ET 200S Motor Starter with ET 200S Safety Solution Locale are:
Integrated safety functions in system ET 200S. Displace conventional safety technology through reduced wiring efforts and lower costs. Possible integration in existing safety concepts. Dedicated for Emergency stop and safety gate control (start control / automatic start) Stop category 0 and 1 (guided shut down with integrated time delay. Fulfills the requests of the highest safety category 4 EN 954-1and SIL 3 IEC 61508 Aligned and admit of the relevant certification office.

For every safety application the right solution


SIMATIC ET 200S
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Automation and Drives

Wiring comparison: conventional solution / ET 200S Safety Solution Local


Distributed I/O

Example: 5 Motor starters + Emergency stop Cat.4 EN954-1


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety
Yesterday Today

Constitution with safety engineering since today...


(330 circuit connections)
SIMATIC ET 200S

... and today with ET 200S


2 Days 2 Hours

(50 circuit connections)

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Automation and Drives

ET 200S Safety motor starter Solution Local


Distributed I/O

Power module PM-D F1 (...F4)


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety with integrated safety relay supply from:

Connection module PM-X

Controlling and integration of the load feeder contactor into the release circuit

24V-load voltage Electronics supply release circuit Emergency-stop circuit LEDs system fault and status Circuit diagram motor starter

Auxiliary contact blocks

Integration of the load contactor into the release circuit (F-Kit) Infeed 40A power bus (Standard motor starter) Optional terminals for PE and N conductors
SIMATIC ET 200S

Infeed 50A power bus (HF motor starter)


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Automation and Drives

Motor starter Fail-safe


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

A safe motor starter consists of a circuit breaker with shunt release, a contactor with positively driven auxiliary contact and a safe electronic evaluation circuit to detect faults. In case of an EMERGENCY STOP, the power module disconnects the supply voltage of the contactor which then immediately drops out. If the control of the contactor does not coincide with the switching state of the positively driven auxiliary contact, then the evaluation electronics detects a fault and turns off the circuit breaker. In this case, the second tripping element is the circuit breaker which is tripped by a safely monitored shunt release when a failure occurs.

SIMATIC ET 200S

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SIMATIC ET 200S Motor starter Fail-safe


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety
Em. off S7-315F

PROFIBUS DP + PROFIsafe frame

PM-D F PROFIsafe

Pos. switch

Manual / automatic switchover Cable pull Motor 1 Motor 2

"Shutdown via PROFIsafe" application:


Distributed monitoring of F sensor, signals are transmitted via

PROFIsafe to safety-related controller

If necessary, switch off command is given in F controller for safety segments 1 ... 6 of the

power module in the appropriate ET 200S station Fail-safe motor starters are then safely switched off

Completely flexible motor starter assignment within a PROFIBUS segment


SIMATIC ET 200S
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Fail-safe ET 200S I/O Shared properties


Distributed I/O

Automation and Drives

Up to SIL 3/Category 4, TV-certified


Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Highest safety level

Self-diagnostics and signal test (short-circuit, wirebreak) without additional programming overhead

Reduced engineering overhead Cost reductions through savings on materials Space-saving design

Fail-safe shutdown without additional safety relays


Coexistence of standard and fail-safe modules in one station


Connection of standard and fail-safe I/O using just one PROFIBUS or PROFINET cable

Use of existing network infrastructure Simple change from PROFINET to PROFINET


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Same I/O modules for PROFIBUS and PROFINET


SIMATIC ET 200S

Fail-safe ET 200S I/O Overview: supported busfield


Distributed I/O

Automation and Drives

SIMATIC PROFIsafe-Module
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Parameterization EN 954 (up to Category 4) using STEP 7 NFPA 79 2002, NFPA 85 UL listed TV/BIA certification IEC 61508 (up to SIL 3)

Factory Safety
ET 200eco ET 200M ET 200pro

Process Safety
ET 200M ET 200eco
X
NEW

PROFIBUS PROFINET
NEW

X --

ET 200S

X X NEW

X --

X X

In preparation
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SIMATIC ET 200S

ET 200S
X --

Sicherheitsrelevanter Bus

Fail-safe ET 200S I/O Overview: Functions


Distributed I/O

Automation and Drives

SIMATIC PROFIsafe modules


Advantages Components Assembly Motor starter

Parameterization EN 954 (up to Category 4) using STEP 7 NFPA 79 2002, NFPA 85 UL listed TV/BIA certification IEC 61508 (up to SIL 3)

DI DO DI / DO AI Motor starter

Frequency converter Safety Local Solution Distributed Safety

Fail-safe I/O ET 200M

Frequenzy converter
-X ---

Features
The modular I/O for multi-channel applications with up to 24 channels per module

X X X X

X --

-X ---

ET 200S

NEW

The bit-modular I/O with up to eight channels per module

ET 200pro ET 200eco
NEW

X -- X -X ---

The modular, multifunctional I/O in high degree of protection IP 65/67 The low-cost digital block peripheral device in high degree of protection IP 65/67
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In preparation

SIMATIC ET 200S

Fail-safe ET 200S I/O The range at a glance


Distributed I/O

Automation and Drives

ET 200S
Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

For centralized expansion of the ET 200S F-CPU For distributed expansion of ET 200S F-CPU, S7-300F, S7-400F, S7-400FH Supported safety related busses

PROFIBUS via IM151-1 HF PROFINET via IM151-3 PN HF

Digital inputs/outputs Power modules Fail-safe motor starters Fail-safe frequency converters
SIMATIC ET 200S

For connecting digital sensors/encoders and/or loads/actuators For monitoring and short-circuit protection of the load and sensor supply voltages In the event of E-STOP the motor starters assigned switch off selective and supervised For Safe Standstill, Safe Brake Rampand Safely Reduced Speed
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Fail-safe ET 200S I/O Input/output modules and power modules


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

F-DI and F-DO for connecting digital sensors/actuators and/or loads/actuators Power modules for monitoring and securing the load and encoder supply voltages

Modules 4/8 F-DI 24V DC 4 F-DO 24V DC/2A PM-E F 24V DC (P-M switching) PM-E F 24V DC (P-P switching)
SIMATIC ET 200S

Features

4 x 2-channel inputs, SIL 3/Cat. 4 or 8 x 1-channel inputs, SIL 2 4 channels source/sink output, SIL 3/Cat. 4 2 channels source/sink output, SIL 3/Cat. 4 Safety relay 10A for SIL 3/Cat. 4 Safety-related shutdown of standard DO to Cat. 3 Safety relay 10A for SIL 3/Cat. 4 Safety-related shutdown of standard DO to Cat. 3
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Fail-safe ET 200S I/O Motor starters


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

No external feeder contactor required Diagnostics (short-circuit, temperature) Parameterization functions for simple commissioning

Modules PM-DF PROFIsafe F CM F direct starter F reversing starter


SIMATIC ET 200S

Features
6 fail-safe shutdown groups SIL 3/Cat. 4 Status display per fail-safe shutdown group Diagnostics (short-circuit, temperature) 4 x 2 safe contact multiplier, SIL 3/Cat. 4 Must be combined with PM-D F / PM-D FX1

Switching capacity to 7.5 kW (16A) Intrinsically safe to Cat. 4 1 direction of rotation Switching capacity to 7.5 kW (16A) Intrinsically safe to Cat. 4 2 directions of rotation
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SIMATIC ET 200S Motor starter Fail-safe


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety
Pos. switch Cable pull PLC

Profibus DP

F-CPU

PM-D F PROFIsafe

Em. off

Manual / automatic switchover Motor 1 Motor 2

"Local safety island" application:


Distributed monitoring of F sensor

If necessary, switch off command is given in the distributed F-CPU for safety segments 1 ... 6,

depending on the mode, in the appropriate power module

Fail-safe motor starters are then safely switched off

Completely flexible motor starter assignment within an ET 200S station


SIMATIC ET 200S
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SIMATIC ET 200S Motor starter Fail-safe


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety
3TK28 PLC

Profibus DP

PM-D F X1 power module

Pos. switch Em. off

AS-i SaW monitor

Motor 1 + 2

"Switch off by external safety systems" application


F sensor signals are monitored by external F systems,

e. g. safety relay or AS-Interface Safety at work

Enable circuits of the external safety systems are wired on

each of the 6 safety segments Fail-safe motor starters are then safely switched off

Flexible combination of the motor starters with external safety systems


SIMATIC ET 200S
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SIMATIC ET 200S Motor starter Fail-safe


Distributed I/O

Automation and Drives

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Up to 80% less wiring Compact design for greatest safety Great flexibility when operating different safety segments Easy to adapt to changing safety environments Highest integration into automation environment

SIMATIC ET 200S

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Automation and Drives

Fail-safe ET 200S I/O Frequency converter


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Safe standstill Safe brake ramp Safely reduced speed


Certified by German Institute for Occupational Safety (BIA) and fulfill the requirements of Category 3 acc. to EN 954-1and SIL 2 of IEC61508

Modules PM-D F X1, PM-DF PROFIsafe

Features

ICU24F

IPM25
SIMATIC ET 200S

6 fail-safe shutdown groups SIL 3/Cat. 4 Status display for each fail-safe shutdown group Diagnostics: Short-circuit, overtemperature, parameterizing error Control unit of the ET 200S FC frequency converter with integrated safety functions Closed-loop vector control Evaluable speed encoder & temperature sensors Slot for an optional Micro Memory Card (MMC) Available power ratings: 0.75 kW, 2.2 kW, 4.0 kW Line-commutated regenerative feedback
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Automation and Drives

ET 200S FC with integrated safety functions


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Safe standstill

Safe braking ramp

Safely reduced speed

Unique worldwide: A motor encoder is not required

Category 3 acc. to EN 954-1 SIL 2 acc. to IEC 61508


SIMATIC ET 200S
A&D AS, 08/2005, Chart 49 Siemens AG 2003 - nderungen vorbehalten

Automation and Drives

Safe standstill
Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Objective: Protect the drive from starting The drive is brought into a safety-related notorque condition The motor does not have to be electrically isolated from the frequency converter to protect against restarting
K1

Classic design for the safe standstill function using two contactors and a safety control

Safety control

Feedback

Drive control unit

External components are not required: Safety Integrated

K2

The drive gating pulses are electronically inhibited contactlessly for fast and defined response time
SIMATIC ET 200S
A&D AS, 08/2005, Chart 50 Siemens AG 2003 - nderungen vorbehalten

Automation and Drives

Safe braking ramp


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Objective: Quickly stop the drive with safe monitoring Independent and continuous monitoring guarantees the shortest response times when a fault occurs Up until now unique: A motor encoder is not required

The control initiates the safe braking ramp
Frequency

Fault and safe standstill

Actual frequency

Standstill monitoring

Safe standstill
Ramp-down time Tolerance Time

Safe stopping without requiring a motor encoder


SIMATIC ET 200S
A&D AS, 08/2005, Chart 51 Siemens AG 2003 - nderungen vorbehalten

Automation and Drives

Safely reduced speed


Distributed I/O

Advantages Components Assembly Motor starter Frequency converter Safety Local Solution Distributed Safety

Objective: Reduce and monitor the drive speed Independent and continuous monitoring Up until now, unique: A motor encoder is not required
The control initiates safelyreduced speed
Freqency

Actual frequency

Fault and safe standstill

Setpoint for safelyreduced speed Safe braking ramp

Safely-reduced speed without motor encoder: Safety at a minimum cost


SIMATIC ET 200S
A&D AS, 08/2005, Chart 52 Siemens AG 2003 - nderungen vorbehalten

Time

SIMATIC

ET 200S

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