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PowerLogic system
Circuit Monitor Power Meter
Technical overview and
selection guide
One or more
PCs (local
and/or
remote)
I nformation and control
The PowerLogic system gives you
complete information and control
over your electrical power network ...
The PowerLogic system integrates all the intelligent
components of the electrical network, using standard
communications and powerful software.
This gives you the tools you need to manage the cost
and quality of power.
Other
compatible
devices
LV circuit
breakers Power monitoring devices
Modbus
Communications
Power
management
software
MV protection
and control
Ethernet
Modem or
Ethernet
Gateway
(when
required)
1
Circuit Monitor
CM-4000
CM-2350
CM-2250
Power Meter
PM-650
PM-620
PM-600
Interactice power monitoring
I Revenue-class accuracy - better than 0.1%
current/voltage
I Time/date stamping
I Digital and analogue I/O.
Advanced analysis and recording
I Harmonics analysis
I Voltage disturbance records
I On-board memory to store data and events
I Web enabled support
I GPS support.
Essential power monitoring
I Revenue-class accuracy 0.2% current/voltage
I On-board memory for energy consumption
analysis
I On-board clock/calendar for time/date stamping.
Application flexibility
I Separate meter and display modules
I Direct-connect up to 600V; higher voltages with
VTs.
PM-100
High-performance metering
I Combining a number of devices (voltmeter,
ammeter, wattmeter, watthour meter, etc.)
I Providing true rms measurements up to the 31st
harmonic.
Reduced dimensions and wiring
I More space available in low voltage switchboards
I Standard size DIN 144 x 144mm.
Circuit Monitoring
CM-4000
2
The PowerLogic Circuit Monitor is a multi-function, digital
instrumentation, data acquisition and control device capable of
replacing a variety of meters, relays, transducers, and other
components.
I True RMS metering up to the 225th
harmonic
I ANSI C12.20 Revenue Accuracy
I Industrial temperature range (-25
0
C to
70
0
C)
I No metering VTs required up to 600V
I Field interchangeable current/voltage
module CVM
I VT/CT wiring diagnostics
I Standard kWh pulse output
I Standard 8MB onboard memory
(field upgradeable to 16MB, 32MB and
higher)
I Standard RS-485 and RS-232 Modbus
RTU communications ports (38k4 Baud)
I Simultaneous operation of 5
communications ports
I Two option card slots for field installable
option cards
I Waveform capture up to 512 samples/cycle
I Sag/Swell disturbance monitoring
I Extended waveform capture (up to 30
seconds)
I Oscillatory voltage transient capture
I Field installable 10/100MB Ethernet
Communications option card with standard
and configurable web pages
I Field installable digital I/O option card
I Field installable analog/digital I/O extender
module
I Sequence of events recording to 1 msec
resolution
I GPS time-based synchronisation support
I Programmable logic
I Revenue metering security switch and tab
for wire seal
I UL listed, CSA approved, CE marking,
NOM approved, FCC compliant
CM-4000T
CM-4000 Optional displays
I Includes CM4000
features plus high
speed voltage
transient detection
and capture
I High performance
DSP based
technology
I Field
interchangeability of
the CVM and the
CVMT allows the
user to deploy high
speed voltage
transient detection
and capture where it
is needed
I High visibility
remote VF
(vacuum
fluorescent)
display with I/R
communications
port
I Remote LC (liquid
crystal) display
with back lighting
I Displays metering
data, min/max
values, alarms,
inputs
I Standard and
user configurable
display screens
CM-2000
3
I True rms metering
I Accepts standard CT and VT inputs
I High accuracy: 0.2% current and voltage
I Over 50 displayed meter values
I Min/max displays for metered data
I Power quality readings: THD, k-factor, crest
factor
I Real time harmonic magnitudes and angles
I Current and voltage sag/swell detection
and recording
I On-board clock/calendar
I Easy front panel setup (password
protected)
I RS-485 communications standard
I Front panel, RS-232 optical
communications port standard
I Modular, field installable analog and digital
I/O
I 1 ms time stamping of status inputs for
sequence-of-events recording
I I/O modules support configurable energy
pulse output
I Setpoint controlled alarm/relay functions
I On-board event and data logging
I Waveform and event captures, user
selectable for 4, 12, 36, 48, or 60 cycles
I High speed, triggered event capture
I Programming language for application
specific solutions
I Field upgradeable firmware
I Optional voltage/power module for direct
connection to 380V - 480V
I Wide operating temperature range
(25 to 70C).
Power quality readings
Total Harmonic Distortion (THD) for current,
voltage, and k-factor readings indicate potential
power quality problems which, unchecked,
could disrupt critical processes or damage
equipment.
Flexible communications
Communications ports come standard on all
Circuit Monitors, allowing them to be tied onto
communications networks up to 19K2 baud
without additional cards or modules. For higher
speeds, Circuit Monitors can be tied into
industrially hardened local area networks and
high speed Ethernet (TCP/IP) networks. The
networks can include a virtually unlimited
number of devices, including Circuit Monitors,
Power Meters, protective relays, and trip units
for low voltage circuit breakers, multiple
personal computers, and other compatible
devices.
CM-4000 features
4
Comprehensive metering
The PowerLogic Circuit Monitor 4000 installs on
a 3-phase circuit like a conventional watt-hour
meter, but it delivers far more information. In
fact, the Circuit Monitor 4000 performs true rms
metering to revenue class accuracy. The Circuit
Monitor offers comprehensive metering with
0.04% typical accuracy on current and voltage.
Power
quality
readings
Total Harmonic
Distortion (THD) for
current, voltage and
k-factor readings
indicate potential
power quality
problems, which
unchecked could
disrupt critical
processes or damage
equipment.
Programming capabilities
The Circuit Monitor 4000 is programmed using
simple math functions, timers and compare
statements to customise data logging, control
functions and more. Application program
examples include tracking disturbances, time of
use metering etc. Meter values can be analysed
in the Circuit Monitor and summarised in daily,
weekly and monthly reports.
Easy setup
Basic Circuit Monitor 4000 set-up can be performed through the VFD
(Vacuum Fluorescent Display), LCD (Liquid Crystal Display) or a PC
running System application software. The VFD also has an optional
optical port. The PC connects to the Circuit Monitor using either the
system network or the RS232 port. No thumbwheel or DIP switches are
involved; therefore, after installation, set-up parameters such as the unit
address, CT and VT ratios can be configured without exposing personnel
to live conductors. For security, all set up information is password
protected.
CM-4000 features
5
Flexible communications
There are two optional displays, a VFD, or a backlit LCD, both can be
mounted up to 15 metres from the Circuit Monitor. RS-485 and RS-232
communication ports are provided as standard allowing the Circuit
Monitor to be tied onto communication networks of up-to 38k4 baud
without additional cards or modules. There is an optional ECC (Ethernet
Communications Card) which provides information in web browser
format, and communication with up to 31 devices connected to the
ECCs serial port.
Alarm and relay functions
The Circuit Monitor 4000 can detect over 100 alarm situations, including
over/under conditions, status-input changes, and phase unbalance
conditions. The Circuit Monitor 4000 now allows the user to combine
alarms using Boolean style logic i.e. AND, NAND, OR and XOR logic
instructions. Each alarm condition can be set to automatically operate
one or more Circuit Monitor 4000 relays on the IOC-44 card. Multiple
alarms can be assigned to each relay. Up to three form-C, 10A
mechanical relays and one solid state output are available. When the
optional ECC is fitted it is possible to send an alarm message to an
e-mail account or a pager.
Extended memory
options
The Circuit Monitor 4000 uses its
non-volatile memory (RAM) to retain all data
and metering configuration values. There are
8MB of memory as standard, however this can
easily be expanded to 16MB, 32MB and higher.
6
CM-4000 features
On board alarm/event
logging
When an alarm occurs, the Circuit Monitor 4000
can log the event type, date and time, and the
most extreme reading during the pickup delay.
When the alarm condition drops out, the
dropout date/time and the most extreme
reading during the entire event will be logged.
The size of the event log can be user
configured.
Field upgradeable firmware
The Circuit Monitor 4000 is designed to take advantage of technological
advances. As Schneider Electric introduces more powerful versions of
each Circuit Monitor 4000, upgrade kits allow the user to install the new
capabilities without changing wiring or hardware. This is possible
because the Circuit Monitor 4000 supports downloadable firmware. The
new firmware is transmitted from a PC into the Circuit Monitor 4000 using
the RS232/485 port or the optional ECC. This means it is possible to
download upgrades at individual meters or to groups of meters over a
network. The Circuit Monitor 4000 does not even need to be
de-energised. This allows you to keep your Circuit Monitor 4000 up to
date with the latest enhancements, minimising fear of obsolescence.
Data logging
The Circuit Monitor 4000 is provided with non-volatile memory for storing
meter readings. A user can configure the size structure of up to 14
independent data logs to record metered data at intervals from 1 second
to 24 hours. Data logs can be used to record at regular intervals or report
by exception. Each data log can record up to 96 electrical parameters
(including date and time). The number of stored readings for each of the
parameters is based on the amount of memory available in the Circuit
Monitor.
7
CM-4000 features
Onboard and optional I/O
The Circuit Monitor 4000 can offer up to 25 I/O
points. This can be achieved by using an I/O
option card and an I/O extender. The I/O option
card offers four digital inputs, three output relays
and one solid state output. The I/O extender
offers up to eight I/O points, with a maximum of
four analogues. The onboard I/O for the Circuit
Monitor 4000 is limited to a standard kWH pulse
output.
Multi utility metering
The Circuit Monitor 4000 can monitor various
utilities including water, air, gas and steam.
The Circuit Monitor 4000 monitors the number
of pulses via an I/O module, and then gives a
cumulative figure side by side with electrical
parameters. The data can be displayed in any
units including cost.
Ethernet communications card
The Circuit Monitor 4000 now comes with an optional ECC (Ethernet
Communications Card). The ECC allows the Circuit Monitor 4000 to be
connected directly to an Ethernet LAN/WAN. The web pages available
enable you to see real time data onboard the Circuit Monitor 4000 using
a standard web browser. These pages can also display data of devices
daisy chained from the RS485 port of the Circuit Monitor 4000. The ECC
supports up to five customisable web pages, which allow the user to
choose which data is most relevant to them.
8
CM-4000 features
Waveform capture
The Circuit Monitor 4000 can record and display current and voltage
signals. The captured waveforms are stored in the Circuit Monitor 4000
memory for retrieval and display by PowerLogic application software.
The waveform captures are used for harmonic analysis and event
recording. Waveform captures for 255th harmonic analysis at 512
samples per cycle are triggered from the PowerLogic software.
These can be up to 60 cycles in duration. Waveform captures for event
recording can be triggered by internal alarm conditions or from external
signals, such as an over current relay.
Sag/swell and transient detection
The Circuit Monitor 4000 can continuously monitor for sags, swells and
transients (lasting as little as 1 microsecond) on any metered voltage or
current. These features can help detect and analyse troublesome voltage
disturbances that can cause costly equipment down time. The Circuit
Monitor detects sags and swells based on user-defined setpoints and
delays (in cycles). When the Circuit Monitor 4000 detects a voltage or
current disturbance, it performs an event capture to record the
disturbance. The capture is configurable for 16, 32, 64, 128 and 512
samples per cycle resolution. It is performed using the patented
waveform capture sampling technique that samples all current and
voltage signals simultaneously. The user selects the number of pre event
cycles required. Thus the event capture shows the circuit both before and
after the disturbance. The event can be date and time stamped to the
millisecond, and recorded in the event log.
9
Sequence of events
Events can be reconstructed to the millisecond
with time stamps. Time between monitoring can
be kept in synch by using GPS (1msec) or
Ethernet (5 msec).
CM-4000 features
Installation and control power options
In addition to current and voltage inputs, the Circuit Monitor 4000
requires control power. The Circuit Monitor 4000 operates in a wide
range of voltages 90-305Vac and 100-300V dc. The Circuit Monitor 4000
has its very own wiring error detection, and can diagnose various wiring
faults such as swapped CT polarities.
10
CM-2000 features
Alarm and relay functions
Circuit Monitors can detect over 100 alarm situations, including
over/under conditions, status input changes, and phase unbalance
conditions. Each alarm condition can be set to automatically operate one
or more Circuit Monitor relays. Multiple alarms can be assigned to each
relay. Up to three form-C, 10A mechanical relays and one solid-state
output are available.
On board alarm/event
logging
When an alarm occurs, the Circuit Monitor can
log the event type, date and time, and the most
extreme reading during the pickup delay. When
the alarm condition drops out, the dropout
date/time and the most extreme reading during
the entire event will be logged. The size of the
event log can be user configured.
Data logging
Circuit Monitors are available with non-volatile
memory for storing meter readings. A user can
configure the size and structure of up to 14
independent data logs to record metered data
at intervals from 1 minute to 24 hours. Data
logs can be used to record at regular intervals
or report by exception. Each data log can
record up to 100 electrical parameters
(including date and time). The number of stored
readings for each of the parameters is based
on the amount of memory available in the
Circuit Monitor.
11
CM-2000 features
Waveform capture
The Circuit Monitor can sample, record, and display current and voltage
signals. The captured waveforms are stored in the Circuit Monitor
memory for retrieval and display by PowerLogic application software. The
waveform captures are used for harmonic analysis and event recording.
Waveform captures for up to 63rd harmonic analysis at 128 samples per
cycle are triggered from the front of the monitor or via the network from a
PC. These can be up to 30 cycles in duration. Waveform captures for
event recording can be triggered by internal alarm conditions or from
external signals, such as an overcurrent relay. These 64 samples per
cycle event recordings can be up to 60 cycles in duration.
Sag/swell detection
The Circuit Monitor can continuously monitor for sags and swells on any
metered voltage or current. This feature can help detect and analyse
troublesome voltage disturbances that can cause costly equipment down
time. The Circuit Monitor detects sags and swells based on user-defined
setpoints and delays (in cycles). When the Circuit Monitor detects a
voltage or current disturbance, it performs an event capture to record the
disturbance. This capture is configurable for 12, 24, 36, 48, or 60 cycles
at 64 samples per cycle. It is performed using the patented waveform
capture sampling technique that samples all current and voltage signals
simultaneously. The user selects the number of pre-event cycles, ranging
from 2 to 10 cycles. Thus, the event capture shows the circuit both
before and after the disturbance. The event can be date and time
stamped to the millisecond, and recorded in the event log.
12
CM-4000
Typical Wiring Diagram (1)
3 phase, 4 wire star connection
Dimensions mm
Side View
121.9
4.1
133.1
End View
61.9
87.1
107.4
Millimeters
Top View
219.7
207.5
6.2
6.2
139.7
152.2
202.9
118.4
231.4
6.9
203.2
80.6
39.9
Top View
Side View
kWh pulse
Control power VT, 120
or 240V ac.
Secondary, 50 VA
Star VT
13
Specifications
Current Inputs (Each Channel)
I Nominal Current 5 A ac
I Metering Range 0-10 A ac
I Withstand 15 A 50 A 10 sec per hour
continuous 500 A 1 sec per hour
I Burden Less than 0.15 VA
I Input Impedance Less than 0.1 Ohm
Voltage Inputs (Each Channel)
I Nominal Full
I Scale 347 V ac L-N, 600 V ac L-L
I Metering Over-range 50%
I Input Impedance Greater than 2 M Ohm
I Metering Frequency
I Range 4567 Hz, 350450 Hz
Accuracy
I Complies with ANSI C12.20 2 class for revenue
meters; wire seal protects revenue settings
Typical
busbar
trunking.
Modicon a leading brand
and marketer of high
technology programmable
controllers (PLCs) and motion
control systems used in
industrial automation. Its
international catalogue include
PLCs, numerical controllers,
specialised programming
and software, fieldbus
communication networks and
interface terminals.
Square D is a total quality
organisation and its business is
to put electricity to work
productively and effectively,
protecting people, buildings and
equipment. Its low voltage
electrical distribution equipment,
systems and services are used
world wide in commercial
applications.
Merlin Gerin is one of the
foremost experts of electrical
distribution products and systems.
Its comprehensive array of
extra-high, medium and low
voltage products and systems is
designed to manage and protect
electrical installations, ensure
safety and provide power supply
reliability and continuity.
Regional product showrooms
North Schneider Electric Limited, 123 Jack Lane, Hunslet, Leeds, LS10 1BS.
Midlands Schneider Electric Limited, University of Warwick Science Park, Sir William Lyons Road, Coventry, CV4 7EZ.
Schneider Electric Limited, Fordhouse Road, Wolverhampton, WV10 9ED.