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Corresponding author. Tel.: +86 451 86417891; fax: +86 451 86416119.
E-mail addresses: liuyingxiang868@hit.edu.cn (Y. Liu), cws@hit.edu.cn
(W. Chen), fpl hit@163.com(P. Feng), jkliu@hit.edu.cn (J. Liu).
extension stress, and fatigue of the adhesive layer caused by shear
stress especially under conditions of harsh temperature environ-
ment. All these drawbacks make it difcult to achieve large output
torque and high efciency for the bonded type motors.
To overcome the aforementioned demerits of the bonded type
motors, the bolt-clamped type motors is a good choice. The bolt-
clamped structure can apply strong preloading on the PZT ceramics
and avoid the fatigue of the adhesive layer, and then higher excit-
ing voltages can be applied to improve the output ability. The d
33
mode of the PZT adopted by these motors has a high electrome-
chanical coupling factor, which is helpful to improve the output
power and efciency. Kurosawa et al. proposed an innovative high
power and high speed linear USMusing two sandwich type vibra-
tors, and this motor was improved by many other researchers [14].
Yun et al. proposed a high power linear USM using a longitudinal
and bending hybrid bolt-clamped transducer, and their prototype
motor achieved the no-load velocity of 0.47m/s and the maximum
thrust force of 92N[15]. Iula et al. proposed a traveling wave rotary
motor using four high power Langevin transducers, their proto-
type motor exhibited a static torque of about 0.67Nm [16]. The
authors proposed and studied a cylindrical USM which used only
one sandwich type composite transducer, and the prototype motor
exhibited a no-load speed of 281r/min and a maximum torque of
1.2Nm[17]. Shi et al. developed a linear USMwith a wheel-shaped
stator, the no-load speed of the prototype was 0.374m/s and the
maximumthrust force was 13N[18]. All these initiative researches
soundly proved that the bolt-clamped motors had potentiality to
generate large thrust force or torque by virtues of that intensive
vibration could be excited by the clamped PZT elements and that
high efciency operating mode d
33
were preferentially utilized.
0924-4247/$ see front matter 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.sna.2012.04.024
114 Y. Liu et al. / Sensors and Actuators A 180 (2012) 113119
Fig. 1. Structure of the USM. (a) The section viewof the proposed USM. (b) The three-dimensional model.
In a previous work, the authors proposed a linear USM using
longitudinal vibration transducers with single foot [19]. Typical
output of the prototype is no-load speed of 1160mm/s and maxi-
mum thrust force of 20N. However, in this design, the longitudinal
vibrations of the end caps are left unused. It is a idling of the
vibrationenergyandmay result ina lower output power. The vibra-
tion energy idling problem is common for previous bolt-clamped
motors.
Considering the merits of bolt-clamped type USM and the
present energy idling problem, a square-type rotary USM with
four driving feet is proposed and fabricated in this study. This new
motor consists of four longitudinal transducers, and the longitudi-
nal vibrations of thetransducers areutilizedsufcientlytogenerate
circular movements at the four driving feet. The working principle
and design method are introduced. After fabricating the prototype,
the characteristics of the motor are investigated through experi-
ments.
2. Structure of the USM
Fig. 1(a) shows the section view of the proposed USM, Fig. 1(b)
shows the three-dimensional model andthe polarizationof the PZT
ceramics. The proposed motor contains four longitudinal trans-
ducers, which are located in square-type and form an enclosed
construction. Every transducer includes two exponential shape
horns located on each end. And the horns of adjacent transduc-
ers intersect at the tip ends where locate a driving foot. To each
transducer, two symmetrical slots are cut on the middle site, where
the PZT ceramics are set in. A wedge-caulking mechanism, consists
of wedging blocks, preloading blocks, screws and nuts, fastens the
PZT ceramics and the electrodes in the slot to formthe transducer.
Berylliumbronze sheets are clamped to serve as electrodes.
3. Working principle
Fig. 2 is the schematic diagram of working principle of the
proposedmotor. O-XYis the static coordinate system(OXis the hor-
izontal direction and OY is the vertical direction). Take A, B, C and
Dto indicate the center points of the four driving feet, respectively.
Fig. 2(b) gives the excitation modes of the proposed motor: sine
and cosine exciting voltages are applied; the d
33
operating mode
of the PZT is utilized to generate the longitudinal vibrations of the
transducers. Fig. 2(c) shows the vibration mode shape change of
the motor in one vibration cycle.
Fig. 2(c) shows that the vibration mode shape of the motor
changes as (1)(2)(3)(4); the longitudinal vibrations of adjacent
transducers are superimposed and generate circular movements
on the driving feet. The motion trajectories of the four driving feet
are the same clockwise circles, which ensure that the four feet can
drive the rotor simultaneously to realize a clockwise movement. By
exchanging the two exciting signals, the vibration mode shape of
the motor may change as (1)(4)(3)(2). Then, counter clockwise
circle motions are generatedonthe four drivingfeet andthe reverse
motion of the rotor can be realized. Different with previous USM
that utilized bolt-clamped longitudinal transducers, the proposed
square-type motor make full use of the longitudinal vibrations of
the four transducers to excite circular movements on the four feet
by means of an enclosed construction. The problem of vibration
energy idling is successfully avoided, whichis benecial to improve
the mechanical output power.
4. Design and analysis
Fig. 2(c) indicates that two natural vibration modes of the pro-
posed motor are involved for the generation of circular movements
on the driving feet. One vibration mode is excited by the longitudi-
nal vibrations of the two vertical transducers, corresponding with
the vibrationshapes of (1) and(3). The other mode is corresponding
withthe vibrationshapes of (2) and (4), whichcanbe excited by the
longitudinal vibrations of the two horizontal transducers. Since the
complicated structure of the motor, FEM was used to accomplish
the design and analysis work (ANSYS 9.0 produced by Ansys Inc.,
Canonsburg, PA).
In this design, the four transducers have the same structure to
ensure that the resonance frequencies of the two vibration modes
are uniform. Fig. 3 shows the nal structural parameters of the
motor (the wedge-caulking mechanismis simplied as a preload-
ing block, and the thickness of motor is 35mm). Duralumin alloy
(mass density =2810kg/m
3
, Young modulus E=7.210
10
N/m
2
,
Poisson ratio =0.33) is the selected material of the frame com-
posed of the horns. Steel (=7800kg/m
3
, E=2.0610
11
N/m
2
,
=0.3) is the selected material of the preloading blocks. The PZT
ceramics material is PZT-41 provided by Jingdezhen Tonghui Elec-
tronics Limited Company.
Firstly, the nite element model of the motor was founded.
Modal analysis was developed to extract the resonance frequencies
andvibrationmodes. During the modal analysis, SOLID227element
was used for the meshing, and the voltages applied on the nodes
of electrodes were set as zero. Block Lanczos method was adopted
to extract the vibration mode shapes and the corresponding res-
onance frequencies. Fig. 4 shows the two vibration modes of the
motor, and analysis results indicate that the resonance frequencies
of Mode-A and Mode-B are 24.122kHz.
In Fig. 4, Mode-A is the vibration mode excited by the longitudi-
nal vibrations of the vertical transducers, which causes the vertical
Y. Liu et al. / Sensors and Actuators A 180 (2012) 113119 115
Fig. 2. Schematic diagramof working principle. (a) Motion trajectories of the driving feet. (b) Excitation modes. (c) Vibration mode shape change of the motor.
displacements of the driving feet. In Mode-A, there is 180
phase
difference on time between the longitudinal vibrations of the two
vertical transducers. Mode-B is the vibration mode excited by the
longitudinal vibrations of the horizontal transducers, which causes
the horizontal displacements of the driving feet. InMode-B, there is
also 180
f
2
p
f
2
s
f
2
p
(1)
The electromechanical coupling factors of the proposed motor
and the single transducer are calculated to be 30.60% and 37.76%,
116 Y. Liu et al. / Sensors and Actuators A 180 (2012) 113119
Fig. 4. Vibration modes of the motor. (a) Mode-A. (b) Mode-B.
respectively. The coupling effect between the adjacent transducers
makes the resonance frequencies of the proposedmotor lower than
the corresponding one of the transducer, and the same decrease
occurs on the electromechanical coupling factor.
The nal work of the FEManalysis is to verify the particle move-
ments on the driving feet by transient analysis. To accomplish this
work, sine and cosine exciting voltages with the resonance fre-
quency of the motor and effective value of 100V were applied on
the PZT ceramics. By running the transient analysis procedure, the
operating sequence shown in Fig. 2(c) was observed to be excited
in the motor. To gain the vibration characteristics of the motor, six
nodes were selected, as Fig. 5(a) shows. The vibrations of selected
nodes were extracted; Fig. 5(b) and (c) shows the motion trajecto-
ries of selected nodes in the last simulation period.
Fig. 5(b) presents that the motion trajectories of the particles
on the driving feet are the same circles, which veries the afore-
mentioned working principle of the proposed design, as Fig. 2
shows. Under the excitation conditions mentioned above, the par-
ticle vibration amplitude on the driving feet in horizontal and
vertical direction achieved 5.3m. Due to the bolt-clamped struc-
ture and the d
33
operating mode, the proposed motor may operate
Fig. 5. Motion trajectories of nodes on the motor. (a) Schematic diagram of nodes
selection. (b) Motion trajectories of nodes on the driving feet. (c) Motion trajectories
of nodes on the borders of the horn.
with intensive vibration by high voltage excitation, which would
improve the mechanical output ability. Fig. 5(c) indicates that the
motion trajectories of nodes on horns borders are oblique ellipses,
which also state that the vibration modes of the transducers in the
proposed motor are longitudinal-bending composite vibrations.
5. Experiments
To validate the feasibility of the proposed design, a prototype
motor was fabricated, see Fig. 6. The frame composed of all the
horns is one body that fabricated by using linear cutting machine.
The wedging blocks and the preloading blocks are also fabricated
by using linear cutting machine to ensure the uniformity.
A scanning laser Doppler vibrometer (PSV-400-M2, Polytec,
Germany) was employed to measure the vibration modes of the
motor. To illuminate the vibration mode of the transducers and the
resonance frequencies of Mode-A and Mode-B, the side surfaces
of transducer-2 and transducer-1 were taken as the test regions,
respectively. The vibration mode shapes and vibration velocity
average response spectrums under Mode-A and Mode-B excita-
tions are shown in Fig. 7.
In Fig. 7(a) and (c), the two driving feet locate at the two leading
ends of the test regions. The tested vibration mode shapes show
that the longitudinal vibrations of the twoparallel transducers have
a phase difference of 180