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SP 1U
SP 1U
SP 1U

SP 1U

SP 1U
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Contents

Applications

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Mechanical structure

6

Numerical control

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HMI

12

Technical data

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GF AgieCharmilles

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HMI 1 2 Technical data 14 GF AgieCharmilles 18 SP 1U Simple operation, Reliable performance, Low

SP 1U

Simple operation, Reliable performance, Low cost

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Applications

A p p l i c a t i o n s Toothbrush mould 4 Varied

Toothbrush mould

A p p l i c a t i o n s Toothbrush mould 4 Varied

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Varied applications, wealth of technologies

A p p l i c a t i o n s Toothbrush mould 4 Varied

Motor mould

A p p l i c a t i o n s Toothbrush mould 4 Varied
A p p l i c a t i o n s Toothbrush mould 4 Varied

Wrench mould

A p p l i c a t i o n s Toothbrush mould 4 Varied
Powder metallurgy mould Wall switch plastic mould 5 Bottleneck mould

Powder metallurgy mould

Powder metallurgy mould Wall switch plastic mould 5 Bottleneck mould

Wall switch plastic mould

Powder metallurgy mould Wall switch plastic mould 5 Bottleneck mould

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Powder metallurgy mould Wall switch plastic mould 5 Bottleneck mould

Bottleneck mould

Powder metallurgy mould Wall switch plastic mould 5 Bottleneck mould

Mechanical

structure

Solid structure for a reliable and durable operation

Solid structure for a reliable and durable operation Main machine Short C-frame to maintain precise spark

Main machine

Short C-frame to maintain precise spark gap.

Finite element analysis and full physical verification achieve high rigidity and unwavering precision.

Z-axis plate surface for different manual chucks.

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Z-axis plate surface for different manual chucks. 6 Worktable The precision grinding worktable has a high

Worktable

The precision grinding worktable

has a high precision.

The precision grinding worktable has a high precision. Dielectric unit Reduce the floor space thanks to

Dielectric unit

Reduce the floor space thanks to dielectric unit with U-frame structure.

Coordinate measuring machine (CMM)

The machining accuracy of key parts is checked with CMM to guarantee the manufacturing accuracy.

Guideway and ball screw

High precision linear guideway and ball screw are used for achieving better positioning accuracy.

Laser verification

Before delivery, every machine is measured with a laser interferometer to verify the positioning accuracy according to ISO 230-2.

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every machine is measured with a laser interferometer to verify the positioning accuracy according to ISO
every machine is measured with a laser interferometer to verify the positioning accuracy according to ISO
every machine is measured with a laser interferometer to verify the positioning accuracy according to ISO

Numerical control

High performance, high reliability

l c o n t r o l High performance, high reliability Testing and making of
Testing and making of PCB boards PCB boards are soldered by wave welding machine automatically
Testing and making of PCB boards
PCB boards are soldered by wave welding machine
automatically and tested by static test machine and
simulator.

Generator

17” TFT touch screen for easy operation.

Multi-CPU separate control system which increase the processing ability and reliability of this system. Windows XP Operating System.

A 50A generator for consistent machining and low electrode wear.

The generators are tested at 40˚C for a long time.

A 50A generator for consistent machining and low electrode wear. The generators are tested at 40˚C

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Handbox

Fast speed, middle speed, low speed and step for moving the axes.

Start or stop the oil pump.

Stop the operation.

the axes. Start or stop the oil pump. Stop the operation. STEP Low Speed=1μm Middle Speed=10μm
STEP Low Speed=1μm
STEP
Low Speed=1μm
stop the oil pump. Stop the operation. STEP Low Speed=1μm Middle Speed=10μm Fast Speed=100μm Oil pump

Middle Speed=10μm

Fast Speed=100μm

STEP Low Speed=1μm Middle Speed=10μm Fast Speed=100μm Oil pump Start/Stop Contact detection 9 Technology It

Oil pump Start/Stop

Contact detection

Fast Speed=100μm Oil pump Start/Stop Contact detection 9 Technology It encompass the most varied combinations of

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Fast Speed=100μm Oil pump Start/Stop Contact detection 9 Technology It encompass the most varied combinations of

Technology

It encompass the most varied combinations of workpiece and electrode materials.

All the technology series are present in the machine and can be called in for the most varied applications.

SP 1U SP 1U
SP 1U SP 1U

SP 1U

SP 1U SP 1U

SP 1U

SP 1U SP 1U

HMI

Rich function, simple operation

Machine Setup

• Moving axis function: automatic movement, manual movement, Half way, To home

• Measuring unit: Corner Find, Edge Find, Center Find, Center Find Ext

• Contact

Job Creation

• Simple programming and the technology choice, multiple program mode: Manual / Automatic Erosion Programming

• Display the erosion program

• Job Transfer: USB interface, exchange the data between USB equipment and machine

Process Optimizer

• Display and modify the Impulse Data

• Display the Process Data: Machining Axis, Machining Depth, etc.

• Display the Orbit Data: Orbit Type, Shape

• Display erosion status: Erosion Depth, Dynamic simulation

• Display the Erosion Time: Job Erosion Time, Erosion Time

Diagnostics

• Select language: English, Chinese, Spanish, Portuguese, Russian

• Display time recording: Total Erosion Time, Job Erosion Time, Current PowerOn Time

• Display software version

• Display parameters

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Machine Setup Job Creation Process Optimizer Diagnostics
Machine Setup
Job Creation
Process Optimizer
Diagnostics

Automatic Erosion Programming

With its AEP programming (Automatic Erosion Programming) a conversational type of data input takes place. The relevant instructions appear on the screen and the user is guided through all the phases of programming. This means that thanks to AEP simplicity the time to productivity is the absolute minimum and even new users can be programming complex forms within hours of delivery.

From simple moulds with one electrode through to complex moulds with several cavities, the AEP system guarantees reliability.

The machine has several orbit shapes.

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Serve Orbit Circle Polygon Free Orbit X-shape Circle Vector Square +shape
Serve Orbit
Circle
Polygon
Free Orbit
X-shape
Circle
Vector
Square
+shape

Technical Data SP 1U

Technical Data SP 1U SP 1U Machine Machine dimensions * mm 1200 x 1610 x 2125

SP 1U

Machine

Machine dimensions *

mm

1200 x 1610 x 2125

Cabinet dimensions *

mm

533 x 706 x 1823

Cabinet weight Machine weight (Without dielectric) Floor space **

kg

260

kg

1350

mm

3000 x 3000

Work tank

Work tank size *

mm

1200 x 550 x 360

Work table size **

mm

500 x 320

Maximum workpiece size *

mm

790 x 480 x 235

Maximum workpiece weight

kg

400

Axis

Travel X, Y, Z

mm

320 x 250 x 250

Minimum resolution

μm

X, Y = 1 / Z = 0.5

Z axis

Max. electrode weight

kg

60

Min./Max.head to table distance (no chuck)

mm

250/500

Dielectric unit

Capacity

l

290

Number of filter

2

Generator and technology

Generator type

ISOPULSE/R limitation

Standard machining current

A

50

Max.removal rate

mm 3 /min

330 (copper-steel 50A)

Best surface finish Ra

μm

0.3

Technologies

copper/graphite-steel tungsten copper-carbide

Power supply

Standard

AC380 ± 10% / 50 or 60Hz

Other voltage

Need the option of External Transformer

Power supply consumption

kVA

10

* Width x depth x height

** Width x depth

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SP 1U

User interface

Display

17”TFT touch screen

Operating system

Windows

Programmable axis

3

Dimensions

metric-inch

Program structure

Manual Erosion Programming, Automatic Erosion Programming(AEP)

Planetary

Servo planetary/free planetary

Servo planetary

2D/3D/circle

Free planetary

Circle/square/vector/X-shape/+shape

Diagnosis

Embedded

User language

Chinese, English, Spanish, Portuguese, Russian

Ports

1 x lAN; 1 x USB

General Data

For guaranteed accuracy

°C

20 ±3

For operation of the equipment

°C

15 ~ 30

Permissible relative humidity

40 % ~ 80 %

Main options***

*** Option

FDU

Heat-exchanger

3R manual chuck

EROWA manual chuck

CE kit

SP 1U

SP 1U

GF AgieCharmilles Milling High-Speed and High-Performance Milling Centers In terms of cutting speed, HSM centers
GF AgieCharmilles
Milling
High-Speed and High-Performance Milling Centers
In terms of cutting speed, HSM centers are 10 times faster than
conventional milling machines. Greater accuracy and a better surface
finish are also achieved. This means that even tempered materials
can be machined to a condition where they are largely ready to use.
One essential advantage of HSM is that with systematic integration,
the process chain can be significantly shortened. HSM has developed
alongside EDM into one of the key technologies in mold and tool making.
EDM
Electric Discharge Machines

EDM can be used to machine conductive materials of any hardness (for example steel or titanium) to an accuracy of up to one-thousandth of a millimeter with no mechanical action. By virtue of these properties, EDM is one of the key technologies in mold and tool making. There are two distinct processes – wire-cutting EDM and die-sinking EDM.

Laser

Customer Services

Automation

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Laser ablation

Laser ablation supplements and extends the technologies offered by GF AgieCharmilles. With our laser technology we enable you to produce texturizing, engraving, microstructuring, marking and labeling of 2D geometries right through to complex 3D geometries. Laser ablation, compared to conventional surface treatment using manual etching processes, offers economic, ecological and design advantages.

Operations, Machine and Business Support

Customer Services provides with three levels of support all kind of services for GF AgieCharmilles machines. Operations Support offers the complete range of original wear parts and certified consumables including wires, filters, electrodes, resin and many other materials. Machine Support contains all services connected with spare parts, technical support and preventive services. Business Support offers business solutions tailored to the customer’s specific needs.

Tooling, Automation, Software

Tooling for fixing workpieces and tools; automation systems and system software for configuring machine tools and recording and exchanging data with the various system components.

and system software for configuring machine tools and recording and exchanging data with the various system
GF AgieCharmilles We enable our customers to run their businesses ef fi ciently and effectively

GF AgieCharmilles

We enable our customers to run their businesses efciently and effectively by offering innovative Milling, EDM and Automation solutions. A comprehensive package of Customer Services completes our proposition.

© Beijing Agie Charmilles, 2010

The technical data and illustrations are not binding.

© Beijing Agie Charmilles, 2012

They are not warranted characteristics and are

They are not warranted characteristics and are

subject to change.

subject to change.

The technical data and illustrations are not binding.

Achieve more

We commit to a promise. That promise is “ Achieve more . Its a commitment to create the right conditions for our customers to obtain competitive results. When our customers win, we win.

www.gfac.com www.gfac.com
www.gfac.com www.gfac.com

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