Vous êtes sur la page 1sur 75

D

c
1000
kg/m
3
G 1.00 -
G' 1.00 -
F
Ymin
250 MPa
F
Tmin
400 MPa
E 195000 MPa
T
max
N/A
o
C
T
min
N/A
o
C
S
d
160 MPa
S
t
171 MPa
P
i
0.00
kN/m
2
( kPa )
P
e
0.00
kN/m
2
( kPa )
f 0
kN/m
2
( kPa )
H
1
1.0 m
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
tmin 6.0 mm
Outside Dia. Do 1.012 m
Inside Dia. Di 1.000 m
Nominal Dia. ( Inside Dia. + Shell Thk. ) Dn 1.006 m
Total Height H 1.3 m
10.016 kN
F
Ystructure
250 MPa
Den. 7850
kg/m
3
Width
Press.
Head
HL
1
' t
d
t
t
Max( t
d
,t
t
) t
smin
t
smin
m m m mm mm mm mm mm
3.6.1.2 3.6.3.2 3.6.3.2 3.6.3.2 3.6.1.1 A.4.1
pg pg A-1
1 1.800 0.00 1.00 3.02156613 0.02017883 3.02 5 3.03
t
s1
(mm) = 6
Yield Strength - Structural Parts
Density
S H E L L D E S I G N
C
o
u
r
s
e

#
Fluid Hold Down Weight
Allowable Hydrostatic Test Stress at Design Temperature
Internal Pressure
External Pressure
Smallest of the allowable tensile stresses (Roof, Shell, Ring)
High Liquid Level
Bottom
Shell
Roof
Structure
Anchor Bolts
Nozzles, etc.
Allowable Product Design Stress at Design Temperature
Purpose Rapid Mix Tank
Density of Contents
Specific Gravity of Contents
Specific Gravity of Contents (For Appendix A Only)
Material Group Group IV
Minimum Yield Strength
Minimum Tensile Strength
Modulus of Elasticity
Maximum Design Temperature
Minimum Design Temperature
m kN kg mm kN kg
1 1.800 2.63 267.94 3.0 1.31 133.97
1.800 2.629 267.942 1.31 133.97
Width of
plate t
bmin
CA t
b-req'd
mm mm mm mm
3.4.1 3.4.1
1800 6 3.0 9.0
Min shell-to-bottom fillet weld size 3.1.5.7
Min. width of overlapping 3.1.3.5
Min. distance between 3- plate laps in tank bottom 3.1.5.4
Min. widith of plate 3.4.1
Min. width projected outside of shell 3.4.2
Nominnal Dc 1.006 m
Total Height of tank shell Ht 1.3 m
Ht from bottom shell to COG of tank, Xs Xs
Maximum Design level Liqiuid H 1.0 m
Total weight of tank shell 7850 kg/m3 Ws 2628.514 N
Total weight of tank rook Wr 0 N
Total weight of tank contents 1000 kg/m3 Wt 10136.74 N
12765.25 N
Ration of D/H 0.77384615
Overturning Moment
B O T T O M P L A T E D E S I G N
S H E L L W E I G H T S U M M A R Y
Course #
Width
3.6.1.2
Shell Wt.
(Uncorroded) Thk. - CA
Shell Wt.
(Corroded)
t
smin
*t
used
S
dmax
S
tmax
W
tr
mm mm MPa MPa m
J.3.3 3.9.7.2 & V.8.1.4
5.00 6 1.15 0.58 1.800
S H E L L D E S I G N
Use
Projection
mm mm
3.4.2
10 25
8
25
300.00 mm
- mm
25.00 mm
http://www.slideshare.net/yahasani/above-surface-storage-tanks-asts
http://www.slideshare.net/ledzung/storage-tanks-basic-training-rev-2
Overturning Moment
B O T T O M P L A T E D E S I G N
Service WATER
Sp.Gr of liquid (G) 1
Capacity ( m3 ) 0.79
Dia of tank (D) 1.000 m 3.280 ft
Ht of tank (H) 1.000 m 3.280 ft
Type of Roof -
Type of Bottom Flat
Slope of Roof 1:6 1 : 6 For Self Supported
Slope of Bottom
Corrosion Allow (CA) 1.6 mm 0.063 in
Wind Velocity (V) 100 miles/hr 160920 m/sec 161 Km/hr
Live Load on Roof 25 lbs/ft 122 Kg/m
Joint Efficiency 0.85
Plate Width 2.438 m 8.000 ft
Plate Height 1.219 m 3.999 ft
Allowable Design Stress ( s ) PSI 15000 See Section 3.3
SHELL DESI GN CALCULATI ONS
No of Courses from Liquid Level in tank Height of Shell Course Design Shell Thk
Shell Bottom (mm) (mm) (mm)
1 1000 1000.0 1.656
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
8 0 0 0
9 0 0 0
10 0 0 0
11 0 0 0
12 0 0 0
13 0 0 0
14 0 0 0
15 0 0 0
16 0 0 0
17 0 0 0
18 0 0 0
19 0 0 0
20 0 0 0
A 2
B 3
C 4
D 5
Full coarse Full width A
Full coarse Partial width B
Partial coarse Full width C
Partial coarse Partial width D
No of Full Plates 1
No of Partial Plate 1
Width of Partial Plate 0.703
Ht of Partial Plate 1
Butt Welding at the Bottom of each Course
No of Courses
A B
1 0 0
2 0 0
Course # Course thk Course Width Unstiffened Shell
Ht ( mm )
1 5 1000 1000
4 5 0 0
5 5 1000 1000
6 5 0 0
7 0 0 0
8 0 0 0
9 0 0 0
10 0 0 0
11 0 0 0
12 0 0 0
No of plates
All.Design Stress (Sd) 15000 Psi 103386028 N/m
All.Test Stress (St) 22500 Psi 155079043 N/m
Roof Plate Thk 0.242 in 6.1517 mm
Bottom Plate Thk 0.313 in 7.9500 mm
Density of Material 7850 Kg/Cu.m 491 lbs/Cu.ft
Wind Pressure 18.00 Psf
Min Thk as per 3.10.1 Adopted Shell Thk Thk Selected Weight of each Course Adopted Shell Thk
(mm) (mm) (mm) (Kg) (in)
5 5.0 5 123.31 0.197
5 0.0 5 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
5 0.0 0.00 0.000
0.123 Tons
1219.203677 2438.407354 2.972915213
1219.203677 703.1852994 0.857326103
1000 2438.407354 2.438407354
1000 703 0.703185299
1.288378928 1 0.288378928
0.52836903 0 0.52836903
1
0.8202075 0.8202075
Thickness Vertical Weld Length Horizental Weld Length
C D (mm) (m) (m)
1 1 5.000 2.00 Fillet Welding
0 0 0 0.00 0.00
All Shell Ht (H1) All Shell Ht (H1)Remarks Section Modulus (in3)
(mm) ( ft ) When required
520849.85 1708.39 Not required 1.838
520849.85 1708.39 Not required 1.838
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
No of plates
Ht upto bottom Ht of C.G of Long. X-Sec Area X C.G
of course each Course area
500 5000 2500000
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
5000 500
1.64 ft
Horizental Weld Length
Height of C.G of Shell
The tank will be designed in accordance with the following criteria:-
Circular in shape
For non-pressurize storage
Tank is subjected to hydrostatic head only (i.e. uniformly increasing load
from top to bottom and normal to its plane
No external pressure
Design Temperature
Corrosion allowance to be included in the design
Fluid Properties Metric Imperial
Fluid height, H 1.000 m 3.281 ft
Density of water, r 1000 kg/m 62 lb/ft
Specific gravity of water 1 1
Acceleration due to gravity , g 9.8 m/s 32.2 ft/s
Maximum hydrostatic pressure, P
(internal pressure) 9.8 kN/m/s 1.4 PSI
Ring tension
Material and Condition
Material Specs A36
Material Grade C
Nominal diamter of tank 1.000 m 3.281 ft
Corrosion allowance, C 2 0.079 in
Joint efficiency (usually 85%) 0.85 0.85
All.Bending Stress (dall) 103421359.350 15000
All.Design Stress (Sd) 103421359.350 15000
All.Test Stress (St) 103421359.350 15000
Plate Width 2.43902439 8
Plate Height 1.219512195 4
P
=
= (

2
)
Bottom Plate Thk w/o CA 0.394 10
Bottom Plate Thk with CA 0.394 10
Density of Material 7850 490.5199998
Bottom Overlap Percent 0.05
Min Yield Strength 30000
Min Tensile Strength 55000
Corrosion Allow for Bottom 0 0
Corrosion Allow for Roof 0 0
Hydrostatic Shell Thickness 0.0000 mm 0.0 in
Design Shell Thickness 2.0 mm 0.0809 in
Adopted shell thickness 6.0 mm 0.25 in
Height of shell course 1.000 m 3.281 ft
No. fo courses 1 1 1
No. of plates
AWWA shell plate thickness calculation
Basic formula =
2.6

+CA
Where:
t= Plate thickness for course under consideration
h
p
= Liquid height from top capacity level to bottom of course under
consideration
D = Nominal diameter
G = Specific gravity
s = Allowable design stress
E = Joint efficiency
CA = Corrosion allowance
Maximum allowable working
stress 34473786450
Thickness of the shell,t
Circumferential = #VALUE! mm
Longitudinal = #VALUE! mm
Allowance = 2 mm
No. of plates = 1
Total circumference with 1 plate = 0.0 mm
Length of each plate = 0.0 mm
The size of the plate selected from :
Edge supported; uniform load
At center:
(max)
r
=
t
=
1.24
2

=
0.695
4

3


Hydrostatic Pressure at Tank Bottom
The hydrostatic pressure can be expressed as:
P (psi) = maximum hydrostatic pressure
(internal pressure)
= 0.4336 h
where
=

2
+ C
Butt joints are provided for welding the vertical joints between plates to
form the lowest laye of the shell. An allowance of 2 mm is amde between
two adjacent plates to facilate welding.
=

4
+ C
Dimensions:
Outside diameter, Do = 18
Nominal wall thickness, t = 0.25
Length, L = 24
Corrosion allowance, Corr = 0.01

Material =
Allowable stress, S = 20,000
Long seam efficiency, El = 0.70
Circ seam efficiency, Ec = 0.85
Under tolerance allowance = 0.00
Interior pressure, P = 201.4

1lbf =32.174 lbm.ft/s2
,.
mm
mm
mm
mm
psi
%
%
%
psi
The tank will be designed in accordance with the following criteria:-
Circular in shape
For non-pressurize storage
Tank is subjected to hydrostatic head only (i.e. uniformly increasing load
from top to bottom and normal to its plane
No external pressure
Design Temperature
Corrosion allowance to be included in the design
Fluid Properties Metric Imperial
Fluid height, H 1.000 m 3.281 ft
Density of water, r 1000 kg/m 62 lb/ft
Specific gravity of water 1 1
Acceleration due to gravity , g 9.8 m/s 32.2 ft/s
Maximum hydrostatic pressure, P
(internal pressure) 9810.0 kg/m/s 1.4 PSI
1000.0 kg/m 204.8 lb/ft
Material and Condition
Material Specs A36
Material Grade -
Nominal diamter of tank 1.000 m 3.281 ft
Corrosion allowance, tc 1.5875 0.0625 in
Joint efficiency (usually 85%) 0.85 0.85
Yield strength palte,Fy 248.2 MPa 36000 PSI
Ring tension 500.0 kg/m 2.601 lb/in
Allowable tensile stress, Ft=0.6*Fy 148.9 MPa 21600 PSI
Thickness of the shell,ts(min) 3.94982946 0.00014168
Required thickness = ts+tc 5.53732946 0.06264168
Use ts 5 0.1875
P
=
= (

2
)
if ts>ts(min +tc) NOT ACCEPTED OK
0.02709583 0.002610023
Bottom Plate Thk w/o CA 0.394 10
Bottom Plate Thk with CA 0.394 10
Density of Material 7850 490.5199998
Bottom Overlap Percent 0.05
Min Yield Strength 30000
Min Tensile Strength 55000
Corrosion Allow for Bottom 0 0
Corrosion Allow for Roof 0 0
Hydrostatic Shell Thickness 0.0232 mm 0.0 in
Design Shell Thickness 1.6 mm 0.0634 in
Adopted shell thickness 6.0 mm 0.25 in
Height of shell course 1.000 m 3.281 ft
No. fo courses 1 1 1
No. of plates
4.9Dc ( [H+Hi] - 0.3 ).G
AWWA shell plate thickness calculation
Basic formula =
2.6

+CA
Where:
t= Plate thickness for course under consideration
h
p
= Liquid height from top capacity level to bottom of course under
consideration
D = Nominal diameter
G = Specific gravity
s = Allowable design stress
E = Joint efficiency
CA = Corrosion allowance
Maximum allowable working
stress 1316.60982
Thickness of the shell,t
Circumferential = #VALUE! mm
Longitudinal = #VALUE! mm
Allowance = 2
No. of plates = 1
Total circumference with 1 plate = 0.0
Length of each plate = 0.0
The size of the plate selected from :
Edge supported; uniform load
At center:
(max)
r
=
t
=
1.24
2

=
0.695
4

3


Hydrostatic Pressure at Tank Bottom
The hydrostatic pressure can be expressed as:
P (psi) = maximum hydrostatic pressure (internal
pressure)
= 0.4336 h
where
=

2
+ C
Butt joints are provided for welding the vertical joints between plates to form the
lowest laye of the shell. An allowance of 2 mm is amde between two adjacent plates
to facilate welding.
=

4
+ C
Dimensions:
Outside diameter, Do =
Nominal wall thickness, t =
Length, L =
Corrosion allowance, Corr =

Material =
Allowable stress, S =
Long seam efficiency, El =
Circ seam efficiency, Ec =
Under tolerance allowance =
Interior pressure, P =

3



,.
0.00219
mm
mm
mm
18 mm
0.25 mm
24 mm
0.01 mm
20,000 psi
0.70 %
0.85 %
0.00 %
201.4 psi
Reference Output
Dimensions:
Pressure at top of vessel, P = 200 psi
Fluid height, h = 3.31 ft
Fluid specific gravity, SG = 1
Static head = 1.43 psi
Pdesign = 201.43 psi
Dimensions:
Outside diameter, Do = 18 in
Nominal wall thickness, t = 0.25 in
Length, L = 24 in
Corrosion allowance, Corr = 0.01 in
Material and Conditions:
Material =
Allowable stress, S = 20,000 psi
Long seam efficiency, El = 0.70 %
Circ seam efficiency, Ec = 0.85 %
Under tolerance allowance = 0.00 %
Interior pressure, P = 201.4 psi
Calculated Properties
Volume,V
= 5772.68 in3
= 3.34067 ft3
Weight, W
Calculations
= (

2
t)
2
h
= ( )
Cirumferential Joint (Longitudinal Stress)
F
PL
=
PL
.A
Pressure force = P.D
2
/4
Resisting force = S.Dt
By equating two (2) forces,
P.D
2
/4 = S.Dt
=

4

PL
Longitudinal Joint (Cirumferential-hoop Stress)
F
PL
=
PH
.A
Pressure force = P.L.D
Resisting force = S.2Lt
By equating two (2) forces,
P.L.D = S.2Lt
=

2


Thickness of shells under Internal Pressure ( interms of inside diameter)

Where, t = Min. required thickness of shell, in
R = Insider radius of shell, in
P = Internal design pressure or max. allowable working
pressure (taking into consideration the static head of
fluid), psi
S = Max. allowable stress of shell material, psi
E = Min. joint efficiency, percent

1. Circumferential (hoop) Stress (Longitudinal Joints) t < 0.5 R or P < 0.385 SE
=

0.6


2. Longitudinal Stress(Circumferential Joints) t < 0.5 R or P < 1.25 SE
=

2 +0.4



The tank will be designed in accordance with the following criteria:-
Circular in shape
For non-pressurize storage
Tank is subjected to hydrostatic head only (i.e. uniformly increasing load
from top to bottom and normal to its plane
No external pressure
Design Temperature
Corrosion allowance to be included in the design
Fluid Properties
Fluid height, H = 1 m
Density of water, r = 1,000.00 kg/m
Acceleration due to gravity , g = 9.81 m/s
2
Maximum hydrostatic pressure, P
(internal pressure)
= 9.81 kN/m
2
Material
Nominal diamter of tank = 1 m
Joint efficiency (usually 85%) = 0.85
Corrosion allowance, C = 2 mm
Permissible stress, f = 15,000 psi
Permissible stress, f = 103421.3594 kN/m
2
Maximum allowable working
stress = 34473.78645
Thickness of the shell,t
Circumferential = 2.167390613 mm
Longitudinal = 2.083695306 mm
P
=
=

2
+ C
=

4
+ C
Allowance = 2 mm
No. of plates = 1
Total circumference with 1 plate = 3.1 mm
Length of each plate = 3.1 mm
The size of the plate selected from :
Dimensions:
Outside diameter, Do = 18 mm
Nominal wall thickness, t = 0.25 mm
Length, L = 24 mm
Corrosion allowance, Corr = 0.01 mm

Material =
Allowable stress, S = 20,000 psi
Long seam efficiency, El = 0.70 %
Circ seam efficiency, Ec = 0.85 %
Under tolerance allowance = 0.00 %
Interior pressure, P = 201.4 psi
Edge supported; uniform load
At center:
(max)
r
=
t
=
1.24
2

=
0.695
4

3


Hydrostatic Pressure at Tank Bottom
The hydrostatic pressure can be expressed as:
P (psi) = maximum hydrostatic pressure
(internal pressure)
= 0.4336 h
where
Butt joints are provided for welding the vertical joints between plates to form
the lowest laye of the shell. An allowance of 2 mm is amde between two
adjacent plates to facilate welding.
,.
Value Units
Water tank capcity
Nominal diamter of water tank,D
Nominal height of water tank,Ht
Water storage height in the tank, H 1 m
Rood slope Rise to Run
Minimum free board
Bottom Plate diameter of water tank, Db
Yield strength fo structural steel, plate and pipe, Fy 36000 psi
Portland Cement for concrete construction Type I
Specified compressive strength of concrete, fc' 4000 psi
Specfied yield strength of reinforcement, fy 60,000 psi
Specified yield strength of welded wire fibre, fy 65,000 psi
Density of reinforced concrete, Dc 150 psf
Density of steel plate, Dst
Density of water, Dw 62.4 pcf
Specfic gravity of water, G 1
Min. allowance for corrosion layer 0.0625 inch
Bottom plates
Bottom plates shall conform to API Standard 650 (Ref page 3-5 and 3-6)
3.4.1 Minimum nominal thickness 6 mm
pg 3-5 Corrosion allowance 0.0625 mm
Minimum thickness of the bottom plate
inclusive corrosion allowance,tb 6.0625 mm
It is selected that thickness of the bottom plate is 8 mm
1303.44 mm
Parameter
Annular bottom plate width required:

()
.

where
tb = thickness of the annular plate, in mm
H = maximum design liquid level, m
Cylindrical Tank Shell
Wath Depth, H 1 mm
Hydro- pressure, p = Dw*H* 9.81 kN/m
2
Ring tension, Th = p*(D/2)
Allowable tensile stress, Ft = 0.6*Fy
Welded joint efficiency factor, E 0.85
Thickness of shell
Corrosion allowance,tc
Required thickness of shell
250 MPa A36
2400 kg/m
3
7850 kg/m
3
1000 kg/m
3
0.25 in
API 650
Appendix A
AWWA
D100-84
metric imperial
hp 1 m 3.28083 ft
G 1 1
D 1 m 3.28083 ft
Table 4 AWWA s 103.4 Mpa 15000 psi
Table 9 AWWA E 0.85 0.85
Table 14 pg 27 CA(Shell 1 mm 0.03937 in
CA(Floor) 2 mm 0.07874 in
t 1.05574 mm 0.08093 mm
=
4.9

+CA
Tank data
Material
Metric Imperial
D 1 m 3.28083 ft
G 1 1
s 103.421 psi 15000 psi
E 0.85 0.85
CA 2 mm 0.07874 in
H 1 m 3.28083 ft
The calculated plate thickness requirements are as follows:
The minimum allowable is = 0.1875 inch
Course 1 = 0.00219
AWWA shell plate thickness calculation
AWWA shell plate thickness calculation
Basic formula =
2.6

+CA
Where:
t= Plate thickness for course under consideration
h
p
= Liquid height from top capacity level to bottom of course
under consideration
D = Nominal diameter
G = Specific gravity
s = Allowable design stress
Nozzle Service Cant Diameter (inch) Weigh (lb) Weigh (kg) Material
N1 Water inlet 1 8 48.50 31.75 A-105
N2 Service Water Oulet 1 4 20.00 9.07 A-105
N3 fire fighting Water Oulet 1 16 173.00 78.47 A-105
N6 Fire Fighting water recirculation inlet 1 8 48.50 22.00 A-105
Service Water
Sp.Gr of liquid (G) 1
Capacity ( m3 ) 1200
Dia of tank (D) 1.000 m 3.281 ft
Ht of tank (H) 1.000 m 3.281 ft
Type of Roof None
Type of Bottom None
Slope of Roof - -
Slope of Bottom - -
Corrosion Allow (CA) 3.0 mm 0.120 in
Wind Velocity (V) - -
Live Load on Roof - -
H/D Ratio 0.53333
Vapour Pressure ( Bar abs )
Seismic Zone 2A
D
c
1000
kg/m
3
G 1.00 -
G' 1.00 -
F
Ymin
250 MPa
F
Tmin
400 MPa
E 195000 MPa
T
max
N/A
o
C
T
min
N/A
o
C
S
d
160 MPa
S
t
171 MPa
P
i
0.00
kN/m
2
( kPa )
P
e
0.00
kN/m
2
( kPa )
f 0
kN/m
2
( kPa )
H
1
1.0 m
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
CA 3.0 mm
tmin 6.0 mm
Outside Dia. Do 1.012 m
Inside Dia. Di 1.000 m
Nominal Dia. ( Inside Dia. + Shell Thk. ) Dn 1.006 m
Total Height H 1.3 m
10.016 kN
F
Ystructure
250 MPa
Den. 7850
kg/m
3
Width
Press.
Head
HL
1
' t
d
t
t
Max( t
d
,t
t
) t
smin
t
smin
m m m mm mm mm mm mm
3.6.1.2 3.6.3.2 3.6.3.2 3.6.3.2 3.6.1.1 A.4.1
pg pg A-1
1 1.800 0.00 1.00 3.02156613 0.02017883 3.02 5 3.03
t
s1
(mm) = 6
Shell
Fluid Hold Down Weight
Yield Strength - Structural Parts
Density
S H E L L D E S I G N
C
o
u
r
s
e

#
Rapid Mix Tank
Group IV
Allowable Product Design Stress at Design Temperature
Allowable Hydrostatic Test Stress at Design Temperature
Internal Pressure
Purpose
Density of Contents
Specific Gravity of Contents
Specific Gravity of Contents (For Appendix A Only)
Material Group
Minimum Yield Strength
Bottom
Minimum Tensile Strength
Modulus of Elasticity
Maximum Design Temperature
Minimum Design Temperature
External Pressure
Smallest of the allowable tensile stresses (Roof, Shell, Ring)
High Liquid Level
Roof
Structure
Anchor Bolts
Nozzles, etc.
m kN kg mm kN kg
1 1.800 2.63 267.94 3.0 1.31 133.97
1.800 2.629 267.942 1.31 133.97
t
bmin
CA t
b-req'd
mm mm mm
3.4.1 3.4.1
6 3.0 9.0
kN kgs kN kgs kN kg
0.000087 0.01 2.63 267.94 2.63 267.95
0.000061 0.01 1.31 133.97 1.31 133.98
DL Corroded Uncorroded
SHELL 0.00 0.00 kN
1.31 2.63 kN
0.00 kN
0.00 kN
0.00 kN
0.00 kN
1.31 2.63 kN
#VALUE! #VALUE!
kN/m
2
( kPa )
ALL #REF! #REF! kN
#REF! #REF!
kN/m
2
( kPa )
Superimposed L
r
1.5
kN/m
2
( kPa )
Snow Load S 0
kN/m
2
( kPa )
External Pressuer P
e
0.00
kN/m
2
( kPa )

Top Angle
Course(s)
Wind Girders
Ladder
Insulation
Others
W E I G H T S U M M A R Y
Bottom Plt. Wt. Shell Plt. Wt. Total Weight
S H E L L W E I G H T S U M M A R Y
Course #
Width
3.6.1.2
Shell Wt.
(Uncorroded) Thk. - CA
Shell Wt.
(Corroded)
B O T T O M P L A T E D E S I G N
t
smin
*t
used
S
dmax
S
tmax
W
tr
mm mm MPa MPa m
J.3.3 3.9.7.2 & V.8.1.4
5.00 6 1.15 0.58 1.800
S H E L L D E S I G N
Use
Projection
mm mm
3.4.2
10 25
W E I G H T S U M M A R Y
B O T T O M P L A T E D E S I G N
DESIGN CODE API 650 1998
TANK
Roof None
Tank support (Self-supported / Column-supported / NA) NA
GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@ 1,000 mm ) 1,006 mm
Nominal diameter, Dn ( new ) ( based on 1st shell course ) 1,005 mm
Nominal diameter, Dc ( corroded ) ( based on 1st shell course ) 1,008 mm
Tank height (tan/tan), H 1,000 mm
Specific gravity of operating liquid , S.G. (Actual) 1.000
Specific gravity of operating liquid , S.G. (Design) 1.00
Nominal capacity , V 0.794851 m
Maximum design liquid level, HL 1,000 mm
Component Material Tensile Yield Corrosion
Stress Stress Allowance
Sd(N/mm) St(N/mm) c.a.(mm)
PLATE
Shell Plate A36 160.00 171.00 3.000
Annular Plate A36 160.00 171.00 3.000
Bottom Plate A36 160.00 171.00 3.000
Roof Plate A36 160.00 171.00 3.000
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc ) A36 160.00 171.00 3.00
Top Curb Angle A36 160.00 171.00 3.00
Intermediate Wind Girder A36 160.00 171.00 3.00
SPECIFIED MINIMUM SHELL THICKNESS
Specification API 650 1998
Minimum thickness as per API 650 cl 5.6.1.1 5 mm
Design shell thickness, (in mm)

=
4. . 9

0.3

+ CA
Hydrostatic test shell thickness

=
4. . 9

0.3



Calculation & Results
td 3.02 mm
tt 0.02 mm
Recall tmin (as per API 650) 5.0 mm
Thickness selected and used 5.00 mm
Ht up to bottom of course 0 mm
Ht of CG of each course 500 mm
Long X-sec Area 5000 mm2
Area X C.G 2500000 mm3
Ht of Center of gravity 500 mm
BOTTOM & ANNULAR PLATE DESIGN
BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no ) No
BOTTOM PLATE
Minimum thickness as per API 650 Clause 5.4.1 6.00 mm
Minimum thickness required (@ 3.00 mm c.a )
Therefore, use thickness of 9.00 mm (tb) is satisfactory.
Min. shell-to-bottom fillet weld size (cl. 3.1.5.7) 6.00 mm
Should not be more than 1/2 inch & should not be less than thk of thinner of the two plates joined.
Min. width of overlapping (cl. 5.1.3.5) 25.00 mm
300.00 mm
Min. width of plate (cl. 5.4.1) 1800.00 mm
Min. width projected outside of shell (cl. 3.4.2) 25.00 mm
Intermediate wind girder
API.650 Minimum required size as per API 650 clause 5.9.3.2 64 x 64 x 6.4
12th Min. nominal thickness of plate 6.00 mm
or Section modulus,Z min 6.77
cm
3
API 650 Unstiffened height 1 m
3.9
H1 105.0886693 m
If H1 is greater than the Unstiffened shell height, wind girders are not required
Hence Not Required
The maxmum height of the unstiffened shell shall be calcualted as follows

1
= 9.47

3

TANK CONSTRAINT CALCULATIONS
Seismic zone 2B
Seismic zone factor, Z 0.2
Importance factor, I (max 1.25) 1.00
Nominal diameter of tank, D 1.0 m
Total height of tank shell, Ht 1.0 m
Ht.from bottom shell to COG of shell,Xs 0.5 m
Maximum design liquid level, H 1.0 m
Density of water 1000 kg/m
Density of steel (shell,bottom) 7850 kg/m
Total weight of tank shell, Ws 1219.3 N
Total weight of tank bottom, Wb 553.1 N
Sum 1772.4 N
Total weight of tank contents, W
T
7828.5 N
Ht from bottom of Shell to C.G 500 mm
W
T
7828.5 N
Overturning Moment
Effective Mass of Tank contents
Ratio Dc/H 1.008
W1/WT 0.8
W2/WT 0.25
W1 6262.820146 N
W2 1957.131296 N
X1/H 0.4
X2/H 0.72

=
.

12
.9.81
1000

. 9.81

=

7850 9.81
X1 400 mm
X2 720 mm
c1 0.6
k 0.59
T 1.07 s
When T <=4.5 C2 1.05
When T >45 C2 4.40
Site coefficient,S 1.5
Therefore C2 1.05
Overturning moment,M 702.7 N-m
Yield strength 250 Mpa
WL (1) 14087.9 N/m
WL (2)
196.98 N/m
If WL(1)>WL(2), use WL(2) for Resistance to Overturning 196.98 N/m
Wt of Tank Components 423.3 N/m
M/D(wt+wl) 1.121617275
From Figure E-5 :
'(b+wl)/(wt+wl) 3.2
Max Longtudinal comp. Force at the bottom of shell, b 1787.871135 N/m
b/12t 16.55436236
A = GHD/t 0.028224 mm3/m2
GHD2/t2 is less than 44 so
Max Long. Comp stress in shell, Fa =83t/2.5D+7.5(GH)^0.5 205 MPa
Max Long. Comp stress in shell, Fa =0.5Fy 125 MPa
Fa shall not be greater than 0.5Fty,hence Fa 125 MPa
Fa = maximum allowable longitudinal compressive stress in the shell, in MPa.

= 99

= 196
For stablity b/12t < Fa Stable, No Anchoring required
TOP CURB ANGLE
See Section 3.1.5.9 ( e ) of API 650 page 3-4
The tank shall be supplied with top angles of not less than the following sizes:
For tank with diameter <= to 11 m (35 ft)
51 x 51 x 4.8 mm (2 x 2 x 3/16 in) Use
For tank with diameter 11 m (35 ft) > = 18 m (60 ft)
51 x 51 x 6.4 mm (2 x 2 x 1/4 in) No
For tank with diameter > 18 m (60 ft)
76 x 76 x 9.5 mm (3 x 3 x 3/8 in) No
Length of Curb Angle 3.2 m
CURB ANGLE kg/m AREA IN cm
(51 x 51 x 4.8 mm) 3.77 4.79
(51 x 51 x 6.4 mm) 4.5 5.68
(75 x 75 x 9.5 mm) 11 14.02
TOTAL WEIGHT (kg ) 11.9386
TOTAL WEIGHT ( N ) 117.117
WIND OVERTURNING CALCULATION
3.11.1 Wind Velocity 160 km/hour
Wind Pressure on Cylindrical Surfaces 0.86 kPa
Wind Pressure on Conical Surfaces 0 kPa
Roof Weight 0 kg
Shell Weight 124 kg
Net Weight 124 kg
Roof Height 0.000 m
Shell Surface Area 3.167 m2
COG 0.500 m
Wind Moment
Lateral force #REF! lbs
Over turning moment "M" #REF! lbs-ft
Stabilizing Moment #REF! lbs-ft
Remarks
No Material Specified Specified Yield stress Max. allow Max. allow
used min. tensile min. yield reduction fac design hydro.test
stress stress ( App. M ) stress stress
St (N/mm) Sy (Nmm) k Sd (N/mm) St (N/mm)
A36 160.00 171.00 1.000 64.00 68.57
Should not be more than 1/2 inch & should not be less than thk of thinner of the two plates joined.
Corrosion
allowance
c.a (mm)
0.00

Vous aimerez peut-être aussi