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service technician. 1. When installing the Finisher MJ-1021 to the Plain Paper Copier, be sure to follow the instructions described in the Unpacking/Set-Up Procedure for the MJ-1021 booklet which comes with unit of the MJ-1021. 2. The MJ-1021 should be installed by an authorized/qualified person. 3. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the copier first. 4. When selecting the installation site, avoid placing the Finisher/Inserter and copier on different levels or inclined floors. 5. When servicing or maintaining the MJ-1021, be careful about the rotating or operation sections such as gears, pulleys, sprockets, cams, belts, etc. 6. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related materials. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers to the wrong places. 7. Basically, the machine should not be operated with any parts removed or disassembled. 8. Delicate parts for preventing safety hazard problems (such as breakers, thermofuses, fuses, door switches, sensors, etc. if any) should be handled/installed/adjusted correctly. 9. When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation. 10. Be sure not to touch high-voltage sections such as the high-voltage transformer and power supply unit. Especially, the board of these components should not be touched since the electirc charge may remain in the condensers, etc. on them even after the power is turned OFF. 11. Use suitable measuring instruments and tools. 12. During servicing or maintenance work, be sure to check the serial No. plate and other cautionary labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions. 13. The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity. 14. For the recovery and disposal of used MJ-1021, consumable parts and packing materials, it is recommended that the relevant local regulations/rules. 15. After completing installation, servicing and maintenance of the MJ-1021, return the MJ-1021 to its original state, and check operation.
16. When you move the finisher, do not move it in the direction of the arrow as shown in the figure [A] below otherwise it might fall down.
[A]
INTRODUCTION
This Service Manual contains basic data and figures for the Finisher (MJ-1021) needed to service the machine in the field. This manual comprises the following chapters: Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 General Description introduces the finishers features, specifications, and names of parts, and shows how to operate the finisher. Finisher Unit Basic Operation discusses the principles of operation used for the finisher mechanical and electrical systems. It also explains the timing at which these systems are operated. Saddle Finisher Unit Basic Operation discusses the principles of operation used for the saddle stitcher units mechanical and electrical systems. It also explains the timing at which these systems are operated. Mechanical System discusses how the finisher is constructed mechanically, and shows how it may be disassembled/assembled and adjusted. Maintenance and Inspection provides tables of periodically replaced parts and consumables and durables, together with a scheduled servicing chart. Troubleshooting shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams, LED/check pin diagrams by PCB, and self diagnosis tables. Appendix contains diagrams showing tables of signals, overall circuit diagrams and tables of solvents/oils. Descriptions regarding installation are not mentioned in this Service Manual as the Finisher (MJ-1021)s packing boxes contain Installation Procedures. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins, and be able to identify and isolate faults in the machine.
ii
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. II. FEATURES ................................. 1-1 SPECIFICATIONS ....................... 1-2 A. Specifications ........................... 1-2 B. Cross Section ........................... 1-7 III. Using the Machine ....................... 1-9 A. Removing Paper Jams from the Finisher Unit ............................. 1-9 B. Supplying the Finisher Unit with Staples ................................... 1-10 C. Removing Staple Jams from the Finisher Unit ........................... 1-12 D. Removing Paper Jams fron the Saddle Stitcher Unit ............... 1-13 E. Supplying the Saddle Stitcher Unit with Staples .................... 1-15 F. Removing Staple Jams from the Saddle Stitcher Unit ......... 1-16 IV. MAINTENANCE BY THE USER ........................................ 1-18 A. Maintenance by the User ....... 1-18
iii
iv
CHAPTER 6 TROUBLESHOOTING
I. ADJUSTMENTS ......................... 6-1 A. Electrical System (finisher unit) ............................ 6-1 B. Electrical System (saddle stitcher unit) ................. 6-6 II. ARRANGEMENT OF ELECTRICAL PARTS ................. 6-8 A. Finisher Unit ............................. 6-8 B. Saddle Stitcher Unit ............... 6-15 C. Light-Emitting Diodes (LED) and Check Pins by PCB......... 6-21 III. TROUBLESHOOTING .............. 6-23 A. Finisher Unit ........................... 6-23 B. Saddle Stitcher Unit ............... 6-33
APPENDIX
A. FINISHER UNIT GENERAL TIMING CHART ......................... A-1 B. SADDLE STITCHER UNIT GENERAL TIMING CHART ....... A-2 C. SIGNAL AND ABBREVIATIONS....................... A-3 D. FINISHER UNIT CIRCUIT DIAGRAM ................................... A-4 E. SADDLE STITCHER UNIT CIRCUIT DIAGRAM ................. A-18 F. SOLVENTS AND OILS ............. A-26
vi
I. FEATURES ................................. 1-1 II. SPECIFICATIONS ....................... 1-2 A. Specifications ............................ 1-2 B. Cross Section ............................ 1-7 III. Using the Machine ....................... 1-9 A. Removing Paper Jams from the Finisher Unit ............................... 1-9 B. Supplying the Finisher Unit with Staples ..................................... 1-10 C. Removing Staple Jams from the Finisher Unit ............................ 1-12
D. Removing Paper Jams fron the Saddle Stitcher Unit ................. 1-13 E. Supplying the Saddle Stitcher Unit with Staples ............................. 1-15 F. Removing Staple Jams from the Saddle Stitcher Unit ................. 1-16 IV. MAINTENANCE BY THE USER ........................................ 1-18 A. Maintenance by the User ......... 1-18
I.
1.
FEATURES
Available for stapling large quantities of sheets MAX. 100 sheets can be stapled. Accommodates large quantities of sheets Normally, the finisher holds a stack of sheets 250 mm in height in its two bins (small-size paper: equivalent to 2000 sheets)/140 mm in height (large-size paper: equivalent to 1000 sheets) Has high paper transportation performance The finisher is capable of handling papers between 60 and 256 gm/m2. Offers a job offset function The finisher has a job offset function for sorting non-stapled stacks of copies. Offers four types of auto stapling The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal stapling at front, diagonal stapling at rear, 2-point stapling). Uses a buffer roller The use of a buffer roller enables the finisher to accept copies without interruption from the host machine even during stapling or offset operation. Has a saddle stitch function The finisher can staple along the center of paper and fold it in two (up to 15 sheets). Offers a punch function (option: MJ-6003) The use of the puncher unit enables the finisher to punch sheets for binders before they are output. (The puncher unit is capable of handling papers between 60 and 256 gm/m2. It cannot handle special paper, postcards and transparencies.) Insert function (option: MJ-7001) Enable the use of special type of paper and printed paper in addition to the staple sorting or the hole punching mode (Available when the optional staple sorting and the hole punching mode units are installed.) This paper is not run through fuser (heat).
2.
3. 4. 5.
6.
7.
8.
9.
1-1
II.
A.
1.
SPECIFICATIONS
Specifications
Finisher Unit
Item Description Trays 1 and 2: by lifting tray Face-down AB: A3, A4, A4-R, A5-R, B4, B5, B5-R, FOLIO Inch: LD, LG, LT, LT-R, ST-R, COMPUTER A3, A4, A4-R, B4, B5, LD, LG, LT, LT-R, FOLIO, COMPUTER 60 to 256 g/m2 Trays 1 and 2 Non-sort: Sort: Staple sort: Non sort trays 1 and 2 trays 1 and 2 trays 1 and 2 Small-size (1) Small-size (2) Large-size(1)(2) Sort Staple sort Small-size (1) Large-size (1) Small-size (1) Large-size (1) 250 mm (2000 sheets) 140 mm (1000 sheets) 140 mm (1000 sheets) 250 mm (2000 sheets) 140 mm (1000 sheets)
(Note 2) (Note 2) (Note 2) (Note 2)
Stacking method Stacking orientation Stacking size Sortable size Basis weight Bins Modes
Stacking capacity
(Note 1)
Size mixing
(Note 1)
Non-sort/sort mixing: 74 mm or less (500 sheets) Staple mixing: 74 mm or less (500 sheets) or 50 sets Mode mixing: 22 mm or less (150 sheets) or 50 sets Face-down
Stacking direction
Note 1: Note 2: Note 3:
Approximate when computed with reference to 80 g/m2 paper. Alignment may not be correct if 750 or more small-size sheets are stacked. The accuracy of the stack height is 7 mm/0.28 in.
Table 1-201 Reference: The term Small-size (1) stands for A4, B5 and LT, the term Small-size (2) stands for A5-R and ST-R, while the term Large-size(1) stands for A3, B4, A4-R, LD, LG, LT-R, FOLIO and COMPUTER, Large-size (2) stands for B5-R. Non-sort/sort mixing means stacking different sized paper with non-sort mode, Staple mixing means stacking different sized papers with staple mode, and Mode mixing mean stacking nonstapled papers and stapled papers.
1-2
Description By rotating cam See Figure 1-201. 60 ~ 80 g/m2 Exclusive staple (100 sheets stapling) Option staple (50 sheets stapling) Small-size (1) Large-size (1) Small-size (1) Large-size (1) 100 sheets 50 sheets 50 sheets 30 sheets 90 g/m2, 105 g/m2 ----(Note 5) (Note 5)
30 sheets 15 sheets
Exclusive staple cartridge (5000 staples) STAPLE-1700 : Exclusive (100 sheets stapling) : 3 cases of 5000 staples in a package STAPLE-1800 : Option (50 sheets stapling) : 3 cases of 5000 staples and one exclusive cartridge in a package STAPLE-1900 : Option (50 sheets stapling) : 3 cases of 5000 staples in a package
Provided Not provided 1-point diagonal Front stapling (diagonal) Rear 1-point 2-point Rear
A3, B4, A4, A4-R, B5, LD, LG, LT, LT-R, FOLIO, COMPUTER
A3, B4, A4, B5, LD, LT, COMPUTER A4-R, LT-R, LG, FOLIO
A3, B4, A4, B5, A4-R, LD, LG, LT, LT-R, FOLIO, COMPUTER
Paper detection Control panel Display Dimensions Weight Power supply Maximum power consumption
Provided Not provided Not provided 740 630 1023 mm/29.13 24.80 40.28 in 66 kg/145.5 lb AC115-127V (50/60Hz), AC220-240V(50/60Hz) 160 W or less (W D H)
Note 4: Including two sheets of thick stock or cover (200 ~ 256 g/m2) Note 5: Use the staple for 50 sheets when stapling 90g/m2 and 105g/m2 paper. Note 6: 1 cartridge for 100 sheets stapling and 1 case (5000 staples) for 100 sheets stapling are co-packed in the product.
Table 1-202
1-3
30
62.5mm/ 0.240.1in
52.5mm/ 0.20.1in
64mm/ 0.240.16in
64mm/ 0.240.16in
64mm/ 0.240.16in
LT-R and LG
64mm/ 0.240.16in
64mm/ 0.240.16in
Figure 1-201
1-4
52.5mm/ 0.20.1in
2.
Stapling method Folding position Paper size Capacity Paper weight Stacking capacity Stapling
10 sets (stack of 11 to 15 sheets), 20 sets (stack of 6 to 10 sheets), 25 sets (stack of 5 sheets or less) Stapling position Staple accommodation Staple supply Staples Staple detection Manual stapling 2 points (center distribution; fixed interval) 2000 staples Special cartridge Special staples (STAPLE-600: 3 cartridges of 2000 staples in a package) Provided Not provided Roller contact Double folding Paper center Provided
Folding
Note1: Special paper, postcards, transparencies, reproducibles, label paper and hole-punched paper cannot be handled.
Table 1-203
1-5
A3
B4
A4-R
Staple position
2101mm/ 8.270.04in
148.51mm/ 5.850.04in
1821mm/ 7.170.04in
LD
LT-R
139.71mm/ 5.50.04in
2161mm/ 8.50.04in
Figure 1-202
1-6
B.
1.
Cross Section
Finisher Unit
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]
[16]
[17]
[15]
Tray 1/2 Shutter Delivery roller Swing guide Feed roller 2 Height sensor Wrap flapper Buffer roller Buffer inlet flapper
Saddle stitcher flapper Inlet feed roller Feed roller 1 Vertical path Stapler Knurled belt Tray lift motor Saddle stitcher unit
Figure 1-203
1-7
2.
[6]
[7] [8]
[10]
Guide plate Paper folding roller Delivery guide plate Holding roller Stitcher (front, rear) Inlet roller
No.1 flapper No. 2 flapper Stitcher mount Paper pushing plate Crescent roller Paper positioning plate
Figure 1-204
1-8
3) Open the upper cover, and check the inside of the finisher.
If the host machine indicates the finisher paper jam message, perform the following to remove the jam. 1) Pushing the finisher unit as shown, move it to detach it from the host machine. Figure 1-303 4) Lift the buffer roller cover, and remove the jam.
Figure 1-304 5) Lift the buffer roller, and remove the jam.
Figure 1-302
Figure 1-305
1-9
6) Return the buffer roller and the buffer roller cover to their original positions, and close the upper cover.
B.
If the host machine indicates the finisher unit staple supply message, perform the following to supply it with staples. 1) Open the front cover.
Figure 1-306 7) Connect the finisher to the host machine. Figure 1-308 2) Lift up and pull the blue lever in the stapler, and slide out the staple cartridge.
Figure 1-309 3) Push the buttons to open the cover of the staple cartridge.
Figure 1-310
1-10
4) Remove the empty staple case upward from the staple cartridge, and push in a new staple case into the cartridge until a click is heard. Do not remove the seal holding the staples until the staple case is set in the cartridge.
6) Return the staple cartridge to its original position until it is caught by the claw and fixed with a click sound, and slightly push the lever down.
Figure 1-313 Figure 1-311 Reference: You may set no more than one staple cartridge at a time. Make sure that the new cartridge is one specifically designed for the finisher unit. 7) Close the front cover of finisher.
5) Pull out the seal holding the staples straight upward, and close the cover manually.
Figure 1-314 Note: After the type of staple cartridge is switched, be sure to turn off the power then turn it on.
Figure 1-312
1-11
C.
If the host machine indicates the finisher unit staple jam message, perform the following to remove the jam. 1) Remove the stack waiting to be stapled from the delivery tray.
Figure 1-318 5) Remove all staples that have slid out of the staple case.
Figure 1-319 6) Return the tab on the staple cartridge to its original position. Figure 1-316 3) Lift up and pull the blue lever in the stapler, and slide out the staple cartridge.
Figure 1-320
Figure 1-317
1-12
7) Return the staple cartridge to its original position until it is caught by the claw and fixed with a click sound, and close the front cover of finisher.
D.
If the host machine indicates the saddle stitcher unit paper jam message, perform the following to remove the jam. 1) Holding the saddle stitcher unit as shown, move it to detach it from the host machine.
Figure 1-321 Reference When the cover has been closed, the stapler unit will automatically execute idle punching several times to advance the staples. Figure 1-322 2) Open the front lower cover.
Figure 1-323
1-13
Figure 1-324 4) Turn the knob in the clockwise while pushing it in.
Figure 1-328 Figure 1-325 8) 5) Remove the jam. 9) Operate as instructed on the display. Connect the finisher unit.
Figure 1-326
1-14
E.
3) Pull the stitcher unit to the front once, and then shift it up.
If the host machine indicates the saddle stitcher unit staple supply message, perform the following to supply it with staples. 1) Open the front lower cover.
Figure 1-331 4) Hold the empty cartridge on its sides, and remove it.
Figure 1-330
Figure 1-333 Reference You must always replace both cartridges at the same time.
1-15
6) Pull the stitcher to the front once, and then return it to its original position.
F.
If the host machine indicates the saddle stitcher unit staple jam message, perform the following to remove the jam. 1) Open the front lower cover.
Figure 1-334 7) Push in the stitcher unit, and close the front cover.
Figure 1-335
Figure 1-337 3) Pull the stapler of the stitcher unit to the front once, and then shift it up.
Figure 1-342 Figure 1-339 5) Push down on the area identified as A, and pull up the tab identified as B. 8) Pull the stitcher of the stitcher unit to the front once, and then return it to its original position.
Figure 1-340 Figure 1-343 6) Remove the staple jam, and return the tab B to its original position. 9) Push the stitcher unit back to its original position, and close the front lower cover.
Figure 1-341 Figure 1-344 Reference Whenever you have removed a staple jam, be sure to execute staple edging.
1-17
Caution: 1. Use different type of staple cartridge for the finisher unit and the saddle stitcher unit. 2. There are two types of staple cartridge for 50 sheets and 100 sheets in the finisher unit. 3. After the type of staple cartridge is switched in the finisher unit, be sure to turn off the power then turn it on. Table 1-401
1-18
1-19
I.
BASIC OPERATION .................... 2-1 A. Outline ....................................... 2-1 B. Outline of Electrical Circuitry...... 2-2 C. Inputs to and Outputs from the Finisher Controller PCB ............. 2-4 II. FEED/DRIVE SYSTEM ............. 2-12 A. Outline ..................................... 2-12 B. Type of Delivery Paths ............. 2-17 C. Feeding and Delivering ............ 2-20 D. Job Offset ................................ 2-23
Staple Operation ...................... 2-26 Stapler Unit .............................. 2-34 Tray Operation.......................... 2-40 Detecting the Height of Stack on the Tray...................... 2-42 I. Shutter Operation .................... 2-44 J. Buffer Path Operation .............. 2-48 K. Detecting Jams ........................ 2-53 III. POWER SUPPLY SYSTEM ....... 2-58
E. F. G. H.
I.
A.
BASIC OPERATION
Outline
The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset (Note), and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine. In the case of the saddle stitch mode, copies from the host machine may be routed to the saddle stitcher unit.
Control system
Alignment drive system Stapler drive system Delivery drive system Feeder drive system Shutter drive system
2-1
B.
The finishers sequence of operation is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host machine (serial) in addition to controlling the finishers sequence of operations. The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids, motors, and other loads. In addition, it communicates the finishers various states (information on sensors and switches) to the host machine through a serial communications circuit. The finisher controller PCB not only communicates with the saddle stitcher controller PCB but also communicates the saddle stitcher units various states (information on sensors and switches) to the host machine. The ICs used on the finisher controller PCB are designed for the following: IC1 (CPU) Controls sequence of operations. IC2 (EP-ROM) Backs up adjustment values. IC3 Contains sequence programs. IC6/IC7 (RAM) Backs up initial setting data. IC4 (communications IC) Communicates with the host machine and the saddle stitcher unit. IC9 (regulator IC) Generates PWM. Figure 2-102 shows the flow of signals between the finisher and the options controller.
2-2
Regulator IC
Not connecting with inserter
Figure 2-102
2-3
C.
1.
PI1
Inlet sensor
PI3
-7 -9 -8 -1 -3 -2 -4 -6 -5
-3 -1 -2 -4 -2 -3 -6 -4 -5
J202
+5V PENT
Delivery sensor
+5V PDEL
J222
PI4
PI6
J137-3 -1 -2
J205
PI5
J118-3 -1 -2
J561
+5V STPTY
-1 -3 -2
-3 -1 -2
-4 -6 -5
-3 -1 -2
J12A-4 -6 -5
J210
PI7
J129-3 -1 -2
J121
+5V JOGRHP
-2 -4 -3
-3 -1 -2
PI8
J130-3 -1 -2
J14A-1 -3 -2
+5V TRYHP 1
Figure 2-103
2-4
2.
-9 -8 -7 -1 -3 -2 -1 -3 -2 -3 -1 -2 -3 -1 -2
-1 -2 -3 -1 -3 -2 -7 -9 -8
J561
J2010
PI12
J201 J801
-3 J14A-4 +5V -1 -6 FSTTRAY* When paper is present on tray 1, 0. -2 -5 -3 J14B-7 +5V -9 SNDTRAY* When paper is present on -1 tray 2, 0. -8 -2 J24-4 +5V -6 BUFPASS -5 J6A-5 +5V -7 JOINT -6
PI14
J8010
Joint sensor
PI16
PI17
J113
-1 -3 -2
-3 -1 -2
J24-1 +5V -3 BUFENTR When paper is present at the buffer path inlet, 1. -2 -1 -3 -2 -3 -1 -2 J12A-13 +5V -15 SWGOPN -14
PI9
J204
-3 -4 -1 -6 -2 -5
J601
-3 J14A-10 +5V -12 SFTCLK11 When the tray 1 lift motor -1 is rotating, alternately -11 -2
between 1 and 0.
J6011-6 -1 -4 -3 -5 -2
-6 -1 -4 -3 -5 -2
-6 J14A-7 +5V -9 SFTCLK12 When the tray 1 lift motor -4 is rotating, alternately -8 -5
between 1 and 0.
J8021-3 -4 -1 -6 -2 -5
J8020
-3 -4 -1 -6 -2 -5
J801
-6 J14B-4 +5V -6 SFTCLK21 When the tray 2 lift motor -4 is rotating, alternately -5 -5
between 1 and 0.
-6 -1 -4 -3 -5 -2
-6 -1 -4 -3 -5 -2
-9 J14B-1 +5V When the tray 2 lift motor -3 SFTCLK22 -7 is rotating, alternately -2 -8
between 1 and 0.
3.
J125-1 -2 -3
-3 -2 -1
-4 -5 -6
PI25
J135-3 -1 -2
J121
PI26
J560-3 -1 -2
-1 -3 -2
-3 -1 -2
PI28
J555-3 -1 -2
J221
-1 -3 -2
-3 -1 -2
PI29
J139-3 -1 -2
J554
-1 -3 -2
-9 -7 -8
PS1
Height sensor
J114-3 -4 -2 -1
J561
-2 -1 -3 -4
-3 -4 -2 -1
Measures the distance between the sensor and the top of the stack on the tray.
Figure 2-105
2-6
J212
4.
-1 -2
-2 -2
When the front door and the upper cover are closed, 1.
-1 -2
-2
-3 -4
-4
Figure 2-106
2-7
5.
Staple sensor
CONNECT
J400-9 -8 -7 -6 -5 -4 J400-1 -2 -3 -4 -5 -6
Communication line
Communication line
Host machine
1 2
J33-1 -2
J32-1 -3
Power supply
-5 -3 -4
6.
+24V -2 -1 -1
J701
-2 -1
J4-1
SL1
-2
-2
-3 -2
SL2
-2
-2 -1
J24-7
SL3
-2
Drop solenoid
-1
J128
-2 -1
-4
J207
-2 -1
J11-5
SL4
-2
-5
+24V
M1
J146-6 -1 -2 -4 -3 -5
J10-1 -2 -3 -4 -5 -6
B* A* B A
Delivery motor
-1
J119
-2 -1
J11-1 -2
-2
J208
7.
According to rotation direction/speed, changes between + and - in sequence. Staple motor According to rotation direction/speed, changes between + and -.
Tray 2 lift motor According to rotation direction/speed, changes between + and -. Swing motor According to rotation direction/speed, changes between + and -. Second feed motor
Figure 2-109
2-10
8.
Figure 2-110
2-11
II.
A.
FEED/DRIVE SYSTEM
Outline
The finisher is designed to operate according to the commands from its host machine to deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling. See Figure 2-201 for a diagram of the four modes of delivery.
Normal delivery
Method of delivery
Simple stacking Job offset Staple Front diagonal Rear 1-point Rear diagonal 2-point
Figure 2-201
Figure 2-202
2-12
1. a.
Normal Delivery Simple Stacking The finisher delivers copies directly to the tray.
Tray Copies Tray Copies
Delivery roller
Feed roller 1
Feed roller 2
Figure 2-203
2-13
Job Offset The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is delivered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is determined by the host machine.
b.
Tray
Figure 2-204
Swing guide
Stapling tray
Figure 2-205
Results of Delivering 4 Sets
Direction of delivery
Figure 2-206
2-14
c.
Stapling The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples and delivers the copies to the appropriate tray.
Swing guide
Figure 2-207
Figure 2-208
2-15
2.
Saddle Stitch Delivery A copy arriving in the finisher from the host machine is routed to the saddle stitcher by the paper deflecting plate. The saddle stitcher executes stitching and saddling operations on the copy and then delivers it to the saddle stitcher tray.
To saddle stitcher
Figure 2-209
2-16
B.
The finisher has three different paper paths for delivery, each selected to suit paper size and delivery mode. 1. Straight Path When stacking copies shown in Table 2-201, the copies pass under the buffer roller.
Length or width 182 mm or less A5-R, ST-R, thick paper
Table 2-201
Delivery roller Buffer roller
Figure 2-210 2. Buffer Paper Path 1 When stacking copies shown in Table 2-202, the copies pass over the buffer roller, increasing the distance between copies.
Copy size Typical copy examples Length and width 182 mm or more A3, B4, A4, A4-R, B5, B5-R, LD, LG, LT, LT-R, (excluding transparencies and thick paper)
Table 2-202
Buffer roller
Figure 2-211
2-17
3.
Buffer Paper Path 2 This is the paper path when copy sizes shown in Table 2-203 are stacked. A maximum of three copies (three originals or more in the staple mode) are wrapped round the buffer roller, during which job offset and stapling are performed on the stapling tray.
Copy size Typical copy examples Length 182 to 232mm, and width 182 to 297mm A4, B5, LT, (excluding transparencies and thick paper)
Table 2-203 The following shows paper delivery operation in the case of three originals in the staple mode. 1) The first copy is moved in the direction of the buffer roller.
Buffer roller
First copy
Figure 2-212 2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives from the host machine.
First copy
Second copy
Figure 2-213
2-18
3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the host machine.
Third copy
Figure 2-214 4) The first, second and third copies are simultaneously pulled into the stapling tray.
Second copy Third copy
First copy
2-19
C.
1.
Outline The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or the saddle stitcher unit according to the mode of delivery. On the stapling tray, the copies are subjected to job offset or stapling as instructed by the host machine. The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor (CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise. The paper paths are equipped with the following four sensors for detection of paper (arrival, passage): Inlet sensor (PI1) Delivery sensor (PI3) Stapling tray sensor (PI4) Buffer path paper sensor (PI14) In addition, each delivery tray is equipped with a sensor designed to detect the presence/absence of paper on it. No.1 tray paper sensor (PI11) No.2 tray paper sensor (PI12) If a copy fails to reach or move past each sensor within a specific period of time, the finisher controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same time, informs the host machine of the condition. When all doors are closed after the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again.
2-20
Tray 2 lift motor drive signal Shift motor clock detection signal 1 SFTCLK 21 Shift motor clock detection signal 2 SFTCLK 22 Front alignment motor drive signal Rear alignment motor drive signal Delivery motor drive signal Delivery motor clock signal DELCLK Swing motor drive signal Swing motor clock signal SWGCLK Paddle motor drive signal Shift motor clock detection signal 1 SFTCLK11 Shift motor clock detection signal 2 SFTCLK12
PI10
PI20
M11 M2 M7
M14
M3
PI24 M8
M10
Figure 2-216
M4 SL3 SL2 SL1
M13
M1
First feed motor drive signal
M9
Inlet feed motor drive signal
M6
Buffer outlet solenoid drive signal EXITSL Buffer inlet solenoid drive signal EXTSL Flapper solenoid drive signal FLPSL Knurled belt motor drive signal Stapler motor drive signal Stapler shift motor drive signal
2-21
2-22
No. 2 tray paper detection signal SNDTRAY No. 1 tray paper detection signal FSTTRAY
CHAPTER 2 FINISHER UNIT BASIC OPERATION
PI11
Stapling tray paper detection signal STPTY Buffer path paper detection signal BUFPASS Delivery detection signal PDEL
Figure 2-217
PI14 PI17 PI1
Buffer path inlet paper detection signal BUFENTR Inlet paper detection signal PENT
D.
1.
Job Offset
Outline In the job offset mode, sort jobs and entire copy groups are shifted to the front or rear for delivery to the tray, and other copies are delivered to the tray without a shift. The copies are shifted by the front and rear alignment plates. The alignment plate is checked by the alignment plate home position sensor (PI6, PI29) to find out whether it is at the home position. The finisher controller PCB drives the front and rear alignment motors (M3, M11) at power-on to return the alignment plate to its home position. The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor counterclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is transmitted to the swing guide to move up the guide. When the swing guide open sensor (PI18) detects the swing guide, the delivery motor stops, and the swing guide is held at the up position. When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.) The finisher controller PCB drives the alignment motor (M3, M11) in advance, and keeps the alignment plate in wait at a waiting position of the trailing edge of a sheet. Whenever one sheet is moved to the stapling tray, each sheet is aligned, and the fifth or last sheet in a sort job/group is fed to the stapling tray. Then the alignment motor shifts the sheets front or rear by 15 mm. When the copy has been shifted, the finisher controller PCB rotates the alignment motor counterclockwise to move the alignment plate to a waiting position of the trailing edge of the sheet. This alignment operation is repeated until alignment of the fifth or last sheet in a sort job is completed. At this time, the swing guide is moved down and is closed, and the delivery motor rotates clockwise to deliver the sheet.
2-23
Front alignment motor (M11) Front alignment plate Front alignment plate home position sensor (PI29)
Figure 2-218
Sequence of Operation (job offset) Start signal Host machine delivery signal
Inlet sensor (PI1) Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Staple tray sensor (PI4) Rear alignment motor (M3) Front alignment motor (M11) Alignment plate home position sensor (PI6, PI29) Swing motor (M7) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2)
: Motor CW rotation
2.
1) The swing guide moves up and, at the same time, the knurled belts move the sheet to the stapling tray.
Swing guide Offset sheet Feed roller 2
Figure 2-220 2) The alignment plate shifts the sheet to the front.
Existing stack Alignment plate
Offset sheet
Figure 2-221 3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet.
Offset sheet Swing guide
Feed roller 2
E.
1.
Staple Operation
Outline The stapler unit staples a stack of as many sheets as specified. The stapling position differs according to the selected staple mode and paper size. The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it is at the home position. When starting operation after power-on, the finisher controller PCB drives the stapler shift motor (M4) to return the stapler unit to the home position. If the stapler is already at the home position, it is kept as it is in wait.
Sheets
Stapler
Figure 2-223
2-26
Figure 2-224
2-27
2.
First Sheet The finisher controller PCB turns on the drop solenoid (SL4) as soon as the first sheet of paper is detected with the delivery sensor (PI3) to escapes the drop lever arm upward. When the sheet passed through the delivery sensor, the finisher controller PCB turns off the drop solenoid to lower the drop lever arm and drop the trailing edge of the sheet on the stapling tray. The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the swing guide at the up position. When the swing guide has moved up, the knurled belts of the feed roller 2 move the sheet to the stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The presence of paper on the stapling tray is detected by the stapling tray sensor (PI4). The finisher controller PCB drives the alignment motors (M3, M11) when the stapling tray paper sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a point 10 mm behind the trailing edge of the paper. The swing guide is kept in wait at the up position until the last sheet is output onto the stapling tray.
Swing guide
Feed roller 2
Figure 2-225
2-28
Swing guide
Delivery roller
Figure 2-226
2-29
Second and Subsequent Sheets Then the finisher controller PCB turns on the paddle motor (M14) as soon as the trailing edge of the second and subsequent sheets passses the feed roller 2, causing the paddle to rotate once, the sheet is pushed by the paddle and sent to the stapling tray. When the sheet outputs onto the stapling tray, the finisher controller PCB rotates the alignment motors (M3, M11) to put the sheets in order. When the 11th, 21st, 31st or 41st sheet of paper is fed on the stapling tray, the finisher controller PCB turns on the knurled belt motor (M13) to transfer the knurled belts for proper feeding of the sheet.
3.
Tray 1/2
Figure 2-227
2-30
Knurled belts
Figure 2-228
Stopper
Figure 2-229
2-31
4.
Last Sheet When the last sheet has been put in order, the finisher controller PCB turns on the alignment motors (M3, M11) to move the alignment plate to the alignment position (to butt the plate against the stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move down the swing guide. The finisher controller PCB moves the stapler according to the staple mode for stapling. From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray.
Swing guide Sheets Feed roller 2
Figure 2-230
2-32
Swing guide
Delivery roller
Figure 2-231
2-33
F.
Stapler Unit
Stapling is executed by the staple motor (M6). A single rotation of the cam by the motor results in one stapling operation. The cam is checked by the staple home position sensor (PI22) to find out whether it is at the home position. The stapler motor is controlled by the microprocessor (IC1) on the finisher controller so that it is rotated clockwise or counterclockwise. When the stapling home position sensor is off, the finisher controller PCB rotates the stapler motor clockwise until the sensor turns on so as to return the stapling cam to its initial state. The staple cartridge is judged as Absence when both staple edging sensor (PI21) and staple sensor (PI31) indicate 1. The presence/absence of staples inside the staple cartridge is detected by the staple sensor (PI31). The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the end of the cartridge. The finisher controller PCB does not drive the staple motor (M6) unless the swing guide closed detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries that could occur when a finger is stuck inside the stapler. Also, this finisher detects the type of staple cartridge when turning on the power. After the cartridge for stapling 100 sheets is switched to that for stapling 50 sheets or vice versa, be sure turn off the power then turn it on. Note:
When displaying Set stapler cartridge even though the staple cartridge is installed, it may not be installed correctly. If you move the gear of stapler unit manually, the cartridge cannot be detected due to the dislocation of gear because it is not correctly installed. In this case, move the gear to the position as shown below and reinstall the cartridge.
2-34
Figure 2-233
Stapling home position detection signal Cartridge detection signal Staple detection signal
2-35
Start signal Host machine delivery signal First sheet Stacking Second sheet Stapling Delivery
Inlet sensor (PI1) Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Stapling tray sensor (PI4) Rear alignment motor (M3) Front alignment motor (M11) Alignment guide home position sensor (PI6, PI29) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Drop solenoid (SL4) Paddle motor (M14) Staple motor (M6) Staple home position sensor (PI22) Stapler shift motor (M4)
: Motor CW rotation
Figure 2-234
2-36
5.
Shifting the Stapler Unit The stapler unit is moved by the stapler shift motor (M4). Its home position is detected by the stapler shift home position sensor (PI7). When the start signal arrives from the host machine, the stapler moves to the center of its movement range. This movement occurs regardless of the selected mode of delivery, as no specific mode is recognized at this point in time. When the command for stapling arrives from the host machine after the first sheet has reached the host machine pre-registration sensor, the stapler moves to the staple wait position to suit the appropriate stapling position and paper size. See Figures 2-235 and later for an idea of the wait position according to the stapling mode. a. Front Diagonal Stapling The position is the same as the stapling position.
Stopper
Stopper
Figure 2-235
2-37
Rear 1-Point Stapling The stapler is kept in wait at the center position. The stapler is moved to and from the stapling position for each stapling operation.
Stopper Stapling position
b.
Wait position
Guide plate
Figure 2-236 Rear Diagonal Stapling For A4, LT and B5 sizes, the stapler is kept in wait toward the rear away from the stapling position. The stapler is moved to and from the stapling position for each stapling operation.
Stapler Wait position Stapling position
c.
Stopper
Guide plate
d.
2-Point Stapling The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the rear and then at the front.
Stopper
Stopper
Guide plate
Figure 2-238
2-39
G.
Tray Operation
The finisher has two delivery trays - upper tray 1 and lower tray 2. The upper and lower trays move up and down independently. Tray 1 is moved up and down by the tray 1 lift motor (M5), and tray 2 by the tray 2 lift motor (M10). The tray 1 position is detected by counting the clock pulses of tray 1 lift motor clock sensors 1 and 2 (PI9 and PI19) in relation to the tray 1 home position sensor (P18). The tray 2 position is detected by counting the clock pulses of tray 2 lift motor clock sensors 1 and 2 (PI23 and PI24) in relation to the tray 2 home position sensor (PI25). When the tray is already at the home position, it is moved away from the home position once, then returned to that position. When both tray 1 and tray 2 are at the home position, the above operation is performed for tray 1 and tray 2 in this order. The finisher controller PCB moves up and down the tray selected by the host machine so that it is positioned at the delivery slot. The upper limit of the tray is detected by the tray coming close detecting switch (MS9). The finisher controller PCB stops the drive (up) of the tray 1 lift motor (M5) as soon as the tray upper limit detecting switch turns on. The height of the stack on the tray is identified by the height sensor (PS1), which measures its distance from the top of the stack. The tray is moved down when the distance between the top of the stack and the delivery assembly drops to a specific measurement. The finisher controller PCB cuts off the +24V power of the tray 1 lift motor (M5) as soon as the safety zone switch (MS3) turns on while the shutter and the swing guide are open, stopping the operation of the finisher.
2-40
One way gear Tray 1 lift motor clock sensor / and 2 Tray coming close detection switch
Rack
Figure 2-239
2-41
H.
1.
Outline The number of sheets delivered to the tray and the number of sets (number of stapling operations) are stored in memory by the finisher controller PCB. The height of the stack is checked by the height sensor (PS1). See Table 2-204 for the maximum loading capacity of each tray. The finisher controller PCB stops operation when the conditions in Table 2-204 occur, informing the host machine that the tray is full.
Stacking mode Non-staple mode Small-size (1) Small-size (2) Size mixing Sort mode Staple sort mode Small-size (1) Large-size (1) Small-size (1) Large-size (1) Size mixing Mode mixing
Notes: 1. 2. 3. 4. 5.
Height 250 mm high (2000 sheets) 140 mm high (1000 sheets) 74 mm high (500 sheets) 250 mm high (2000 sheets) 140 mm high (1000 sheets) 110 mm high (750 sheets or 100sets) 74 mm high (500 sheets or 50 sets) 74 mm high (500 sheets or 50 sets) 22 mm high (150 sheets or 50 sets)
The capacity for the non-staple sort mode is approximate and computed based on 80 g/m2 paper. Alignment for stacks containing 750 sheets or more is not guaranteed. Stacking height precision is 7 mm. Mode mixing means stacking non-stapled papers and stapled papers. The term Small-size (1) stands for A4, B5 and LT, the term Small-size (2) stands for A5-R and ST-R, while the term Large-size (1) stands for A3, B4, A4-R, LD, LG, LT-R, FOLIO and COMPUTER, Largesize (2) stands for B5-R.
Table 2-204
2-42
Figure 2-240
2-43
I.
Shutter Operation
When the tray 1 passes the delivery slot, the finisher controller PCB closes the shutter mounted on the delivery slot before moving the tray, preventing the existing stack on the tray by the delivery slot and intrusion of the hands. The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise, and is held in position when the motor stops. When the second feed motor rotates counterclockwise once again, it moves down (to open) to enable delivery. When the shutter is held at the up position, claws slide out of the swing guide to engage the back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved, preventing the guide from opening. The claws slide in when the shutter is moved down to release the engagement. The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4), and the downward movement is monitored by the shutter open sensor (PI5). See the following diagrams for how these operations take place. 1) The second feed motor rotates counterclockwise to move the shutter up.
M8
Figure 2-241
2-44
2)
The tray 1,2 lift motor rotates, and the new tray moves to the stacking lower limit. The distance of movement is detected by1 the tray 1 lift motor clock sensor 1/2 (PI9/19) or tray 2 lift motor clock sensor 1/2 (PI22/PI24).
M10
Figure 2-242 3) The second feed motor rotates counterclockwise, and the shutter moves down.
M8
Figure 2-243
2-45
4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate height in relation to the existing stack is checked by the height sensor (PS1).
M10
Figure 2-244
Claw Shutter
Claw Shutter closed detecting switch (MS4) Shutter open sensor (PI5)
M8
One-way cam
Shutter closed Second feed motor (M8) Tray 1 lift motor (M5) Tray 2 lift motor (M10) Shutter closed detecting switch (MS4) Shutter open sensor (PI5) Height sensor (PS1)
Figure 2-246
2-47
J.
1.
Outline This machine is provided with a buffer paper path for continuously receiving paper from the host machine during stapling and job offset operation on the stapling tray. A maximum of three copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this time, job offset and stapling are performed on the stapling tray. The following shows operation on the buffer paper path. 1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters the buffer path.
OFF
First sheet
SL2
Figure 2-247 2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller.
Figure 2-248
2-48
3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the second sheet.
First sheet
Figure 2-249 4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again.
First sheet
Figure 2-250
2-49
5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet.
Figure 2-251 6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the third sheet.
Figure 2-252
2-50
7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again.
Figure 2-253 8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet solenoid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switchover will occur after the trailing edge of the first sheet has moved past the flapper.)
Second sheet First sheet
SL3
Figure 2-254
2-51
9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the three sheets are fed together towards the delivery roller.
Figure 2-255
2-52
K. Detecting Jams
The following sensors are used to detect the presence/absence of paper and to make sure that sheets are moved properly: Inlet sensor (PI1) Delivery sensor (PI3) Stapling tray sensor (PI4) Buffer path paper sensor (PI14) A jam is identified with reference to the presence/absence of paper at each specific sensor at the times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB. When the CPU identifies a jam, it suspends the finishers delivery operation and informs the host machine DC controller of the presence of a jam. After the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy when all doors are closed, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again. The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams.
PI3
Sensor names Inlet sensor Delivery sensor Stapling tray sensor Buffer path paper sensor
Figure 2-256
Table 2-205
2-53
1.
Inlet Sensor Delay Jam The inlet sensor does not detect paper when feeding an equivalent of 400 mm from when the host machine delivery signal has been issued.
Host machine delivery signal Host machine delivery signal
Equivalent of 400 mm Jam check Inlet sensor (PI1) Inlet feed motor (M9) Normal Jam check Inlet sensor (PI1) Inlet feed motor (M9)
Equivalent of 400 mm
Jam
Figure 2-257 2. Inlet Sensor Stationary Jam The sheet does not move past the inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on.
Equivalent of size x 2 Jam check Inlet sensor (PI1) Inlet feed motor (M9) Normal Jam check Inlet sensor (PI1) Inlet feed motor (M9)
Equivalent of size x 2
Jam
Figure 2-258 3. Buffer Path Paper Sensor Delay Jam The buffer inlet sensor does not detect paper when an equivalent of 550 mm has been fed after the inlet sensor turned on.
Equivalent of 550 mm Jam check Inlet sensor (PI1) Buffer path paper sensor (PI14) First feed motor (M1) Normal Jam check Inlet sensor (PI1) Buffer path paper sensor (PI14) First feed motor (M1)
Equivalent of 550 mm
Jam
Figure 2-259
2-54
4.
Buffer Path Paper Sensor Stationary Jam The sheet does not move past the buffer inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on.
Equivalent of size x 2 Jam check Buffer path paper sensor (PI14) First feed motor (M1) Normal Jam check Buffer path paper sensor (PI14) First feed motor (M1)
Equivalent of size x 2
Jam
Figure 2-260 5. a. Delivery Sensor Delay Jam Straight Path The delivery sensor does not detect paper when an equivalent of 476 mm has been fed after the inlet sensor turned on.
Equivalent of 476 mm Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8) Normal Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8)
Equivalent of 476 mm
Jam
Figure 2-261
2-55
Buffer Path The delivery sensor does not detect paper when an equivalent of 772 mm has been fed after the inlet sensor turned on.
b.
Equivalent of 772 mm Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8) Normal Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8)
Equivalent of 772 mm
Jam
Figure 2-262 6. Delivery Sensor Stationary Jam The sheet does not move past the delivery sensor when an equivalent of twice the feeding length of the sheet has been fed after the delivery sensor turned on.
Equivalent of size x 2 Jam check Delivery sensor (PI3) Second feed motor (M8) Delivery motor (M2) Normal Jam check Delivery sensor (PI3) Second feed motor (M8) Delivery motor (M2)
Equivalent of size x 2
Jam
Figure 2-263
2-56
7. on.
Stapling Tray Sensor Stationary Jam The sheet does not move past the stapling tray sensor 1 sec after the delivery motor (M2) turned
1 sec Jam check Stapling tray sensor (PI4) Delivery motor (M2) Normal Jam check Stapling tray sensor (PI4) Delivery motor (M2)
1 sec Jam
Figure 2-264 8. Timing Jam The inlet sensor (PI1) detects a sheet before the delivery signal is received from the host machine. 9. Staple Jam When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after the motor has been rotated counterclockwise. 10. Power-On Jam One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path inlet paper sensor (PI17) detects paper at power-on. 11. Door Open Jam One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the cover open during operation (including front door switch (MS2P) when the optional puncher unit is mounted). 12. Punch Jam The punch home sensor (PI3P) does not turn on again within 200 msec after turning off. 13. Stay Jam Caused By Finisher Start Signal OFF The finisher start signal is turned OFF in the host machine while paper is being fed in the finisher.
2-57
J1-5
Figure 2-301 2. Protection Functions The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker (CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1), alignment motors (M3, M11), and stapler shift motor (M4) are equipped with a fuse, which is designed to blow when an overcurrent occurs.
2-58
2-59
2. In descriptions of digital circuits on the stitcher, 1 indicates a high signal voltage level, while 0 indicates a low signal voltage level. Voltage values differ according to circuit. A microprocessor is used on the stitcher. A description of microprocessor operation is omitted in this chapter as it is practically impossible to check internal operation of the microprocessor. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads.
I.
BASIC OPERATION .................... 3-1 A. Outline ....................................... 3-1 B. Electrical Circuitry ...................... 3-2 C. Inputs to and Outputs from the Saddle Stitcher Controller PCB ........................................... 3-3 II. FEEDING/DRIVE SYSTEM ........ 3-8 A. Outline ....................................... 3-8 III. PAPER OUTPUT MECHANISM ............................ 3-14 A. Outline ..................................... 3-14 B. Controlling the Inlet Flappers ................................... 3-17
C. Controlling the Movement of Sheets...................................... 3-21 D. Aligning the Sheets .................. 3-23 E. Controlling the Phase of the Crescent Roller ........................ 3-26 IV. STITCHING SYSTEM ............... 3-28 V. FOLDING/DELIVERY SYSTEM ................................... 3-31 VI. CHECKING FOR A JAM ........... 3-38 VII. POWER SUPPLY ...................... 3-43
I.
A.
BASIC OPERATION
Outline
The unit stitches (2 points) a stack of sheets delivered by the finisher unit and folds it in two for delivery. All these operations are controlled by the saddle stitcher controller PCB in response to commands from the host machine via the finisher unit.
Guide plate drive system Paper positioning plate drive system Alignment drive system
Control system
Stitcher drive system Delivery drive system Feed drive system Paper pushing plate drive system Paper folding roller drive system
Figure 3-101
3-1
B.
Electrical Circuitry
The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher controller PCB. The saddle stitcher controller PCB has a microprocessor. This microprocessor is used to control the sequence of operations and to handle serial communications with the finisher controller PCB, driving solenoids and motors in response to the various commands from the finisher controller PCB. The saddle stitcher controller PCB is also used to communicate the state of various sensors and switches to the finisher controller PCB in serial. The functions of the major ICs mounted on the saddle stitcher controller PCB are as follows: Q1 Controls the sequence of operations. Q2 Contains the sequence program. Q3 Controls the sequence of operations. Q4 Handles IPC communications. Electrical circuitry block diagram
Sensors
Motors Solenoids
Switches
Q2 ROM Q3 RAM
Communications IC
Q4
Host machine
Figure 3-102
3-2
C.
1.
Paper pushing plate motor clock sensor Front door open/closed sensor
PI1S
+5V LUNGECLK
When the paper pushing plate motor is rotating, alternately between 1 and 0. When the front door is open, 0.
PI2S
+5V FDR
PI3S
J303-1 -3 -2
J203-3 -1 -2
+5V EJCVR
Paper folding motor clock sensor Alignment plate home position sensor
J102-1 -2 -3
J11-6 -5 -4
+5V FLDCLK
When the paper folding motor is rotating, alternately between 1 and 0. When the alignment plate is at home position, 1.
PI5S
J101-3 -1 -2
J309-1 -3 -2
J209-3 -1 -2
J11-1 -3 -2
+5V JOGHP
PI6S
J100-3 -1 -2
-1 -3 -2
-3 -4 -1 -6 -2 -5
J302 J202A J202
-3 -1 -2
J6-7 -9 -8
+5V TRYPAR
J106-3 -1 -2
-1 -3 -2
-6 -4 -5
J6-4 -6 -5
+5V PAPPOS
Figure 3-103
3-3
2.
PI8S
J105-3 -1 -2
-1 -3 -2
-3 -1 -2
J124-3 -1 -2 J525-3 -1 -2 -2 -4 -3 -3 -1 -2 -2 -4 -3
PI12S
J126-3 -1 -2
Delivery sensor
PI11S
PI13S
J127-3 -1 -2
PI14S
J128-3 -1 -2
J9-10 +5V -12 LUNGEHP When the paper pushing plate is at home position, 1. -11
J129-3 -1 -2
J9-13 +5V -15 LUNGETOP When the paper pushing plate is at the leading edge, 1. -14
J131-3 -1 -2
PI17S
PI21S
J130-3 -2 -1
J132-3 -1 -2
-1 -3 -2
-4 -2 -3
J18-1 +5V -3 PAFLDHP* When the paper folding roller is at home position, 0. -2
Figure 3-104
3-4
3.
PI19S
J123-5 -4 -3 -2 -1
-1 -2 -3 -4 -5
-5 -4 -3 -2 -1
J10-1 -2 -3 -4 -5
When paper is present at the No.1 paper sensor, 1. When paper is present at the No.2 paper sensor, 1. When paper is present at the No.3 paper sensor, 1.
No.3 paper sensor Stitcher unit (front) Stitcher home position sensor (front) Staple sensor (front)
MS7S
J315-5
-3
J305 J120
-5
J8-3
STCHHP1*
MS6S
-7 -6
-1 -2
-7 -6
-1 -2 HKEMP1
When the stitcher unit is at the home position for stitching, 0. When no staple is present, 0.
Stitcher unit (rear) Stitcher home position sensor (rear) Staple sensor (rear)
MS5S
J316-5
-3
J306 J121
JD2 JD1
-5
J8-10
STCHHP2*
MS4S
-7 -6
-1 -2
-7 -6
-8 HKEMP2 -9
When the stitcher unit is at the home position for stitching, 0. When no staple is present, 0.
+24V
closed, 1.
-1 -2
-2
Figure 3-105
3-5
4.
J118
SL1S
-2
J117
SL2S
-2
J116
SL4S
-2
Feed motor
-1
-4
J5-1 A -2 A* -3 B -4 B*
J115A
-2 M1S -3 -4
-3 -2 -1
Guide motor
M3S
J119-5 -4 -3 -2 -1
J114-5 -4 -3 -2 -1
M4S
Alignment motor
J113-5 -4 -3 -2 -1
M5S
5.
J305
J120
M7S
J306
J121
M6S
-4 -3 -2 -1
Communication line
+5V
Figure 3-107
3-7
II.
A.
FEEDING/DRIVE SYSTEM
Outline
The stitcher unit aligns the sheets coming from the finisher unit and stitches the resulting stack for delivery to the delivery tray according to the commands coming from the finisher controller PCB. The machines operation consists of the following: 1. Receive sheets. 2. Aligns the sheets 3. Stitches the stack. 4. Feeds the stack. 5. Folds and delivers the stack.
1) Receive sheets
Figure 3-201
3-8
1.
Receiving Sheets The stitcher unit receives sheets from the finisher unit and outputs them inside the vertical path in vertical orientation. The vertical path, while sheets are being output, is configured by two paper deflecting plates. The position of the sheets being output is set by the paper positioning plate so that the center of the stack matches the stapling/folding position. Sheets coming later are output closer to the delivery slot, and the volume of paper that may be output is as follows: 15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 256 g/m2)
Direction of delivery
Figure 3-202
3-9
2.
Aligning the Sheets The alignment plates operate to put the sheets in order each time a sheet of paper is output to the vertical path assembly. The alignment plates are mounted at the edge of the vertical path assembly. The alignment plates also operate after stapling to prepare the stack for delivery.
Sheets
Alignment plate
Alignment plate
Figure 3-203
3-10
3.
Stitching When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned so that they face the center of a stack. The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling between two staples and to limit the load on the power supply. If only one sheet of paper arrives from the host machine, stitching does not take place and the sequence goes to the next operation (stack feeding).
Stitcher
Staple
Figure 3-204
3-11
4.
Feeding the Stack The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point is where the center of the stack, i.e., stapling position, matches the height of the paper pushing plate and the paper folding roller nip. The stack is moved forward by operating the paper positioning plate. When the plate is operated, the guide plate which has been covering the paper folding rollers, also moves down so that the paper folding rollers directly face the stack.
Figure 3-205
3-12
5.
Folding/Delivering the Stack The paper pushing plate pushes against the center of the stack to move it in the direction of the paper folding rollers. In response, the paper folding rollers pick the stack along its center and fold it in two. The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray.
Delivery roller
Figure 3-206
3-13
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place for the next steps (stapling, folding). The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a predetermined location to suit the size of paper. The paper positioning plate is driven by the paper positioning plate motor (M4S), and the position of the plate is identified in reference to the number of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact with or moving away from sheets as needed. The alignment plates put the stack into order each time a sheet is output. The alignment plates are driven by the alignment motor (M5S), whose position is identified in reference to the number of motor pulses coming from the alignment plate home position sensor (PI5S). To prevent interference between paper and the paper folding rollers when the paper is being output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down before paper is folded so as to expose the paper folding rollers. The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning plate paper sensor (PI8S).
3-14
.AA@
J H @HELA IEC =
/KE@A
J H @HELA IEC =
!5 5
) EC
A J
J H @HELA IEC =
#5 $5 %5
Figure 3-301
"5 &5 5 21"5 215 5 "5
J H ? ? IEC = 7 /-+
2=FAH B @E C
J H @HELA IEC =
5 5 5 5
F=FAH @AB A?JE C I A E@ @HELA IEC = . 25 .AA@ F =JA ? J=?J I A E@ @HELA IEC = 4 125
2=FAH B @E C
J H ? ? IEC = . ,+
3-15
3-16
Paper positioning plate home position detection signal PAPPOS Paper positioning plate paper detection signal PPOSPAR Tray paper detection signal TRYPAR Guide plate home position detection signal GIDHP Crescent roller position detection signal FDRLHP Delivery detection signal DELV Paper folding home position detection signal PAFLDHP
PI21S
Figure 3-302
PI15S PI14S
PI19S
PI20S
PI18S
B.
1.
Outline The two flappers mounted at the paper inlet are operated to configure the feed path according to the size of paper. The flappers are used to enable the following: 1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor. 2. To prevent the following sheet from butting against the top of the existing stack, Table 3-301 shows the relationship between sensors and paper sizes.
Sensor No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) No.3 paper sensor (PI20S) A3/LD Used Not used Not used B4 Used Used Not used A4-R/LT-R Used Used Used
Table 3-301 Each flapper is driven by its own solenoid. Table 3-302 shows the relationship between solenoids and paper sizes.
Solenoid No.1 paper deflecting solenoid (SL1S) No.2 paper deflecting solenoid (SL2S) A3/LD OFF OFF B4 ON OFF A4-R/LT-R ON ON
Table 3-302
3-17
2.
F=FAH IA I H 2=II=CA B F=FAH 21&5 F=FAH @AB A?JE C 5 5 .. I A E@ F=II=CA B F=FAH F=FAH IA I H .. 21'5 F=FAH @AB A?JE C 5 5 F=II=CA B F=FAH I A E@ ! F=FAH IA I H 21 5 6 F A@CA 21&5 21'5 21 5
Figure 3-303
3-18
3.
Passage of paper
ON
Passage of paper
OFF
PI20S
PI18S PI19S
Figure 3-304
3-19
4.
Passage of paper
ON
Passage of paper
ON
PI18S PI19S
PI20S
Top edge
PI18S PI19S
Figure 3-305
3-20
C.
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller and the crescent roller start to move the sheet forward. The intermediate feed roller is normally not in contact with the path bed. When the leading edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid (SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of operations is executed each time a sheet arrives. When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be checked since the first sheet will still be over the sensor. The crescent roller keeps rotating while sheets are being output, butting the leading edge of each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack in order. The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both left and right edges of the sheet in order. 1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
Intermediate feed roller Feed motor M1S ON SL4S Feed plate contact solenoid
Figure 3-306
3-21
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor continues to rotate.
Figure 3-307 3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
M1S ON SL4S
Figure 3-308
3-22
D.
The alignment motor (M5S) drives the alignment plates each time a sheet is output, putting both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping motor. The position of the alignment plate is identified in reference to the number of motor pulses from the alignment plate home position sensor (PI5S). The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets. 1) When the first sheet has been output, the alignment plates butt against the left and right edges of the stack (first alignment). The alignment plates leave the home position in advance and remain in wait at points 10 mm from the edges of the stack.
Sheets Alignment plate Alignment plate
Figure 3-309 2) The alignment plates move away from the edges of the stack over a short distance and then butt against the edges once again (Second alignment).
Figure 3-310
3-23
3) The alignment plates escape to points 10 mm from the edge of the stack.
Figure 3-311 4) When the following stack arrives, steps 1 through 3 above are repeated. 5) The alignment plates butt against the stack once again, during which stitching takes place.
Figure 3-312 6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding and delivery take place.
Figure 3-313 7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment operation.
Figure 3-314
3-24
In case of 2 sheets:
Entry of Entry of 1st sheet of follow1st sheet 2nd sheet ing stack entry
Alignment plate home position sensor (PI5S) Alignment motor (M5S) Paper positioning plate motor (M4S)
[1]
: Alignment : Escape [1]: Move to wait position [2]: Stapling period [3]: Paper folding/delivery period [4]: Move to following stack size wait position
Figure 3-315
Alignment plate Alignment motor M5S
Alignment plate
Stack
Figure 3-316
3-25
E.
1.
Outline If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent this problem, the phase of the roller is identified and used to determine the timing of alignment. The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment plates are operated to correspond with this change in the state of the sensor.
Figure 3-317
3-26
Crescent roller
If the crescent roller was in contact with the stack, alignment operation could be obstructed.
Figure 3-318
Alignment operation is started when the flag has covered the sensor and the crescent roller is away from the stack.
Figure 3-319
First sheet Second sheet Feed motor stops
Crescent roller phase sensor (PI12S) Alignment operation Feed motor (M1S)
Stitcher (rear)
Stitcher (front)
Stack
Figure 3-401
3-28
2.
Stitcher Unit Operation The stitcher base unit consists of two stitchers and stitcher bases. The stitchers are fixed in position, and are not designed to slide or swing. Stitching is executed by driving the rotary cam by the stitcher motor (M7S, M6S). The front and rear stitcher units are operated with a time delay so as to prevent wrinkling of paper and to limit the load applied to the power supply. (A time delay for initiating the stitcher motor startup current helps decrease the load on the power supply.) The stitcher home position sensor (MS7S, MS5S) is used to monitor the movement of the rotary cam, enabling identification of individual stitcher operations. The presence/absence of staples inside the staple cartridge fitted to the stitcher is detected by the staple sensor (MS6S, MS4S). The alignment plates keep both edges of the stack in place while stitching takes place.
Figure 3-402
Stitcher home position sensor (front) (MS7S) Stitcher motor (front) (MS7) Stitcher home position sensor (rear) (MS5S) Stitcher motor (rear) (M6S) No.1 paper sensor (PI18S) Alignment motor (M5S) Alignment Escape
Figure 3-403
3-29
Cam
Mount
Figure 3-404
3-30
V.
1.
FOLDING/DELIVERY SYSTEM
Outline The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing plate, and paper positioning plate. The guide plate is used to cover the folding rollers while sheets are output so as to prevent sheets from coming into contact with the folding rollers during output. Before the stack is folded, the guide plate moves down to enable the folding rollers to operate. The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers. The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor (PI15S) are used to detect the position of the paper pushing plate. After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor (PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor (PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal.
3-31
2.
Controlling the Movement of Stacks When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack will move to where the paper folding rollers come into contact with the stack and where the paper pushing plate is located. The position of the paper positioning plate is controlled in reference to the number of motor pulses coming from the paper positioning home position sensor (PI7S). At the same time as the paper positioning plate operates, the guide plate lowers so that folding may take place.
Stitching ends Paper positioning plate motor Guide motor Guide home position sensor (PI13S) Equivalent of specific number of pulses
Figure 3-501
3-32
3.
Folding a Stack A stack is folded by the action of the paper folding rollers and the paper pushing plate. The paper pushing plate pushes against the center of a stack toward the roller contact section. The paper pushing plate starts at its home position and waits at the leading edge position until the stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack gripped in this way by the paper folding roller is drawn further by the paper folding roller and then is moved by the delivery roller to the paper tray. Half of the peripheral area of the paper folding rollers excluding the center part is punched out. This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of the peripheral area. The paper folding start and stop positions on the paper folding rollers is controlled according to the motor clock signals from the paper folding home position sensor (PI21S).
Paper pushing plate top position sensor (PI15S) Paper folding roller (upper) Sensor flag Paper folding home position sensor (PI21S)
Stack of sheets
Figure 3-502
3-33
Sensor flag Paper folding home position sensor (PI21S) Paper pushing plate
M8S M2S
Stack of sheets
Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed.
Figure 3-504
3-34
Delivery outlet
Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed.
Figure 3-505
Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) : Motor CW : Motor CCW
Equivalent of 10mm by paper folding motor
Figure 3-506
3-35
4.
Double Folding a Stack To fold a stack consisting of 10 or more A4-R or LT-R sheets, folding is executed twice for the same sheet. The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of pressure along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing plate returns to its home position while the stack is being delivered. This way, a stack requiring a large force may properly be folded with less pressure. 1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
M2S M8S Paper folding motor Paper folding roller Paper pushing plate motor
Figure 3-507 2) The paper folding rollers grip the stack for a length of about 20 mm.
20 m (approm x.)
Figure 3-508
3-36
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm (reverse feeding).
20 m (appr m ox.)
Figure 3-509 4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to its home position.
Figure 3-510
Gripping of paper stack Equivalent of 20 mm Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) : Motor CW : Motor CCW Equivalent of 20 mm (reverse feeding)
PI8S
Figure 3-601
No. PI8S PI11S PI14S PI15S PI17S PI18S PI19S PI20S Delivery sensor Paper pushing plate home position sensor Paper pushing plate top position sensor Vertical path paper sensor No.1 paper sensor No.2 paper sensor No.3 paper sensor Sensor Paper positioning plate paper detection sensor
Table 3-601
3-38
2.
Inlet Delay Jam The No.1 paper sensor (PI18S) on the paper sensor PCB does not turn ON for a specific period of time after the inlet sensor (PI1) of the finisher turned ON.
Inlet sensor (PI1) No.1 paper (PI18S) sensor Feed motor Inlet sensor (PI1) No.1 paper sensor (PI18S) Feed motor Jam
Load stops
Figure 3-602 3. Inlet Stationary Jam The No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), and No.3 paper sensor (PI20S) on the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the No.1 paper sensor (PI18S) turns ON. The paper sensor used varies according to the paper size. a. A3/LD Stack
Normal No.1 paper sensor (PI18S) Feed motor T: feeding of (paper length x 1.5) mm Jam Load stops T: feeding of (paper length x 1.5) mm
Figure 3-603
3-39
b.
B4 Stack
Normal Normal No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Note: The diagram shows two sensors checking for jams. Single detection, however, uses only one sensor. Jam Jam
No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) Feed motor
No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) No.3 paper sensor (PI20S) Feed motor
Figure 3-605
3-40
4. a.
Delivery Delay Jam By delivery sensor The delivery sensor (PI11S) does not turn ON within a specific period of time after the paper pushing plate top position sensor has turned ON.
Paper pushing plate top position sensor Delivery sensor Paper folding motor Paper pushing plate top position sensor Delivery sensor Paper folding motor Load stops T: Equivalent of 180 mm T: Equivalent of 180 mm
Normal
Jam
Figure 3-606 5. a. Delivery Stationary Jam By vertical path paper sensor The vertical path paper sensor (PI17S) does not turn OFF within a specific period of time (feeding) after the delivery sensor (PI11S) has turned ON, i.e., the trailing edge of the stack does not leave the vertical path paper sensor.
Vertical path paper sensor (PI17S) Delivery sensor Paper folding motor Normal Vertical path paper sensor (PI17S) Delivery sensor Paper folding motor Jam
T: Feeding of
Paper length
-130
+ 50 mm
T: Feeding of
Paper length
-130
+ 50 mm
Note: The length 130 mm is the length of the feeding path from the vertical path paper sensor to the delivery paper sensor, while the length 50 mm is a margin.
Figure 3-607
3-41
By delivery sensor The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after it has turned ON.
Normal Jam Load stops
b.
T: Feeding of
Paper length
1.5 mm
T: Feeding of
Paper length
1.5 mm
Figure 3-608 6. Power-ON Jam Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S), Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects paper at power-ON. 7. Door Open Jam The front door open/closed sensor (PI2S), outlet cover sensor (PI3S), or inlet cover sensor (PI9S) finds that the respective cover is open during operation. 8. Stitcher Staple Jam When the stitcher motor (M7S/M6S) is rotating clockwise, the stitcher home position sensor (MS7S/MS5S) does not turn ON within 0.5 secs after it has turned OFF. In addition, the sensor turns ON within 0.5 secs after the motor has been rotated counterclockwise. 9. Saddle Feeding Delay Jam (by the paper sensor for the paper positioning plate) The paper sensor for the paper positioning plate is not turned ON at the start of the push (folding) operation. Reference:
When all doors are closed after the user has removed the jam, the saddle stitcher unit checks whether the vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the host machine once again.
3-42
J19-1
Sensors
J3-2
J2-5 Logic
Figure 3-701 2. Protective Mechanisms The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker (CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent flows.
3-43
2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned. 3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are correct. 4. In principle, do not operate the machine with any parts removed.
I.
FINISHER UNIT .......................... 4-1 A. Externals and Controls .............. 4-1 B. FEEDING SYSTEM ................... 4-9 C. PCBs ....................................... 4-13 D. Caution when removing MJ-1021 ................................... 4-13
II. A. B. C. D. E.
SADDLE STITCHER UNIT ....... 4-14 Externals and Controls ............ 4-14 SADDLE UNIT......................... 4-17 PCBs ....................................... 4-27 Power supply unit..................... 4-27 Accessory ................................ 4-28
I.
A.
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13]
FINISHER UNIT
Externals and Controls
Upper door End cap Front door Front lower door Tray 1 Tray 2 Grate-shaped upper guide (6) Grate-shaped lower guide (6) Saddle delivery tray Sub-support upper cover (2) Sub-support lower cover (2) Rear cover (3) Rear lower cover (4) Figures in parenthese ( ) indicate the number of mounting screws.
[7] [5] [2] [1]
[8] [6]
[3]
[4]
[9]
Figure 4-101
[12]
[10]
[13]
[11]
Figure 4-102
4-1
1.
Removing the Front Door Assembly 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the bushing [3] (center). 3) Remove the screw [4], and remove the bushing (top) [5]. Then, remove the front door assembly.
[5]
[4]
[1]
[3]
[2]
Figure 4-103
2. Removing the Rear Cover 1) Open the upper door assembly [1]. 2) Remove the three screws [2], and lift the rear cover [3] to remove.
[1]
[3]
[2]
Figure 4-104
4-2
3.
Removing the Upper Door Assembly 1) Open the upper door assembly [1]. 2) Remove the two claws [2], and remove the upper door assembly.
[1]
[2]
Figure 4-105
4. Removing the Front Cover 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the front cover [3].
[1]
[2]
[3]
Figure 4-106
4-3
5. How to Lower the Tray 1/2 Unit 1) Insert a screwdriver or similar object into the hole [2] while supporting the tray assembly [1]. 2) Release the tray lift motor one-way gear, and lower the tray 1/2 unit.
[1] [2]
Figure 4-107 6. Removing the Tray 1 Unit 1) Open the upper cover and remove the end caps [1]. 2) Remove the prop upper cover [2] and the prop lower cover [3].
[1]
[2]
[3]
Figure 4-108 3) Remove the harness [1] from the bracket [2]. 4) Disconnect the three connectors [3]. Remove the screw [4], and remove the bracket. 5) Lift the tray 1 unit to remove.
[3]
[2]
[4]
[1]
Figure 4-109
4-4
7. Removing the Tray 2 Unit 1) Remove the tray 1 unit. 2) Disconnect the two connnectors [1] and grounding wire [2] and remove harness [3]. 3) Lift the tray 2 unit to remove.
[3]
[1] [2]
Figure 4-110 8. Removing the Tray 1/2 Lift Motor 1) Remove the tray 1/2. 2) Remove two screws [1], and two lift blocks [2]. 3) Remove the five screws [3], and remove the tray from the tray unit.
[2] [2]
[1]
[3]
[3]
Figure 4-111 4) Release the two harness stops [1]. Remove the four screws [2], and remove the tray frame [3]. Release the claws [4] to remove.
[2]
[3]
[2]
Figure 4-112
4-5
5) Disconnect the connector [1], and remove the two screws [2].
[2]
[1]
Figure4-113 6) Pull out the motor slightly, and remove the parallel pin [1] and the motor.
[1]
Figure 4-114
9. 1) 2)
3) 4)
Removing the Grate-Shaped Upper Guide Remove the slide guide [1] and end caps [2]. Release the tray lift motor gear clutch [6] with a screwdriver or similar object while supporting the tray assembly, and gently lower the tray assembly down to its lowest position. Remove the five screws [3] (M4). Remove the screw [4] (M3), and remove the grate-shaped upper guide [5].
[2]
[5]
[1]
[2]
[3] [3]
[4]
[6]
Figure 4-115
4-6
10. Removing the Grate-Shaped Lower Guide 1) Remove the tray assembly. 2) Remove the five screws [1] (M4), and remove the front sub-support [2]. 3) Remove the three screws [3] (M4). 4) Remove the three screws [4] (M3), and open the grate-shaped lower guide [5] to the front. Caution:
To remove a sub-support, remove the front sub-support [2]. The rear sub-support [6] is adjustable. If the rear sub-support [6] has been removed, be sure to adjust the rear subsupport screw to the marking at which it was set prior to the removal, or adjust parallelism referring to "11. Installing the Rear SubSupport."
[1]
Figure 4-116 5) Free the harness [9] from the harness stop [8]. 6) Disconnect the two connectors [10], and remove the grate-shaped lower guide [7].
[10] [8]
[9]
[7]
Figure 4-117
4-7
11. Installing the Rear Sub-Support 1) Install the front sub-support [1]. Loosely fasten the rear sub-support [2]. 2) Install tray 2. Fasten the rear sub-support so that the tray drive gear [3] is placed at the center of the rack gear [4] of the rear sub-support when tray 2 is at the upper limit position and the lower limit position. 3) Move tray 2 by hand and check that it moves smoothly.
[1]
Figure 4-118 12. Removing the Right Guide Assembly 1) Remove the four screws [5] to take out the latch unit [4] 2) Remove the rear cover (see I-A-2). 3) Open the front door assembly [1]. 4) Remove the one screw [2], and remove the right guide assembly [3].
[3] [1]
[2]
[4]
[5]
Figure 4-119
4-8
B.
FEEDING SYSTEM
1. Removing the Swing Unit 1) Remove the tray assembly (see I-A-6, 7). 2) Remove the grate-shaped upper guide (see I-A-9). 3) Remove the grate-shaped lower guide (see I-A-10). 4) Remove the rear cover (see I-A-2). 5) Remove the stapler cover (see I-B-4). Caution:
When removing the swing unit, make sure the stapler assembly unit is at its home position in front side (at the front-end position). If not, shift it to the home position manually. Be sure to escape the front paper stopper to rear side before moving the stapler assembly unit.
[1]
[1]
[2]
Figure 4-120
[7]
6) Remove the harness from the six harness clamps [1], and disconnect the seven connectors [2]. 7) Push and shift the stapler assembly unit to the center. 8) Release the stopper of the knurled belt escape roller [3] at front side, and remove two flanges [4] and one roller [5]. (same for the rear side) Caution:
1. Be sure not to drop the roller and flange when installing or removing them. 2. Make sure the direction of flange when installing the flange and the roller.
[5]
[4] [6]
[3]
Figure 4-122
Figure 4-121
9) Remove the front knurled belt [6] from the shaft [7]. (same for the rear side)
10) Remove the three screws [8] and slide out the swing unit [9] to the exit side. Caution:
Be careful not for the swing unit to be hit by height sensor.
[8]
[9]
[8]
[8]
Figure 4-124
Caution:
Install the swing unit to the machine so that the black plastic of swing unit is overlaid on the plate.
Figure 4-125
2. Removing the Feed Drive Unit 1) Remove the finisher controller PCB (see IC-1). 2) Remove the three screws [1] and pull down PCB base [2].
[2]
[1]
[1]
3) Remove the harness from the harness clamp [3]. 4) Remove the two connecors [4] of motors. 5) Remove the three screws [5], and remove the feed drive unit [6]. Caution:
Before re-attaching the removed feed drive unit back on the finisher unit, loosen the move gear stop screw [7] to relieve the tension, and then fasten the screw after attaching the feed drive unit. The move gear attachment must be adjusted also when removing and attaching the swing unit. If you forget to fasten the screw, the gear teeth may disengage, resulting in defective feed.
[6]
[5] [4]
[7]
[5]
[3]
[5]
Figure 4-127
[3]
3.
Removing the Buffer Roller Assembly 1) Remove the finisher controller PCB (see IC-1). 2) Remove the feed drive unit (see I-B-2). 3) Remove the screw [1], and remove the guide support plate assembly [2] to slide out the harness leads [3] towards the buffer roller assembly side.
[1]
[2]
Figure 4-128 4) Remove the front cover (see I-A-4). 5) Remove the screw [4], and remove the guide support plate assembly [5]. Then, remove the buffer roller assembly [6].
[6]
[4]
[5]
Figure 4-129
4-11
4. Removing the Stapler 1) Open the front cover. Remove two screws [1], and remove the stapler cover [2].
[1]
[2]
Figure 4-130
2) Move the stapler assembly unit [3] to the front. 3) Remove two connectors [4] and one screw [5]. 4) Turn the stapler assembly unit clockwise, and pull it out upward.
[5]
[3]
[4]
Figure 4-131
Caution:
When displaying Set stapler cartridge even though the staple cartridge is installed, it may not be installed correctly. If you move the gear of stapler unit manually, the cartridge cannot be detected due to the dislocation of gear because it is not correctly installed. In this case, move the gear to the position as shown below and reinstall the cartridge.
Gear
Figure 4-132
4-12
C.
1.
PCBs
[2]
Removing the Finisher Controller PCB 1) Remove the rear cover. 2) Disconnect the 19 connectors [1]. 3) Remove the four screws [2], and remove the finisher controller PCB [3].
[3]
[2] [2]
[1]
Figure 4-133
D.
1.
After removing MJ-1021, make sure to install BLIND-FINCABLE (6LA01294000). 1) Install the BLIND-FIN-CABLE [1] with two screws.
[1]
Figure 4-134
4-13
II.
A.
1.
Removing the Front Lower Door Assembly 1) Open the front lower door assembly [1]. 2) Remove the screw [2] and remove the bushing [3], and then remove the front lower door assembly.
[3] [1]
[2]
Figure 4-201 2. Removing the Rear Lower Cover 1) Remove the four screws [1], and remove the rear lower cover [2].
[1] [1]
[2]
Figure 4-202
4-14
3. Removing the Front Inside Cover 1) Open the front lower door assembly [1]. 2) Remove the screw [2], and remove the folding roller knob [3]. 3) Remove the five screws [4], and remove the front inside cover [5].
[1]
[4]
[5]
Figure 4-203 4. Removing the Saddle Delivery Tray Assembly 1) Lift up the open/close lever [2] of the saddle delivery tray assembly [1], and open the saddle delivery tray assembly.
[1] [2]
Figure 4-204 2) Remove the door shaft [3] in the direction of the arrow, and slide out towards the front of the saddle delivery tray assembly [4].
[4]
[3]
3) Remove the harness leads from the harness stop [5] and edge saddle [6]. 4) Disconnect the two connectors [7], and remove the saddle delivery tray assembly [8].
[5]
[7]
[6]
[8]
Figure 4-206 5. Removing Upper Delivery Guide Assembly 1) Remove the grate-shaped lower guide (see I-A-10). 2) Remove the two screws [1] and ground lead [2], and remove the upper delivery guide assembly [3].
[2]
Figure 3-207 6. Removing the PCB Cover 1) Remove the four screws [1], and remove the PCB cover [2].
[1]
[2]
[1]
B.
SADDLE UNIT
1. Removing the Saddle Unit 1) Remove the grate-shaped lower guide (see I-A-7). 2) Remove the right guide assembly (see I-A8). 3) Remove the front lower door assembly (see II-A-1). 4) Remove the rear lower cover (see II-A-2). 5) Remove the front inside cover (see II-A-3). 6) Remove the saddle delivery tray assembly (see II-A-4).
[1]
[2]
Figure 4-209
7) Remove the harness from the harness clamp [3] and harness lead [4]. 8) Remove the upper delivery guide (see II-A5). 9) Remove the PCB cover (see II-A-6). 10) Disconnect two connectors [1] and remove the two screws [2].
[4]
[3]
Figure 4-210
4-17
[5]
Figure 4-211
[6] [6]
12) Remove the two screws [6], and remove the saddle stitcher unit [7] by moving it in the pick-up direction.
[7]
[8] [9]
2. 1) 2) 3) 4) 5)
Removing the Paper Folding Roller Remove the front lower door assembly (see II-A-1). Remove the front inside cover (see II-A-3). Remove the upper delivery guide assembly (see II-A-5). Remove the PCB cover (see II-A-6). Disconnect the two connectors [1].
[1]
Figure 4-214
6) Disconnect two connectors [2], remove the three screws [3], and remove the paper pushing motor mount [4].
[4]
[2]
[3]
[2]
Figure 4-215
4-19
[5]
Figure 4-216
[6]
Figure 4-217
4-20
8) Remove the two C-rings [7], and remove the sensor flag [8] and two bearings [9] at the rear.
[9] [7]
[8]
Figure 4-218 9) Remove the two C-rings [10], and remove the two gears [11] at the front.
[11] [10]
Figure 4-219
4-21
[12]
Figure 4-220
[ 16]
11) Open the saddle delivery tray assembly [13]. 12) Remove the two screws [14], and remove the two alignment plates [15]. 13) Slide the paper folding roller [16] to the front, and pull it out in the delivery direction.
[ 14] [ 14]
[ 15]
[ 13]
Figure 4-221 3. Installing the Paper Folding Roller 1) Attach the gear [2] so that the grooved section [1] on the gear is facing the grooved section [1] on the paper folding roller to align the phases.
[2]
[1]
4. Removing the Stitcher Mount Unit 1) Remove the front inside cover (see II-A-3). 2) Remove the E-ring [1], and remove the roll [2] and the shaft [3].
[2] [1]
[3]
Figure 4-223 3) Pull out the stitcher mount unit [4] to the front.
[4]
Figure 4-224
5. Adjusting the Stitcher Position 1) Remove the front lower door assembly (see II-A-1). 2) Remove the front inside cover (see II-A-3). 3) Open the front door assembly. 4) Pull out the stitcher mount unit to the front, then pull out the stitcher towards you and then pull the stitcher down. 5) Remove the three screws [1], and remove the stitcher mount unit cover [2].
[1]
[2]
Figure 4-225
4-23
6) Remove the stitcher positioning tool [3] from the back of the cover.
[3]
Figure 4-226 7) If you must adjust the front stitcher, remove the center guide plate [5] and front guide plate [4] (one screw each). If you must adjust the rear stitcher, remove the center guide plate [5] and the rear guide plate [6] (one screw each).
[6]
[5]
[4]
Figure 4-227 8) If you must adjust the front stitcher, loosen the two screws [8] on the stitcher mount [7]. If you must adjust the rear stitcher, loosen the two screws [9].
[9]
[8]
[7]
Figure 4-228
4-24
9) Insert the tool [10] into the staple slot of the stitcher [9].
[9] [10]
Figure 4-229 10) Shift down the stitcher, and turn the stitcher gear so that the boss on the tool [11] and the recess of the mount match. Then, tighten the screws [12] on the mount to fix the two in place.
[11]
[12]
Figure 4-230
6.
Removing the Positioning Plate Unit 1) Remove the saddle stitcher controller PCB (see II-C-1). 2) Disconnect the two connectors [1], remove the three harness clamps [2], and remove the harness leads [3] from the two edge saddles [4]. 3) Remove the two screws [5], slide the positioning plate unit [6] once towards the front and remove from the rear side.
[5]
[4]
Figure 4-231
4-25
7.
Removing the No.1 and No.2 Paper Deflecting Plates 1) Remove the rear cover (see I-A-2). 2) Remove the rear lower cover (see II-A-2). 3) Remove the claw [1] of the No.1 paper deflecting plate bushing, and pull out the No.1 paper deflecting plate shaft [2] toward the rear. (The procedure is the same for the No.2 paper deflecting plate.)
[1]
[2]
Figure 4-232 4) After detaching the front shaft of the No.1 paper deflecting plate [3] from the front side plate, remove the No.1 paper deflecting plate.
[3]
Figure 4-233
4-26
C.
1.
PCBs
[1]
[2] [3]
[2] [2]
[1]
Removing the Saddle Stitcher Controller PCB 1) Remove the PCB cover (see II-A-6). 2) Remove the four screws [1] and 14 connectors [2], and remove the saddle stitcher controller PCB [3].
[1]
[2]
[1]
Figure 4-234
D.
[1]
1. Removing the Power Supply Unit 1) Remove the rear lower cover (see II-A-2). 2) Remove one connector [1] and two screws [2] to remove the power supply unit [3].
[2]
[3]
Figure 4-235
4-27
E.
1.
Accessory
[2]
Support tray Install the support tray (accessory) to the suddle delivery tray when the paper stacking on the saddle delivery tray is significantly deteriorated, causing paper to drop, etc. * 2 screws are needed to install the support tray. * Refer to the pats list for the parts numbers and so on. 1) Take off the saddle delivery tray assembly (see II-A-4). 2) Install the support tray [2] to the saddle delivery tray [1] with 2 screws[3].
[3] [1]
Figure 4-236
Figure 4-237
4-28
4-29
I.
PERIODICALLY REPLACED PARTS......................................... 5-1 A. Finisher Unit .............................. 5-1 B. Saddle Stitcher Unit ................... 5-1
II.
CONSUMABLES AND DURABLES ................................ 5-2 A. Finisher Unit .............................. 5-2 B. Saddle Stitcher Unit ................... 5-2 III. PERIODICAL SERVICING .......... 5-2
I.
A.
B.
5-1
II.
Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machines warranty period. Replace them as necessary.
A.
1 2 3
Finisher Unit
No. Name Stapler Knurled belt Paddle Qty 1 2 2 4 Estimated Life 500,000 operations 1,000,000 copies 1,000,000 copies Paddle unit Paddle rubber only Remarks 5,000 operations/cartridge
B.
1
5-2
5-3
CHAPTER 6 TROUBLESHOOTING
I.
ADJUSTMENTS ......................... 6-1 A. Electrical System (finisher unit) .............................. 6-1 B. Electrical System (saddle stitcher unit) ................... 6-6 II. ARRANGEMENT OF ELECTRICAL PARTS ................. 6-8
A. Finisher Unit .............................. 6-8 B. Saddle Stitcher Unit ................. 6-15 C. Light-Emitting Diodes (LED) and Check Pins by PCB .......... 6-21 III. TROUBLESHOOTING .............. 6-23 A. Finisher Unit ............................ 6-23 B. Saddle Stitcher Unit ................. 6-33
CHAPTER 6 TROUBLESHOOTING
I.
A.
1.
ADJUSTMENTS
Electrical System (finisher unit)
2.
Adjusting the Height Sensor (PS1) Perform the following adjustments whenever you have replaced the finisher controller PCB or the height sensor (PS1). 1) Set SW3 on the finisher controller PCB as indicated.
ON
Adjusting the Rear Alignment Position If you have replaced the finisher controller PCB or if an alignment fault occurs, adjust as follows. Performing the steps will affect all paper sizes. 1) Remove the rear cover of the finisher unit. 2) Set SW3 of the finisher controller PCB as indicated.
ON
Figure 6-102
1 2 3 4 5 6 7 8
Figure 6-101 2) Place a paper on the tray. 3) Press SW1 on the finisher controller PCB. This causes the finisher to execute automatic adjustment, in which the tray unit will shift. At the end of adjustment, trays will return to their home positions. During adjustment, LED1 flashes. At the end of adjustment, LED1 turns and remains ON. If automatic adjustment fails, the mechanism stops while the tray in question is being adjusted (at the same time, LED1 turns OFF). 4) Shift all bits on SW3 to OFF, and turn OFF the host machine once.
3) If you are using A4 paper, press SW1 on the finisher controller PCB. If you are using LT paper, press SW2 on the finisher controller PCB. Pressing SW1/2 will open the swing guide and cause the rear alignment plate to move to A4/LT positions. 4) Place 10 sheets of A4/LT paper between the front and rear alignment plate, butting them against the stoppers. 5) Press SW1 or SW2 on the finisher controller PCB, and butt the rear alignment plate against the sheets. Pressing SW1 will shift the rear alignment plate to the front in 0.35 mm increments. Pressing SW2 will shift the rear alignment plate to the rear in 0.35 mm increments.
6-1
CHAPTER 6 TROUBLESHOOTING
3.
Rear alignment plate Shift by SW2 A4/LT paper Shift by SW1
Adjusting the Staple Position (stapler movement range) Adjust as follows if you have replaced the finisher controller PCB. Performing this one step adjusts the position of all paper sizes in front and rear side of staple. 1) Remove the rear cover from the finisher unit. 2) Set SW3 on the finisher controller PCB as indicated. In case of use A4 paper:
ON
Stopper
Stopper
Figure 6-104
Front alignment plate
Figure 6-103 6) Press SW1 and SW2 simultaneously to store the adjustment value (this will lower the swinging guide). 7) Shift all bits of SW3 to OFF, and install the rear cover of the finisher unit.
1 2 3 4 5 6 7 8
Figure 6-105 3-a) Press the SW1 (finisher controller PCB) for adjusting the rear side of staple position. 3-b) Press the SW2 (finisher controller PCB) for adjusting the front side of staple position. Pressing SW1/2 will open the swing guide and cause the knurled belt to rotate. Before adjusting either front or rear side of staple after another, turn off the power then turn it on, or turn off all switches (bits) of SW3. 4) Within 5 secs after pressing the switch, place one sheet of paper between the front and rear alignment plate, butting it against the stoppers. When the finisher detects the paper, it will lower the swing guide and execute stapling (rear, 1-position). Take out the stapled paper manually as delivery will not be executed.
6-2
CHAPTER 6 TROUBLESHOOTING
Staple Paper
Shift by SW2
Stopper
Figure 6-107 7) Press SW1 and SW2 simultaneously. This will open the swing guide, and cause the knurled belt to rotate. Placement of one sheet of paper will cause the finisher to start stapling. 8) Check the stapling position. If good, set all bits of SW3 to OFF. If re-adjustments are necessary, go back to Step 6. Caution:
The settings held by the finisher controller PCB are changed as soon as SW1 or SW2 is pressed. As such, to recover the previous settings after the press, you must press the other of the two switches as many times as you pressed previously.
Stopper
Figure 6-106 5) If the stapling position is correct, set all bits on SW3 to OFF to end the adjustments. If you need to change the stapling position, on the other hand, go to the next step. 6) To suit the position of the staple on the paper, press SW1 or SW2 on the finisher controller PCB as many times as necessary. Pressing SW1 will shift the stapling position to the front in 0.3 mm increments. Pressing SW2 will shift the stapling position to the rear in 0.3 mm increments.
6-3
CHAPTER 6 TROUBLESHOOTING
4.
Adjusting the Buffer Roller Winding Amount Perform this adjustment in the following instances: a. When the finisher controller PCB or the EEPROM (Q2) on the finisher controller PCB has been replaced b. When something causes the winding amount to fluctuate The "winding amount" is the amount of difference between the First and Second sheets wound onto the buffer roller device in the feed direction.
6) Measure the winding amount (shift) of the stack of sheets, and compare this amount with the standard amounts. This amount should be measured at the center of the paper leading edge.
First sheet and Second sheet: 0 1mm First sheet and Third sheet: 4mm or less Second sheet and Third sheet: 4mm or less Paper delivery direction
Figure 6-110 7) If the amount is within the standard, turn the host machine OFF, and then set all bits of SW3 to OFF. If the amount is outside the standard, perform the following. 8) Turn the host machine OFF, and set SW3 on the finisher controller PCB as indicated. If EEPROM (Q2) on the finisher controller PCB has been replaced, proceed to step 10).
ON
Winding amount
First sheet
Figure 6-111
1 2 3 4 5 6 7 8
Figure 6-109 2) Turn the host machine OFF then back ON again. 3) Set the mode setting on the host machine to "1" and the number of originals (A4 or LT) to "3" in the staple mode. 4) Press the copy start key. Copying starts, three sheets for the first copy are output as a stack on the staple tray, and copying stops with the copies held at the delivery roller. 5) Remove the stack of sheets from the finisher delivery taking care to prevent the offset of the output sheets from changing. 6-4
9) Turn the host machine ON, and then press SW2 on the finisher controller LCB. The current setting values are displayed at LED1.
Adjustment value 0 Lights for 1 second (once)
Adjustment value +N Blinks (lights for 0.2 second) for N times. Adjustment value -N Lights for 1 second (once), and blinks (lights for 0.2 second) for N times. The adjustment width is 0.72mm for each N=1.
Table 6-101
CHAPTER 6 TROUBLESHOOTING
10) Turn the host machine OFF, and then set SW3 on the finisher controller PCB as indicated.
ON
Figure 6-112 11) Press SW1 or SW2 on the finisher controller PCB as necessary. Each press of SW1 increments the winding amount in 0.72mm increments. Each press of SW2 decrements the winding amount in 0.72mm increments.
Third sheet Second sheet First sheet Movement of Movement of direction of direction of 1st sheet by SW2 1st sheet by SW1
Figure 6-113 12) Repeat steps 1) though 6) twice. Check that the winding amount is within the standard in both times. 13) Turn the host machine OFF, and set all bits of SW3 to OFF. This completes the adjustment.
6-5
CHAPTER 6 TROUBLESHOOTING
B.
1.
Mark
Adjusting the Folding Position The folding position is adjusted by changing the settings of bits 6 through 8 of DIPSW1 on the saddle stitcher controller PCB to match the stitching position (i.e., adjusting the distance over which the paper positioning plate is moved to the folding position from the stitching position.) If you have replaced the saddle stitcher controller PCB, be sure to set the new DIPSW1 so that the settings will be the same as those on the old DIPSW1. If, for any reason, you must change the following position, perform the following steps: 1) Remove the PCB cover, and set bits 1 through 4 of DIPSW1 on the saddle stitcher controller PCB as indicated.
ON
A3/LD paper
Insert direction
Figure 6-115 4) Press SW2 on the saddle stitcher controller PCB so that the feed motor (M1S) starts to rotate. (Press SW2 three seconds or more if LD paper is used). 5) Open the inlet cover, and insert two sheets of paper (push them in by hand until the leading edge of the sheets butts against the paper positioning plate).
Do not change bits 5 through 8. Figure 6-114 2) Remove the rear cover of the saddle stitcher unit, and tape the actuator of the inlet cover open sensor (PI9S) and the inlet cover open detection switch (MS1S) of the saddle stitcher unit in place. 3) Before inserting the paper, mark the top of the paper (you will be using two sheets of A3 or LD paper).
Sheets Mark
Figure 6-116 6) Close the inlet door while holding it down with your hand. 7) Press SW2 on the saddle stitcher controller PCB. The saddle stitcher unit will stitch the sheets, and fold and deliver the stack automatically.
6-6
CHAPTER 6 TROUBLESHOOTING
8) Measure the distance (L) between the stitching position and the folding position. Then, perform positive width adjustment or negative width adjustment to suit the relationship between the stitching position and the folding position. If the stitching position is below the folding position, perform positive width adjustment. If the stitching position is above the folding position, perform negative width adjustment.
Mark Positive Width Adjustment
9) Change the settings of bits 6 through 8 on DIPSW1 referring to Table 6-102 below. If the width adjustment is 0, The stitching position and the folding position match, requiring no change. If for positive width adjustment, Set DIPSW1 so that the difference resulting from subtraction of the interval from the appropriate setting in Table 6-102 is provided. For instance, if the DIPSW1 is currently set to +2 and the interval is +1 mm, set DIPSW1 to reflect -2. If for negative width adjustment Set DIPSW1 so that the sum resulting from addition of the interval from the appropriate setting is provided. For instance, if the DIPSW1 is currently set to -1 and the interval is +0.5 mm, set DIPSW1 to reflect +1.
DIPSW1 bit settings bit 6 OFF OFF OFF OFF bit 7 ON ON OFF OFF OFF ON ON bit 7 OFF bit 8 ON OFF ON OFF ON OFF ON bit 8 OFF Settings (in units of 0.5 mm) +3 +2 +1 0 1 2 3
ON ON ON
2.
Stitching Position (adjusting center stitching) Use the host machine adjustment mode to perform the following:
CHAPTER 6 TROUBLESHOOTING
II.
A.
1.
PI9 PI19
PI23 PI24
PI18 PI17 PS1 PI10 PI6 PI14 PI20 PI8 PI3 PI4 PI29 PI28 PI16 PI26 PI12 PI11 PI1 PI15
PI5
PI7
PI25
Figure 6-201
6-8
CHAPTER 6 TROUBLESHOOTING
Name Photointerrupter
Notation PI1 PI3 PI4 PI5 PI6 PI29 PI7 PI8 PI10 PI11 PI12 PI14 PI15 PI16 PI17 PI18 PI9 PI19 PI20 PI21 PI22 PI23 PI24 PI25 PI26 PI28 PI30 PI31
Function Detects paper in the inlet area Detects paper in the delivery area Detects paper on the stapling tray Detects the state (open) of the shutter Detects rear alignment plate at home position Detects front alignment plate at home position Detects the stapler at home position Detects the tray at home position Detects delivery motor clock pulses Detects paper on tray 1 Detects paper on tray 2 Detects paper in the buffer path Detects the finisher joint Detects the state (open) of the door Detects paper at the inlet to the buffer path Detects the state (open) of the swing guide Detects tray 1 lift motor clock pulses 1 (on sensor PCB) Detects tray 1 lift motor clock pulses 2 (on sensor PCB) Detects swing guide clock Detects edging of staples (inside stapler) Detects staple drive home position (inside stapler) Detects tray 2 lift motor clock pulses 1 (on sensor PCB) Detects tray 2 lift motor clock pulses 2 (on sensor PCB) Detects tray home position Detects paddle home position Detects knurled belt home position Detects the cartridge discrimination (inside stapler) Detects the staple (inside stapler) Detects the height of the stack on the tray
Height sensor
PS1
Table 6-201
6-9
CHAPTER 6 TROUBLESHOOTING
2.
Microswitches
MS9
MS4
Figure 6-202
Name Microswitches Notation MS1 MS2 MS3 MS4 MS6 MS9 Function Detects the state (open) of the front door and the upper door Detects the state (closed) of the swing guide 1 Detects the safety zone Detects the state (closed) of the shutter Detects the state (closed) of the swing guide 2 Detects the tray coming close
Table 6-202
6-10
CHAPTER 6 TROUBLESHOOTING
3.
Motors
M5
M10
M8 M1 M9 M4
M6
Figure 6-203
6-11
CHAPTER 6 TROUBLESHOOTING
Name Motor
Function First Feed motor Delivery motor Rear alignment motor Stapler shift motor Tray 1 lift motor Staple motor Swing motor Second feed motor Inlet feed motor Tray 2 lift motor Front alignment motor Knurled belt motor Paddle motor
Table 6-203
6-12
CHAPTER 6 TROUBLESHOOTING
4.
Solenoids
Figure 6-204
Name Solenoid Notation SL1 SL2 SL3 SL4 Flapper solenoid Buffer inlet solenoid Buffer outlet solenoid Paddle solenoid Function
Table 6-204
6-13
CHAPTER 6 TROUBLESHOOTING
5.
PCBs
[4]
[4]
[1] [3]
[4] [2]
[5]
Figure 6-205
Reference [1] [2] [3] [4] [5] Finisher controller PCB Relay PCB 4 Relay PCB 3 Sensor PCB Power supply unit Name
CHAPTER 6 TROUBLESHOOTING
B.
1.
PI16S PI9S
PI14S PI15S
PI12S PI13S
PI8S PI7S
PI4S PI1S
Figure 6-206
6-15
CHAPTER 6 TROUBLESHOOTING
Name Photointerrupter
Notation PI1S PI2S PI3S PI4S PI5S PI6S PI7S PI8S PI9S PI11S PI12S PI13S PI14S PI15S PI16S PI17S PI18S PI19S PI20S PI21S
Function Detects clock pulses from the paper pushing plate motor Detects the state (open) of the front door Detects the state (open) of the delivery cover Detects clock pulses from the paper folding motor Detects the alignment plates at home position Detects paper on the tray Detects paper positioning plate at home position Detects paper on the paper positioning plate Detects the state (open) of the inlet cover Detects paper in the delivery area Detects the phase of the crescent roller Detects the guide at home position Detects the paper pushing plate at home position Detects the paper pushing plate at top position Detects the state (in) of the stitcher unit Detects paper in the vertical path Detects paper (No. 1; on paper sensor PCB) Detects paper (No. 2; on paper sensor PCB) Detects paper (No. 3; on paper sensor PCB) Detects the paper folding at home position
Table 6-206
6-16
CHAPTER 6 TROUBLESHOOTING
2.
Microswitches
MS3S
Figure 6-207
Name Microswitches Notation MS1S MS2S MS3S MS4S MS5S MS6S MS7S Detects Detects Detects Detects Detects Detects Detects Function the state (open) of the inlet door the state (open) of the front door the state (open) of the delivery door the presence of staples (rear) stitching home position (rear) the presence of staples (front) stitching home position (front)
CHAPTER 6 TROUBLESHOOTING
3.
Motors
M8S
Figure 6-208
Name Motor Notation M1S M2S M3S M4S M5S M6S M7S M8S Feed motor Paper folding motor Guide motor Paper positioning plate motor Alignment motor Stitcher motor (rear) Stitcher motor (front) Paper pushing plate motor Function
CHAPTER 6 TROUBLESHOOTING
4.
Solenoids
SL1S
SL2S
SL4S
Figure 6-209
Name Solenoid Notation SL1S SL2S SL4S Function No. 1 paper deflecting plate solenoid No. 2 paper deflecting plate solenoid Feed plate contact solenoid
Table 6-209
6-19
CHAPTER 6 TROUBLESHOOTING
5.
PCBs
[2]
[1]
Figure 6-210
Reference [1] [2] Paper sensor PCB Name Saddle stitcher controller PCB
Table 6-210
6-20
CHAPTER 6 TROUBLESHOOTING
C.
Caution:
The VRs and check pins not discussed in this section are for factory use only. Making adjustments and checks using these will require special tools and instruments and adjustments must be to high accuracy. Do not touch them in the field.
1.
12 1 1 A 15 15 B 1
A B J14
1 12
1 J3
8 1 J2
10 1
A B J6
1 10
1 J17
12 1 J16 7 1 J24 9 1 J4
J12
1 A 14 4 1 8
14 SW3 B 1 J21
J9
10 1 7 1
J10 6 1
Figure 6-211
Switch SW1 SW2 SW3 Function Adjust the height sensor/alignment plate position/stapling position and move the trays up, etc. Adjust the alignment plate position/staple position and move the trays down, etc. Adjust the height sensor/alignment plate position and stapling position, etc.
Table 6-211
6-21
CHAPTER 6 TROUBLESHOOTING
2.
1 J10 8
Figure 6-212
Switch Function
DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position. DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position. SW2 Starts correction of discrepancy between stitching position and folding position.
Table 6-212
6-22
CHAPTER 6 TROUBLESHOOTING
III. TROUBLESHOOTING
A.
1.
Finisher Unit
Fault in communication with host machine
Cause Step 1 Checks Turn the host machine OFF then ON. Is the problem corrected? Is the wiring between the finisher controller PCB and the host machine controller PCB normal? Replace the finisher controller PCB and the host machine DC controller PCB. Is the problem corrected? Yes/No Yes End. Action
No
Correct it.
Yes No
2.
No
Correct it.
No Yes
Replace the finisher controller PCB. Replace the saddle stitcher controller PCB.
6-23
CHAPTER 6 TROUBLESHOOTING
3.
Wiring
No
No Yes
Replace the finisher controller PCB. Adjust the height sensor once again. If an error occurs again, replace the height sensor.
4.
Connector
Power supply
No
Yes No
6-24
CHAPTER 6 TROUBLESHOOTING
5.
Adjustment
Wiring
No
No Yes
6.
Yes
End.
7.
Deliver roller Delivery motor clock sensor (PI10) Finisher controller PCB
6-25
CHAPTER 6 TROUBLESHOOTING
8.
No
Alignment plate
Yes
Remove the mechanical obstacle. End. Replace the finisher controller PCB.
Yes No
9.
Wiring
Yes No
6-26
CHAPTER 6 TROUBLESHOOTING
No
Yes
Remove the mechanical obstacles. End Replace the finisher controller PCB.
Yes No
Swing guide closed detection switch 2 (MS6) Swing motor (M7) Finisher controller PCB
2 3
No No Yes
Replace the microswitch. Replace the motor. Replace the finisher controller PCB.
6-27
CHAPTER 6 TROUBLESHOOTING
Swing guide open sensor (PI18) Swing motor (M7) Finisher controller PCB
2 3
No No Yes
Replace the sensor. Replace the motor. Replace the finisher controller PCB.
No Yes
6-28
CHAPTER 6 TROUBLESHOOTING
No
No Yes
No
No Yes
6-29
CHAPTER 6 TROUBLESHOOTING
6-30
CHAPTER 6 TROUBLESHOOTING
Shutter mechanism
Are the shutter and the shutter upper/lower bar engaged correctly? Turn the feed roller 2 in reverse by hand. Does the shutter upper/lower bar move up/down? Is the shutter open detection sensor normal?
No
No
Correct mechanism from the shutter upper/ lower bar to the gear of the feed roller 2. Replace the sensor. Replace the finisher controller PCB.
No Yes
Shutter mechanism
No
No
Correct the mechanism from the shutter upper/lower bar to the gear of the feed roller 2. Replace the switch. Replace the finisher controller PCB.
No Yes
6-31
CHAPTER 6 TROUBLESHOOTING
No Yes
6-32
CHAPTER 6 TROUBLESHOOTING
B.
1.
Paper positioning plate home position sensor (PI7S) Saddle stitcher controller PCB Paper positioning plate motor (M4S)
Yes
Replace the saddle stitcher controller PCB. Check the positioning plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
No
Yes No
2.
Paper folding motor clock sensor (PI4S) Paper folding home position sensor (PI21S) Saddle stitcher controller PCB Paper folding motor (M2S)
No
Yes
Replace the saddle stitcher controller PCB. Check the paper folding roller drive mechanism. If a fault is found, correct it. Otherwise, go to step 4. End. Replace the saddle stitcher controller PCB.
No
Yes No
6-33
CHAPTER 6 TROUBLESHOOTING
3.
Guide home position sensor (PI13S) Saddle stitcher controller PCB Guide motor (M3S)
Yes
Replace the saddle stitcher controller PCB. Check the guide plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
No
Yes No
4.
Alignment plate home position sensor (PI5S) Saddle stitcher controller PCB Alignment motor (M5S)
Yes
Replace the saddle stitcher controller PCB. Check the alignment plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
No
Yes No
6-34
CHAPTER 6 TROUBLESHOOTING
5.
Faulty stitcher
Cause Step 1 Checks Are the front and rear stitchers and bases installed correctly? Is the stitching home position switch of the front and the rear stitchers normal? Do the front and the rear stitchers operate at a specific timing? Yes/No No Action Install them correctly.
Stitcher (installation)
No
Replace the front or rear stitcher. Check the wiring between the stitcher and the saddle stitcher controller PCB. If normal, replace the controller PCB. Replace the front or the rear stitcher.
Yes
No
6.
Paper pushing plate home position sensor (PI14S) Paper pushing top position sensor (PI15S) Saddle stitcher controller PCB Paper pushing plate motor (M8S)
No
Yes No
Replace the saddle stitcher controller PCB Check the paper pushing plate drive mechanisms. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
Yes No
6-35
CHAPTER 6 TROUBLESHOOTING
7.
Paper pushing top position sensor (PI15S) Saddle stitcher controller PCB Paper pushing plate motor (M8S)
Yes
Replace the saddle stitcher controller PCB. Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
No
Yes No
8.
Paper pushing plate motor clock sensor (PI1S) Saddle stitcher controller PCB Paper pushing plate motor (M8S)
Yes
Replace the saddle stitcher controller PCB. Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitcher controller PCB.
No
Yes No
6-36
CHAPTER 6 TROUBLESHOOTING
9.
Wiring
Yes
Power supply
No
Ground
No
Wiring
Yes
Power supply
No
Ground
No
6-37
CHAPTER 6 TROUBLESHOOTING
Yes
Power supply
No
Ground
No
2 3
No Yes
No Yes
Replace the finisher controller PCB. Check the wiring between J19 on the finisher controller PCB and J1 on the saddle stitcher controller PCB. If a fault is found, correct it. Otherwise, replace the saddle stitcher controller PCB.
6-38
CHAPTER 6 TROUBLESHOOTING
2 3
No Yes No
Replace the switch. The sensor is faulty. Replace the sensor. Replace the saddle stitcher controller PCB.
2 3
No Yes No
Replace the switch. The sensor is faulty. Replace the sensor. Replace the saddle stitcher controller PCB.
6-39
APPENDIX
A. FINISHER UNIT GENERAL TIMING CHART ......................... A-1 B. SADDLE STITCHER UNIT GENERAL TIMING CHART ....... A-2 C. SIGNAL AND ABBREVIATIONS....................... A-3
D.
FINISHER UNIT CIRCUIT DIAGRAM ................................... A-4 E. SADDLE STITCHER UNIT CIRCUIT DIAGRAM ................. A-18 F. SOLVENTS AND OILS ............. A-26
Operation start signal Host machine delivery signal Operation 1 Inlet sensor (PI1) 2 Delivery sensor (PI3) 3 Inlet feed motor (M9) 4 First feed motor (M1) 5 Second feed motor (M8) 6 Delivery motor (M2) 7 Staple tray sensor (PI4) 8 Rear alignment motor (M3) 9 Front alignment motor (M11) 10 Alignment position home position sensor (PI6)
11 Swing motor (M7) 12 Swing guide open sensor (PI18) 13 Swing guide closed detecting switch (MS2)
14 Staple motor (M6) Staple home position sensor 15 (PI22) 16 Stapler shift motor (M4) 17 Height sensor (PS1) 18 Tray 1 lift motor (M5) 19 Drop solenoid (SL4) 20 Paddle motor (M14) 21 Paddle home position sensor (PI26)
22 Knurled belt motor (M13) 23 Knurled belt home position sensor (PI28)
: Motor CW rotation
Note) When the 11th, 21st, 31st or 41st sheet of paper is fed on the stapling tray, the finisher controller PCB turns on the knurled belt motor (M13).
A-1
Folding,/delivery
3 Feed motor (M1S) 4 No. 1 paper sensor (PI18S) 5 No. 2 paper sensor (PI19S) 6 No. 3 paper sensor (PI20S) 7 8 No. 1 paper deflecting solenoid (SL1S)
No. 2 paper deflecting solenoid (SL2S) Feed plate contact solenoid 9 (SL4S) 10 Alignment plate home position sensor (PI5S)
13 Stitcher motor (front) (M7S) 14 Stitcher home position sensor (front) (MS7S)
15 Stitcher motor (rear) (M6S) 16 17 Stitcher home position sensor (rear) (MS5S) Guide home position sensor (PI13S)
18 Guide motor (M3S) 19 20 21 22 23 Paper positioning plate paper sensor (PI8S) Paper positioning plate home position sensor (PI7S) Paper positioning plate motor (M4S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S)
24 Paper pushing plate motor (M8S) 25 Paper folding motor (M2S) 26 Delivery sensor (PI11S) 27 Tray paper sensor (PI6S) 28 Paper folding home position sensor (PI21S)
: Motor CW rotation
A-2
BUFFER PATH INLET PAPER DETECT Signal BUFFER PATH PAPER DETECT Signal CARTRIDGE TYPE DETECT Signal DELIVERY MOTOR CLOCK DETECT Signal DOOR OPEN DETECT Signal DOOR SWITCH Signal BUFFER INLET SOLENOID DRIVE Signal BUFFER OUTLET SOLENOID DRIVE Signal FLAPPER SOLENOID DRIVE Signal TRAY 1 PAPER DETECT Signal HOOK EMPTY DETECT Signal HOOK STOP POSITION DETECT Signal REAR ALIGNMENT PLATE HP DETECT Signal JOINT DETECT Signal DELIVERY DETECT Signal DROP SOLENOID DRIVE Signal INLET PAPER DETECT Signal TRAY LIFT MOTOR CLOCK DETECT Signal 11 TRAY LIFT MOTOR CLOCK DETECT Signal 12 TRAY LIFT MOTOR CLOCK DETECT Signal 21 TRAY LIFT MOTOR CLOCK DETECT Signal 22 SHUTTER CLOSED DETECT SWITCH Signal TRAY 2 PAPER DETECT Signal SHUTTER OPEN DETECT Signal STAPLER CONNECT DETECT Signal STAPLER DRIVE HP DETECT Signal STAPLER SHIFT HP DETECT Signal STAPLE TRAY PAPER DETECT Signal SWING MOTOR CLOCK DETECT Signal SWING GUIDE CLOSED DETECT SWITCH Signal SWING GUIDE OPEN DETECT Signal TRAY SAFETY ZONE SWITCH Signal TRAY HOME POSITION DETECT Signal TRAY UPPER LIMIT DETECTING SWITCH Signal PADDLE HOME POSITION DETECT Signal KNURLED BELT HOME POSITION DETECT Signal FRONT ALIGNMENT PLATE HP DETECT Signal
No.1 PAPER SENSOR DETECT Signal No.2 PAPER SENSOR DETECT Signal No.3 PAPER SENSOR DETECT Signal DELIVERY DETECT Signal DELIVERY DOOR OPEN DETECT SWITCH Signal DELIVERY DOOR OPEN DETECT Signal FRONT DOOR OPEN DETECT Signal CRESCENT ROLLER PHASE DETECT Signal FRONT DOOR OPEN DETECT SWITCH Signal FOLD MOTOR CLOCK Signal FLAPPER DRIVE Signal 1 FLAPPER DRIVE Signal 2 PAPER GUIDE HOME POSITION DETECT Signal HOOK EMPTY DETECT Signal 1 HOOK EMPTY DETECT Signal 2 INLET COVER OPEN DETECT Signal INLET COVER OPEN SWITCH Signal ALIGNMENT HP DETECT Signal LUNGE MOTOR CLOCK Signal LUNGE HOME POSITION DETECT Signal LUNGE TOP POSITION DETECT Signal PAPER FOLD HOME POSITION DETECT Signal PAPER POSITION PLATE HP DETECT Signal PAPER POSITIONING GUIDE PAPER DETECT Signal FEED PLATE CONTACT SOLENOID DRIVE Signal STITCHING HP DETECT Signal 1 STITCHING HP DETECT Signal 2 STITCHER IN DETECT Signal TRAY PAPER DETECT Signal VERTICAL PATH PAPER DETECT Signal
A-3
SWING_UNIT M7
SWING_MOT
M3
R_ALIGNMENT_MOT
M
M2
DELIVERY_MOT
M
4 4 5 5 1 2
M14
PADDLE_MOT
M
SL4
DROP_SOL
M11
F_ALIGNMENT_MOT
M
PI3
DELIVERY_SENS
MT5
PI6
R_ALIGNMENT_ HP_SENS
PI20
SWING_MOT_ CLK_SENS
PI26
PADDLE_HP_SENS
PI10
DELIVERY_MOT_ CLK_SENS
PI4
STAPLING_TRAY_ SENSOR
PI29
F_ALIGNMENT_ HP_SENS F
MS3
SAFETY_ZONE_SW
NC
M
2 1 1 1 2 2
SL
1 3 3 1 2 1 2 5 5 4 4 3 3 2 2 1 1 2 2 3 3 2 2 3 3 1 2 2 3 3 1 2 2 3 3 1 2 2 3 3 1 2 2 3 3 1 2 2 3 3 1
3 2
NO
J137
J131
12
11
10
12
11
10
15
14
10
11
J12A_[0:15]
11
J12WH
A15
B15
J12B
13
J5_[0:11] J5_[0:11]
J6A_[0:10]
J6B_[0:10]
10
COM
J125
J560
J120
J122
J139
J128H
2 1
J119H J119
2 1
J557
J128
MT4 MT2
E
J208L J208LH J208D
1 2 3 4 5 5 4 3 2 1
J558L J558LH
J222L J222LH
J121L J121LH
J221L
6 5 4 3 2 1
J561L J561LH
J221LH
1 2 3 4 5 6
J558D
J222D
J121D
J221D
J561D
J12A
J9
J11
J12
DC CONTROLLER
J5
11
J6B
J6
B10 A10
J6A
J6WH
J4
10
J17
1
J10
2 3 4 5 6 1 2
J16
3 4 5 6 7
12
J12A_[0:15]
J4_[0:10]
J6B_[0:10]
J554D J554LH
J554L
J17_[0:12]
5 6 4 1 2
4 2 1
10
11
12
J553D J553H
J212D
2 2 1 1
J202D J202LH
J146 J555
1 2 3 4 5 6
J108 J108H
J145
J701LH J701L
1 2
J202L
1 1
2 2
3 3
M M 4G1-2190
KNURLED_BELT_MOT
KNURLED_BELT_ HP_SENS
FIRST_FEED_MOT
SECOND_FEED_MOT
M13
J107 J107H
2 2 1 1 2 1
PI28
M1 FEED_DRIVE_UNIT
M8
KNURLED_BELT_UNIT
FF3-4074
J106 J114
1 2 3 4
SOLD2
J117 J147
1 1 2 2 3 3 2 1
1 1 1 2 2 3 3 1 2 1
2 2
3 3
4 4
5 5
6 3 6 3 2 2 1 1
NO
2 1
COM
SOLD1
SL SL
1 4
3
NC
DOOR_SW
FLAPPER_SOL
INLET_FEED_MOT
INLET_SENS
MS1 FEED_UNIT
PS1
PI16
SL2
PI15 INLET_FEED_UNIT
SL1
M9
PI1
A-4
SWING_UNIT
SHATTER_UNIT
TRAY1
LIFT_MOT_CLK_SENS2 LIFT_MOT_CLK_SENS1
TRAY2
MS6
SWING_GUIDE_ CKOSE_SW2
SOLD3
MS2
SWING_GUIDE_ CKOSE_SW1
SOLD5
1
COM
PI18
SWING_GUIDE_ OPEN_SENS
PI5
SHUTTER_OPEN_SENS
COM
MS4
SHUTTER_CLOSE_SW
NC NC
MS9
TRAY_COMING_CLOSE_SW
3 2
NO COM
M5
LIFT_MOT
M
2 1
MT6
PI9 PI19
PI11
PAPER_SENS
PI8
TRAY1_HP_SENS
M10
LIFT_MOT
M
LIFT_MOT_CLK_SENS2
LIFT_MOT_CLK_SENS1
MT8
PI24 PI23
PI12
PAPER_SENS
3 2
NO
1 1 2 3
1 3 2 1
2 2
3 3
COM
2 2
3 3
2 2
1 1
PI25
TRAY2_HP_SENS
1
NO NC
2 2
3 3
2 2
3 3
J140
J138
J2011
J130
J8011
J127
NO
NC
J118
J6011
SOLD6
J8021
1 2
1 3 2 2 1 1 3
SOLD4
J1150
FF3-4020
J135
J1160
FF3-4080
3 3 2 2 1 1
FF3-4021
J8010L J8010LH
J8020L J8020LH
J8010D
J205L J205DH
J6010LH J206M
1 1 2 2 3 3
E
6 5 4 3 2 1
J204LH J204D
1 2 3
J6010D
J8020D
J205D
J206F
15
14
13
J5_[0:11]
J601L J601LH
4 4 3 3 2 2 1 1
J201L J201LH
J801L J116F
1 1 2 2 3 3
J12A_[0:15]
J801DH J801D
9 8 7 6 5 4 3 2 1
J201D
J116M
J6B_[0:10]
11 10
12
11
10
10
11
J14A_[0:12]
4 3 1 2
J7_[0:7] J14B_[0:12]
J14WH
J14A
A12
B12
J14B
J7 J22
2 1 1 2 3
J14 J18
J8
4 5 6 7 8 6 5
DC CONTROLLER
J24
2 1 1 2
J1
3 4 5
J19
1 2 8 7 6 5
J3
4 3 2 1
J2
C
J6B_[0:10]
10
J24_[0:9]
J2F_[0:7]
J31
MT1
SWR
1 4 5 2 3 6 7
12
B
MT10
J306
FF3-4022
J400
10 11 12
J15 MT11
J109H J33
1 2
SADDLE_UNIT
PPC
STAPLE_HP_SENS
STAPLE_SENS
PI22 STAPLE_SHIFT_HP_SENS
STAPLE_MOT
1 2 3
PI31
1 2 3
J105
3 3
2 2
1 1
J110
3 3
2 2
1 1 1 2
STAPLE_SHIFT_MOT
PI7
M6
STAPLE_EDGE_SENS CARTIDGE_DISCRIMINATION_SENS
M4
BUFFER_PATH_ INLET_ENT_SENS BUFFER_PARH_ PAPER_SENS
SL
BUFFER_OUTLET_SOL
PI21
PI30
PI17
PI14
SL3
STAPLE_UNIT
BUFFER_PATH_UNIT
A-5
C4
ADDRESS0 ADDRESS1 ADDRESS2 ADDRESS3 ADDRESS4 ADDRESS5 ADDRESS6
DATA10
DATA11
DATA12
DATA13
DATA14
PREGS5
PREGS4
PREGS3
PREGS2
PREGS1
FEED2M1
FEED2M0
64
63
62
61
60
59
58
57
56
55
54
53
52
R342
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
VCC
A0
A1
A2
A3
A4
A5
10K,1/16W
10K,1/16W
+5V
+5V
1 2 3 4 5 6 7
A6
EJECT_S0
[A506]
R341
51
BUF_EP0
[A509]
PREGS0
[A512]
DUST0
ENTM[3:0]
[A509]
DATA15
24VS0
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 [A502] [A502] [A510] PWMG_WRB PWMG_CSB STPL_CON0 [A505] [A505] [A503] [A505]
[A508]
ADDRESS23 ADDRESS20
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
R340
10K,1/16W
R339
P10/PO8/TIOCA0/_DACK0
P11/PO9/TIOCB0/_DACK1
P12/PO10/TIOCC0/TCLKA
P13/PO11/TIOCD0/TCLKB
P15/PO13/TIOCB1/TCLKC
P17/PO15/TIOCB2/TCLKD
P14/PO12/TIOCA1
P16/PO14/TIOCA2
PG0/_CAS/_OE
P47/AN7/DA1
P46/AN6/DA0
PG1/_CS3
0.1U,50V
1 2 3 4 5
PG3/_CS1
P53/_ADTRG
C1
10K,1/16W
P45/AN5
P44/AN4
P43/AN3
P42/AN2
P41/AN1
P40/AN0
0.1U,50V
VSS16
AVSS
MD2
MD1
MD0
C2
VREF
PG2/_CS2
AVCC
PG4/_CS0
P52/SCK2 VSS15 VSS14 P51/RXD2 P50/TXD2 PF0/_BREQ PF1/_BACK PF2/_WAIT/_BREQO PF3/_LWR PF4/_HWR PF5/_RD PF6/_AS VCC5 PF7/FAI VSS13
8 9 10 11 12 13
VSS1 VSS2 VCC1 PC0/A0 PC1/A1 PC2/A2 PC3/A3 VSS3 PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 VSS4 PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 VSS5 PA4/A20/_IRQ4 PA5/A21/_IRQ5 PA6/A22/_IRQ6 PA7/A23/_IRQ7 P67/_CS7/_IRQ3 P66/_CS6/_IRQ2 VSS6 VSS7
P65/_IRQ1
IC4
TXD3 RXD2 TXD2 RXD1 TXD1 CTS3 CTS2 CTS1 CLK P12
CNVSS XOUT RST INT P10 XIN VSS P07 P06 P05 P04 P03 P02 P01
M38881M2-010GP
PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 P00
ADDRESS7
[A512]
PREGS[5:0]
1U,16V
6 7 8 9 10
R312
10K,1/16W
1 2 1 2
14 15 16 17 18
11 12 13 14 15 16 17 18 19
R313
10K,1/16W
19
20
21
22
23
24
25
26
27
28
29
30
31
32
[A510] [A510]
X2
2
30P,50V 1 2
[A510] [A506]
30P,50V
1
2
IC1
HD6432655A00F
EXTAL XTAL VCC4 STBY NMI RES WDTOVF P20/PO0/TIOCA3 P21/PO1/TIOCB3 P22/PO2/TIOCC3/TMRI0 P23/PO3/TIOCD3/TMCI0 P24/PO4/TIOCA4/TMRI1 P25/PO5/TIOCB4/TMCI1 P26/PO6/TIOCA5/TMO0 P27/PO7/TIOCB5/TMO1 P63/_TEND1 P62/_DREQ1 P61/_TEND0/_CS5 VSS12 VSS11
P60/_DREQ0/_CS4
86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68
C6
C7
EXTAL0 [A503]
1000P,50V
C5
1
20 21 22 23 24 25 26 27 28 29
[A502]
1 2
IC35
4 2 S00
IC30
4 S14
2
[A502]
[A507]
[A509] +5V
RESET0
SHIFTM_PWM0 EJECTM_PWM0 SWINGM_PWM0 PUNCHM_PWM0 PREGM1 PREGM0 PWMG_SCLK PWMG_SIN FEEDM1 FEEDM0
PUNCH_CLK0
R1
10K,1/16W
1
IC8
1
VOUT M-RST GND VCC
4 3
HC138
31 32 33 34 35 36
PST591DMT
Y7 Y6 Y5 Y4 Y3
ADDRESS19
[A507]
3 2 1
C B A
7 9 10
10K,1/16W 10K,1/16W
ADDRESS18
[A507]
ADDRESS17
[A512]
11
12 13 14 15
67
Y2
ENTM0
FEED2M_STEP0 [A507]
[A508]
37 38
66 65
IC2S IC2
1 2 3 1 2 3 4
CS SK DI DO VCC NC TEST GND
R2
R3
+5V
STPL_TRAY0 [A506]
8 7 6 5
8 7 6 5
2 0.1U,50V
Y1 Y0
P30/TXD0
P31/TXD1
P32/RXD0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PD7/D15
P34/SCK0
P35/SCK1
PE1/D1
PE2/D2
PE3/D3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
PD0/D8
PD1/D9
P64/_IRQ0
VSS10
P33/RXD1
VCC2
VSS8
VSS9
VCC3
SHIFTCK0
[A504]
30
IC16
0.1U,50V
2
C8
G1
G2A
G2B
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
HIGHT1
EEPROM1 EEPROM3 EEPROM2
+5V
64
LAMP0 HIGHT0
+5V
EEPROM[3:0]
EEPROM0
S-93C46ADP
RA4
[A508]
1 3 5 7
RA2
DICF-8CS-E
R280
10K,1/16W
1 2
100,0.0625
RA1
100,0.0625
100,0.0625
RA3
PWMG_OCB
[A502]
100,0.0625
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
DATA9
DATA[15:0] [A502]
C3
2 1 1U,16V
+5V
ADDRESS[25:0]
[A502]
A-6
C10
C9
0.1U,50V
PE0/D0
IC42 C150
+5V +5V
2
1 HC14 2
SHIFTM2_PWM0
IC36 IC6
ADDRESS15 ADDRESS13
0.1U,50V
[A504]
R336
1U,16V
C11
PWMG_CSB
[IPC PB7] [A501] [IPC PB6] [CPU P27] [CPU P26] [CPU P31]
1 2 3 4 5 6 7
14 13 12 11 10 9 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28 2 1U,16V 27 26 25 24 23 22 21 20 19 18 17 16 15
ADDRESS25 ADDRESS14 ADDRESS9 ADDRESS10 ADDRESS12 ADDRESS23 ADDRESS11 ADDRESS21 DATA7 DATA6 DATA5 DATA4 DATA3
ADDRESS15 ADDRESS13
1 2 3 4 5 6 7 8 9 10 11 12 13 14
28 1U,16V 27 26 25 24 23 22 21 20 19 18 17 16 15
ADDRESS24 ADDRESS14 ADDRESS9 ADDRESS10 ADDRESS12 ADDRESS23 ADDRESS11 ADDRESS21
RESET0
IC3S
DICF-40CS-E
+5V
IC7
+5V
10K,1/16W 3
IC42
4 HC14
PADOL_PWM0
1
ADDRESS19 DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
ADDRESS9 ADDRESS8 ADDRESS7 ADDRESS18 ADDRESS17 ADDRESS16 ADDRESS15 ADDRESS14 ADDRESS13 ADDRESS12 ADDRESS11 ADDRESS10
C12
2 3 4 5 6 7 8 9 10 11
R337
ADDRESS7 ADDRESS6 ADDRESS5 ADDRESS4 ADDRESS3 ADDRESS2 ADDRESS1 DATA0 DATA1 DATA2
ADDRESS7 ADDRESS6 ADDRESS5 ADDRESS4 ADDRESS3 ADDRESS2 ADDRESS1 DATA8 DATA9 DATA10
ADDRESS8
ADDRESS8
C13
[A505]
2
EXTAL0
10K,1/16W 5
IC42
6 HC14
M66242FP
DATA15 DATA14 DATA13
R338
SERIAL[5:0] [A501]
12 13 14 15 16 17 18 19 20
DATA12 DATA11
10K,1/16W
+5U 1
+5U
PPC OUT
1
J7P
R6
1SS270A 4.7K,1/16W
UPD43256BGU-70LL
ADDRESS5 ADDRESS4
UPD43256BGU-70LL
SERIAL0
2
D1
ADDRESS6
J2 J2 J2 J2 J2
R4
1
R5
2 1
2
J7P
+5V
ADDRESS3
+5V OPEN6
1K,1/16W
C16
1 100P,50V
1K,1/16W 3
J7P
RB_HP_S
STPPOS_S
ADDRESS2 ADDRESS1
IC42
TRAY_HP2 SHIFTCK2_1 SHIFTCK2_0 HC14
2
SERIAL1
R7
1 2
4
J7P
R105
10K,1/16W
Q1
1 2SC3735
J7P
1K,1/16W
10K,1/16W
R8
1 2
10K,1/16W
DATA[15:0]
2
4.7K,1/16W
SADDLE OUT
+5V
DATA14
DATA13
DATA12
DATA11
DATA15
DATA10
DATA9
DATA8
R332
RBMT1 RBMT0
1
J8P
J3 J3
97 [A506]
96 [A510]
93 [A504]
92 [A504]
91 [A504]
ADDRESS22 100 99 98
90 [A504]
R323
RESET0
SOLOUT4
J8P
+5U 1
+5U
1
95
94
89
88
87
86
85
84
83
82
81
P87/D15
P86/D14
P85/D13
P84/D12
P83/D11
P82/D10
RESETB
P81/D9
P80/D8
GND8
GND7
CSB
DBS
80
P77
P76
P75
P74
D7
D6
D5
D4
D3
D2
D1
D0
1SS270A
D2
R11
2
3
J8P
J3 J3 J3 J3 J3 J3
1 2 3 4 5 6 7 8 9 10 11 12 13
RDB WRB A0/HWRB A1 A2 A3 P00 P01 P02 P03 GND1 GND2 VDD1 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17
P73 P72 P71 P70 P67 P66 P65 P64 P63 P62 P61
75 74 73 72 71 70 69 68 67 66 65 64 63
[A509] [A509] [A509] [A509] [A505] [A510] [A508] [A504] [A504] [A512] [A512] [A512]
SOLOUT3 SOLOUT2 SOLOUT1 SOLOUT0 RJOGM_I0 STPLMM_I0 HIGHT_ON0 SHIFTM_0 SHIFTM_1 EEPSK0 SS_CONNECT0 EEPCS0
+5V
SERIAL3 SERIAL2
2
R9
1
470,1/10W
2 1
4
J8P
1K,1/16W
C17
1 100P,50V
R10
1K,1/16W
+5U
2
R14 IC42
HC14 11 10 4.7K,1/16W
1
5
J8P
DIP_SW[7:0] [A509]
R12
1 2
6
J8P
Q2
1 2SC3735
J8P
1K,1/16W
R13
1 2
7 +5U
4.7K,1/16W
R15
2 1
J8P
10K,1/16W
IC5
UPD65625GC-052-7EA
P60 VDD3 GND6 GND5 P57 P56 P55 P54 P53 P52 P51 P50 P47 P46
EEPDO0
2 2
+5V
DIP_SW4 DIP_SW5 DIP_SW6 DIP_SW7 PUSH_SW1 [A509] PUSH_SW[1:0] EEPDI0 STPLMM_HP0 RJOG_HP0 TRAY_HP0 SHATER_S0 SWING_S0 PUSH_SW0 [A512] [A510] [A506] [A504] [A508] [A506]
14 15 16 17 18 19 20 21 22 23 24 25
62 61 60 59 58 57 56 55 54 53 52 51
C14
0.1U,50V 1
C15
0.1U,50V
SERIAL4
2
R16
1
[A507] [A509] [A507] [A506] [A508] [A506] [A512] [A510] [A511] [A511]
FEEDM_I0 LAMP1 FEED2M_I0 RBMT_I0 ENTM_I0 FJOGM_I0 PREG_I0 STEPMOFF0 STPLM_W0 STPLM_W1
10K,1/16W
IC42
HC14
SERIAL5
13
12
GND3
GND4
VDD2
P20
P21
P22
P23
P24
P25
P26
P27
P30
P31
P32
P33
P34
P35
P36
P37
P40
P41
P42
P43
P44
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P45
FJOGM0
FJOGM1
PUNCH_U[3:0] FJOGM[1:0]
+5V
+5V
UPPERC_S0
R344
2
10K,1/16W
1
JOINT0
10K,1/16W
SS_CONNECT0
PUNCH_U0
PUNCH_U1
PUNCH_U2
PUNCH_U3
[A508]
[A508]
[A502]
OPEN3
OPEN2
OPEN1
OPEN0
A-7
+5V
J2
7
J7P
+24R
+24U
R17
2
1 2
2.2,1W
C19
1
470U,35V
C22
2 2 4.7U,50V 0.1U,50V
C25
C24
2 1 15P,50V
IC10
AT-51 16MHZ
1 XIN
VDD 8
J2P
R20
R18
3.83K,1/10W
IC9
3.83K,1/10W 1 2
N.IN1 ININ1 FB TCON CT RT GND C1 N.IN2 ININ2 ROUT OCON VCC C2 E2 E1
R24
1 2
2 1SS270A
J2P
J19
10K,1/16W 16 15 14 13 12 11
2 1 15P,50V
KE1-8012
J1
J5P
51K,1/10W
4 5 6
Q3
2SJ527(L) 1 2
ICP9
ICP-N25 2 1 1
CB1
TBC6011-21-0941 2 1 2
2 2 2
L1
2
ELC-12E001/FH3-0613
R27
0.56,1W
1 2
JNT1
1 2
2.2K,1/16W
FS741BZB
C27
680P,50V
C26
22P,50V
+5V
J5P
330,1/4W
J1
7 8
10
R26
7.5K,1/10W
R277
33,2W
C152
CP1
AK04
10K,1/16W
2K,1/10W
2K,1/10W
470U,35V
2200P,50V
R21
R19
C20
R29
J1 J1 J1
J5P
C18
4
J5P
2 3
820,1W
check
IC17 ETH1
E
R28
EXTAL0 [A501]
2 1
S08 4
2 1
560U,35V
R97
5
J5P
+5V
2 3
100,1/16W
REMORT0
1K,1/16W
ICP10
ICP-N70 2 1
J5
1
J11P
+24VSHIFT [A504]
+5V
2
C33 R35
4.7K,1/16W
ZD1
HZS18-2
Q4
RT1N141C
+24VMOVE
10U,50V
OPEN2
2
Q53
2SA1015Y 2 1
+5U
J5
2
J11P
1
2
P35
1
SAFETY_ZONE_SW
1
J5
3
J11P
4.7K,1/4W
100,1/4W
100P,50V
6.8,1/4W
R34
+5V
2
R283
C28
R285
R37
4.7K,1/16W
J11P
ZD2
HZS18-2
Q5
RT1N141C
OPEN3
2
R282 Q52
3
2 1
R284
2 1
J5
Q54
2SA1020Y
J5
4
J11P
1
2
SWING_GUIDE_SW1
R36
4.7K,1/4W
1
C29
100P,50V
RT1N141C
220,1/4W
560,1/10W
R346
2 1
J5 J5
7
J11P
REMORT0
120,1/4W 6
J11P
+5V
2
SWING_GUIDE_SW2
1
R39
4.7K,1/16W
J5
8
J11P
+24VSTPL
Q6 ZD4
HZS18-2 RT1N141C
OPEN0
2
P37 OPEN0
11 12 HC02
IC22
13
5 6
IC22
4 HC02 2 3
IC22
1 HC02
J5
9
J11P
SHUTTER_CLOSE_SW
C31 R38
4.7K,1/4W
2
J7
5
J7P
C30
10U,50V
1
100P,50V
SHIFT_BREAK [A504]
+5V
R40
4.7K,1/16W
ZD3
HZS18-2
J7
6
J7P
Q7
RT1N141C
OPEN1
2
P36 OPEN1
8 9 HC02
IC22
10
J7
7
J7P
JP2
1 2 KE1-8012/NOTMNT
C32
100P,50V
OPEN[3:0] [A502]
A-8
UPC494C
R25
R30
ETH2
R23
D4
TICPIN-1
100U,35V
2K,1/16W
C21
R33
POWER_SUPPLY
JP1
R22
1 2
+5V
+5U
+24V
R31
2K,1/16W
J19
D3
C23
X1
10,1/16W
R32
3 3
1 2
1 2
TRAY1_HP_SENS
R168
1 2
WJ24P
A1 A2
WJ24P
R167
1
220,1/4W
R165
1 2
R166
1 2
22K,1/16W
2
A3
10K,1/16W
J5 J5
10
J11P
C108
1000P,50V
10K,1/16W +5U
2
C109
1000P,50V
WJ24P
+5U
1
TRAY1_SENS
11
J11P
R160 C34
0.01U,50V 2 1 2
C35
0.01U,50V 1
2
WJ24P
A4 A5
WJ24P
R159
22K,1/16W
220,1/4W
TRAYS0
[IPC P05]
2
R157
1 2
R158
1 2
A6
2
WJ24P
R46
+5V
2
R47
2 1
10K,1/16W
C104
1
10K,1/16W +5U
2
C105
1000P,50V +5U
1000P,50V
TRAY1_LIFT_CLK2
1K,1/10W
1K,1/10W
R58
1 2
WJ24P
R42
10K,1/16W
1
A7 A8
WJ24P
R48
2.4K,1/4W 2 3 HC02
1
Q10
1 1
Q11
2SJ529(L) 3
2SJ529(L)
2
IC25
TRAY1_LIFT_MOTOR
4
J7P
R57
22K,1/16W 13
2
220,1/4W
SHIFTM_PWM0
[CPU P20]
IC24
1 3
SHIFTCK1
[CPU PA6]
12
R56
1 2
3
2
HC14
A9
2
Q8
RT1N141C
J7P
J7 J7
10K,1/16W
C58
1000P,50V
WJ24P
SHIFT_BREAK
[A503]
C57
1000P,50V +5U
2
+5U
TRAY1_LIFT_CLK1
SHIFTM_0
[65625 P64]
2
IC23
3 HC00
Q12
2SK2925(L) 3
1 1 2
Q13
2SK2925(L) 3
R61
1 2
WJ24P
A10 A11
WJ24P
IC25
HC14
R60
22K,1/16W 11
2
220,1/4W
R44
10K,1/16W
1
SHIFTCK0
[CPU PA5]
10
R59
1 2
A12
2
WJ24P
10K,1/16W
C59
1000P,50V +5U
1000P,50V
C60
SHIFTM_1
[65625 P63]
2
IC23
6 HC00
+5U
TRAY2_LIFT_CLK2
R45
10K,1/16W
5 5 6
1
R63
22K,1/16W
R64
1 2
WJ24P
B1 B2
WJ24P
IC24
4 HC02 3
R49
2
1 2
IC25
SHIFTCK2_1
[65625 P82]
2
220,1/4W
2.4K,1/4W
Q9
RT1N141C
R62
1 2
HC14
B3
WJ24P
10K,1/16W
C62
1000P,50V
1
+5V
2
C61
1000P,50V +5U
2
TRAY2_LIFT_CLK1
+5U
R276
4.7K,1/16W
R67
1 2
WJ24P WJ24P
B4 B5 B6
WJ24P
OPEN6
[65625 P83]
ZD5
3 2 HZS18-2 1
IC25
HC14
R66
3
2
220,1/4W
RT1N141C
[65625 P81]
10K,1/16W
Q51
1
SHIFTCK2_0
2
R65 C63
1000P,50V
22K,1/16W
C64
1000P,50V
100P,50V
+24VSHIFT [A503]
C151
C36
0.01U,50V 2 1 2
C37
0.01U,50V 1
+5U
2
+5U
TRAY2_SENS
R164
1 2
WJ24P
B7 B8
WJ24P
R163
22K,1/16W
220,1/4W
+5V
R52
1 2
R53
1 2
TRAYS1
[IPC P06]
R161
1 2
R162
1 2
B9
2
WJ24P
1K,1/10W
1K,1/10W
10K,1/16W
C106
1000P,50V
1
10K,1/16W
C107
1000P,50V
1
R43
10K,1/16W
1
R54
2.4K,1/4W 8 9
1
Q16
1
Q17
1
2SJ529(L)
2
2SJ529(L) 3
SHIFTM2_PWM0
[A502]
IC24
10 HC02 3
3
2 2
TRAY2_LIFT_MOTOR
2
J7P
+5U
2
+5U
1
TRAY2_HP_SENS
Q14
RT1N141C
J7P
J7 J7
TRAY_HP2
[65625 P80]
R172
2
WJ24P
B10 B11
WJ24P
SHIFT_BREAK
[A503]
R171
22K,1/16W
220,1/4W
Q18
9
2
Q19
2
SHIFTM2_0
[IPC CLK]
IC23
8 HC00
R169
1 2
R170
1 2
WJ24P
2SK2925(L) 3
2SK2925(L) 3
B12
C111
1000P,50V
10K,1/16W
1
1000P,50V
SHIFTM2_1
[IPC P12]
2
12
IC23
11 HC00
R51
10K,1/16W
1
13 11 12 HC02
1
IC24
13 3
R55
2
1 2
2.4K,1/4W
Q15
RT1N141C
R50
10
C110
2 1
10K,1/16W
10K,1/16W
A-9
Q69
RT1P141C
1
+24V 1
2
ICP12
ICP-N38 2
STEPMOFF1
[IPC PB3]
C157
2 1 0.01U,50V 2
C158
1 0.01U,50V
STEPMR1
[A506]
RJOGM0
[CPU P17]
47K,1/16W 47K,1/16W
R299
1 2
R300
1 2
R295 ICP3
ICP-N25
2
R95
R96
+5V
IC11
SMA7029M
10K,1/16W
R298
2
1K,1/10W
1K,1/10W
Q32
RT1P141C
1
[A502]
+5V
1
C76
[65625 P67]
2.4K,1/16W
2200P,50V
2
3 5
TDA REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
2 4 6 8 10
330P,50V
RJOGM_I0
R91 R92
1,1W
1 2 1 2
C73
1
J7P
2
J7P
3.3K,1/16W
CP2
2 2
3
J7P
7 9
J9 J9 J9 J9 J9
R296
10K,1/16W
2
HC02
REAR_ALIGNMENT_MOTOR
PADOL_PWM0
IC38
1 3
2.4K,1/4W
2
1 2
Q57
3 2SJ527(L)
Q58
3 2SJ527(L)
1 2
PADDLE_MOTOR
3
J11P
OUTA
Q56
RT1N141C
J11 J11
4
J11P
PADOL_CW
[IPC P15 CW]
5 +5V
1
IC38
4 HC02
Q59
3 2SK2796(L)
Q60
3 NC 2SK2796(L)
270,1/4W
TICPIN-1
1
R88
R89
R93 R94
1 2
4
J7P
check
1,1W
C74
2
11 13 15
12
J7P
R297
10K,1/16W
2
2.4K,1/16W
2200P,50V
14
R90
33,1/16W
1
PADOL_CCW
[IPC P14 CCW]
8 9
IC38
10
2
C75
330P,50V
1
HC02 11
IC38
13 3 HC02
R301
1 2
2.4K,1/4W
1
12
Q61
RT1N141C
ICP2
ICP-N50 1 2
+24V
C69
+5V
2
C70
1
DROP_SOL +24SOL
J11P
1 0.01U,50V
1 0.01U,50V
J11
D8
AK04 6
J11P
R81
1 2
R82
1 2
R80
10K,1/16W
1
R83
2
1K,1/10W
1
1K,1/10W
12 13
IC27
1 3 HC02
2.4K,1/4W
2
1 2
Q28
3 2SJ527(L)
Q29
3 2SJ527(L) 6
J7P
11 HC08
470,1/10W
1 2
3
1
Q36
2SK3065
3
1
Q26
RT1N141C
J9 J9
10K,1/16W
2
R78
7
J7P
SWINGM_W1
[65625 P40 CW]
5 +5V
1
IC27
4 HC02
Q30
3 2SK2796(L)
Q31
3 2SK2796(L)
FJOGM[1:0]
+5V +5V +24V
10K,1/16W
R79
FJOGM0
10
1
SWINGM_W0
[65625 P41 CCW]
8 9
IC27
HC02 11 12 HC02
[65625 P24]
2
IC28
R104
J11
1 2 2 1
R309
47K,1/16W
R310
RT1N141C
[65625 P52]
REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
+24V 1
ICP1
ICP-N50 2
3.3K,1/16W
4 6 8 10
2.4K,1/16W
2200P,50V
3 5
TDA
C162
330P,50V
FJOGM_I0
R305 R307
1,1W
1 2 1 2
C159
OUTA
Q27
RT1P141C
1
13
2.4K,1/4W
Q62
SMA7029M
IC27
R84
1 2
47K,1/16W
STEPMR1
+5V
270,1/4W
R302
R304
C67
+5V 2 1 0.01U,50V 2
C68
1 0.01U,50V
TICPIN-1
check
10K,1/16W
1
2 3
IC26
1 HC02
RT1N141C
2
1 2
3 2SJ527(L)
2 2
3 2SJ527(L)
330P,50V
3
1
R76
2.4K,1/4W
DELIVERY_MOTOR
1
J11P
FJOGM1
[65625 P25]
R71 10K,1/16W
2
J11 J11
2 5
2
EJECTM_W1
[65625 P44 CW]
IC26
4 HC02
J11P
Q24
3 2SK2796(L)
Q25
3 2SK2796(L)
+5V
1
10K,1/16W
2
R72
EJECTM_W0
[65625 P45 CCW]
8 9
IC26
10 HC02 11 12 HC02
IC26
13 3
R77
2
1 2
2.4K,1/4W
1
Q21
RT1N141C
A-10
Q20
1K,1/10W
1K,1/10W
33,1/16W
2200P,50V
Q22
Q23
C161
IC39
ICP13
ICP-N25
FRONT_ALIGNMENT_MOTOR
7
J11P
8
J11P
CP11
9
J11P
7 9 11 13 15
R308 R306
1 2
10
J11P
1,1W
12
J11P
11
R73
R74
1 2 1
R75
2.4K,1/16W
R303
C160
14
+5U +5U
2
+5U
FRONT_ALIGNMENT_HP_SENS
SWING_MOTOR_CLK_SENS
2
R327 R328
1 2
WJ30P
B1 B2
WJ30P
IC41
HC14
R193 R194
2 1 2 1
R195
22K,1/16W
A1
WJ30P
IC41
HC14 9 2
10K,1/16W 13
1
10K,1/16W
1 2
12
A2 2
WJ30P
R329
22K,1/16W
220,1/4W
B3 2
WJ30P
C121
1000P,50V
10K,1/16W
C122
1000P,50V 1
+5U A3
WJ30P
C171
1000P,50V
C172
1000P,50V
+5U +5U
2
REAR_ALIGNMENT_HP_SENS
R189
1 2
WJ30P
A4 A5
WJ30P
+5U
2
+5U
STAPLE_TRAY_SENS
R186
1 2
WJ30P
R188
22K,1/16W
220,1/4W
B4 B5
WJ30P
R185 IC21
13 2
220,1/4W
IC41
RJOG_HP0 [65625 P14]
10 HC14 11 2
R187
1 2
10K,1/16W
A6 2
WJ30P
R184
1 2
B6 2
WJ30P
10K,1/16W
C118
1000P,50V 1
10K,1/16W
C117
1000P,50V 1
C115
C116
1 1000P,50V
+5U +5U
2
KNURLED_BELT_HP_SENS
R318
1 2
WJ30P
1000P,50V
A7 A8
WJ30P
CP8
1
+5U
2
DELIVERY_MOTOR_CLK_SENS
check
IC25
HC14
220,1/4W
R320
10K,1/16W
1 1 2
R319
22K,1/16W 2
IC41
HC14 3
TICPIN-1
R192
4.7K,1/16W
1 1 2
B7
WJ30P
C166
1000P,50V 1
1000P,50V
C119
1 1000P,50V
R191
10K,1/16W
C120
1000P,50V
A9
WJ30P
R190
1 2
B8
WJ30P
C165
10K,1/16W
+5U B9
WJ30P
+5U
+5U
DELIVERY_SENS
R345 R70
22K,1/16W
1 2
WJ30P
A10 A11
J12
+5U +5U
220,1/4W
1
WJ30P
PADDLE_HP_SENS
IC41
EJECT_S0 [CPU PG1]
6 HC14 5
J12
2
R324
1 2
WJ30P
B10 B11
WJ30P
R68
1 2 1 2
WJ30P
A12 2
R325 J12
PADOL_HP_S
2
IC41
HC14 1 2
220,1/4W
C65
1000P,50V 1
10K,1/16W
10K,1/16W
1 2
WJ30P
10K,1/16W
R69
R326
22K,1/16W
B12
C66
1000P,50V
[IPC P07]
C169
1000P,50V 1
WJ30P WJ30P
C170
1 1000P,50V
+5U
2
+5U
WJ30P
R87
1 2
SWING_OPEN_SENS
A13
WJ30P
R86 IC21
HC14 22K,1/16W
220,1/4W A14
WJ30P
10
11 2
R85
1 2
WJ30P
A15
C72
1000P,50V
1000P,50V
C71
10K,1/16W
A-11
10
PR
IC18
Q
12 11
D K
9 +24V
FEEDM_STEP0
CLR
ICP5
ICP-N50 +5V
1
13
[CPU P66]
HC74
+5V
R119
47K,1/16W
R120
47K,1/16W
SMA7029M
IC12
FIRST_FEED_MOTOR
1
J6P
Q38
RT1P141C
1
2.4K,1/16W
2
1 2
C84
1000P,50V
2
3 5
TDA REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
2 4 6 8 10
330P,50V
R115 R116
3.3K,1/16W
C81
OUTA
2
J6P
3
J6P
1,1W
1 2 1 2
4
J6P
R112
R113
CP5
TICPIN-1
1
check
130,1/4W
7 9
R117 R118
1 2
5
J6P
1,1W
C82
11 13 15
2
12 14
J6P
R114
33,1/16W
1
2.4K,1/16W
1000P,50V
C83
330P,50V
1
[CPU P63]
[CPU P64]
+5V
10
IC19
PR
12 11
HC74
D K Q Q
CLR
RESET0 FEED2M[1:0]
[A501]
13
+5V
+5V
+24V
FEED2M0
2
R128
STEPMR0 [A509]
+5V
47K,1/16W
R129
[A501]
47K,1/16W
[CPU P13]
ICP6
ICP-N50
IC13
SMA7029M
SECOND_FEED_MOTOR
1
J7P
Q39
RT1P141C
1
[65625 P55]
REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
1000P,50V
3 5
TDA
C88
2.4K,1/16W
2 4 6 8 10
330P,50V
FEED2M_I0
OUTA
4
PR
R124 R125
3.3K,1/16W
C85
2
J7P
IC19
Q
3
J7P
HC74
1,1W
1 2
4
J7P
130,1/4W
7 9
R121
R122
R127
1 2
R126
1,1W
5
J7P
C86
11 13 15
2
12
J7P
6 7
J7P
CLR
check
TICPIN-1
CP6
2.4K,1/16W
1000P,50V
14
R123
33,1/16W
1
C87
330P,50V
1
[CPU P12]
FEED2M1
A-12
+5U
1
+5U
HEIGHT_SENS TICPIN-1
check
+5U +5U
2
JOINT_SENS
D9 R106
1K,1/16W
2 1
R108
10K,1/16W A1
WJ20P
1SS270A
2
R145
1 2
WJ20P
A5 A6
WJ20P
J6 J6 J6
R107
2 1
J6
JOINT0
[65625 P30]
R144
22K,1/16W
D10
1SS270A
1K,1/16W +5U
220,1/4W
C77
1000P,50V
2
R142
1 2
R143
1 2
A7
WJ20P
10K,1/16W
10K,1/16W
WJ20P
IC20
Q0 Q1 9
1000P,50V
C78
10U,50V
R111
4.7K,1/16W +5U +5U A3
A2
J6
C96
C97
1000P,50V
7 6 5 3 2 4 5
IC29
2
STP_POS_SENS
HC32 6 3
WJ20P
J6
2
R333 R334
1 2
WJ20P
IC29
1 HC32 3 10 CP
Q2 Q3 Q4 Q5 Q6
A8 A9
WJ20P
C79
1
J6 J6 J6
Q37
RT1N141C
1000P,50V
IC43
HC14 A4
WJ20P
22K,1/16W
220,1/4W
J6
4 13 12 14 15 1 12
2 1
C176
1000P,50V
1
12
13
R335
1 2
WJ20P
A10
10K,1/16W
C175
1000P,50V
1
11
1
MR
Q7 Q8 Q9
IC29
9 HC32 8 10
R109
1K,1/16W
2
R110
4.7K,1/16W
Q10 Q11
1
IC29
HC32 11 13
CP4
TICPIN-1 HIGHT1 [CPU P35]
check
IC43
HC14 8 9 HC4040
SHUTTER_OPEN_SENS
+5U +5U
2
C80
1000P,50V
R156
1 2
WJ20P
B1 B2 B3
J6 J6 J6
R153
10K,1/16W
R155
22K,1/16W
220,1/4W
SHATER_S0
1 2 1 2
WJ20P
[65625 P16]
C102
1000P,50V
1
R154
10K,1/16W
1
C103
1000P,50V
+24V
[CPU P65]
[CPU P50]
+5V +5V
2
C93
10U,50V/NOTMNT
+5U +5U
2
DOOR_OPEN_SENS
R152
1 2
WJ20P
B4 B5
WJ20P
ICP7
ICP-N50
J6 J6 J6
+5V
R151
22K,1/16W
220,1/4W
R137
RT1P141C
1
IC14
SMA7029M
Q40
ENTM_I0 [A502]
[65625 P53]
47K,1/16W
R138
UPPERC_S0
1
R149
1 2
R150
1 2
B6
WJ20P
[65625 P31] 1
J12P
10K,1/16W
10K,1/16W
C100
1
C101
1000P,50V
1
R133
2.4K,1/16W
1 2
REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
3.3K,1/16W
R134
1
4 6 8
C92
1000P,50V
3 5
TDA
330P,50V
C89
OUTA
2
J12P
3
J12P
1,1W
1 2
4
J12P
7 9
1000P,50V
+5U +5U
2
STAPLE_SHIFT_HP_SENS
R131
130,1/4W
R130
R148 R147
1 2
WJ20P
B7 B8
WJ20P
R135 R136
1 2
10
J12P
5 6
J12P
J6 J6 J6
CP7
TICPIN-1
13 15
2
HC14 11
2
check
2.4K,1/16W
2
1000P,50V
14
R146
1 2
1,1W
C90
11
12
IC43
22K,1/16W
220,1/4W
B9
2
R132
33,1/16W
1
10K,1/16W
C98
1000P,50V
1 1
C99
1000P,50V B10
WJ20P
C91
330P,50V
1
J6
ENTM1
R141
1 2
J12P
7 8
J12P
IC43
ENTRANS_S0 [CPU PG3]
2 1
R140
22K,1/16W
220,1/4W
R139
1 2
HC14
2
9
2
10K,1/16W
C95
1000P,50V
J12P
1000P,50V
C94
10
J12P
11
J12P
12
J12P
A-13
R98
10K,1/16W
1
ICP4
+24SOL
1 2
+24V
LED2
1 2 LT1P40A
R196
1 2
SOLOUT0
[65625 P70]
ICP-N38
1
IC25
HC14 9 8
3.3K,1/16W
J4
IC18
2
Q
D5
AK04
LED1 1
2 LT1P40A
R197
1 2
FLAPPER_SOL
2
J10P
1K,1/16W
PR
D K
470,1/10W
1 2
3
1
PWM0 [A503]
SOLOUT1
[65625 P71] Q
2 HC08
HC74
IC28
R101 Q33
2SK3065
J4 J4
3
J10P
D6
AK04
BUFFER_INLET_SOL
4
J10P
CLR
6 5 HC08
470,1/10W
1 2
3
1
Q34
2SK3065
IC28
R102
J4
+5V +5V
+24V
RBMT0
[65625 P75]
R293
47K,1/16W
R294
STEPMR1
+5V
KNURLED_BELT_MOTOR
47K,1/16W
IC37
SMA7029M
ICP11
ICP-N25
2
+5V
1
Q55
RT1P141C
1
+24U
D11
5
J10P
R180 R179
1K,1/16W
1 2
C156
[65625 P54]
2.4K,1/16W
1 2
2200P,50V
2
3 5
TDA REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
2 4 6 8 10 12
330P,50V
6
J10P
J4 J4 J4
3.3K,1/16W
CP10
2 2
R291
1,1W
1 2 1 2
7
J10P
C114
100P,50V
1
R181
1
7 9
2.4K,1/16W
330,1/4W
R286
R288
TICPIN-1
1
check
8
J10P
R292 R290
1 2
11
1
1,1W
+5V 9
J10P
13 15
2
J4 J4
2
2.4K,1/16W
R287
33,1/16W
1
C154
2200P,50V
14 10
J10P
PUSH_SW[1:0] [A502]
[65625 P11] PUSH_SW0
R182
10K,1/16W
R183
10K,1/16W
C155
330P,50V
SW1
1 B3F-1000 2
RBMT1
[65625 P76] [65625 P10] PUSH_SW1
SW2
1 B3F-1000 2
+5V
DIP_SW[7:0]
2 4 6 2 4 6
RA6
10K,0.0625
[65625 P07] [65625 P06]
[A502]
+5U +5U
RA5
10K,0.0625
1 3 5 1 3 5 7 7
BUFFER_INLET_SENS
R175
1 2
J9P
SW3
8 9 10 11 12 13 14 15 16 ADE08C 7
1 2
J9P
R174 IC43
HC14
1
220,1/4W
22K,1/16W
5
2
R173
1 2
J9P
6 3
DIP_SW4
5
10K,1/16W
DIP_SW3
4
C112
1000P,50V
1
+5U
2
+5U
[65625 P02]
DIP_SW2
3
R178
1 2
BUFFER_PAPER_SENS
4
J9P
R177 IC43
HC14 22K,1/16W
DIP_SW1
2
220,1/4W 5
J9P
DIP_SW0
1
3
2
R176
1 2
J9P
10K,1/16W
C113
1000P,50V
1
BUFFER_OUTLET_SOL +24SOL
1
J9P
J24
SOL_PWM0
2
D7
AK04 8
IC28
8 HC08
R103
470,1/10W
1 2
J9P
J24 J24
SOLOUT3
[65625 P73]
3
1
10
Q35
2SK3065
9
J9P
A-14
RBMT_I0
R289
C153
J4
1SS270A
OUTA
10K,1/16W
J8
+5U
2
R200
10K,1/16W
R198
1 2
R199
1 2
2
J8P
10K,1/16W
10K,1/16W
C123
1000P,50V
1
J8
READY
+5U
2
R208
4.7K,1/16W 3
J8P
R206
1 2
R207
1 2
10K,1/16W
C126
1000P,50V
1
10K,1/16W
J8
50/100 CARTRIDGE
+5U
2
R203
1K,1/16W
R201
1 2
R202
1 2
4
J8P
C124
1000P,50V
1
10K,1/16W
10K,1/16W
J8
CONNECT
+5U
2
IC21
HC14
R205
10K,1/16W 5
J8P
C125
1000P,50V
1
R204
1 2
10K,1/16W
J8
STAPLE H.P
+5U
2
IC21
HC14
R210
4.7K,1/16W 6
J8P
C127
1000P,50V
1
J8P J8P
R209
1 2
10K,1/16W 7 8
J8 J8 J8
HOOK SENSE
+5V
Q42 RT1P141C
+5V
+5V +24VMOVE
R218
47K,1/16W
R219
+5V
IC15
SMA7029M
47K,1/16W
[CPU P15]
SATPLER_SHIFT_MOTOR
ICP8
ICP-N50
2
Q41
RT1P141C
1
2.4K,1/16W
2
REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
4 6 8 10
2200P,50V
3 5
TDA
C131
R214
3.3K,1/16W
330P,50V
C128
1
J6P
OUTA
2
J6P
3
J6P
130,1/4W
CP9
R211
1
R215
1 2
4
J6P
7 9
TICPIN-1
R212
1,1W
R216
1 2
check
R217
2.4K,1/16W
1 2
1,1W
5
J6P
11
C129
2
12 14
1
13 15
2200P,50V
C132
10U,50V/NOTMNT
J6P
R213
33,1/16W
1
C130
330P,50V
1
A-15
VCC GND
16 8
VCC GND
5 3
VCC
14 7
VCC
14 7
VCC
16 8
VCC
14 7
VCC GND
14 7
VCC
14 7
GND
GND
GND
GND
GND
HC138
C38
S08
C39
HC74
C40
HC74
C41
HC4040
C42
HC14
C43
HC02
C44
HC00
C45
0.1U,50V
0.1U,50V
0.1U,50V
0.1U,50V
0.1U,50V
0.1U,50V
0.1U,50V
0.1U,50V
+5V
IC24
VCC GND
IC25
14 7
VCC GND
IC26
14 7
VCC GND
IC27
14 7
VCC GND
IC28
14 7
VCC GND
IC29
14 7
VCC GND
IC30
S14 14 7
VCC GND
5 3 1
HC02
HC14
HC02
HC02
HC08
C46
0.1U,50V
C47
0.1U,50V
C48
0.1U,50V
C49
0.1U,50V
C50
0.1U,50V
HC32
NC1
C51
C52
0.1U,50V
0.1U,50V
+5V
IC32
VCC GND
IC33
14 7
VCC GND
IC35
14 7
VCC GND
IC38
5 3
VCC GND
IC41
14 7
VCC GND
IC42
14 7
VCC GND
IC43
14 7
VCC GND
14 7
HC02
HC08
S00
HC02
HC14
HC14
HC14
C54
0.1U,50V
C55
0.1U,50V
C56
0.1U,50V
C177
0.1U,50V
C179
0.1U,50V
C180
0.1U,50V
C53
0.1U,50V
+24VSTPL
C138
0.01U,50V +5V 2
1
C139
0.01U,50V 2 1
+5V
R221
3.3K,1/16W
1 2
Q43
RT1P141C
R226
1 2
R227
1 2
Q44
RT1N141C
2
1.5K,1/10W
1.5K,1/10W
10K,1/16W
R222
2
2
2
IC32
1 HC02
R228
1 2
Q47
3 2SJ553L
Q48
3 2SJ553L 1
J2P
10K,1/16W
1
3
1
3.3K,1/4W
3
2
R220
J22 J22
STAPLE_MOTOR
C133
1
2
J2P
0.01U,50V
3 2 HC08
2
3 +24U
1SS270A 1 1
IC33
Q49
2SK2869
2
Q50
2SK2869 3
D12
IC34
BA10358F 3 1 2
8
R235 IC34
BA10358F 7
1
C136
1
39K,1/16W 6 5
0.1U,50V 1 2
R231
1 2
10K,1/16W
2
R223
10K,1/16W
R234
C135
33K,1/16W
0.01U,50V
R230
1SS270A
2
R237
1 2
1SS270A
D13
R233
1 2
R232
1 2
100K,1/16W
R236
1 2
C137
2 1000P,50V 1
200K,1/16W
10K,1/16W
R224
10K,1/16W
1 2
4 5
IC33
6 HC08 +5V 4
4.7K,1/16W
Q46
3
1 2
R229
1 2
C134
0.01U,50V 5 6
1
IC32
HC02
1
RT1N141C
3.3K,1/4W
R225
3.3K,1/16W
1 2
Q45
RT1P141C
2
IC32
10 HC02
IC33 9
8 10 HC08
IC33 12
11 13 HC08
11 12
IC32
13 HC02
A-16
0.02,2W
D14
2
IC16
IC17
IC18
IC19
IC20
IC21
IC22
IC23
2 1
1 2
8 4
PREGS[5:0]
2
R240
[A501] [CPU P42] PREGS0
22K,1/16W +5U
R238
1 2
R239
1 2
A4
WJ28P
B1
J21 IC21
[65625 P21]
10K,1/16W
10K,1/16W +5U
1
R267
22K,1/16W
C140
1000P,50V
1
PUNCH_U1
6 HC14
5
2
R266
1 2
P_HP
WJ28P
B7
R243
22K,1/16W
J21
10K,1/16W
[CPU P43]
PREGS1
R241
1 2
R242
1 2
C146
B4
WJ28P
+5U
1
2
B2
J21 IC21
[65625 P22]
1000P,50V
10K,1/16W
10K,1/16W +5U
1
R269
22K,1/16W
C141
1000P,50V
1
PUNCH_U2
8 HC14
9
2
R268
1 2
REG_HP
WJ28P
B8
R246
22K,1/16W B3
WJ28P
J21
10K,1/16W
J21
[CPU P44]
PREGS2
R244
2
R245
10K,1/16W +5U
1
C147
A4R
1000P,50V
+5U
R272
2
10K,1/16W
4.7K,1/16W
1
C142
1000P,50V
R249
22K,1/16W
1
[65625 P23]
PUNCH_U3
R270
1 2
R271
1 2
PUNCH_F_COVER
WJ28P
B9
J21
10K,1/16W
10K,1/16W
2
WJ28P
J21
10K,1/16W
10K,1/16W +5U
C143
1000P,50V
1
[CPU P45]
PREGS3
R247
R248
B5R
C148
B4 1000P,50V
R252
22K,1/16W
B10
WJ28P
J21
[CPU P46]
PREGS4
R250
1 2
R251
1 2
+5U
R_EDGE
WJ28P
B5
J21
10K,1/16W
10K,1/16W
1
R275
4.7K,1/16W
C144
1000P,50V
1
PUNCH_CLK0
[CPU P61]
R273
1 2
R274
1 2
PUNCH_CLK
WJ28P
B11
J21
10K,1/16W
10K,1/16W
[CPU P47]
PREGS5
R253
1 2
EDGE_LED
WJ28P
B6
J21
C149
1000P,50V
1
4.7K,1/16W +5U
+5U
6 5
RA9
22K,0.0625
1
R254
22K,1/16W A1
WJ28P
RA11
10K,0.0625
1 3
RA7
1 3 5 7 2 4
A2
WJ28P
6
WJ28P
A3 A4
WJ28P
8 1K,0.0625
PUNCH_U0 PUNCH_U4
RA10
1 3 5 7 2 4 6
PUNCH_U_UMU
WJ28P
B12 B13
WJ28P
PUNCH_U_COVER
B14
WJ28P
8
WJ28P WJ28P
A13 A14
1K,0.0625 A5
WJ28P
RA8
1 3 5 7 2 4
WJ28P
A6 A7
WJ28P
6 8
WJ28P
A8
2
+5V
J4P
1K,0.0625
R256
22K,1/16W +5U
J4P
R255 22K,1/16W
1
2 +24VMOVE 3
J4P
EEPCS0
[65625 P61]
R257
1 2
470,1/10W
WJ28P
A9
J21
J4P
R258
EEPSK0
[65625 P62]
1
470,1/10W
2
WJ28P
A10
J21 J21
EEPDI0
[65625 P12]
R259
1
470,1/10W
2
WJ28P
A11
2 2
+5U
2
R262
22K,1/16W
1
R261
22K,1/16W
1
R260
22K,1/16W
1
R265
22K,1/16W
DUST0
[65625 P80]
R263
1 2
R264
1 2
A12
WJ28P
J21
C145
1000P,50V
1
10K,1/16W
10K,1/16W
A-17
E.
11
J107 1 2 3 J11-15 J11-14 J11-13
10
1 2 3
J103 1 2 3
J303 3 2 1
PI5S PI4S Alignment plate Paper folding home position motor clock sensor sensor
1 2 3
J101 1 2 3
J309 3 2 1
J209 1 2 3
J128 1 1 2 2 3 3
J100 1 1 2 2 3 3
J502 3 2 1
J402 1 2 3
J302 6 5 4 3 2 1
PI8S PI7S Paper positioning Paper positioning plate sensor plate home position sensor
J106 1 2 3 1 2 3
J105 1 2 3 1 2 3
J301 3 2 1
J201 1 2 3
INLTCVRMS +24V
J131 1 1 2 2 3 3 J208 1 2 3 4
J108-2 J108-1 J112-2 J112-1 J205-2 J205-1 J110-2 J110-1 J109-2 J109-1
J4 10 9 8 7 6 5 4 3 2 1
J4 10 9 8 7 6 5 4 3 2 1
STCHHP2 G HKEMP2
STCHHP1 G HKEMP1
STICHMT1
STICHMT1
STICHMT1
STICHMT2
STICHMT2
STICHMT2
STICHMT2
STICHMT1
1 2 3
J132 1 2 3
J308 4 3 2 1
J702-2 J702-1
J1 2 1
J1 2 G 1 +24V
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
1 2 3 4 5 6 7
7 6 5 4 3 2 G 1
DELVMS
J120
J305
J315 7 6 5 4 3 2 1
J114-1 J114-2 J114-3 J114-4 J114-5 J113-1 J113-2 J113-3 J113-4 J113-5
J7 10 9 8 7 6 5 4 3 2 1
J7 10 9 8 7 6 5 4 3 2 1
A B A B +24V A B A B +24V
J9 +5V G DELV +5V G FDRLHP +5V G GIDHP +5V G LUNGEHP +5V G LUNGETOP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
J9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J125-3 J125-2 J125-1 J126-3 J126-2 J126-1 J127-3 J127-2 J127-1 J128-3 J128-2 J128-1 J129-3 J129-2 J129-1
J306 1 2 3 4 5 6 7
J316 7 6 5 4 3 2 1
7 6 5 4 3 2 G 1
Stitcher motor
M6S
J129 1 1 2 2 3 3
1 2 3
J102 1 2 3
J107-1 J107-2 J107-3 J104-1 J104-2 J104-3 J203-1 J203-2 J203-3 J102-1 J102-2 J102-3 J209-1 J209-2 J209-3
J14
J17
1 2 3 4 +5V 5 G 6
J203 1 2 3
J13 J11 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J11 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J16 +5V LUNGECLK G FDR G +5V EJCVR G +5V +5V FLDCLK G JOGHP G +5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14
J2 J2
1 2
J13
1 +5V 2 PAFLDHP 3 G
J204 5 4 3 2 1
J304 1 2 3 4 5
PI20S PI19S PI18S No. 3 paper No. 2 paper No. 1 paper sensor sensor sensor
1 2 3
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
J127 1 1 2 2 3 3
1 2 3
J104 1 2 3
J130 1 2 3
J124 1 2 3
1 2 3
J125 1 2 3 4
J225 4 3 2 1
J325 1 2 3 4
J425 4 3 2 1
J525 1 1 2 2 3 3
J126
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SL
NO
NO
J110 1 2 3
J4-3 J4-4
Finisher unit
J305 J205 1 1 2 2 J4-5 J4-6
NO
J111 1 2 3
1 +5V 2 3 4 5 6 7 8
J2-6 J2-5 J2-4 J2-3 J2-2 J2-1 J7-5 J7-4 J7-3 J7-2 J7-1 J1-1 J1-2
J113 1 2 3 4 5 1 2 3 4 5
J115 1 2 3 4
4 3 2 1
SL
J3
1 2 3 4 5 6 7 8
J15-5 J15-6
J109 1 2 3
J4-1 J4-2
J400 8 7 6 5 4 3 2 1
J701
3 2 1
J112 3 2 1
J121-1 J121-2 J121-3 J121-4 J121-5 J121-6 J121-7 J120-1 J120-2 J120-3 J120-4 J120-5 J120-6 J120-7
J4-8 J4-7
J114 1 2 3 4 5 1 2 3 4 5
J15-3 J15-4
J117 2 1
J117a 1 2
SL
2 1
J4-10 J4-9
J8
J5 4 3 2 1
J15-1 J15-2
J118 2 1
J118a 1 2
SL2S SL1S No. 2 deflecting No. 1 deflecting plate solenoid plate solenoid
J108 2 1
J119 1 2 3 4 5
1 2 3 4 5
B B A A
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J8
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J5 4 3 2 1
J116 2 1
J116a 1 2
J19 +24V 1 2
J500 J702 1 1 2 2
A-18
1.
+5C
+5v
L4
2 +5C
+5V
<A507>
R448
1 ABUS16 2 ABUS15 3 ABUS12 4 ABUS7 5 ABUS6 6 ABUS5 7 ABUS4 8 ABUS3 9 ABUS2 10 ABUS1 11 ABUS0 12 DBUS0 13 DBUS1 14 DBUS2 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DBUS0 DBUS1
Q2
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
C1
+5v
C2 L6 2 1 2
LED3
C9
ABUS14 ABUS13 ABUS8 ABUS9 ABUS11 ABUS20 ABUS10 ABUS17 DBUS7 DBUS6 DBUS5 DBUS4 DBUS3
1 ABUS12 2 ABUS7 3 ABUS6 4 ABUS5 5 ABUS4 6 ABUS3 7 ABUS2 8 ABUS1 9 ABUS0 10 DBUS11 11 DBUS12 12 DBUS13 13 14
Q3
VCC WE CS2 A8 A9 A11 OE A10 CS1 1/08 1/07 1/06 1/05 1/04
28 27 26 25 24 23 22 21 20 19 18 17 16 15
+5V R3
HOOKS[1:0] DOORSW[2:0]
A7 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7
ABUS21 ABUS8 ABUS9 ABUS11 ABUS20 ABUS10 ABUS18 DBUS7 DBUS6 DBUS5 DBUS4 DBUS3
DG2
DG3
DG4
DG5
DG6
DG7
A0
A1
A2
A3
A4
A5
Q5
1 2
VOUT N-RST GND VCC
4 3
C10 1 2
C11 1 2
<A504>
BUS0 BUS1
RESET NUKE6 NUKE5 NUKE3 NUKE1 NUKE4 NUKE2 HARI-KEN1 HARI-KEN0 <A505> <A506> <A505> <A507> <A506> <A505> <A503> <A503> +5V
CNVSS
HMT
KEY
VSS
PQ7
PQ6
PQ5
PQ4
PQ3
PQ2
PQ1
P10
XIN
P12
XOUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
VCC
A6
64 63 62 61 60 59 58 57 56 55 54 53 52 51
DG1 DG0 W R S DN
INTR RXD3 TXD3 RXD2 TXD2 RXD1 TXD1 CTS3 CTS2 CTS1 CLK
Q4
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
ABUS7 HOOKS0 HOOKS1 DOORSW0 DOORSW1 DOORSENS0 DOORSENS1 DOORSW2 DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4 DIPSW5 DIPSW6 DIPSW7
DOORSENS[1:0]
COVER
<A506>
R4
FEEDM1 FEEDM0 FEEDM2 TUKIPWM PAPERPOSM1 PAPERPOSM0 TRAY-HP SENS52 SENS51 TUKE-CLK SENS50
FEEDM[2:0]
PAPERPOSM2 SOLTMR
TUKICW +5V JOGM[2:0] <A504> 5VB JOGM0 JOGM1 ORIPWN TUKICCW GAIDOM0 GAIDOM1 GAIDOM2 JOGM2 SENS40 SENS41 STPLHPS50 STPLHPS51 SENS42 SENS43 <A501><A504> <A506> <A506> <A506> <A506> RESET PPHP SUHP PUSHSW HAHS SENS30 SENS31 SENS3[1:0] <A505> STPLM0 STPLM1 1 L2 2
PULLOUTS40
DIPSW[7:0]
<A506>
LED1
C3
112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85
<A505>
PC5 PC6 PC7 RES0 PD0 PD1 PD2 PD3 PD4 PD5 VSS2 D0 VSS5 VSS2 VSS4 D1 D2 D3 D4 D5 D6 D7 D10 D11 D12 D13 D14 D15 A10
CLK PO2 PO1 PO0 A19 A18 A17 A16 A15 A14 A13 A12 A11 A8 A9 D8 D9 A0 A1 A2 A3 A4 A5 A6 A7
EJCT-SENS <A505> ORITOP 24VDOWN <A506> 1 2 ABUS16 ABUS15 ABUS14 ABUS13 ABUS12 ABUS11 3 ABUS19 <A505> Q7
Q15
BUS1
14
R24
Q23
R23
TRAY-SENS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
VCC PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 VSS1 PC0 PC1 PC2 PC3 PC4
DBUS[8:0]
RES STBV
Q1
NM1
9 Q7 10
2 8 ABUS18 ABUS17
1 C6
C7
2 1
C165
C166
Q172
R507
<A503>
STPLM[3:0]
STPLM2 STPLM3
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
1 2 3 4
XIN
8 7 6 5
R505
84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57
C5 1 2
VREF
VSS6
A23
A22
A21
A20
P77
P76
P75
P74
P73
P72
P71
PB4
PB3
PB2
PB1
PB0
AVSS
P70
PA7
PA6
PA5
PA4
PA3
PA2
PA1
PA0
X2 C14
1 2 2
ORI-HP
C15
C16
R449 R450
ABUS21 ABUS20
5VB
TARY-P-SEN23[1:0]
+5U
+5U
BUS[4:0]
BUS0
R22
1
R21
+5U
R20
D1
1 J2 2 J2 3 J2 4 J2
ABUS[22:0]
C8
C17
R504
R25
1 J17 2 J17
4 Q7 5
C6
X1
1
Q173
C163
C164
R506
+5V
R508
LED1
LED1
1 2
R32
R509
5VB
1 2
<A502> <A504>
ORIDIR[1:0] SLOUT[1:0]
Q172
2 1
C162
VCC 5 GND 3
C167
A-19
1.
+5V
Q11 Q8
C65 C66
14 7
VCC GND
Q12
74
02
Q13 08
C69
7
VCC GND
C67
VCC GND
VCC GND
VCC GND
+5U
+5V
+5V
+5U
+5V
C70
1 2
14
14
14
14
Q12
4 2 PR D K Q CLR 6 Q 5
Q15
2
Q16
2
Q17
2
Q117
C120 C74
14 7
VCC
Q168
14 7
VCC
C71
VCC GND
VCC
C72
14 7
14 7
VCC
14 7
GND
GND
GND
GND
OEM_POWER<A507>
+24V
12 13
Q13
11
CB1 J1
1
1 +2
2 1
ICP5
C21
R51 ETH2
1 2 E +5V
R52 C157
1
1 1
J1 J4
11
10
3
1
Q168
Q32
R50
C158
1 2
C148
Q28
3
Q29
3
INLET DOOR J4 J4
2 1
ZD2
2
R62
13
12
1 +24R
Q30 3
R359
C122
1 2
FRONT DOOR
2
1 10
11
1 1
4
+ -
D5
Q117
D6 D7
R63
Q9
+5V 3 2
C27
7
4
Q9
+ -
R56
2
R60
C28
J4
R58
Q26
C29
R55
Q117
2 Q8 3
FOLDING MTR 7 J4 8 J4
3 Q31
R46
C23
1 2
ETH3 R57
1 2 E
+24U
J4
11 12
Q8
13
2
ORIDIR1
+5V
Q168
13 12
Q33
3
R53
ORIDIR[1:0] PA7
ZD4
2
3
1
Q27
R48
C26
C25
1 2
DOORSW[2:0]
A-20
1.
24S<502> 1 2
ICP8
C150 STPLM[3:0]
+5V
C151
1 2
R77
R65
R78
2 1
Q168 D0 STPLM0
2
Q38
2 3
2 1
R76
2
Q34
Q35
3
J8 J8 J8 J8
C31
R69 CP4
1
+5V
R68
5 6
Q11
4
R75
Q36
3 3
Q37
11
+5U
C114 R333
R332
R97
HARI-KEN0
2
R329
+ -
+5V
1
C113
R98 C38
+5U
STAPLE H.P2
10 J8
R330 C139
1 2
R70
9 J8
1
Q168 D1 STPLM1
1 2
2 3
R100
D10
Q11
C33
R102
C39
2
HOOK SENS2
8 J8
R101
R74
3
R73
+5V
1 2
ICP9
C154
C155
1 2
D11
Q39
+5U
R93
R81
R103
STAPLE H.P1
3 J8
2 1
D2
Q168 STPLM2
2
2 1
R92
2
Q40
Q41
3
6 11 12
Q44 3
1
R104 C40
+5U
C35
R84
CP3
1
Q11
+5V
C126
1 2
R106
D14
R85
13
R91
Q42
3
Q43
2
J8 J8 J8
2 J8
HOOKS1 R337
1 2
R108
C41
1 2
R107
HOOK SENS1 1 J8
R335
2
+5V
C115
R336 C140
1 2
R339
R86
Q168 D3 STPLM3
9 8 9
1 2
Q11
10
R95 R96
C37
R90 Q45
3
1
R89
R338
C116
D15
HARI-KEN1
+ -
Q108
A-21
1.
R428
FEEDM[2:0]
+5V
+24U
ICP1
+5V
SLOUT[1:0]
C133 C131 R119
1 +2 2
+24V
ICP7
1 J15
D17
C132
FLAP SL1
2 J15 3 J15
1 2
SOLTMR
10
Q155
1 MB 2 T
E MA
Q154
16 15 1 2 3
MB T E MA
Q12
9 8
15
R433
C138
C136
C134
8 PH
1
IO
I1 PH
C IO
D19
R429
10
7 8
10 9
1
VCC
VR
R437
6 VCC 7 I1
VR
13
11
R430
R431
C137
C135
R427
4 5 6
13 12 11
Q CLR
R475
14
SOLPWM <A507>
D K
D18
12 11
16
PR Q
SLOUT0
Q13 R476
Q47
FLAP SL2
4 J15 5 J15
SLOUT1
Q13
Q48
RESET Q13
8
FEED SL
6 J15
10
+5v
SLOUT2 P55
Q170 R120
1 J5 A 2 J5 A 3 J5 B 4 J5 B FEED MOTOR
NC Q7
FEED POWER UP 11 12 13
7 J15
R435
R436
R434
* *
NC
8 J15
Q15
11 10
+24U
ICP2
2 +5V
JOGM[2:0]
R302
+5V
PAPERPOSM[2:0]
+5V 1 J7
ICP3
1 2
PB0
JOGM0
R301
+5V
R311
Q101
C104
2
PA0
PAPERPOSM0
6 J7
C108
PB7
Q102 JOGM2 3
R303 R304
1
JOG MTR
2 J7 B 3 J7 A 4 J7 B
+5V
R310
Q103
OUTA REFA INA RSA RSB TDB REFB OUT/B TDA GA OUT/A VS OUTB GB INB
4 6 8 10 12 14
* *
A23 PAPERPOSM2 3
R317 2 R316
R312
2 1
2 4 6 8 10 12 14
Q104
1 5 7 9 11 13 15
R308 2
C101
* *
R307
R313
C105 R314
1 2
R305 R306
C102
R315
5 J7 A
C106
2
R309
C103
R318
C107
1
CP5
CP6
PB1
JOGM1
PA1 PAPERPOSM1
A-22
1.
1
+5U
Q151
3 +5U
PULLOUTS41
1
R151
D35
R411
R150
10 J9 11 J9 12 J9
PUSHING H.P
+5U
+5U
SENS51 R129
1 J9 DELIVERY SENS 2 J9 3 J9
R153
2
R152 C54
1
D36
+5U
R208
+5U
R130
13 J9
R408
14 J9 +5U 15 J9
Q16 EJCT-SENS
6 5
PUSHING TOP S
R131
2
C49
+5U
+5U
R210
2 1
R134
R135
4 J9
PULLOUTS4[3:0]
+5U
Q150
3 +5U
Q16 CRESCENT
4 3
5 J9 6 J9
R410
R136
2
PULLOUTS40
R146
R145
C50
+5U
NUKE3
+5U
ALIGNMENT H.P
Q15
6 5
GUIDEHP0
R147
2
+5U
GUIDEHP1 Q16 3
2 1
R140
C53
R154
D37
FOLDING CLK
R156
1
R141
1
GUIDE H.P
9 J9
4 J11
FOLDING CLK
+5U
Q58
C51
R155
D38
Q152
3 +5U
+5U
5 J11 6 J11
C55
+24V
+5U
PULLOUTS42
R158
R159
+5V
D39
ICP4
R412
7 J11
DELIVERY COVER
8 J11 9 J11
R319
+5V
DOORSENS0
1 J12
R161
1 2
D40
R320
+5V
Q105
2
C56
1 2
+5U
R160
+5U
Q153
3
C109
GUIDE MTR
2 J12 B 3 J12 A 4 J12 A 5 J12 A
PB6
R326 2
R325
R322
R323
2 1
C112
13 REFB 15 OUT/B
INB
14
C57
D42
R324
C111
9 RSB 11 TDB
VS
OUTB 10 GB 12
DOORSENS1
R166
1
5 INA 7 RSA
R164
D41
C110
GA 4 OUT/A 6
R413
Q106 GUIDEM2 3
R321
1 OUTA 3 REFA
TDA
PULLOUTS43
+5U
*
1
163
10 J11
FRONT DOOR
11 J11 12 J11
R165
+5U
R327
13 R367
TUKI-CLK
J11
R365
R366
+5U
14
J11
TUKI CLK SENS
PB5
GUIDEM1
C125
1
15
J11
A-23
1.
SENS4 [3:0]
R174 Q16
PC6 SENS43 8 9 2 C59 1
1 2
J10 J10 1st P SENS J10 2nd P SENS J10 3rd P SENS J10
SENS42 10
+5U
R175
+5U
1 2 3
J6 J6 PAPER SENS J6
3 4
R170
+5U +5U
R179
Q16
PC0 SENS40 10 11 2 C60 1
R180
+5U
R198 R199
4 5 6
R184
PPHP
Q17
8 9 2 C64
R200
PC1
SENS41
12
13 C61 1
Q16
R185
+5U
NUKE2
+5U +5U
R123
NUKE4
+5U
R187
D51
R189 R190
7 8
R125
R188
1
7 J6 8 J6 9 J6
COVER PA6(IPC)
R191
2 1 C62 1
R126 C48
TRAY P SENS
D52
NUKE5
+5U +5U
R402
+5V
R403 D117
2
1 2 3
R404 R420
STITCHER IN SENS
SUHP
R405
2 C129 1
R5
R6
R7
R8
R9
R398
R399
R400
D118
R401
DIPSW [7:0]
+5U
+5U
R421 D119
1
4 5 6 7
R422
2
HANS
R424
2 C130 1
R423 D120
1
SW1
1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16
SW2
1 2
+5V
R14
+24R
24VDOWN
2 C12
Q59
1
ZD1
3 2 1
A-24
1.
ICP10 C160
2 1 +24U
C159
2 1 NUKE1
+5V
R374
+5V
R344
R345
TUKICW PA7
Q117
1 2 3
R343
3
Q15
TRAY-HP 12 13 +5V TRAY-P-SEN23 [1:0]
R194
Q111
1
Q113
Q114 9 10 J4 J4
R355 Q8
2
TUKIPWM PA2
R356
3
Q117
4
5 6
4 +24R
Q15
9 +5V
R464
Q115
Q116
R357
+5V GAIDOHP <A506>
C119
1 2
D22
1 2
D109
2 1 6
Q117
5
2
D108
1 2
D107
2 1 1
+
4
3 2 7
Q109
C118
R353
C117
Q109
R349
R347
R346
TRAY-P-SEN3 4
Q15
3
R460
R348
TRAY-M[2:0] TRAY M0
+5V
8 9
Q8
10
TRAY M1
R351
TUKICCW PB3
TRAY M2
Q117
9 8 3
Q112 J2
1
5
+24R
R354
OEM_POWER <A502>
+5U
1
R33
+2 1
C19
3
R35
Q171
NUKE7
J2
R37
Q6
1 N.IN1 2 ININ1
N.IN2
R40
16
D3
+5U
<501>
JNT1
1 2 J 15 ININ2 14 ROUT
R496
+5U
+5U
R34
1 2
R36
Q25
1 2
L1
R43
J18
R42
R801 C20
1
C22
R39
D4
R493
ORI-HP
R41 R207
<501>
R495
R494
J18
+5V
C162
8 C1
CP2
+2 1
+2
CP1
1
ETH1
1 2 E
C161
+5V
+5V LED3
LED1
LED1
1 2
R32
R426
A-25
APPENDIX
F.
No. 1
Lubricant
A-26
APPENDIX
A-27