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MODEL 8050AC-712TOP DRIVE DRILLING SYSTEM

SECTION 7: CERTIFICATIONS




























CANDOC 8050AC-712 MANUAL
S/N 399 MANUAL_01






COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.
ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.






































































Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America


SUN Serial Number: 399

SERIAL NUMBER OF MAJOR COMPONENTS
Component Serial #/ Identification #
Drilling Motor VV05110001A
Motor Pinion 25804-02-7
Spindle SPM01185
Quill QLM01370
Main Housing BHM01203
Upper Link Support ULSM01236
Outer Sleeve OSM01271
Split Ring SPRM01349
Upper Link ULM01917
Upper Link ULM01918
Upper Link Pin ULPM02914
Upper Link Pin ULPM02915
Upper Link Pin ULPM02918
Upper Link Pin ULPM02922
Bail BLM01287
Inner Bearing Race BRM01763





Sun Drilling
S/N 399 8050ac-712

09/18/06 S/N 399 1

VERTICAL RUN TEST SUMMARY

LUBRICATION

Verified By: Mike Reaper Date: 09/18/06



TOP DRIVE HYDRAULIC PRESSURE SETTINGS

Verified By: Mike Reaper Date: 09/18/06



IDM DRIVE

Verified By: Mike Reaper Date: 09/18/06




PLC PROGRAM BIT CHECK

Verified By: Mike Reaper Date: 09/18/06



800 hp Drive

VERTICAL RUN TEST TEMPERATURE AND PRESSURE DATA:
RPM Torque
(ft-lb)
Duration
(hrs.)
Comments Date
Completed:
80 0 0.5 hr. Leak test and warm up 09/18/06
80 15,000 1.0 hrs. 45% continuous torque
32% continuous pwr. rate
09/18/06
120 30,000 7.0 hrs. 81% continuous torque
93% continuous pwr. rate
09/18/06






Tested By: Mike Reaper


Vertical Run Test Summary
09/18/06 S/N 399 2



CONSOLE DRILLERS RECORDER OUTPUT

Description Nominal Parameter Reading
RPM 4-20 mA or 0-10 V 4-20 mA
TORQUE 4-20 mA or 0-10 V 4-20 mA

Verified By: Mike Reaper Date: 09/18/06



A.D.S (PANELVIEW) MESSAGE TEST

Verified By: Mike Reaper Date: 09/18/06



PROGRAM INTERLOCKS

Verified By: Mike Reaper Date: 09/18/06



TOP DRIVE AIR FLOW (U TUBE):

Description Nominal Parameter Acceptance Criteria Reading
* Motor Top Pressure
U-Tube
Reference data only Reference data only 6.0" HO
* Motor Bottom Pressure
U-Tube
Reference data only Reference data only 1.0" HO


TORQUE TEST:

Maximum Motor Torque: 50,000 ft-lbs
Maximum Torque Boost: 24,000 ft-lbs
Maximum Total Connection Torque: 74,000 ft-lbs

Maximum Brake Holding Torque 52,000 ft-lbs


Verified By: Mike Reaper Date: 09/18/06


Vertical Run Test Summary
09/18/06 S/N 399 3


ELECTRICAL CHECKS: (low power)

Current draw: Auxiliary motors
Description Current Draw Run Trip Set @
Blower 10.5 Amp 20 Amp
Lube Pump 1.6 Amp 4.0 Amp
Lube Cooler N/A Amp N/A Amp
HPU1 (compensating) 8.8 Amp 25 Amp
HPU1 (loaded) 20.1 Amp 25 Amp
HPU2 (compensating) 8.9 Amp 25 Amp
HPU2 (loaded) 19.9 Amp 25 Amp
TDSU A/C #1 16.7 Amp 30 Amp
TDSU A/C #2 16.5 Amp 30 Amp

Verified By: Mike Reaper Date: 09/18/06



NOISE AND VIBRATION MONITORING

Run the Top Drive at each specified speed for 10 minutes and record the following:


SPEED
D.B
Reading
LUBE
press
(After 10
minutes
LUBE TEMP
(After 10 minutes
COMMENTS
(How does it
sound?)

_80_RPM
(30% of max)

87.2

40
41.6C
Good

_160_RPM
(60% of max)

90.2

40

42.6C

Good

_265_RPM
(100% of max)

90.4

35

44.2C

Good


Verified By: Mike Reaper Date: 09/18/06






CERTIFICATE ON NON-DESTRUCTIVE TESTING

Date: 10/16/2006


It is hereby certified that the product identified on the reverse side of this certificate have been non-
destruct tested by certified competent authority in a manner consistent with the regulating test standard
listed below, with test results as indicated.


TEST TYPE MAGNETIC ULTRASONIC RADIOGRAPHIC
PARTICLE EXAMINATION EXAMINATION

CDTL J OB NO. J 10686
CUSTOMER ORDER NO. 399


CUSTOMER NAME SUN




________________________
Supervisor, Quality Assurance











PART TRACE CODE METHOD RESULT
Spindle @ Split Ring SPM01185 MPI No Indications
Quill - Threads QLM01370 MPI No Indications
Main Bearing Housing BHM01203 MPI No Indications
Upper Link Support ULSM01236 MPI No Indications
Outer Sleeve OSM01271 MPI No Indications
Split Ring SPRM01349 MPI No Indications
Upper Link ULM01917 MPI No Indications
Upper Link ULM01918 MPI No Indications
Bail BLM01287 MPI No Indications





NAME SIGNATURE
INSPECTION DOCUMENTS
REVIEWED BY:

J eremy J ohnson

CUSTOMER REPRESENTATIVE:

N/A

N/A




Tested By: J eremy J ohnson
Test Date: 09/19/2006
J ob No.: J 10686
S/N 399 MUDFLOW SYSTEM PRESSURE TEST
0
1000
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3000
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6000
0 100 200 300 400 500 600
TIME (sec)
P
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S
S
U
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(
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