Location: TERGA Date of Assessment:

Assessor(s): A.FRIDI System/Activity:

INTRODUCTION
The table below provides a simplified representation of the methodology used and the processes
Management) to be undertaken by OCIA and all Subcontractors in order to initiate, act on,
IDENTIFICATION - Pre planning, Method
statement , Job safety analysis.
ASSESSMENT
Mitigation measure, Residual risk
Identify activities , Identify hazards Assess Impacts, Analyze Risk ,
Establish Mitigation Measures.
P
r
o
b
a
b
i
l
i
t
y
&
F
r
e
q
u
e
n
c
y
Definite 5 5 10 15 20
High 4 4 8 12 16
Moderate 3 3 6 9 12
Low 2 2 4 6 8
Negligible 1 1 2 3 4
1 2 3 4
Minor Serious Major Catastrophic
Severity
Key to Priorities
Medium Priority (5
days)
High Priority (2-3 days) Immediate
RISK ASSESSMENT FORM
Date of Assessment: 01-08-2010 Assessment No:
System/Activity: Boiler Hydro Test LP3
The table below provides a simplified representation of the methodology used and the processes involved in this Hazard Identification & Risk Analysis Procedure (Risk
Management) to be undertaken by OCIA and all Subcontractors in order to initiate, act on, review and effectively manage project-related risks
ASSESSMENT Impact, Risk factor,
Mitigation measure, Residual risk
IMPLEMENTATION &
COMMUNICATION
REVIEW & UP DATE
Assess Impacts, Analyze Risk ,
Establish Mitigation Measures.
Communication & Training Audit, Inspection & Up dating of Log.
Page 2 of 6
116 Rev: 0
involved in this Hazard Identification & Risk Analysis Procedure (Risk
related risks throughout the Construction Phase.
REVIEW & UP DATE
Audit, Inspection & Up dating of Log.

Tasks Hazards Identified (include
the exposed groups)
Probability
1 - 5
Hydrostatic testing
Up to 15 bar
Of weld and welded
part
4
Rupture Ejected parts
Hit of persons by
Persons hit by high
pressure water
projected parts
RISK ASSESSMENT FORM
Probability Severity
1 - 4
Risk
1 - 20
Control Measures to be
Implemented
Probability
1 - 5
3 12 The conformity of welded point
and parts
2
Test area must be cleared and
safety walk down carried out on
all levels of test areas and
ground level barricades and
signs and erected. A list of
authorised personnel aloud in
the area posted and erected prior
to test.
place the specific safety signs
Notify and evacuate all
personnel in the area 20 minutes
prior to test starting.
Provide only one guarded
access.
Barricade area authorised
personnel only no by sanders
Signs in place English French
Arabic Hydrostatic test in
progress with Duration and
pressure In Bar or PSI
Remove all loose objects in area
prior to test walk down the
whole area prior to test be
engineer and HSE Supervisor
Page 3 of 6
Probability Severity
1 - 4
Risk
1 - 20
Residual
Risk
Date
Action
Completed
1 2

Tasks Hazards Identified (include
the exposed groups)
Probability
1 - 5
Rupture Electrocution
Of water
Fire
4
RISK ASSESSMENT FORM
Probability Severity
1 - 4
Risk
1 - 20
Control Measures to be
Implemented
Probability
1 - 5
3 12 Forbid all the work all around
the test area.
isolate all electrical distribution
points in local area and areas
below hydro test area prior to
hydro test
Put at the access the list of the
responsible of the test and the
authorised people. At controlled
access point, radio
communication with stand by
man at the inlet valve. (ready to
switch off or de energize water
scours/ supply
Clear the test area from
electrical panel, installation,
cables and equipment.
Prepare pumping material.
2
Page 4 of 6
Probability Severity
1 - 4
Risk
1 - 20
Residual
Risk
Date
Action
Completed
1 2

Tasks Hazards Identified (include
the exposed groups)
Probability
1 - 5
Leaks from Blanks,
spades and flanges
Leaks from welds
RISK ASSESSMENT FORM
Probability Severity
1 - 4
Risk
1 - 20
Control Measures to be
Implemented
Probability
1 - 5
Safety walk down, tightening
tests, visual inspection.
QA Conformity inspection and
testing prior to Hydro static test
P&ID Drawings attached with
Permit to work.
NDT testing of welds and
conformity certificates prior to
testing
All blanks and spades to
conform to pressure test
No home made blanks and
spades to be used all must
conform to pressure testing
standards
Have read and understand the
OCI Hydrostatic testing
procedure and hold a copy on
site ( Available from site HSE
Manager Orascom)
Page 5 of 6
Probability Severity
1 - 4
Risk
1 - 20
Residual
Risk
Date
Action
Completed

Tasks Hazards Identified (include
the exposed groups)
Probability
1 - 5
Environmental
Pollution the air:
Exhaust gas, The dust
Leaking oil or diesel
machines on soil
3
Assessor Print :
RISK ASSESSMENT FORM
Probability Severity
1 - 4
Risk
1 - 20
Control Measures to be
Implemented
Probability
1 - 5
3 9
Checking the condition of
equipments before beginning
the work
ventilation Workstation
2
Sign: Date:
Page 6 of 6
Probability Severity
1 - 4
Risk
1 - 20
Residual
Risk
Date
Action
Completed
2 4