EISC - Service Report 1 May '14

Consulting Service Report
Customer
EISC , MUSAFFAH ICAD 1 -ABU DHABI
1-May-14
Date of visit:
3) Recommend to install wall-mounted dosing pump for Sodium hypochlorite for ICW1,ICW2 &
CCM Secondary.
WORK PLAN
1.) Conduct Key performance indicator analysis on the recirculating system water / advise accordingly.
2.) Dosing of chemicals required.

OBSERVATIONS / RECOMMENDATIONS
1.) Water analysis conducted & recommendations are mentioned below.
2.) Sample points for collecting the water samples from softwater is not available. Kindly arrange to provide the sampling points.
ACTION - GE W&PT
1.) Conduct water analysis & accordingly advise actions
2.) Conduct Soft water analysis especially for calcium hardness test.
Sr
No
Analysis Parameters Units Make up Design
Value
ICW-1 Control
Limits
ICW-2
1 Temperature oC
2 pH 8.15 8.0-8.3 8.85 8.0-9.0 8.81
3 Conductivity uS/cm 127 130-180 749 600-800 739
4 Total Dissolved Solids -TDSPPM 88 90 - 130 519 400 -560 512
5 Calcium Hardness - CaH PPM 40 40 - 70 188 100-200 186
6 M Alkalinity- Malk PPM 47 45 - 80 178 186
7 Chloride - Cl- PPM 3 5.0 - 25 98 Max 150 95
8 Phosphate - PO4 PPM - - 3.7 4.0-8.0 3.2
9 Nitrite - N02- PPM - - - - -
10 Molybdate, Mo PPM - - - - -
11 Total iron -TFe PPM 0.02 <0.5 0.16 <1 0.19
12 Zinc Zn** PPM
13 Free Chlorine - Cl2 PPM
14 Total Chlorine- TCl2 PPM
14 Total Bacteria Count CFU/ml
15 Turbidity, NTUl <15
16 LSI 1.83 0.5 to +1.8 1.73
17 RSI 5.0-6.0
CCM Spray cooling:
Water sample were taken and analyzed, and it was observed that the calcium hardness is now ok. Phosphate chemical has been dosed today.
EAF & LRF :
ICW 2 :
Soft water:
Water sample has been analysed and it was observed that the calcium hardness is ok.
WATER ANALYSIS
CCM Primary:
Water sample has been analysed and it was observed that the calcium hardness is still high . Conductivity is also going high which indicates that no actual blowdown was implemented despite consistent reportings and follow-ups for 2
weeks.However, If there may be, please check for any possible contaminants from the process affecting the increase of the conductivity. Blowdown is needed immediately to avoid chocking due to calcium deposition.
Make up water:
The system water parameters are ok.
ICW 1 :
Water sample has been analysed and it was observed that the conductivity and chloride levels are high. Three tankers of blowdown is needed immediately and/or until conductivity goes back to half the current reading at the least.
COMMENTS
Water sample has been analysed and it was observed that the calcium hardness is now ok.
FAO : CC:
Status
completed
completed
informed
EISC , MUSAFFAH ICAD 1 -ABU DHABI
ICW 1/2, CCM Prim & Secnd , EAF &
LRF
Treated System
Mr. Prasanna Bhat Mr S.K. Burman.
2.) Arrange for flow meters to record Make up & Blowdown of Cooling towers
WORK PLAN
Status

update requested
update requested
update requested
3.) Rota meters to be fixed for all Corrosion Coupon Rack, corrosion rack prefferable to
be fixed on the return header.
ACTION -EISC
1.) Arrange for proper sampling points at pump discharge.
4) To install dosing tank w/pump for NT4201 chemical for EAF/LRF system.
update requested
update requested 5) To fix wall-mounted dosing pump for hypo required for ICW2, ICW1, CCM
Secondary .

Control
Limits
CCM Spray Control
Limits
Soft Water
M.U
Control
Limits
CCM
Primary
Control
Limits
EAF & LRF
8.0-9.0 8.63 8.0-9.0 8.62 7.8-8.2 8.74 8.5-9.5 8.63
600-800 1638 450-850 174.4 <180 865 400-500 393
400 -560 1135 300 -600 121 15 599 250- 400 272
100-200 192 70-150 0 <5 17 <10 9
132 - - - - -
Max 150 402 <130 - <6 - <50 -
4.0-8.0 1.25 2.0-5.0 - - - - -
- - - - - - - 105
- - - - - - 2.5 - 5.0 -
<1 1.53 <3 0.06 <0.3 0.12 <2 0.11
<15 <20 <20
0.5 to +1.8 1.44 0.5 to +1.8
5.0-6.0 5.0-6.0
CCM Spray cooling:
EAF & LRF :
ICW 2 :
Soft water:
WATER ANALYSIS
CCM Primary:
Make up water:
ICW 1 :
COMMENTS
ICW 1/2, CCM Prim & Secnd , EAF &
LRF
Mr S.K. Burman.
WORK PLAN
Status

update requested
update requested
update requested
update requested
update requested

Control
Limits
8.5-9.5
900-1400
620 - 970
<10
<25
-
100-150
-
<2
CCM Spray cooling:
EAF & LRF :
ICW 2 :
Soft water:
WATER ANALYSIS
CCM Primary:
Make up water:
ICW 1 :
COMMENTS
FAO :
Mr. Prasanna
Bhat
1-May-14
Status
Completed
Sr
No
Analysis Parameters Units Make up Design Value ECW & QCW Control
Limits
1 Temperature oC
2 pH 8.15 8.0-8.3 8.21 8.0-9.0
3 Conductivity uS/cm 127 130-180 428 700-800
4 Total Dissolved Solids -TDS PPM 88.011 90 - 130 296.604 480 -560
Customer
ACTION - GE W&PT
ACTION - EISC
Treated System :
WORK PLAN
1.) conduct KPI analysis 1.) Ensure Dosing stations are available at all
system.
1.) It is recomended to arrange for flow meters & Corrosion coupon racks.

2.) Arrange for rotameter equipped , corrosion
coupon racks. Corrosion Coupon racks to be fitted
on the return Header
3.) PCW Polymer dosing pump flow rate to be
analysed.
EISC -MUSAFFAH ICAD 1 -ABU
DHABI
Date of Visit:
1.) Conduct Key performance indicator analysis on the recirculating system .

4.) Arrange to provide flow meters for make up &
blowdown of the cooling tower / PCW return line.
5.) Provide actual water temperature at the top &
bottom of the CT of ECW & QCW / return water
temperature of PCW.
WATER ANALYSIS

5 Calcium Hardness - CaH PPM 40 40 - 70 86 100-200
6 M Alkalinity- Malk PPM 47 45 - 80 46 -
7 Chloride - Cl- PPM 3 5.0 - 25 9 Max 150
8 Phosphate - PO4 PPM - - 5 12.0-16.0
9 Total iron -TFe PPM 0.02 <0.5 0.63 <1
10 Zinc Zn** PPM
11 TSS PPM
12 Turbidity NTU 6.81
13 Total Bacteria Count CFU/ml <1000
14 LSI 0.3 0.5 to +1.8
15 RSI 5.0-6.0
System is in start-up.
Make up water:
ECW & QCW system :
PCW System :
Status
update requested
update requested
update requested
update requested
update requested
PCW Control
Limits
9.28 7.6-8.0
411 Max 2000
284.823 Max 1400
ACTION - EISC
ECW & QCW , PCW
WORK PLAN
1.) Ensure Dosing stations are available at all
system.
1.) It is recomended to arrange for flow meters & Corrosion coupon racks.

2.) Arrange for rotameter equipped , corrosion
coupon racks. Corrosion Coupon racks to be fitted
on the return Header
3.) PCW Polymer dosing pump flow rate to be
analysed.
1.) Conduct Key performance indicator analysis on the recirculating system .

CC : Mr. Ali , Mr. Ramesh Matai
4.) Arrange to provide flow meters for make up &
blowdown of the cooling tower / PCW return line.
5.) Provide actual water temperature at the top &
bottom of the CT of ECW & QCW / return water
temperature of PCW.
WATER ANALYSIS

102 <800
63 -
34 Max 400
- -
1.64 <5
65 <50
34.9 <50
0.5 to +1.8
5.0-6.0
Make up water:
ECW & QCW system :
PCW System :
Sr
No
Analysis Parameters Units Softwater Design Value BFW
1 pH 7.5 - 8.9
2 Conductivity uS/cm - - -
3 Calcium Hardness - CaH PPM <0.5 -
4 Phosphate - PO4 PPM - - -
5 Total iron -TFe PPM - - -
6 Silica - SiO2 PPM - - -
7 Oxy. Scavenger - Sulfite PPM - -
Softwater / Cation Exchange Outlet:
BOILER ANALYSIS
System is shutdown.
Date of Visit:
1-May-14
COMMENTS
Customer
EISC -MUSAFFAH ICAD 1 -ABU DHABI
System is shutdown.
Steam BD
System is shutdown.
Boiler BD:
System is shutdown.
FAO :
Mr. Prasanna
Bhat
Control Limits Steam BD Control
Limits
Boiler BD Control
Limits
8.5 - 10 11 - 12 11 - 12
- - - <5000
- - - - -
- - - 10 - 20
- - - <10
- <10 <10
- - - - -
No action needed.
Softwater / Cation Exchange Outlet:
BOILER ANALYSIS
Treated System :
BFW
ACTIONS
CC : Mr. Ali , Mr. Ramesh Matai EISC -MUSAFFAH ICAD 1 -ABU DHABI
Steam BD
No action needed.
Boiler BD:
No action needed.
No action needed.

EISC - Service Report 1 May '14

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