2008-03-21 SKF Slide 2 SKF Mining, Mineral Processing & Cement SKF solutions for vertical grinding mills SKF 1 Industrial Team 2008 SKF Mining, Mineral Processing and Cement 2008-03-21 SKF Slide 3 SKF Mining, Mineral Processing & Cement SKF solutions for vertical grinding mills (VGM) Bearings Hydrostatic bearings Seals Oil injection & pumps Alignment tools Lubrication Automatic lubricators Fault detection Reliability Systems Total Shaft Solution 2008-03-21 SKF Slide 4 SKF Mining, Mineral Processing & Cement Vertical Grinding Mills Bearing Operating Characteristics Heavy loading Moderate speed Dusty, harsh environment Reliable operation Root Cause Failures Tramp metal in mill Misalignment Tyre (roller) seal failures Lubrications Mill type 3-4 grinding wheels lime stone clinker coal FLSmidth Atox mill 2008-03-21 SKF Slide 5 SKF Mining, Mineral Processing & Cement Bearings and Units platform Sealed spherical roller bearing Bearings for vibrating screens ConCentra unit roller SensorMount Sleeves with oil injection Bearings and units 2008-03-21 SKF Slide 6 SKF Mining, Mineral Processing & Cement SKF Explorer performance class bearings Offers longer service life through improved: Heat treatment Manufacturing Design 2008-03-21 SKF Slide 7 SKF Mining, Mineral Processing & Cement SKF sealed spherical roller bearings Excludes contamination At initial installation During operation Retain lubricant Extends service life 2008-03-21 SKF Slide 8 SKF Mining, Mineral Processing & Cement SKF Total Shaft Solution Eliminate problem of the floating (non- locating) bearing seizing in housing Reduce operating forces and temperatures Reduce vibrations Typical Applications Fans Conveyors Impact crushers/hammermills Vibrating screens Gearbox (industrial & automotive) Grinding mills/Paper mills/Steel mills 2008-03-21 SKF Slide 9 SKF Mining, Mineral Processing & Cement SKF bearing solutions in tyres (rollers) CARB CARB Solution with SKF Spherical or Taper Roller Bearing 2008-03-21 SKF Slide 10 SKF Mining, Mineral Processing & Cement Down sizing example with maintained life performance; Present solution SKF solutions for vertical grinding mills Speed 50 rpm Load L 10 life Radial load - locating side 50-59 kN Axial load - locating side 20-24 kN Radial load - non-locating side 155-182 kN 254.000 h (2x) 24136CC/WC3 1.650.000 h SKF solution with Explorer performance class bearings New Life calculated 23136 CC 450.000 h C 3136 250.000 h N e w
s o l u t i o n O l d
s o l u t i o n 2008-03-21 SKF Slide 11 SKF Mining, Mineral Processing & Cement SKF solutions for tension mechanism Bearings SKF Explorer Spherical Roller Bearings C2 radial internal clearance to reduce brinnelling Lubricants SKF LGEV2 (check pump ability at low temperatures) High brinnelling resistance SKF hydraulic cylinder seals SKF seal upgrades SKF Copperhead fault detection Lubrication analysis 2008-03-21 SKF Slide 12 SKF Mining, Mineral Processing & Cement SKF solutions for separators Bearings SKF Explorer Spherical Roller Bearings, CARB Lubricants SKF greases Seals SKF seals upgrade design and materials SKF Copperhead fault detection Periodic monitoring CPHD 2B Continuous monitoring CPHD 2ECV Lubrication Analysis Typical separator arrangement 2008-03-21 SKF Slide 13 SKF Mining, Mineral Processing & Cement 5 11 150 mm 300 mm SNL large 30, 31 12 18 320 mm 480 mm SNL X-large 30, 31 SNL housings for vertical mills 2008-03-21 SKF Slide 14 SKF Mining, Mineral Processing & Cement SNL housings for vertical mills Double-lip V-ring Labyrinth Taconite Standard seals for grease lubrication For metric and inch shafts Supplied with mounting instruction Dusty/fine particle contamination Abrasive environment Angular misalignment 0,3 Axial shaft movement up to 4 mm Taconite for SNL 30 & 31 2008-03-21 SKF Slide 15 SKF Mining, Mineral Processing & Cement Adapter sleeves Adaptor sleeves for spherical roller bearings and CARB Hydraulic assist std with bore 200mm Customer value Shaft tolerance h9 instead of p6 alt. r6 Safe and fast mounting/dismounting HE KMFE nut HL KML nut OHE HME nut Three different types depending on shaft size; Adapter sleeve on stepped shaft Exact location of bearing Adapter sleeve on straight shaft Simple straight shaft 2008-03-21 SKF Slide 16 SKF Mining, Mineral Processing & Cement SKF oil injections assist #1077453 (Pipe) and #1077454 (Nipple) Quick connect nipple #729832 A (d1 = G ) To connect from SKF 1014357A to Pump Adapter #1014357 For Connection To Pump Hydraulic Pumps SKF #729124 (for nuts HMVC 54E) SKF #TMJL 100SRB (for nuts HMVC 92E) Digital Pump Gauge (For Oil Injection) SKF #TMJG 100D Hydraulic Fluid SKF #LHMF 300 (1 & 5 Liters Available) Dial Indicator (Inches) SKF #TMCD R 90 Angle Connector M6 male to G female SKF Part # 2084051 (Swivel Nipple) Hydraulic assist adapter sleeves For 222, 230 and 231 series bearings Starting at 200 mm (4 7/16 inch) size OS and OSNP OS .. H and OSNP .. H 2008-03-21 SKF Slide 17 SKF Mining, Mineral Processing & Cement SKF Maintenance Products Product Types Hydraulic pumps & injectors Hydraulic nuts Laser Shaft alignment Laser Belt alignment Benefits Reduce maintenance & repair costs Reduce downtime Improve safety Hydraulic nuts: HMVC .. E Hydraulic nut rental: ex: HMVE 48E/rental Hydraulic pumps: 729124 (for nuts O HMVC 54E) 729124 DA (with digital gauge) TMJL 50 DA (for nuts O HMVC 200E) TMEB 2 Laser Belt Alignment TMEA 2 Laser Shaft Alignment 2008-03-21 SKF Slide 18 SKF Mining, Mineral Processing & Cement Lubrication systems platform LGGB2 - Biodegradable / low toxicity ( for moderate operating conditions ) SYSTEM 24
LGEP2 general machinery
LGHB2 high temperature LGEV2 Large / low speed machinery Automatic systems Multipoint lubricator Lubrication systems 2008-03-21 SKF Slide 19 SKF Mining, Mineral Processing & Cement SKF Greases and SYSTEM 24 SYSTEM 24 automatic lubricator LGEP2 extreme pressure grease NLGI 2 lithium soap 220 cSt @ 40 C Lubrication systems 2008-03-21 SKF Slide 20 SKF Mining, Mineral Processing & Cement Seals platform Seal combinations (Speedi-Sleeve, contact seal, V-ring) V-ring seals Contact seals Speedi-Sleeve Seals 2008-03-21 SKF Slide 21 SKF Mining, Mineral Processing & Cement Seals for vertical grinding mills Mechanical seal of HDDF design; ready to mount for oil very harsh environment against; soil, mud, dust etc. operating pressure 0,2 Mpa peak pressure 0,35 Mpa siding speed 1,75 m/s up to OD 610 mm Temperature limits -50 C to 100 C Customer value Very high reliability Fast mounting/dismounting Air lock Static sealing Sliding surfaces 2008-03-21 SKF Slide 22 SKF Mining, Mineral Processing & Cement Highly engineered seal solution HDDF seal and felt seals HDDF seal Protective dust shroud Tyre shaft Bearing cavity (seal material must have higher temperature rating than the application environment) Example of a roller seal solution 2008-03-21 SKF Slide 23 SKF Mining, Mineral Processing & Cement SKF grinding mill roller seals Three SKF components Primary oil elastomer seal with PTFE excluder Outboard elastomer seal with PTFE excluder Speedi-Sleeve Seals made of HNBR material ( < 150 C) or optionally VITON ( < 200 C) PTFE excluders Existing spacer by others 2008-03-21 SKF Slide 24 SKF Mining, Mineral Processing & Cement Services platform Training Mechanical RCFA Engineering Consultancy PdM PRM IMS Asset Management Services Services Asset Efficiency Optimization 2008-03-21 SKF Slide 25 SKF Mining, Mineral Processing & Cement SKF Copperhead fault detection for VGM Fault detection Rollers Gearbox Rotary tables Motor Separators Fans Conveyors 2008-03-21 SKF Slide 26 SKF Mining, Mineral Processing & Cement SKF Copperhead fault detection for roller Oil inlet and outlet Sensor (CMPT 2323) (one sensor per roller) Route sensor cable from roller assembly to junction box. Allow enough flexible cable for movement of roller Protect cable from mechanical damage Periodic oil analysis recommended - oil quality and contamination 2008-03-21 SKF Slide 27 SKF Mining, Mineral Processing & Cement options Periodic Monitoring CPHD 1B , CPHD 2B Microlog Marlin PRO Continuous Monitoring CPHD 2EC, CPHD 3ECM, PLC / DCS Microlog 4 to 20 mA vibration 4 to 20 mA temperature CTU Unit SKF Copperhead fault detection kits 2008-03-21 SKF Slide 28 SKF Mining, Mineral Processing & Cement Bearing remanufacturing services (bearing OD > 200 mm) Cleaning, inspection and analysis Polishing Raceway grinding, as needed Rework of cages New rollers, as needed Preservation Packaging xx month warranty SKF and competitor bearings Not all services available in all locations 2008-03-21 SKF Slide 29 SKF Mining, Mineral Processing & Cement Housing remanufacturing ( Housing bore > 430mm) Cleaning, inspection and analysis Polishing of machined surfaces Restore the tolerances Machining of split, bore, foot Metal spray or sleeve bore New bolts, as needed Painting Preservation Packaging Xx month warranty SKF and competitor housings Not all services available in all locations Before remanufacturing After remanufacturing 2008-03-21 SKF Slide 30 SKF Mining, Mineral Processing & Cement SKF resources www.aptitudexchange.com SKF @ptitude Exchange is SKF's knowledge source for asset maintenance and reliability expertise. White papers, interactive services, tutorials, etc., are now at your fingertips. Register for FREE, and learn about subscription options. See www.skf.com for additional solutions DSP is SKFs tool to document the value and Return on Investment (ROI) for its solution. SKF Documented Solutions program (DSP) 2008-03-21 SKF Slide 31 SKF Mining, Mineral Processing & Cement Improve productivity and profitability Improve health and safety Improve the environment SKF solutions for vertical grinding mills SKF, @ptitude, CRB and SYSTEM 24 are registered trademarks of the SKF Group The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. 2008 SKF Group Version 1/2/2008 For more information, contact your SKF Authorized Distributor, your SKF Representative, or e-mail us at skfcopperhead@skf.com 2008-03-21 SKF Slide 32 SKF Mining, Mineral Processing & Cement