8051 Estimating and Costing of Shipbuilding

T P C
2 3 3
Objectives:
To be able to develop knowledge and Skill in the area of estimating and costing in
shipbuilding with special emphasis on :
Terms related to estimating and costing of shipbuilding.
Estimating direct and indirect costs of different items of a ship.
easuring the !uantit" of materials# labor hour and other cost items in shipbuilding.
Calculation of area# volume# weight and costing of T$section# angle section and other related
items.
Short Description
Concept of estimating and costing of shipbuilding and its importance%Elements of shipbuilding
cost% Estimating and costing of keel plate #bottom plate# shell plate# deck plate# frame# bulkhead#
rudder #engine foundation# tank% &verhead # shipbuilding pro'ect.
Detail Description:
1 !nderstand the estimating and costing
(.( )efine estimating and costing.
(.2 )ifferentiate between estimating and costing
(.3 ention the ob'ective of estimating and costing .
(.*. )escribe the importance of estimating
(.+ )escribe estimating procedure.
" !nderstand the elements of shipbuilding cost
2.( )efine the elements of cost.
2.2 Classif" cost.
2.3 E,plain each t"pe of elements of cost.
2.* Calculate the area and volume of a triangle# rectangle# cone prism# c"linder
ring# trape-ium# pol"gon# T$section# angle.
2.+ )escribe the procedure to calculate the direct material cost.
2.. )escribe other cost items$electrode# gas# paint etc.
# !nderstand the estimating and costing of various supporting structure
3.( )efine various section used in shipbuilding.
3.2 )escribe estimating procedure four various section.
$ !nderstand the estimating and costing of %eel plate
*.( )efine keel and keel plate.
*.2 Classif" keel.
*.3 )escribe estimating procedure for different keel plates according to the measurement.
5 !nderstand the estimating and costing of bottom plate +.( )efine
bottom plate.
+.2 )escribe estimating procedure for bottom plate according to the measurement.
& !nderstand the estimating and costing of shell plate
..( )efine shell plate.
..2 )escribe estimating procedure for shell plate according to the measurement.
' !nderstand the estimating and costing of dec% plate
/.( )efine deck and deck plate.
/.2 )escribe estimating procedure for various decks according to the measurement.
8 !nderstand the estimating and costing of frame
0.( )efine frame .
0.2 )escribe estimating procedure for various frames according to the measurement.
(!nderstand the estimating and costing of bul%head
1.( )efine bulkhead.
1.2 Classif" bulkhead.
1.3 )escribe estimating procedure for various bulkheads according to the measurement.
10 !nderstand the estimating and costing of engine foundation
(2.( )efine engine foundation.
(2.2 )efine engine template.
(2.3 )escribe estimating procedure for engine foundation according to the measurement.
11 !nderstand the estimating and costing of rudder
((.( )efine rudder.
((.2 Classif" rudder.
((.3 )escribe estimating procedure for rudder according to the measurement.
1" !nderstand the estimating and costing of tan%
(2.( )efine tank.
(2.2 )escribe estimating procedure for various !ualit" tanks according to the measurement.
1# !nderstand the estimating and costing of )elding materials
(3.( )efine welding materials.
(3.2 )escribe estimating procedure for the !uantification of electrode according to the
measurement.
(3.3 )escribe estimating procedure for amount of gas and current according to the !uantit" of
material.
1$ !nderstand the overhead
(*.( )efine different components of overhead .
(*.2 )escribe the procedure to calculate labor hour and its costing.
(*.3 )escribe the procedure of costing of different components of overhead.
15 !nderstand the estimating and costing of shipbuilding project
(+.( 3ist the steps of estimating and costing of shipbuilding pro'ect.
(+.2 )escribe the steps of shipbuilding pro'ect.
*ractical
(. Perform to calculate area volume and weight for article 2.*.
2. 4dentif" and estimate the various supporting structure of a ship.
3. 4dentif" and estimate the various plates used in shipbuilding.
*. Estimate engine foundation of a ship.
+. Estimate rudder of a ship.
.. Perform the estimating and costing of a shipbuilding pro'ect
+E,E+E-CE .OO/S
1 +eed0s Engineering Dra)ing
for
1arine Engineering2 3oll455
4 67 .ec% C Eng
8homas +eed2 *ublication 9td2 1('#
" Ships
: *ictorial Stud;
4 <ohn 6 9a Dage
Cornell 1oritime *ress 5nc1(&8
# 1acgibbon *ictorial Dra)ing .oo%
for
1arine Engineering
4 6ugh .arr 151arE
<anaes 1urno and Compan; 9td1(&5
$ +eed0s Ship Construction for 1arine Students
4 E : S8O/OE
8homas +eed *ublications 9td
Code: 02+2 Sheet metal and metal forming
T P C
2 3 3
:51S
To be able to develop knowledge and skill in the areas of sheet metal and metal forming with special
emphasis on:
Concept of sheet metal and metal forming work
Sheet metal tools and e!uipments
aking different t"pe of sheet metal product
3a"out the plan and fabrication of sheet metal work
S6O+8 DESC+5*85O-
Concept of sheet metal work# Sheet metal hand tools# Sheet metal machine# Sheet metal operation# sheet
metal 'oints# Sheet metal fastener# Sheet metal soldering 'oints# la"ing out of drawing# metal forming#
Cold$forming of metal# Cold forming press# punch and die.
DE8:59 DESC+5*85O-
8heor;
1 !nderstand the sheet metal )or%
(.( )efine sheet metal work
(.2 ention the application area of sheet metal work
(.3 3ist the phases of sheet metal work
(.* E,plain the phases of sheet metal work
(.+ 3ist the materials used in sheet metal work
(.. E,plain the importance of sheet metal work
" !nderstand the sheet metal )or% hand tools
2.( list the hand tools used for sheet metal work
2.2 classif" the tools used for sheet metal work
2.3 E,plain the functions of each t"pe of tool.
2.* E,plain the function of groovier and rivet set
2.+ 3ist the various t"pes of stack and snips
# !nderstand the sheet metal machine
3.( mention the machines used for sheet metal work
3.2 e,plain the bar folding machine and t"pes of 'ob perform b" the machine
3.3 e,plain the roll$forming machine and its function
3.* describe guillotine shears and circle cutting machine
3.+ e,plain 5ibbing machine
$ !nderstand the sheet metal operation
*.( e,plain sheet metal operation
*.2 e,plain turning# burring# raising# forming# grooving and griping operation
*.3 e,plain difference between plain forming and roll$forming
*.* e,plain various t"pes ending operation with stack
5 !nderstand the sheet metal joint
+.( define sheet metal 'oint
+.2 e,plain t"pes of sheet metal 'oins
+.3 e,plain the term hems
+.* list the t"pes of hems
+.+ e,plain the term seam
+.. e,plain various t"pes of seams: grooved seam# locked grooved seam# paned down seam#
knocked up seam etc
& !nderstand the sheet metal fastener
..( )efine fastener
..2 distinguish fastener 'oint and other 'oint
..3 list the different t"pes of fasteners used in sheet metal work
..* e,plain sheet metal rivets# their si-es and shapes
..+ e,plain various t"pes sheet metal screws
... e,plain various t"pes of installation fasteners
../ describe the method of fi,ing the fasteners
' !nderstand the sheet metal soldering joint
/.( define soldering
/.2 e,plain different t"pes of solder and their composition
/.3 e,plain the process of soft and hard soldering
/.* mention the soldering tools
/.+ define flu,
/.. e,plain the function of flu, in soldering
8 !nderstand the la;ing out of dra)ing
0.( define pattern and template
0.2 e,plain parallel line development method
0.3 e,plain radial line development method
0.* triangulation line method
0.+ e,plain bending and wiring allowances for sheet metal
0.. mention the difference between paper pattern and template
( !nderstand the metal forming
1.( describe rolling# bending and twisting of metal
1.2 e,plain universal binder
1.3 e,plain die$acro binder
10 !nderstand the cold forming of metal
(2.( e,plain the cold forming of metal
(2.2 mention the classification of cold forming operation
(2.3 mention the work done under drawing operation
(2.* mention the work done under bending operation
(2.+ mention the work done under !ui--ing operation
(2.. mention the work done under shearing operation
11 !nderstand the cold forming press
((.( define press work
((.2 mention the name of various presses according to frame design
((.3 mention the name of various presses according to the method of appl"ing power to ram
((.* mention the name of various presses according to purpose of work
((.+ e,plain the drive and feed mechanism used on press
1" !nderstand the punch and die
(2.( define punch and die
(2.2 e,plain the function of die and punch
(2.3 describe simple and compound die and punch
(2.* describe progressive die and punch
(2.+ e,plain solid and hollow punches
(2.. distinguish between drill and punches holes
1# !nderstand sheet metal )elding
(3.( )efine sheet metal welding
(3.2 3ist the sheet metal welding tools
(3.3 3ist the sheet metal welding machines
(3.* mention the t"pes of sheet metal welding
(3.+ ention the purpose of sheet metal welding
(3.. ention the application of sheet metal welding
(3./ )escribe the working principle of sheet metal welding
*ractical
1 *erform the identification of sheet metal hand tools
(.( identif" common hand tools used in sheet metal workshop
(.2 inspect cutting tools to determine sharpness
(.3 identif" tools according to functions
(.* use tools and e!uipments for sheet metal work
" *erform the mar%ing out and measurement in sheet metal )or%
2.( identif" marking and la"out tools
2.2 identif" marking out and la"out techni!ues in sheet metal working
2.3 perform the use of marking tools
2.* use micrometer# vernier caliper and other gauges
2.+ perform measurement in sheet metal work
2.. mark out a sheet metal 'ob
# *erform the identification of common machiner; of sheet metal )or%
3.( identif" common sheet metal working machiner" in the sheet metal shop
3.2 use sheet metal machiner"
3.3 practice on cutting with different t"pes of snips# cutting off inside and outside curve#
cutting off notches
3.* carr" out maintenance procedure of machiner"
$ *erform the sheet metal processes
*.( aintain safet" rules in sheet metal work
*.2 Perform seaming# wiring# bending# folding# riveting# and soldering
*.3 Perform 'oining processes and edging processes
5 *erform the sheet metal operation
+.( Perform turning# burring# raising# forming# grooving and griping operation to make bo,#
tra"# funnel# duct etc with the help of drawing design
& *erform the sheet metal forming
..( Perform rolling operation
..2 Perform bending operation
..3 Perform scrolling and rolling operation b" universal bender and die$ arco bender
' *erform dieing and punching
/.( Perform dieing operation
/.2 Perform punching operation
+E,E+E+-CE .OO/S:
(. Sheet etal Shop Practice$ 3eoa e"er
6merican Technical Societ"# *
th
Edition
2. Technical etal$ 5eralad 7. 4ohnson
Ches. 6. 8enett$Collncs
3. 8asic Sheet etal Practice$ 9. :. ;iachinu
805# 1:+5-E +E,+57E+:85O- :-D :5+4CO-D585O-5-7
T P C
2 3 3
:51S
8o be able to develop %no)ledge2 s%ills and attitude in the area of marine refrigeration and air4
conditioning )ith special emphasis on :
arine refrigeration and air$conditioning s"stem and their classification
Concept of thermod"namics applied to refrigeration and air$conditioning
The refrigerants
The vapor compression refrigeration s"stem# absorption refrigeration s"stem
The control device in refrigeration and air$conditioning s"stem
The condenser# evaporator# compressor and the refrigerant accessories
The multiple unit refrigeration process# motor control and electric circuits
The tools# e!uipment# instruments# materials# servicing s"stem
The ps"chrometr"# the air$conditioning
The cold storage# refrigerated container in ship and cargo refrigeration.
)ucting and piping used in air$conditioning s"stem%
arine commercial refrigeration% marine advanced refrigeration
S6O+8 DESC+5*85O-
6istor; and classification of refrigeration and air4conditioning= 8asic concept of thermod;namics
applied to refrigeration and air4conditioning= The refrigerants= The feature of vapor compression
refrigeration s;stem= The feature of li>uid refrigerant control device in refrigeration s;stem= The
feature of condenser= The feature of evaporator = The feature of compressor= The refrigerant oil=
The feature of accessories used in the refrigeration s;stem= The feature of absorption refrigeration
s;stem= The multiple unit refrigeration process= The feature of motor control and electric circuits
used in refrigeration and air4conditioning= The feature of tools2 e>uipment2 instruments and
materials used in refrigeration and air4conditioning= The features of servicing the refrigeration
s;stem= The concept of ps;chrometr;= The feature of air4conditioning= The features of cold
storage=
The concept of refrigerated container in ship= The concept of cargo refrigeration= features of
ducting and piping used in air4conditioning s;stem= marine commercial refrigeration= marine
advanced refrigeration
8heor; :
1 !nderstand the development and classification of refrigeration and air4conditioning
(.( )efine refrigeration and air$conditioning
(.2 )iscuss histor" of refrigeration and air$conditioning with its application
(.3 Classif" different t"pes of refrigeration and air$conditioning s"stem used in ship.
(.* ention application fields of different t"pes of refrigeration and air$conditioning s"stem
(.+ Classif" different t"pes of air$conditioning s"stem.
(.. ention the basic principle of different t"pes of refrigeration and air$conditioning s"stem
" !nderstand basic concept of thermod;namics applied to refrigeration and air4conditioning
2.( )escribe the principle of thermod"namics applied to refrigeration and air$conditioning.
2.2 )efine the thermod"namic terms <sensible heat# latent heat# internal energ"# enthalp"#
entrop" and evaporation etc=.
2.3 ention the properties of saturated li!uid# sub$cooled li!uid# wet saturated vapor#
superheated vapor# saturated temperature# evaporation and condensation.
2.* )escribe the effect of pressure on evaporation and condensation
2.+ E,plain the laws of thermod"namics.
2.. E,plain pressure$enthalp"<P$5= chart.
2./ Solve problems related to <P$5= chart and thermod"namics
# !nderstand the refrigerants
3.( )efine refrigerants# primar" refrigerants and secondar" refrigerants
3.2 ention the properties of refrigerants.
3.3 )escribe the different classifications of refrigerants and their application
3.* )efine C>C# o-one depleted s"stem<&)S=# o-one depleted potential <&)P=# global
warming potential <;:P=.
3.+ )escribe the rules for designation and chemical formula to e,press refrigerants
3.. )efine environment friendl" refrigerants and give some e,amples
3./ )escribe the designation s"stem of refrigerants
3.0 )escribe the color code of different refrigerant c"linder
$ !nderstand the concept of ps;chrometr;
*.( )efine ps"chrometr"
*.2 )efine the different ps"chrometric terms <dr" air# moist air# saturated air# degree of
saturation# humidit"# absolute humidit"# relative humidit"# dr" bulb temperature# wet bulb
temperature# dew point temperature etc=
*.3 E,plain the ps"chrometric chart
*.* ention the main factors affecting human comfort in respect of air$conditioning
*.+ ention adiabatic mi,ing of moist air stream
*#. )efine adiabatic or evaporative cooling# sensible heating or cooling
*./ ention the main functions of humidistat and comfort chart
*.. Solve problems related to ps"chrometr"
5 !nderstand the feature of vapor compression refrigeration s;stem
+.( )escribe operating principle and flow diagram of vapor compression refrigeration
s"stem. +.2 ention the main parts of vapor compression refrigeration s"stem and their
functions
+.3 )escribe the vapor compression refrigeration s"stem with pressure$enthalp" diagram
+.* )efine standard refrigerating effect and standard ton of refrigeration
+.+ )istinguish between vapor compression and vapor absorption refrigeration s"stem
& !nderstand the feature of air4conditioning
..( )efine air$conditioning# central air$conditioning s"stem and cooling load.
..2 E,plain refrigerant flow circuit and air flow circuit of window t"pe and split t"pe air$
conditioner with sketch
..3 ention the main parts a window and split air$conditioning plant and their functions
..* ention the main parts a central air$conditioning plant and their functions
..+ )raw the primar" refrigerant flow circuit# secondar" refrigerant flow circuit and cooling
tower water flow circuit of central air$conditioning plant
... ention the heat sources to be considered in estimating total cooling load
../ ention the methods of transport air$conditioning
..0 ention the importance of transport air$conditioning
..1 Solve problems related to air$conditioning and cooling load calculation
' !nderstand the feature of compressor used in refrigeration and air4conditioning s;stem
/.( ention the basic functions# t"pes and operation of compressor.
/.2 E,plain bore# stroke# swept volume# clearance and capacit" of compressor
/.3 )escribe the construction of different t"pes hermatic# semi$hermatic# open t"pe# rotar"#
centrifugal and screw compressor and uses of in different fields
/.* )escribe the procedure for checking the performance of a different compressor
/.+ ention the properties and functions of refrigeration oil
/.. ention the criteria of selection proper refrigeration oil
/./ 3ist the common refrigeration oil with their brand names
8 !nderstand feature of condenser and evaporator used in refrigeration and air4conditioning
0.( ention the basic function of condenser and evaporator
0.2 Classif" condenser and evaporator
0.3 )escribe different t"pes of condenser and evaporator.
0.* )escribe the construction and operation of evaporative condenser
0.+ ention the uses of air$cooled and water$cooled condenser in different field
0.. )efine frosting# defrosting and non$frosting evaporator
0./ )escribe different t"pes of defrosting method <natural air# hot gas and electric defrosting=
( !nderstand the feature of control device and accessories
1.( ention the different t"pes and main functions of li!uid refrigerant control device.
1.2 )escribe the operation of low$pressure and high$pressure float# hand e,pansion valve and
capillar" tube with specific field of application
1.3 )escribe the construction and operation of automatic and thermostatic e,pansion valve
1.* )escribe the construction and function of refrigeration s"stem accessories<drier# receiver#
accumulator# flush chamber# heat e,changer# strainer# pressure relief valve# service valve#
oil separator# li!uid indicator# solenoid valve# check valve etc.=.
1.+ ention the position of different accessories in refrigeration s"stem.
10 !nderstand the feature of multiple unit refrigeration process
(2.( )efine multiple unit refrigeration process# compound vapor compression s"stem and
cascade s"stem of low temperature refrigeration
(2.2 )escribe the multiple evaporator at different temperature with single compressor
individual pressure regulating valve and suction line check valve
(2.3 )escribe the multiple evaporator at different temperature with single compressor
individual thermostat and individual solenoid stop valve
(2.* )escribe two stage compression with water inter cooler and li!uid sub cooler or with
water inter cooler# li!uid sub cooler and li!uid flash chamber
(2.+ )escribe the basic principle of vapor absorption refrigeration s"stem
(2.. )escribe the operating principle of ammonia water and lithium bromide absorption
refrigeration s"stem
11 !nderstand the motor control2 electric circuits2 tools2 e>uipment2 instruments and materials
used in refrigeration and air4conditioning

((.( )escribe electric circuit diagram of a frost and no$frost t"pe domestic refrigerator
((.2 )escribe two schematic electric circuit diagrams separatel" of a window t"pe air$
conditioner having three capacitor with single phase and three phase power suppl"
((.3 )efine# classif" and operations of electric rela"
((.* ention the low voltage reaction in hermatic motor compressor
((.+ 4dentif" basic hand tools used in refrigeration and air$conditioning and their applications
((.. 4dentif" tools used in tube cutting# bending# flaring# swaging# bra-ing and soldering and
their applications.
((./ 4dentif" common servicing instruments# gages and testing apparatus and their applications
((.0 4dentif" insulating material used in refrigeration s"stem and their ph"sical properties.
1" !nderstand the features of servicing the refrigeration and air4conditioning s;stem
(2.( ention the methods to identif" the refrigerant leakage
(2.2 )escribe the methods to check the compressor pumping capacit"
(2.3 ention the reasons and procedure of evacuating and dr"ing before charging line
refrigerant in the s"stem
(2.* ention the different methods of charging refrigerant
(2.+ )escribe the charging procedure of service valve attached in refrigeration unit
(2.. ention the possible conse!uences of the compressor of a refrigeration unit running
continuousl" without trip and its remedies
(2./ ention the possible conse!uences of the compressor of a refrigeration unit running
properl" but unable to cool and its remedies
(2.0 )escribe the installation procedure of window and split t"pe air$conditioner
1# !nderstand the features of cold storage2 refrigerated container in ship and cargo
refrigeration
(3.( ention the functions and classification of cold storage
(3.2 ention the main parts of a cold storage and their functions.
(3.3 E,plain container cooling in ship and cargo refrigeration.
(3.* E,plain the s"stem for refrigerated container controlled b" ship?s refrigeration plant
(3.+ )escribe the circulation of cooling air in refrigerated container controlled centrall"
(3.. ention the meaning of container with self refrigeration unit and describe the design
(3./ )escribe the cargo refrigeration b" direct e,pansion s"stem and b" using chiller
(3.0 ention the drawback of direct e,pansion s"stem in large cargo space
(3.1 ention the advantages of indirect e,pansion s"stem<using chiller= in large cargo space
(3.(2 ention the t"pe of compressor and condenser generall" used in cargo refrigeration
(3.(( ention the material used to prevent corrosion in marine condenser for refrigeration
1$ !nderstand the features of ducting and piping used in air4conditioning s;stem
(*.( )efine# classif"# and use of duct in air$conditioning s"stem
(*.2 3ist the duct materials and duct insulation and different duct shape.
(*.3 ention the methods of measuring air$flow in duct and duct design.
(*.* )escribe the e!uation of continuit" of duct and pressure in duct
(*.+ ention the factors to be considered in air distribution s"stem
(*.. ention the methods of measuring pipe si-ing
(*./ ention the fittings and accessories re!uired in piping
(*.0 ention the pipe handling methods in air$conditioning s"stem
(*.1 ention the fans and blowers used in air$conditioning s"stem
15 !nderstand the marine commercial refrigeration
(+.( ention the construction and function water dispensing unit and bottle water cooler
(+.2 E,plain the operation uses of milk cooler and vending machine.
(+.3 )escribe the meaning and preparation of ice$cream and beverage cooler
(+.* ention the methods of solar heating and cooling s"stem
(+.+ ention the meaning of drop or retrofit in refrigerant
(+.. ention the meaning of heat pump # heat e,changer and evaporative cooling s"stem
1& !nderstand the marine advanced refrigeration and air4conditioning
(..( E,plain arine )irect 8oat @efrigeration
(..2 ention the factors to be considered in selecting a brine
(..3 E,plain fishing vessel refrigeration
(..* 5ow to Troubleshoot >aults in Shipboard @efrigeration S"stems
(..+ ention the Safet" )evices on the @efrigeration S"stem of a Ship.
(... E,plain arine 576C S"stems for 8oats of 6ll Si-es
*ractical :
1 *erform identification of hand tools2 e>uipment2 instruments and tube
(.( 4dentif" common hand tools used in refrigeration and air$conditioning works.
(.2 4dentif" special hand tools and e!uipment used in refrigeration and air$conditioning
works
(.3 4dentif" instruments and gages used in refrigeration and air$conditioning works.
(.* Cut tube with the tube cutter and hachsaw
(.+ 8end different si-e of tubes and angles with spring t"pe tube bender and mechanical tube
bender.
(.. Swage and flare two pieces of copper tubing of same diameter.
(./ Solder and bra-e 'oining copper tubing.
" *erform operation of vapor compression refrigeration s;stem and domestic refrigerator
2.( &perate the vapor compression refrigeration s"stem.
2.2 easure the low side and high side pressures of the vapor compression s"stem.
2.3 4dentif" the components of a domestic refrigerator and their functions.
2.* Start the refrigerator and record the reading of the variables<volt# ampere# temperature=.
2.+ Check the correct functioning of the refrigerator.
2.. 3ist the components of electric circuit of a domestic refrigerator.
# *erform the operation of a )indo) and split t;pe air4conditioner
3.( 4dentif" the components of a window and split t"pe air$conditioner.
3.2 Start the window and split t"pe air$conditioner with appropriate wire# circuit breaker and
other fittings and record the reading of the variables <volt# ampere# temperature=.
3.3 Check the correct functioning of the window and split t"pe air$conditioner.
3.* &bserve direct e,pansion of refrigerant <)A s"stem= of window and split air$conditioner.
3.+ 3ist the components of electric circuit of a window and split t"pe air$conditioner

$ *erform identification of spares of different t;pes of compressor
*.( )ismantle and identif" all the ma'or working parts of a reciprocating compressor# rotar"
compressor and hermatic compressor.
*.2 4dentif" the terminals of a hermatic compressor.
*.3 Check for the short# ground and open circuit of a hermatic compressor.
*.* Check the pumping of a hermatic compressor.
*.+ 4dentif" different t"pes of service valves used in a hermatic compressor.
5 *erform dismantling and assembling of e?pansion devices and accessories
+.( )ismantle and reassemble thermostatic e,pansion valve
+.2 )ismantle automatic e,pansion valve to identif" its spares and assemble it.
+.3 Check the service valve for valve stem in front seat# back seat and intermediate position.
+.* )ismantle solenoid valve to identif" its spares and assemble it.
+.+ Check the solenoid valve and observe the function of strainer and oil separator.

& *erform the detection of lea%age b;
..( 4nsert the test detector into 6C power suppl".
..2 Turn the sensitivit" knob to the right and allow one minute warm up.
..3 Check the operation b" turning the sensitivit" knob !uickl" from one position to another
to light the probe lamp.
..* Probe for leaks# starting with ma,imum sensitivit" .
..+ @educe the sensitivit"# if the probe lamp lights twice for each leak.
... @echeck the suspected leaks for confirmation.
' *erform the detection of lea%age b; halied@torch and electronic lea%age detector method
/.( 6ct on front$seat <close=B<open= the suction and discharge service valve.
/.2 6ttach the charging manifold suction hose to the process valve.
/.3 6ttach a drum of the proper refrigerant to the center port of the charging manifold.
/.* &pen the process valve and suction gauge valve and allow enough refrigerant to built up
the pressure as high as possible.
/.+ Close the process valve and suction gauge valve# test the s"stem with halied leakage
detector and soap solution at all points.
/.. )isconnect the refrigerant drum hose from the charging manifold if leak e,ist# open the
suction valve and suction gauge hose to purge the refrigerant from the s"stem.
/./ @epeat the leak check until all leaks are found and repaired# close the suction valve and
disconnect the charging manifold.
8 *erform the use of sling ps;chrometer
0.( ;ive rounding the sling ps"chrometer thirt" minutes in air
0.2 @ead the dr" bulb and wet bulb temperature.
0.3 >ind the absolute humidit"# relative humidit"# dr" bulb temperature# wet bulb
temperature# dew point temperature# specific volume of air b" ps"chrometric chart
( *erform the pump do)n and evacuating the refrigeration s;stem
1.( Steps to be followed to pump down the refrigeration s"stem according to the manual
1.2 Steps to be followed to evacuating the refrigeration s"stem according to the manual
10 *erform the reporting on central air4conditioning *lant
7isit a central air$conditioning Plant and make report on it.

$ T"pe of compressor
$ T"pe of condenser and cooling media
$ T"pe of evaporation
$ Cse of chiller
$ S"stem of air duct and insulation me"hod.
$ Pumping of different cooling media
$ )amper# 8lower and other accessories
11 *erform the reporting on refrigeration plant of a cold storage2 refrigerated container in
ship and refrigerated cargo vessel
((.( 7isit a cold storage and make report on it.

$ T"pe of compressor
$ T"pe of condenser and cooling media
$ T"pe of evaporation
$ Cse of multiple evaporator and multiple compressor
$ S"stem of air duct.
$ 4nsulation of wall
((.2 7isit a ship of refrigerated container and make report on it.
((.3 7isit a refrigerated cargo vessel and make report on it.

1" *erform the reporting on marine refrigeration
(2.( Check workabilit" of a bottle cooler.
(2.2 Check performance of displa" free-er.
(2.3 Check workabilit" of a milk cooler
(2.* ake a dehumidifier
(2.+ Prepare a piping diagram of block ice plant
1# *erform the reporting on ducting and piping in air4conditioning s;stem
(3.( easure the air flow through duct and compare with the specification.
(3.2 4dentif" common sheet to be used for duct work.
(3.3 4dentif" conventional duct seams and 'oints
(3.* ake a rectangular Bs!uare duct
(3.+ ake insulation on a duct
(3.. 4dentif" different t"pes of air terminals of a central air$conditioning plant
(3./ )raw piping s"stem of a cold storage
(3.0 7isit a central air$conditioning plant and prepare a report on piping# ducting and air
distribution s"stem
@E>E@EDCE 8&&ES :
(. arine @efrigeration and 6ir$Conditioning<gwib iwdRvikb G Gqvi Kwkwbs=
$ d. Da-ibur @ahman# Senior 4nstructor# 8angladesh 4nstitute of arine Technolog"
2. 6 te,t book of @efrigeration and 6ir$Conditioning $ @ S Ehurmi and 9 E ;upta
3. @efrigeration and 6ir$Conditioning $ C P 6rora
*. odern @efrigeration and 6ir$Conditioning $ 6lthouseBTurn!uishB8racciano
+. >undamentals of @efrigeration $ 8ill" C 3angle"
.. @efrigeration and 6ir$Conditioning Technolog" $ :illiam C :hitemanB :illiam 9ohnson
/. Principle of @efrigeration $ @o" 9. )ossat
0. 8asic @efrigeration and 6ir$Conditioning $ P D 6nanthanara"anana
1. @efrigeration and 6ir$Conditioning $ 8allane"
'05& :D3:-CED 1:C65-E S6O*
8 * C
" & $
:51S
8o be able to develop %no)ledge2 s%ill and attitude in the area of advanced
machine shop practice )ith special emphasis on :
:dvanced lathe operation2 turret and capstan lathe
1illing machine2 milling attachments
5nde?ing and milling spur gear
6elical milling and milling of rac% teeth
7rinding machines
Cran%shaft grinding
Computer numerical control
C-C programming
8urning center and machining center
Electro discharged machining AED1B
S6O+8 DESC+5*85O-:
6dvanced lathe operation% Turret and capstan lathe% Cutting data% Cutting tools%
illing machine% illing attachments% illing cutters% illing process% 4nde,ing of spur
gear% 5elical milling% illing rack teeth% Precision grinding machine% Tool grinding%
Crankshaft grinder% 8oring machine% Computer numerical control% 8lock format% CDC
programming% CDC machining center% CDC lathe% Electro$discharge machining.

DE8:59 DESC+5*85O- :
8heor;:
1 !nderstand the advanced lathe operations
(.( ention some advanced operation on lathe machine.
(.2 4dentif" multi$start threads.
(.3 )escribe the procedure to cut multi$start thread.
(.* 4dentif" taper thread.
(.+ )escribe the procedure to make taper thread.
(.. )efine taper boring.
(./ )escribe the procedure to make taper boring.
(.0 )escribe the procedure to make internal thread.
" !nderstand the features of turret and capstan lathe
4dentif" turret and capstan lathe.
4dentif" the main parts of turret and capstan lathe.
ention the advantages of turret lathe over center lathe.
)escribe operation performed on turret lathe.
# !nderstand the cutting data for different machine
)efine surface speed# spindle speed# feed and depth of cut.
)istinguish between surface speed and spindle speed.
)erive the formula to determine the surface speed.
ention the necessit" of correct lathe speeds and feeds.
$ !nderstand the features of cutting tools used in different operations
)efine single point and multi$point cutting tools.
4dentif" various t"pe of cutting tools used in different operations.
State the nomenclature of a lathe tool bit.
ention cutting tool materials used in different lathe operation.
ention the use of sintering to produce carbide cutting tools.
5 !nderstand the milling machine
4dentif" different t"pes of milling machine.
4dentif" different parts of milling machine.
)istinguished between hori-ontalBvertical and universal milling machine.
ention the operations generall" performed b" different t"pes of milling machine.
& !nderstand the attachment of milling machine
4dentif" different t"pes of attachment used in milling machine
ention the uses of various attachment of milling machine
ention the safet" precautions to be taken during working with milling machine
' !nderstand the milling cutters
4dentif" various kinds of milling cutters
ention the use of each t"pe of milling cutter
ention the materials used to make milling cutter
)escribe the procedure of mounting and removing arbors and cutters.
)escribe the procedure to set the correct speed and feed for different t"pes of milling
operations with various materials.
8 !nderstand the milling process
)efine milling
)escribe up or conventional milling with sketch
)escribe down or climb milling with sketch
.
( !nderstand the inde?ing the teeth of spur gear
)efine inde,ing
ention the purpose of inde,ing
Classif" inde,ing
)escribe the procedure of deferent t"pes of inde,ing
State the nomenclature of spur gear with sketch.
4dentif" tooth parts of a spur gear.
State the formulas for determining elements of spur gear.
10!nderstand the helical milling
)efine helical milling
)efine heli,# lead of heli, and heli, angle.
)escribe the procedure to setup a 'ob and to produce a helical gear teeth.
11 !nderstand the milling of a rac% teeth
)efine the rack and pinion
)escribe the procedure of milling rack teeth.
ention the functions of gear tooth vernier in measuring gear teeth.
ention the safet" precautions while working with milling machine.
1"!nderstand the precision grinding machine
ention the difference between rough grinding and precision grinding
)efine surface grinding.
4dentif" the parts of surface grinder
)efine c"lindrical grinder
Classif" c"lindrical grinding.
4dentif" the principal components of c"lindrical grinding machine.
ention the operations generall" performed b" grinding machine.
ention the specifications of grinding wheel.
)escribe the constructional details of grinding wheel.
)escribe the dressing and turning of grinding wheel.
1#!nderstand the tool grinder
4dentif" tool grinder.
4dentif" the main parts of a tool grinder.
ention the uses of tool grinder
3ist the various setupBattachments of a tool grinder
1$ !nderstand the cran%shaft grinder
4dentif" the crankshaft grinder
4dentif" the deferent parts of a crankshaft grinder.
)escribe the procedure to setup a crankshaft on the crankshaft grinder.
)escribe the functions of counter weight in grinding a crankshaft.
)escribe the functions of wheel head.
ention the steps to be taken to grind a crankshaft b" crankshaft grinder.
ention the procedure to be taken before starting the crankshaft grinder.
15!nderstand boring machine
)efine boring
Classif" boring machine.
3ist deferent t"pes of boring tools
)escribe c"linder boring operation
1& !nderstand the computer numerical control
)efine numerical control <DC= and computer numerical control <CDC=.
)efine machine control unit <CC= and coordinate measuring machine <C=.
)efine reference point# machine -ero point# part -ero point and work piece coordinate s"stem.
Classif" CDC machines.
)efine feed back.
Classif" feed back s"stem.
1' !nderstand the concept of bloc% format
)efine program technical command.
ention the necessit" of geometrical command.
)efine technological command miscellaneous functions such as speed# feed# spindle &DB&>>.
State the meaning of dimensional code.
18 !nderstand the concept of C-C machine programming

4dentif" Cartesian coordinate s"stem# absolute s"stem# incremental s"stem#codes# modal codes#
non modal codes# point to point positioning and contour or continuous path positioning.
)efine absolute# linear interpolation# circular interpolation and helical 4nterpolation
)istinguish between absolute and incremental positioning.
)efine -ero reference point and compensation.
)efine word address like ;#4##D#@#T.
)escribe the function of an absolute position register and a command accumulator register.
)escribe the tool setting and offset.
)escribe the work setting and offset.
)escribe the purposes of cutter radius compensation code like ; *2# ; *(# ; *2.
E,plain each code of liner programming for CD; lathe# drilling and milling operation.
)efine macros.
ention the necessit" of macros in CD; programming.
)escribe the functions of CC in uses of programmed information to produce a part.
1( !nderstand C-C machining center

4dentif" CDC machining center.
ention the t"pes of CDC machining center.
4dentif" different parts of CDC machining center.
)escribe servo s"stem and tool changer of machining center.
3ist the t"pes of operations can be performed b" CDC machining center.
4dentif" the a,es of CDC machining center.
)escribe the operating procedure of CDC machining center.
)escribe the tooling s"stem and cutting tools of machining center.
4dentif" the emergenc" stop on control panel.
ention the safet" precautions to be taken during working with CDC machining center.
"0 !nderstand C-C lathe

4dentif" CDC lathe.
4dentif" deferent parts of CDC lathe.
ention the functions of servo s"stem# turret and CC of a CDC lathe.
3ist the t"pes of operation performed b" CDC lathe.
4dentif" the a,es of CDC lathe.
)escribe the operating procedure of CDC lathe.
4dentif" emergenc" stop.
)escribe the tooling s"stem and cutting tools of turning center.
ention the safet" precautions to be taken during working with CDC lathe.
"1 !nderstand the Electro4discharge machining AED1B
)escribe the working principle of electro$discharge machine.
Dame the t"pes of E) machine.
4dentif" the E) machine.
4dentif" the components of E) machine.
ention the function of dielectric fluid in E) machine.
ention the purposes of servo$mechanism.
ention the characteristics of a good wire electrode.
Practical:
F
(. *erform advanced machining on lathe machine
(.( Set a compound gear train for cutting multi$start thread.

(.2 ;rind the tool bit for cutting vee and s!uare thread.
(.3 Cut the multi$start and s!uare thread.
(.* Set up the face plate on lathe spindle.
(.+ >ace# turn and bore on a work piece sing face plate.
(.. Set up a four 'aw chuck with a work piece set eccentricall" using dial indicator.
(./ Set up a long c"lindrical work piece between lathe centers to produce morse taper b"
setting over tailstock.
2. *erform the operation on milling machine
2.( Set up the machine vice to hold the work piece to produce a flat surface
using proper end mill cutter.

2.2 ake the parallel# s!uare and slotted work piece using appropriate cutters.
2.3 Set up a dividing head for inde,ing a 'ob to various division.
2.* Set the dividing head to produce he,agonal bolt head b" milling machine.
2.+ Set a work piece on milling maching to produce spur gear.
3. *erform precision grinding
3.( 8lance a grinding wheel.
3.2 )ress and true a grinding wheel.
3.3 Produce a flat surface b" surface grinder.
3.* Produce a c"lindrical surface b" using a center t"pe grinder.
*. *erform the operation of a tool grinding
*.( Select the attachment of a tool grinder.
*.2 Set the tool grinder with attachment.
*.2 Sharp sides and faces of a cutter using mandrel # tooth stopBand cutting angle setting.
+. *erform the operation of boring on c;linder bloc% b; boring machine
+.( Select proper tools and e!uipment to do boring on c"linder block.
+.2 Set the boring machine on c"linder block .
+.3 Set the cutting tool on the spindle.
+.* 6lign the boring machine on the c"linder block .
+.+ Set the depth of cut for rough cut.
+.. >inish the boring operation b" finish cut.
& *erform the helical milling to produce helical gear
..( Select proper tools and e>uipment
..2 Select the appropriate milling machine to produce helical gear.
..3 Set the work piece on machine table
..* Select proper attachments# tools and cutter to make helical gear tooth
..+ Set up the gear train for right hand heli, or left hand heli, as re!uired.
... 4nde, the blank gear.
../ Cut the gear teeth in se!uence.
..0 Check and measure the teeth.
' *erform the helical milling of rac% teeth
/.( Select proper tools and e!uipment.
/.2 Select the milling machine to cut rack teeth.
/.3 Set the work piece on table.
/.* Select tools# appropriates and cutter.
/.+ 4nde, the work piece.
/.. Cut the rack teeth in se!uence.
/./ Check and measure the teeth as per dimension.
8 *erform the grinding of a cran%shaft
0.( Select proper tools and e!uipment.
0.2 Select the crankshaft grinder.
0.3 Set the crankshaft on the crankshaft grinder.
0.* 6d'ust the counter weight top balance the crankshaft.
0.+ Check the wheel head and grinding wheel.
0.. @otate the crankshaft b" placing the wheel head at a safe distance.
0./ ove the grinding wheel towards crank pinB'ournal to give the depth of cut.
0.0 6ppl" coolants if necessar".
0.1 >eed the crankshaft pin b" moving the crankshaft along its bed.
0.(2 Check and observe the proper operation of crankshaft grinding.
0.(( >inish the grinding.
( *erform the facing and turning b; C-C lathe
1.( Select proper tools and materials.
1.2 Set the 'ob on the machine chuck.
1.3 Set the proper tool on the tool post or on the turret.
1.* Set -ero on the work piece as per instruction.
1.+ ake a simple program on facing and
1.. Set up the safe tool position.
1./ Check the program simulation.
1.0 4nput the program.
1.1 @un the program for facing and turning.
10 *erform the job of drilling2 reaming and e?ternal thread cutting b; C-C lathe
(2.( Select proper tools and materials.
(2.2 Set the 'ob on the machine chuck.
(2.3 Set the proper tool on the tool post or on the turret.
(2.* Set -ero on the work piece as per instruction.
(2.+ ake a program for drilling# reaming and e,ternal thread cutting.
(2.. Set up the safe tool position.
(2./ Check the program simulation.
(2.0 4nput the program.
(2.1 @un the program to complete the operations.
11*erform the job to form cavit; b; ram or die sin%ing ED1 machine
((.( Select proper tools and materials.
((.2.2 Select proper dielectricBcoolant.
((.3 Set appropriate electrode on the machine ram.
((.* >i, the 'ob on the machine table.
((.+ 4nput the program in the control panel.
((.. Check the program simulation.
((./ 4nput the program.
((.0 @un the program to make cavit" on the work piece
((.1 >inish the operation and check for !ualit".
+E,E+E-CE .OO/S :
.( :orkshop Process
@. T Prichard
E38S
.2 :orkshop Practice 7olume$(
5. E 56G6@6 C5&:)5&@H
6.. E 56G6@6 C5&:)5&@H
edia Promotes and Publication Pvt. 3td.
.3 achine tools anufacturing Technolog"
Steve >. Erar.
ario @apisarda
6lbert >. Cheek
)elmar Publihers (110 on 4nternational Publishing Compan".
*. &perational anual# CDC machining.
Shipbuilding Dra)ing455
S.84 805$ 8 * C
0 ( #
:51S:
To able to draw the idship Section )rawing
To able to draw the Shell E,pansion )rawing
To able to draw the Superstructure )rawing
To able to draw the 7arious &utfitting )rawing
S6O+8 DESC+5*85O-:
idship Section# Shell E,pansion# Superstructure# 5atch cover# Engine >oundation# @udder# PropellerI
Propeller Shaft# 8ollard and Piping.
DE8:59 DESC+5*85O-:
(. )raw the idship Section according to the measurement of a Ship.
(.(. 4dentif" the 7arious Plates
(.2 4dentif" the 7arious Transverse Structures.
(.3 4dentif" the 7arious 3ongitudinal Structures
(.*. 4dentif" the 7arious 8rackets
2. )raw the Shell E,pansion according to the measurement of a Ship.
2.( 4dentif" the 7arious Plates
2.2 4dentif" the 7arious Transverse Structures.
2.3 4dentif" the 7arious 3ongitudinal Structures
3. )raw the Superstructure drawing according to the measurement.
3.( 4dentif" the Plates Si-e
3.2 4dentif" the 7arious 7ertical Stiffeners.
3.3 4dentif" the 7arious 5ori-ontal Stiffeners.
*. )raw the 5atch Cover drawing according to the measurement.
*.( 4dentif" the 5atch Cover Plates.
*.2 4dentif" the 5atch Cover 8eam.
*.3 4dentif" the 5atch Cover ;irder
+. )raw the Engine >oundation drawing according to the measurement.
+.( 4dentif" the 7ertical Plates.
+.2 4dentif" the >lange Plate.
+.3 4dentif" the 8racket.
.. )raw the @udder drawing according to the measurement.
..( 4dentif" the @udder Plates.
..2 4dentif" the @udder 7ertical Stiffeners
..3 4dentif" the 5ori-ontal Stiffeners.
..* 4dentif" the @udder Stock.
/. )raw the PropellerI Propeller Shaft drawing according to the measurement.
/.( 4dentif" the Propeller Shaft.
/.2 4dentif" the Stern tube.
/.3 4dentif" the Propeller 8oss.
/.* 4dentif" the Propeller 8lade.
0. )raw the 8ollard drawing according to the measurement.
0( 4dentif" the 8ollard 8ase Plates.
0.2 4dentif" the 8ollard Pipe
0.3 4dentif" the 8ollard @od.
1. )raw the Piping drawing according to the measurement.
1.( 4dentif" the 8ilge 3ine.
1.2 4dentif" the 8allast 3ine
1.3 4dentif" the Engine Cooling 3ine.
1.* 4dentif" the Sea :ater I >resh :ater 3ine.
+E,E+E-CE .OO/S:
(. @eads Engineering )rawing for arine Engineer.7ol$44
$5.;. 8eck C. Eng.
2. Ship Construction
$).9. EH@ES
3. Ship Construction SEETC5ES I D&TES
$Eemp I Hourg
*. @eads Ship Construction for arine Engineer
$E.6. ST&E&E.
5851 BOOK KEEPING & ACCOUNTING T P C
2 0 2
AIMS
To be able to understand the principles and practices of book keeping and
accounting.
To be able to understand the procedures of general accounting, financial
accounting and their applications.
SHORT DESCRIPTION
Concept of book keeping and accounting; Transactions; Entry systems; Accounts;
Journal; Ledger; Cash book; Trial balance; Final accounts; Cost account financial
accounting; !epreciation; "ublic #orks accounts.
DETAIL DESCRIPTION
1 Understand the concept of oo! !eep"n# and acco$nt"n#%
$.$ !efine book keeping and accountancy.
$.% &tate the ob'ecti(es of book keeping.
$.) &tate the ad(antages of book keeping.
$.* !ifferentiate bet#een book keeping and accounting.
$.+ &tate the necessity and scope of book keeping and accounting.
2 Understand the transact"ons%
%.$ !efine transactions and business transaction.
%.% E,plain the importance of transactions.
%.) !escribe the characteristic features of transactions.
%.* !iscuss the classification of transaction.
%.+ -dentify the transaction from gi(en statements stating reasons.
& Understand the entr' s'ste(%
).$ &tate the aspects of transactions.
).% !efine single entry system.
).) &tate the ob'ecti(es of single entry system.
).* !iscuss the disad(antages of single entry system.
).+ !efine double entry system.
).. !iscuss the principles of double entry system.
)./ Justify #hether double entry system is an impro(ement o(er the single
entry system.
).0 !istinguish bet#een single entry and double entry system of book
keeping.
) Understand the c*ass"f"cat"on of acco$nts%
*.$ !efine accounts.
*.% &tate the ob'ecti(es of accounts.
*.) -llustrate different type of accounts #ith e,ample.
*.* !efine 12olden rules of 3ook keeping4.
*.+ &tate the rules for 1!ebit4 and 1Credit4 in each class of accounts.
*.. !etermine !ebtor 5!r6 and Creditor 5Cr.6 from gi(en transactions
applying golden rules.
*./ !efine accounting cycle.
*.0 &tate the different steps of accounting cycle.
5 Understand the +o$rna*%
+.$ !efine Journal.
+.% &tate the ob'ect of Journal.
+.) &tate the functions of Journal.
+.* 7ention the (arious names of Journal.
+.+ -nterpret the form of Journal.
+.. Journali8e from gi(en transactions.
, Understand the *ed#er%
..$ !efine ledger.
..% -nterpret the form of ledger.
..) &tate the functions of ledger.
..* !istinguish bet#een Journal and Ledger.
..+ "repare ledger from gi(en transactions.
... E,plain #hy ledger is called the king of all books of accounts.
- Understand the cash oo!%
/.$ !efine cash book 5single, double and triple column6.
/.% E,plain cash book as both Journal and Ledger.
/.) "repare double column cash book from gi(en transactions sho#ing
balances.
/.* "repare triple column cash book from gi(en transaction and find out the
balances.
/.+ !efine petty cash book.
/.. "repare analytical and imprest system of cash book.
/./ !efine discount.
/.0 E,plain the different types of discount.
8 Understand the tr"a* a*ance%
0.$ !efine trial balance.
0.% &tate the ob'ect of a trial balance.
0.) !iscuss the methods of preparation of a trial balance.
0.* E,plain the limitations of a trial balance.
0.+ "repare trial balance from gi(en balance.
. Understand the f"na* acco$nts%
9.$ &tate the components of final account.
9.% !istinguish bet#een trial balance and balance sheet.
9.) -dentify the re(enue e,penditure and capital e,penditure.
9.* &elect the items to be posted in the trading account, profit loss
account and the balance sheet.
9.+ &tate the ad'ustment to be made from the gi(en information belo# or
abo(e the trial balance.
9.. "repare trading account, profit loss account and balance sheet from
the gi(en trial balance other information.
10 Understand the cost and f"nanc"a* acco$nt"n#%
$:.$ !efine financial accounting.
$:.% &tate the ob'ecti(es of financial accounting.
$:.) !efine cost accounting.
$:.* !iscuss the relationship bet#een financial Accounting and cost
accounting.
$:.+ &tate the elements of direct cost and indirect cost.
$:.. "repare cost sheet sho#ing prime cost, factory cost, cost of production,
total cost and selling price.
$:./ !iscuss the capital budgeting
$:.0 !iscuss the discounted cash flo# method
$:.9 E,plain the follo#ing terms;
a. Fi,ed cost b. <ariable cost c. Factory cost d. =(erhead cost e. "rocess cost
f. !irect cost g. =perating cost h. &tandard cost
11 Understand the deprec"at"on
$$.$ !efine depreciation.
$$.% &tate the ob'ects of depreciation.
$$.) !iscuss the necessity for charging depreciation.
$$.* !escribe the different methods of determining depreciation.
$$.+ E,plain the relati(e merits and demerits of different method of
depreciation.
12 Understand the p$*"c /or!s acco$nts%
$%.$ &tate the important aspects of public #orks accounts.
$%.% !escribe the main features of public #orks accounts.
$%.) E,plain 1>e(enue and 2rant4.
$%.* !efine <alue Added Te, 5<AT6
$%.+ &tate the merits and demerits of <AT.
$%.. !efine 3ill and <oucher.
-0), 0123AU4IC5 AN2 0123AU4IC 6AC0INE31
T P C
& & )
AI65
To pro(ide the students #ith an opportunity to ac?uire kno#ledge, skill and attitude in the area of hydraulics and
hydraulic machinery #ith special emphasis on ;
properties of fluids
fluid pressure measurement
3ernoulli@s e?uation
orifice and mouthpieces
impact of 'et
#ater pumps turbines
hydraulic de(ices
50O3T 2E5C3IPTION
"roperties of fluid; Fluid pressure measurement; Flo# of fluids through pipes; 3ernoulli@s e?uation; Flo# through
orifices; Flo# through mouthpieces; <iscous flo#; -mpact of 'ets; Aater turbine; >eciprocating pumps; Centrifugal
pumps; >otary pumps; Bydraulic de(ices.
2ETAI4 2E5C3IPTION
Theor' 7
1 Understand the scope of h'dra$*"cs%
$.$ !efine hydraulics and hydraulic machines.
$.% =utline the importance of hydraulics and hydraulic machines.
$.) 7ention the branches of hydraulics.
$.* -dentify different application of hydraulics and hydraulic machines in engineering field.
P3OPE3TIE5 O8 84UI25
% Cnderstand the fluid properties and fluid pressure.
%.$ !efine fluid.
%.% Dame the types of fluids.
%.) Compare the li?uid, (apor and gas.
%.* List the properties of fluids.
%.+ !efine density, specific #eight ,surface tension, capillary, (iscosity and fluid pressure.
%.. &tate "ascal@s la# of fluid pressure.
%./ &ho# the proof of the "ascal@s la# of fluid pressure.
%.0 !efine atmospheric pressure, gage pressure and absolute pressure.
%.9 7ention the relation among atmospheric pressure, gage pressure and absolute
pressure.
%.$: E,press the deri(ation of the formulae for finding total pressure on immerged surface at
hori8ontal, inclined and (ertical position.
%.$$ &ol(e problem on static fluid pressure.
&% B$o'anc'
).$ !efine buoyancy and center of buoyancy.
).% &tate the meaning metacentre and metacentric height.
).) 7ention the conditions of e?uilibrium of a floating body.
) Understand the feat$res of f*$"d press$re #a#es%
*.$ &tate the meaning of pressure gage.
*.% 7ention the classification of pressure gages.
*.) !efine manometer.
*.* !istinguish bet#een simple manometer and differential manometer.
*.+ 7ention the #orking principle of different types of pressure gages.
*.. 7ention the specific application of different pressure gages.
*./ &ol(e problems relating to measurement of fluid pressure by different manometer.
84O9 O8 84UI2 T03OUG0 PIPE5 AN2 BE3NOU44I5 E:UATION
5 Understand the concept of f*$"d f*o/ thro$#h p"pes and Berno$**";s e<$at"on%
+.$ &tate the e?uation of continuity of flo#.
+.% &tate flo# rate or discharge.
+.) Compute the formula of flo# rate.
+.* &tate the e?uation of continuity of flo#.
+.+ !efine head, pressure head, (elocity head, datum head and total head.
+.. &tate the 3ernoulli@s e?uation for flo#ing li?uid.
+./ &ho# the proof of 3ernoulli@s e?uation.
+.0 7ention the limitation of 3ernoulli@s e?uation.
+.9 7ention the function of (enturimeter, orificemeter and pitot tube.
+.$: !escribe the construction and operation of (enturimeter, orificemeter and pitot tube.
+.$$ E,press the deri(ation of formula to measure the ?uantity of li?uid flo#ing through
(enturimeter.
+.$% E,press the deri(ation of formula to measure the ?uantity of li?uid flo#ing through
orificemeter.
+.$) E,press the deri(ation of formula to measure the (elocity of flo#ing li?uid by the pitot
tube.
+.$* &ol(e the problems on fluid through pipe, 3ernoulli@s e?uation and (enturimeter,
orificemeter and pitot tube.
84O9 T03OUG0 O3I8ICE5
, Understand the concept of f*o/ thro$#h or"f"ces%
..$ !efine orifice.
..% 7ention the classification of orifices.
..) &tate hydraulic coefficients.
..* !efine 'et of #ater, (ena contracta, coefficient of contraction 5CC6, coefficient of (elocity
5C(6, coefficient of discharge 5Cd6 and coefficient of resistance.
..+ >elate the CC, C( and Cd.
... Calculate different hydraulic coefficients.
../ E,press the deduction of formulae for finding out the discharge of li?uid through (arious
orifices
..0 &ol(e problems relating orifices.
84O9 T03OUG0 6OUT0PIECE5 AN2 NOTC0E5
- Understand the concept of f*o/ thro$#h (o$thp"eces%
/.$ &tate mouthpiece.
/.% 7ention the classification of mouthpieces.
/.) E,press the deduction of formulae to calculate discharge through different types of
mouthpieces.
/.* &tate head losses of flo#ing li?uid in a pipe.
/.+ List the causes of head loss of flo#ing li?uid.
/.. E,press the deduction of formulae to calculate loss of head due to friction ,sudden
enlargement, sudden contraction and obstruction in pipe.
/./ E,press the deduction of formulae to calculate loss of head due to friction 5!arcy@s and
Cheay@s formulae6.
/.0 &ol(e problems relating head losses and discharge through mouthpieces.
/.9 !efine notches.
/.$: -dentify different types of notches #ith sketches such as rectangular notch (Enotch
trape8oidal notch.
/.$$ =utline the importance of using notches.
=I5COU5 84O9
8 Understand the concept of >"sco$s f*o/%
0.$ !efine (iscosity.
0.% 7ention the units of (iscosity.
0.) !efine ideal fluid, real fluid, De#tonian fluid and nonEDe#tonian fluids.
0.* !istinguish bet#een the laminar flo# and turbulent flo#.
0.+ &tate >eynold@s number.
0.. &ol(e problems relating to (iscosity.
I6PACT O8 +ET5
. Understand the aspect of "(pact of ?ets%
9.$ &tate impact of 'et.
9.% E,press the deduction of formula to calculate the force of a 'et impinging on a flat fi,ed
(ertical plate , inclined plate and hinged plate.
9.) &ol(e problems on impact of 'ets relating to flat fi,ed plate, inclined fi,ed plate and
hinged plate .
9ATE3 TU3BINE5
10 Understand the feat$res of /ater t$r"nes%
$:.$ &tate the meaning of #ater turbine.
$:.% 7ention the classification of #ater turbine.
$:.) !escribe the principle of impulse #ater turbine.
$:.* !escribe the principle of reaction #ater turbine.
$:.+ Compare the impulse and reaction turbines.
10%, !escribe the construction of "elton, Faplan and Francis #ater turbine.
10%- !escribe the operation of "elton, Faplan and Francis #ater turbine.
$:.0 &tate specific speed of turbine.
$:.9 !escribe the go(erning system of impulse and reaction turbines.
$:.$: !efine draft tube and its classification.
RECIPROCATING PUMPS
11 Understand the feat$res of rec"procat"n# p$(ps%
$$.$ &tate the meaning of reciprocating pump.
$$.% 7ention the classification of reciprocating pumps.
$$.) !escribe the construction of (arious reciprocating pumps.
$$.* !escribe the operation of different types of reciprocating pumps.
$$.+ &tate the meaning of slip of reciprocating pumps.
$$.. 7ention the function of air (essel in single acting reciprocating pump.
$$./ !escribe the operation of suction side and discharge side air (essel in a single acting
reciprocating pump.
$$.0 E,press the deduction of formula to calculate the discharge of reciprocating pumps.
CENTRIFUGAL PUMPS
12 Understand the feat$res of centr"f$#a* p$(ps%
$%.$ &tate the meaning of centrifugal pump.
$%.% 7ention the classification of centrifugal pumps.
$%.) Compare the centrifugal and reciprocating pumps.
$%.* !escribe the construction of (arious centrifugal pumps.
$%.+ !escribe the operation of different types of centrifugal pumps.
$%.. &tate the meaning of ca(itation of centrifugal pumps.
$%./ E,press the deduction of formula to calculate discharge of centrifugal pumps.
$%.0 "o#er re?uired to dri(e a centrifugal pumps.
$%.9 7ention the efficiencies of centrifugal pump.
ROTARY PUMPS
1& Understand the feat$res of rotar' p$(ps%
$).$ &tate #hat is meant by rotary pump.
$).% 7ention the classification of rotary pumps.
$).) !escribe the construction of (arious rotary pumps.
$).* !escribe the operation of different types of rotary pumps.
$).+ List the ad(antages and disad(antage of rotary pumps o(er centrifugal and reciprocating
pumps.
$).. 7ention the application of rotary pumps.
0123AU4IC 2E=ICE5
1) Understand the feat$res of h'dra$*"c de>"ces%
$*.$ &tate hydraulic de(ices.
$*.% -dentify the hydraulic de(ices.
$*.) 7ention the function of hydraulic de(ices (i8. hydraulic press, hydraulic accumulator,
hydraulic intensifier, hydraulic crane, hydraulic lift, etc.
$*.* !escribe the construction of (arious hydraulic de(ices.
$*.+ !escribe the operation of different types of hydraulic de(ices.
Pract"ca* 7
$. Calibrate a bourdon tube pressure gage #ith a dead #eight gage.
%. <erify 3ernoulli@s e?uation by 3ernoulli@s apparatus e?uipped #ith hydraulic test bench.
). !etermine CC, C<, and Cd by orifice apparatus e?uipped #ith hydraulic test bench.
*. !etermine the discharge through a pipe by the (enturimeter or orifice meter e?uipped #ith
hydraulic test bench.
+. !etermine the loss of head due to sudden enlargement of pipe by the manometer.
.. !etermine the loss of head due to friction by fluid friction apparatus.
/. !etermine the fluid energy loss through (arious fittings 5elbo#s, bends and (al(es6..
0. !etermine the moment force of a 'et of #ater striking turgets of different shape #ith the impact of
'et apparatus.
9. Test the performance of a reciprocating pump #ith the reciprocating pump test rig.
$:. Test the performance of a centrifugal pump #ith the centrifugal pump test rig.
$$. Test the performance of an impulse turbine #ith the impulse 5"elton #heel6 turbine test rig.
$%. Test the performance of a Francis turbine #ith the Francis turbine test rig.
3E8E3ENCE BOOK5
$ Bydraulics and Bydraulic 7achinery
Fings
% Bydraulics and Bydraulic 7achinery
Luiss
) A Te,t 3ook of Bydraulics, Fluid 7echanics and Bydraulic 7achines
>. &. Fhurmi
* Fluid 7echanics Bydraulics and Bydraulic 7achines
F. >. Arora
+ Bydraulics, Fluid 7echanics, and Fluid 7achines
&. >amamrutham
. Fluid 7echanics including Bydraulics 7achines
F. &ubramanya