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Sample 12
B31.3 Process Piping Calculations
October 17, 2008
PVEng
Pressure Vessel Engineering
120 Randall Dr. Suite B
Waterloo, ON
N2V 1C6
PVE Sample Vessels
Jakub Luszczki
Laurence Brundrett P. Eng.
Pressure Vessel Engineering Ltd.
Sample 12
1 of 13
Table of Contents
3-Nov-08
Contents
Cover
Table of Contents
Summary
Material Properties
0.375" Pipe
0.5" Pipe
0.75" Pipe
1" Pipe
1.5" Pipe
0.25" Threadolet
0.5" Flange
0.75" Flange
1" Flange
Rev
1
2
3
Page 2 of 13
Page
1
2
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4
5
6
7
8
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12
13
Revision(s)
Description
Date
By
3-Nov-08
Page 3 of 13
PVEng Customer
Piping Vessel
Part Number
Sample 12 Drawing
Sample 12 Job
Maximum Internal pressure, psi
800
Maximum Temperature, F
0
Minimum Temperature, F
100
Test Pressure, psi
1200
Spec A-106 Gr-B
20,000
No
No
No
0
ASME B31.3
2006
None
A-1
None
-20
100
At Pressure, psi
800
68F
1/2 hr
Material Properties
ver 4.01
3-Nov-08
www.pveng.com
Page 4 of 13
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Design Pressure:
800.0
0.0
Water
0
1.000
Design Pressure =
Hydro Test
= 800 * 1.5 * 1
20
21
mTp = 1200
Material Properties
18
19
mDp = 800.0
Pipe
Flange
Fittings
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
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38
39
40
41
42
43
44
45
46
47
48
1.000
Piping Vessel
3/8" SCH 40 pipe Description
3
4
7
8
9
10
11
12
13
14
15
16
Dimensions:
0.675
0.091
0.000
800.00
Do
18
19
Variables:
17
20
21
22
23
24
25
26
27
28
29
30
31
32
UT =
nt =
Ri =
d=
t*UTP
t-Corr-UT
Do/2-nt
Ri*2
Length
Long Seam
Page 5 of 13
0.40
0.091*0.1 =
0.091-0-0.011 =
0.675/2-0.08 =
0.258*2 =
0.011
0.080
0.258
0.516
Piping Vessel
1/2" SCH 40 pipe Description
3
4
7
8
9
10
11
12
13
14
15
16
Dimensions:
0.840
0.109
0.000
800.00
Do
18
19
Variables:
17
20
21
22
23
24
25
26
27
28
29
30
31
32
UT =
nt =
Ri =
d=
t*UTP
t-Corr-UT
Do/2-nt
Ri*2
Length
Long Seam
Page 6 of 13
0.40
0.109*0.1 =
0.109-0-0.014 =
0.84/2-0.095 =
0.325*2 =
0.014
0.095
0.325
0.649
Piping Vessel
3/4" SCH 40 pipe Description
3
4
7
8
9
10
11
12
13
14
15
16
Dimensions:
1.050
0.113
0.000
800.00
Do
18
19
Variables:
17
20
21
22
23
24
25
26
27
28
29
30
31
32
UT =
nt =
Ri =
d=
t*UTP
t-Corr-UT
Do/2-nt
Ri*2
Length
Long Seam
Page 7 of 13
0.40
0.113*0.1 =
0.113-0-0.014 =
1.05/2-0.099 =
0.426*2 =
0.014
0.099
0.426
0.852
Piping Vessel
1" SCH 40 pipe Description
3
4
7
8
9
10
11
12
13
14
15
16
Dimensions:
1.315
0.133
0.000
800.00
Do
18
19
Variables:
17
20
21
22
23
24
25
26
27
28
29
30
31
32
UT =
nt =
Ri =
d=
t*UTP
t-Corr-UT
Do/2-nt
Ri*2
Length
Long Seam
Page 8 of 13
0.40
0.133*0.1 =
0.133-0-0.017 =
1.315/2-0.116 =
0.541*2 =
0.017
0.116
0.541
1.082
Piping Vessel
1-1/2" SCH 40 pipe Description
3
4
7
8
9
10
11
12
13
14
15
16
Dimensions:
1.900
0.145
0.000
800.00
Do
18
19
Variables:
17
20
21
22
23
24
25
26
27
28
29
30
31
32
UT =
nt =
Ri =
d=
t*UTP
t-Corr-UT
Do/2-nt
Ri*2
Length
Long Seam
Page 9 of 13
0.40
0.145*0.1 =
0.145-0-0.018 =
1.9/2-0.127 =
0.823*2 =
0.018
0.127
0.823
1.646
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3-Nov-08
Page 10 of 13
Header / Run:
Spec A-106 Gr-B <- Material
Db
Tb
Nozzle
22
15
16
www.pveng.com
Piping <- Vessel
1/4" Threadolet on 3/4" pipe <- Description
t
Leg41
Leg41
Shell
Branch:
Spec A-105 <- Material
23,300 <- Sb, allowable stress level
0.4 <- Yb, Table 304.1.1
0.875
0.250
12.5%
0.000
1.00
90.0
Th
Fig328.5.4E(1)
40
41
47
48
50
51
52
53
56
57
Reinforcing:
0.250 <- Leg41 [Leg41*0.707 >= tc]
Pipe Thicknesses:
Th = Tht*(1-UTh)
Tb = Tbt*(1-UTb)
ThReq = P*Dh/(2*(Sh*Eh+P*Yh))
TbReq = P*Db/(2*(Sb*Eb+P*Yb))
Acceptable
= 0.113*(1-0.125)
with UT
= 0.25*(1-0.125)
with UT
= 800*1.05/(2*(20000*1+800*0.4))
= 800*0.875/(2*(23300*1+800*0.4))
Th =
Tb =
ThReq =
TbReq =
0.099
0.219
0.021
0.015
58
59
60
65
66
67
68
Variables:
Lfour =
=
done =
dtwo =
=
Tc =
Min(2.5*(Th-Ch),2.5*(Tb-Cb))
Min(2.5*(0.099-0),2.5*(0.219-0))
(Db-2*(Tb-Cb))/Sin(B)
= (0.875-2*(0.219-0))/Sin(90)
min(Dh,Max(done,(Tb-Cb)+(Th-Ch)+done/2))
min(1.05,Max(0.438,(0.219-0)+(0.099-0)+0.438/2))
min(0.7*Tbt,0.25)
= min(0.7*0.25,0.25)
Lfour = 0.247
done = 0.438
dtwo = 0.536
Tc = 0.175
69
70
71
72
73
74
75
79
81
Reinforcement:
Aone = thReq*done*(2-sin(B))
= 0.021*0.438*(2-sin(90))
Atwo = (2*dtwo-done)*(Th-ThReq-Ch)
= (2*0.536-0.438)*(0.099-0.021-0)
Athree = 2*Lfour*(Tb-tbReq-Cb)/sin(B)
Leg41^2
= 0.25^2
Atwo+Athree+AfourW
= 0.05 + 0.101 + 0.063
18
19
20
B16.5/16.47 Flange
Ver 2.5
WeldNeck
www.pveng.com
3-Nov-08
Page 11 of 13
#VALUE!
21
22
23
24
Select Flange
SA
Forged
SA 105
400
0.50
25
26
27
28
29
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
31
32
33
34
35
C-Si
2-1.1
1000
0.840
39
40
41
42
43
Operating Conditions
100 <- T, temperature F
800.0 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Acceptable
Max press @100F [p1] 990
Max press @100F [p2] 990
44
46
49
50
51
52
68
69
71
72
73
78
79
80
81
82
Flange Welds:
20000
23000
0.622
1.00
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
Weld Stress =
= MIN(20000,23000)
= 20000 * 1
= 0.84^2*pi*800/4
Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(0.84^2-(0.622+2*0)^2)/4
Load/Area
= 443.342/0.25
Min Sa =
Max Weld Stress =
Load =
Area =
Stress =
20,000
20,000
443
0.250
1,771
Acceptable
18
19
20
B16.5/16.47 Flange
Ver 2.5
WeldNeck
www.pveng.com
3-Nov-08
Page 12 of 13
#VALUE!
21
22
23
24
Select Flange
SA
Forged
SA 105
400
0.75
25
26
27
28
29
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
31
32
33
34
35
C-Si
2-1.1
1000
1.050
39
40
41
42
43
Operating Conditions
100 <- T, temperature F
800.0 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Acceptable
Max press @100F [p1] 990
Max press @100F [p2] 990
44
46
49
50
51
52
68
69
71
72
73
78
79
80
81
82
Flange Welds:
20000
23000
0.824
1.00
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
Weld Stress =
= MIN(20000,23000)
= 20000 * 1
= 1.05^2*pi*800/4
Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(1.05^2-(0.824+2*0)^2)/4
Load/Area
= 692.721/0.333
Min Sa =
Max Weld Stress =
Load =
Area =
Stress =
20,000
20,000
693
0.333
2,083
Acceptable
18
19
20
B16.5/16.47 Flange
Ver 2.5
WeldNeck
www.pveng.com
3-Nov-08
Page 13 of 13
#VALUE!
21
22
23
24
Select Flange
SA
Forged
SA 105
400
1.00
25
26
27
28
29
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
31
32
33
34
35
C-Si
2-1.1
1000
1.315
39
40
41
42
43
Operating Conditions
100 <- T, temperature F
800.0 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Acceptable
Max press @100F [p1] 990
Max press @100F [p2] 990
44
46
49
50
51
52
68
69
71
72
73
78
79
80
81
82
Flange Welds:
20000
23000
1.049
1.00
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
Weld Stress =
= MIN(20000,23000)
= 20000 * 1
= 1.315^2*pi*800/4
Pi*(A^2-(B+2*Corr)^2)/4
= Pi*(1.315^2-(1.049+2*0)^2)/4
Load/Area
= 1086.504/0.494
Min Sa =
Max Weld Stress =
Load =
Area =
Stress =
20,000
20,000
1,087
0.494
2,200
Acceptable