Vous êtes sur la page 1sur 32

2008-03-21 SKF Slide 1

SKF Mining, Mineral Processing & Cement


2008-03-21 SKF Slide 2
SKF Mining, Mineral Processing & Cement
SKF solutions for
vertical grinding mills
SKF 1 Industrial Team
2008
SKF Mining, Mineral Processing and Cement
2008-03-21 SKF Slide 3
SKF Mining, Mineral Processing & Cement
SKF solutions for vertical grinding mills (VGM)
Bearings
Hydrostatic bearings
Seals
Oil injection & pumps
Alignment tools
Lubrication
Automatic lubricators
Fault detection
Reliability Systems
Total Shaft Solution
2008-03-21 SKF Slide 4
SKF Mining, Mineral Processing & Cement
Vertical Grinding Mills
Bearing Operating Characteristics
Heavy loading
Moderate speed
Dusty, harsh environment
Reliable operation
Root Cause Failures
Tramp metal in mill
Misalignment
Tyre (roller) seal failures
Lubrications
Mill type
3-4 grinding wheels
lime stone
clinker
coal
FLSmidth Atox mill
2008-03-21 SKF Slide 5
SKF Mining, Mineral Processing & Cement
Bearings and Units platform
Sealed spherical
roller bearing
Bearings for
vibrating screens
ConCentra unit roller
SensorMount
Sleeves with oil injection
Bearings
and units
2008-03-21 SKF Slide 6
SKF Mining, Mineral Processing & Cement
SKF Explorer performance class bearings
Offers longer service life through improved:
Heat treatment
Manufacturing
Design
2008-03-21 SKF Slide 7
SKF Mining, Mineral Processing & Cement
SKF sealed spherical roller bearings
Excludes contamination
At initial installation
During operation
Retain lubricant
Extends service life
2008-03-21 SKF Slide 8
SKF Mining, Mineral Processing & Cement
SKF Total Shaft Solution
Eliminate problem of the floating (non-
locating) bearing seizing in housing
Reduce operating forces and
temperatures
Reduce vibrations
Typical Applications
Fans
Conveyors
Impact crushers/hammermills
Vibrating screens
Gearbox (industrial & automotive)
Grinding mills/Paper mills/Steel mills
2008-03-21 SKF Slide 9
SKF Mining, Mineral Processing & Cement
SKF bearing solutions in tyres (rollers)
CARB
CARB Solution with SKF
Spherical or Taper
Roller Bearing
2008-03-21 SKF Slide 10
SKF Mining, Mineral Processing & Cement
Down sizing example with maintained life performance;
Present solution
SKF solutions for vertical grinding mills
Speed 50 rpm Load L
10
life
Radial load - locating side 50-59 kN
Axial load - locating side 20-24 kN
Radial load - non-locating side 155-182 kN 254.000 h
(2x) 24136CC/WC3
1.650.000 h
SKF solution with Explorer
performance class bearings
New Life calculated
23136 CC 450.000 h
C 3136 250.000 h
N
e
w

s
o
l
u
t
i
o
n
O
l
d

s
o
l
u
t
i
o
n
2008-03-21 SKF Slide 11
SKF Mining, Mineral Processing & Cement
SKF solutions for tension mechanism
Bearings
SKF Explorer Spherical Roller Bearings
C2 radial internal clearance to reduce
brinnelling
Lubricants
SKF LGEV2 (check pump ability
at low temperatures)
High brinnelling resistance
SKF hydraulic cylinder seals
SKF seal upgrades
SKF Copperhead fault detection
Lubrication analysis
2008-03-21 SKF Slide 12
SKF Mining, Mineral Processing & Cement
SKF solutions for separators
Bearings
SKF Explorer Spherical Roller Bearings, CARB
Lubricants
SKF greases
Seals
SKF seals upgrade design and materials
SKF Copperhead fault detection
Periodic monitoring CPHD 2B
Continuous monitoring CPHD 2ECV
Lubrication Analysis
Typical separator arrangement
2008-03-21 SKF Slide 13
SKF Mining, Mineral Processing & Cement
5 11
150 mm 300 mm
SNL large 30, 31
12 18
320 mm 480 mm
SNL X-large 30, 31
SNL housings for vertical mills
2008-03-21 SKF Slide 14
SKF Mining, Mineral Processing & Cement
SNL housings for vertical mills
Double-lip V-ring Labyrinth Taconite
Standard seals for grease lubrication
For metric and inch shafts
Supplied with mounting instruction
Dusty/fine particle contamination
Abrasive environment
Angular misalignment 0,3
Axial shaft movement up to 4 mm
Taconite for SNL 30 & 31
2008-03-21 SKF Slide 15
SKF Mining, Mineral Processing & Cement
Adapter sleeves
Adaptor sleeves for
spherical roller
bearings and CARB
Hydraulic assist std with bore
200mm
Customer value
Shaft tolerance h9 instead of p6 alt. r6
Safe and fast mounting/dismounting
HE
KMFE nut
HL
KML nut
OHE
HME nut
Three different types depending on shaft size;
Adapter sleeve on
stepped shaft
Exact location of bearing
Adapter sleeve on
straight shaft
Simple straight shaft
2008-03-21 SKF Slide 16
SKF Mining, Mineral Processing & Cement
SKF oil injections assist
#1077453
(Pipe)
and
#1077454
(Nipple)
Quick connect nipple
#729832 A (d1 = G )
To connect from SKF
1014357A to Pump
Adapter
#1014357
For Connection
To Pump
Hydraulic Pumps
SKF #729124 (for nuts HMVC 54E)
SKF #TMJL 100SRB (for nuts HMVC 92E)
Digital Pump Gauge (For Oil Injection)
SKF #TMJG 100D
Hydraulic Fluid
SKF #LHMF 300 (1 & 5 Liters Available)
Dial Indicator (Inches)
SKF #TMCD R
90 Angle Connector
M6 male to G female
SKF Part # 2084051 (Swivel Nipple)
Hydraulic assist adapter sleeves
For 222, 230 and 231 series bearings
Starting at 200 mm (4 7/16 inch) size
OS and OSNP
OS .. H and OSNP .. H
2008-03-21 SKF Slide 17
SKF Mining, Mineral Processing & Cement
SKF Maintenance Products
Product Types
Hydraulic pumps & injectors
Hydraulic nuts
Laser Shaft alignment
Laser Belt alignment
Benefits
Reduce maintenance & repair costs
Reduce downtime
Improve safety
Hydraulic nuts:
HMVC .. E
Hydraulic nut rental: ex: HMVE
48E/rental
Hydraulic pumps:
729124 (for nuts O HMVC 54E)
729124 DA (with digital gauge)
TMJL 50 DA (for nuts O HMVC 200E)
TMEB 2
Laser Belt Alignment
TMEA 2 Laser Shaft
Alignment
2008-03-21 SKF Slide 18
SKF Mining, Mineral Processing & Cement
Lubrication systems platform
LGGB2 - Biodegradable / low toxicity
( for moderate operating conditions )
SYSTEM 24

LGEP2 general machinery


LGHB2 high temperature
LGEV2 Large / low speed machinery
Automatic systems
Multipoint
lubricator
Lubrication
systems
2008-03-21 SKF Slide 19
SKF Mining, Mineral Processing & Cement
SKF Greases and SYSTEM 24
SYSTEM 24 automatic lubricator
LGEP2 extreme pressure grease
NLGI 2
lithium soap
220 cSt @ 40 C
Lubrication systems
2008-03-21 SKF Slide 20
SKF Mining, Mineral Processing & Cement
Seals platform
Seal combinations
(Speedi-Sleeve, contact seal, V-ring)
V-ring seals
Contact seals
Speedi-Sleeve
Seals
2008-03-21 SKF Slide 21
SKF Mining, Mineral Processing & Cement
Seals for vertical grinding mills
Mechanical seal of
HDDF design;
ready to mount
for oil
very harsh environment
against; soil, mud, dust
etc.
operating pressure 0,2
Mpa
peak pressure 0,35 Mpa
siding speed 1,75 m/s
up to OD 610 mm
Temperature limits
-50 C to 100 C
Customer value
Very high reliability
Fast mounting/dismounting
Air lock
Static sealing
Sliding surfaces
2008-03-21 SKF Slide 22
SKF Mining, Mineral Processing & Cement
Highly engineered seal solution
HDDF seal and felt seals
HDDF seal
Protective dust shroud
Tyre shaft
Bearing cavity
(seal material must have higher temperature rating than the application environment)
Example of a roller seal solution
2008-03-21 SKF Slide 23
SKF Mining, Mineral Processing & Cement
SKF grinding mill roller seals
Three SKF components
Primary oil elastomer seal with PTFE excluder
Outboard elastomer seal with PTFE excluder
Speedi-Sleeve
Seals made of HNBR material ( < 150 C) or optionally VITON ( < 200 C)
PTFE excluders
Existing spacer by others
2008-03-21 SKF Slide 24
SKF Mining, Mineral Processing & Cement
Services platform
Training
Mechanical
RCFA
Engineering Consultancy
PdM
PRM
IMS
Asset Management Services
Services
Asset Efficiency Optimization
2008-03-21 SKF Slide 25
SKF Mining, Mineral Processing & Cement
SKF Copperhead fault detection for VGM
Fault detection
Rollers
Gearbox
Rotary tables
Motor
Separators
Fans
Conveyors
2008-03-21 SKF Slide 26
SKF Mining, Mineral Processing & Cement
SKF Copperhead fault detection for roller
Oil inlet and outlet
Sensor (CMPT 2323)
(one sensor per roller)
Route sensor cable from roller assembly to junction box.
Allow enough flexible cable for movement of roller
Protect cable from mechanical damage
Periodic oil analysis recommended - oil quality and
contamination
2008-03-21 SKF Slide 27
SKF Mining, Mineral Processing & Cement
options
Periodic Monitoring
CPHD 1B , CPHD 2B
Microlog
Marlin PRO
Continuous Monitoring
CPHD 2EC, CPHD 3ECM,
PLC / DCS
Microlog
4 to 20 mA vibration
4 to 20 mA temperature
CTU Unit
SKF Copperhead fault detection kits
2008-03-21 SKF Slide 28
SKF Mining, Mineral Processing & Cement
Bearing remanufacturing services (bearing OD > 200 mm)
Cleaning, inspection and analysis
Polishing
Raceway grinding, as needed
Rework of cages
New rollers, as needed
Preservation
Packaging
xx month warranty
SKF and competitor bearings
Not all services available in all locations
2008-03-21 SKF Slide 29
SKF Mining, Mineral Processing & Cement
Housing remanufacturing ( Housing bore > 430mm)
Cleaning, inspection and analysis
Polishing of machined surfaces
Restore the tolerances
Machining of split, bore, foot
Metal spray or sleeve bore
New bolts, as needed
Painting
Preservation
Packaging
Xx month warranty
SKF and competitor housings
Not all services available in all locations
Before remanufacturing
After remanufacturing
2008-03-21 SKF Slide 30
SKF Mining, Mineral Processing & Cement
SKF resources
www.aptitudexchange.com
SKF @ptitude Exchange is SKF's knowledge
source for asset maintenance and reliability
expertise. White papers, interactive services,
tutorials, etc., are now at your fingertips.
Register for FREE, and learn about subscription
options.
See www.skf.com for additional solutions
DSP is SKFs tool to document the value
and Return on Investment (ROI) for its solution.
SKF Documented Solutions program (DSP)
2008-03-21 SKF Slide 31
SKF Mining, Mineral Processing & Cement
Improve productivity and profitability
Improve health and safety
Improve the environment
SKF solutions for vertical grinding mills
SKF, @ptitude, CRB and SYSTEM 24 are registered trademarks of the SKF Group
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any
loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
2008 SKF Group Version 1/2/2008
For more information, contact your SKF Authorized Distributor,
your SKF Representative, or e-mail us at skfcopperhead@skf.com
2008-03-21 SKF Slide 32
SKF Mining, Mineral Processing & Cement