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Introduction Chapter1

i




Properties of Fresh
Concrete
University of Polytechnic
Technical Engineering College / Erbil

In partial fulfillment of the requirements for the degree of B.S.C
Of science Civil Engineering
























2013/2014



Directed By Supervised By
Rahand K. Hussein Avin D. Ahmed
Ahmed B. Noori
Rediar H. Salih
Omar I. Muhammed

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CONTENTS

PREFACE ............................................................................................................................................................................ iv
Chapter 1 INTRODUCTION TO PROPERTIES OF FRESH CONCRETE ............................................. 1
1.1 Introduction: ................................................................................................................................................... 1
1.2 FRESHLY MIXED CONCRETE .................................................................................................................... 3
1.3 Mixing ................................................................................................................................................................. 3
1.4 Definition of workability ............................................................................................................................ 4
1.4.1 Workability of Fresh Concrete ....................................................................................................... 5
1.4.2 Measurement of workability........................................................................................................... 5
1.4.3 Factors affecting workability .......................................................................................................... 6
1.5 Segregation ................................................................................................................................................... 10
1.6 Bleeding .......................................................................................................................................................... 10
1.7 Slump loss ..................................................................................................................................................... 11
1.8 Principal requirements for concrete .................................................................................................. 12
1.9 Admixtures for Concrete ......................................................................................................................... 13
1.9.1 Air-Entraining Admixture ............................................................................................................. 14
1.9.2 Water-Reducing Admixture ......................................................................................................... 15
Chapter 2 Fresh Concrete Tests .............................................................................................................. 16
2.1 Measurements of Workability ................................................................................................................... 16
2.1.1 The Slump test ........................................................................................................................................ 16
2.1.1.1 The instruments ................................................................................................................................ 17
2.1.1.2 The purpose of slump test ............................................................................................................ 17
2.1.1.3 Procedure of Slump Test ............................................................................................................... 18
2.1.1.4 Results ................................................................................................................................................... 18
2.1.1.5 Interpretation of results ................................................................................................................ 19
2.1.1.6 Limitations of the slump test ....................................................................................................... 20
2.1.1.7 Differences in standards ......................................................................................................... 20
2.1.2 Compacting Factor Test ...................................................................................................................... 20
2.1.2.1 Introduction: ....................................................................................................................................... 20
2.1.2.2 Purpose ................................................................................................................................................. 21
2.1.2.3 Apparatus............................................................................................................................................. 21

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2.1.2.4 Materials ............................................................................................................................................... 21
2.1.2.5 Procedure............................................................................................................................................. 22
2.1.3 Vebe test of fresh concrete ................................................................................................................ 23
2.1.3.1 Introduction: ....................................................................................................................................... 23
2.1.3.2 Purpose: ................................................................................................................................................ 23
2.1.3.3 Materials: ............................................................................................................................................. 23
2.1.3.4 Apparatus............................................................................................................................................. 24
2.1.3.5 Procedure............................................................................................................................................. 25
2.2 Flow test.............................................................................................................................................................. 26
2.2.1 Equipment ........................................................................................................................................... 26
2.2.2 Procedure of the test ....................................................................................................................... 27
2.2.3 Calculation ........................................................................................................................................... 27
2.3 Test for the bleeding ...................................................................................................................................... 28
Chapter 3 FRESH CONCRETE IN SITE .................................................................................................... 40
3.1 Delivery of Concrete ...................................................................................................................................... 40
3.2 TRANSPORTING AND HANDLING CONCRETE ................................................................................... 42
3.2.1 Delays .................................................................................................................................................... 42
3.2.2 Early Stiffening and Drying Out. ................................................................................................. 43
3.2.3 Segregation.......................................................................................................................................... 43
3.3 Concrete Placing .............................................................................................................................................. 43
CONCLUSION ................................................................................................................................................................... 44
References ........................................................................................................................................................................ 45








iv

PREFACE

Concrete is the most widely used material in the world. It plays an
important role in infrastructure and private buildings construction.
There have been some very good books regarding concrete, including

Advanced Concrete Technology by Zongjin Li

Advanced Concrete Technology
-Constituent Materials
-Concrete Properties
-Processes
-Testing and Quality
By John Newman & Ban Seng Choo

Design and Control of Concrete Mixtures
By Steven H. Kosmatka, Beatrix Kerkhoff, and William C. Panarese

This Project Consists of three chapters, chapter 1 gives a brief
introduction of fresh concrete, Chapter 2 is about the tests which are
used to calculate the properties of fresh Concrete, Chapter 3 is about
Fresh Concrete in site from the time its transported till its placed and
compacted.


1

CHAPTER 1
INTRODUCTION TO PROPERTIES OF FRESH CONCRETE

1.1 Introduction:
Concrete is basically a mixture of two components: aggregates and paste. The
paste, comprised of Portland cement and water, binds the aggregates (usually sand
and gravel or crushed stone) into a rocklike mass as the paste hardens because of
the chemical reaction of the cement and
water (Fig.1-1). Supplementary cementitious
materials and chemical admixtures may also
be included in the paste.






- Aggregates are generally divided into two groups: fine and coarse.
Fine aggregates consist of natural or manufactured sand with particle sizes
ranging up to 9.5 mm (38 in.); coarse aggregates are particles retained on the 1.18
mm (No. 16) sieve and ranging up to 150 mm (6 in.) in size. The maximum size of
coarse aggregate is typically 19 mm or 25 mm (34 in. or 1 in.).
An intermediate-sized aggregate, around 9.5 mm (38 in.), is sometimes added to
improve the overall aggregate gradation.
For any particular set of materials and conditions of curing, the quality of hardened
concrete is strongly influenced by the amount of water used in relation to the amount
of cement, Unnecessarily high water contents dilute the cement paste.


Fig.1-1. Concrete components:
cement, water, fine aggregate and
coarse aggregate, are combined
to form concrete.
Introduction to Fresh Concrete Properties Chapter1

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- Following are some advantages of reducing water content:
Increased compressive and flexural strength
Lower permeability, thus lower absorption and increased Water tightness
Increased resistance to weathering
Better bond between concrete and reinforcement
Reduced drying shrinkage and cracking
Less volume change from wetting and drying
-The less water used, the better the quality of the concrete provided the mixture
can be consolidated properly.
Smaller amounts of mixing water result in stiffer mixtures; but with vibration,
stiffer mixtures can be easily placed. Thus,
consolidation by vibration permits
improvement in the quality of concrete.
The freshly mixed (plastic) and
hardened properties of concrete may be
changed by adding chemical admixtures to
the concrete, usually in liquid form, during
batching.




Chemical admixtures are commonly used to
Adjust setting time or hardening, reduce water demand, increase workability,
intentionally entrain air, and adjust other fresh or hardened concrete properties.

After completion of proper proportioning, batching, mixing, placing, consolidating,
finishing, and curing, concrete hardens into a strong, noncombustible, durable,
abrasion resistant, and watertight building material that requires little or no
maintenance. Furthermore, concrete is an excellent building material because it can
be formed into a wide variety of shapes, colors, and textures for use in an unlimited
number of applications.
Fig.1-2 Ten cement-paste cylinders with water-
cement ratios from 0.25 to 0.70. The band
indicates that each cylinder contains the same
amount of cement. Increased water dilutes the
effect of the cement paste, increasing volume,
reducing density, and lowering strength.

Introduction to Fresh Concrete Properties Chapter1

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1.2 FRESHLY MIXED CONCRETE

Freshly mixed concrete should be plastic or semi-fluid and generally capable of
being molded by hand.
A very wet concrete mixture can be molded in the sense that it can be cast in a
mold, but this is not within the definition of plastic that which is pliable and capable
of being molded or shaped like a lump of modeling clay.

In a plastic concrete mixture all grains of sand and pieces of gravel or stone are
encased and held in suspension.
The ingredients are not apt to segregate during transport; and when the concrete
hardens, it becomes a homogeneous mixture of all the components.
During placing, concrete of plastic consistency does not crumble but flows sluggishly
without segregation.

In construction practice, thin concrete members and heavily reinforced concrete
members require workable, but never soupy, mixes for ease of placement.

A plastic mixture is required for strength and for maintaining homogeneity during
handling and placement. While a plastic mixture is suitable for most concrete work,
plasticizing admixtures may be used to make concrete more flow-able in thin or
heavily reinforced concrete members.


1.3 Mixing

In Fig. 1-1, the basic components of concrete are shown separately. To ensure
that they are combined into a homogeneous mixture requires effort and care. The
sequence of charging ingredients into a concrete mixer can play an important part in
uniformity of the finished product.

The sequence, however, can be varied and still produce a quality concrete.
Different sequences require adjustments in the time of water addition, the total
number of revolutions of the mixer drum, and the speed of revolution. Other
important factors in mixing are the size of the batch in relation to the size of the
mixer drum, the elapsed time between batching and mixing, and the design,
configuration, and condition of the mixer drum and blades. Approved mixers,
correctly operated and maintained, ensure an end-to-end exchange of materials by a
rolling, folding, and kneading action of the batch over itself as concrete is mixed.







Introduction to Fresh Concrete Properties Chapter1

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1.4 Definition of workability

Workability of concrete is defined in ASTM C125 as the property determining the
effort required to manipulate a freshly
mixed quantity of concrete with minimum
loss of homogeneity (uniform). The term
manipulate includes the early-age
operations of placing, compacting, and
finishing. Mindess et al. (2003) defined the
workability of fresh concrete as the
amount of mechanical work, or energy,
required to produce full compaction of the
concrete without segregation.







The effort required to place a concrete
mixture is determined largely by the overall
work needed to initiate and maintain flow, which depends on the rheological
properties of the cement

-The properties of fresh concrete are short-term requirements in nature,
and should satisfy the following requirements:
It must be easily mixed and transported.
It must be uniform throughout a given batch, and between batches.
It must keep its fluidity during the transportation period.
It should have flow properties such that it is capable of completely filling the
forms.
It must have the ability to be fully compacted without segregation.
It must set in a reasonable period of time.
It must be capable of being finished properly, either against the forms or by
means of troweling or other surface treatment.

Compaction plays an important role in ensuring the long-term properties of the
hardened concrete, as proper compaction is vital in removing air from concrete and
in achieving a dense concrete structure. Subsequently, the compressive strength of
concrete can increase with an increase in the density. Traditionally, compaction is
carried out using a vibrator.



Fig. 1-3
Effect of casting temperature on the slump
(and relative workability) of two concretes
made with different cements (Burg 1996).

Introduction to Fresh Concrete Properties Chapter1

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1.4.1 Workability of Fresh Concrete

paste and the internal friction between the aggregate particles, on the one hand,
and the external friction between the concrete and the surface of framework, on the
other hand. Workability of fresh concrete consists of two aspects: consistency and
cohesiveness.
Consistency describes how easily fresh concrete flows, while cohesiveness
describes the ability of fresh concrete to hold all the ingredients together uniformly.
Traditionally, consistency can be measured by a slump-cone test, the compaction
factor, or a ball penetration compaction factor test as a simple index for fluidity of
fresh concrete.
Cohesiveness can be characterized by a Vebe test as an index of both the
water-holding capacity (the opposite of bleeding) and the coarse-aggregate-holding
capacity (the opposite of segregation) of a plastic concrete mixture.
The flowability of fresh concrete influences the effort required to compact
concrete. The easier the flow, the less work is needed for compaction. A liquid-like
self-compacting concrete can completely eliminate the need for compaction.
However, such a concrete has to be cohesive enough to hold all the constituents,
especially the coarse aggregates in a uniform distribution during the process of
placing. Workability is not a fundamental property of concrete; to be meaningful it
must be related to the type of construction and methods of placing, compacting, and
finishing. Concrete that can be readily placed in a massive foundation without
segregation would be entirely unworkable in a thin structural member. Concrete that
is judged to be workable when high-frequency vibrators are available for
consolidation would be unworkable if hand tamping were used.
The significance of workability in concrete technology is obvious. It is one of the
key properties that must be satisfied. Regardless of the sophistication of the mix
design procedures used and other considerations, such as cost, a concrete mixture
that cannot be placed easily or compacted fully is not likely to yield the expected
strength and durability characteristics.

1.4.2 Measurement of workability

Unfortunately, there is no universally accepted test method that can directly
measure the workability as defined earlier. The difficulty in measuring the
mechanical work defined in terms of workability, the composite nature of the fresh
concrete, and the dependence of the workability on the type and method of
construction makes it impossible to develop a well-accepted test method to measure
workability. The most widely used test, which mainly measures the consistency of
concrete, is called the slump test. For the same purpose, the second test in order of
importance is the Vebe test, which is more meaningful for mixtures with low
consistency. The third test is the compacting factor test, which attempts to evaluate
the compactability characteristic of a concrete mixture. The fourth test method is the
ball penetration test that is somewhat related to the mechanical work.


Introduction to Fresh Concrete Properties Chapter1

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1.4.3 Factors affecting workability

The workability of concrete contains two aspects, consistency and
cohesiveness. Due to the different requirements and characteristics of the two
aspects, the influence of a factor on workability may be opposite. In general, through
the influence on consistency and/or cohesiveness, the water content, the cement
content, the aggregate grading, and other physical characteristics, and admixtures
can affect the workability of concrete mixtures.

1.4.3.1 Water content

Water content is regarded as the most important factor influencing the
workability of concrete.
After adding water to a concrete mix, the water is absorbed on the surface of the
particles of the cement and aggregates. Additional water fills the spaces among the
particles and lubricates the particles by a water film. Decreasing the water content
will result in a low fluidity. If the water content is too small, the concrete will become
too dry to mix and place. Increasing the amount of water will increase the amount of
water for lubrication and hence improve the fluidity and make it easy to be
compacted. However, too much water will reduce cohesiveness. This not only leads
to segregation and bleeding, but also reduces the concrete strength. The water
content in a concrete is determined by w/c or w/b and cement or binder content.

1.4.3.2 Cement content

Cement content influences the workability of concrete in two ways. First, for
given w/c ratio, the larger the cement content, the higher the total water amount in
the concrete; hence, the consistency of concrete will be enhanced. Second, cement
paste itself plays the roles of coating, filling, and lubrication for aggregate particles.
In normal concrete, a considerably low cement content tends to produce a harsh
mixture, with poor consistency and, subsequently, poor finishability. High cement
content implies that more lubricant is available for consistency improvement. Finally,
with an increase of the cement content at a low w/c ratio, both consistency and
cohesiveness can be improved. Under the same w/c ratio, the higher the cement
content, the better the workability. Increasing the fineness of the cement particles
will decrease the fluidity of the concrete at a given w/c ratio, but will increase the
cohesiveness. Concretes containing a very high proportion of cement or very fine
cement show excellent cohesiveness but tend to be sticky.







Introduction to Fresh Concrete Properties Chapter1

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1.4.3.3 Aggregate characteristics

Aggregates can influence the workability of concrete through their need for
surface coating and their friction and mobility during mixing, placing, and
compaction. Maximum aggregate size, aggregate/cement ratio, fine
aggregate/coarse aggregate ratio, and aggregate shape and texture are four
aspects influencing the workability of concrete.

The particle size of coarse aggregates influences the paste requirement for coating
through the surface area. The larger aggregates have smaller surface area than
smaller aggregates with the same volume. Subsequently, the amount of the paste
available for lubrication is increased for concrete with large aggregates, and
consistency is improved. Hence, for a given w/c ratio, as the maximum size of
aggregate increases, the fluidity increases. Moreover, very fine sands or angular
sands will require more paste for a given consistency; alternatively, they will produce
harsh and unworkable mixtures at water contents that might have been adequate
with coarser orwell-rounded particles. In general, to get a similar consistency of
concrete, more water is needed when crushed sand is used instead of natural
sands.

The aggregate/cement ratio influences the paste requirement. A higher
aggregate/cement ratio implies more aggregates and less cement paste. Thus, the
concrete consistency decreases with aggregate/cement ratio increase due to less
cement paste being available for lubrication.

Fine aggregate/coarse aggregate ratio also affects the cement paste requirement.
With an increase of the fine aggregate/coarse aggregate ratio, concrete contains
more fine aggregates and less coarse aggregates. Thus, the total surface area of
the aggregates increases, which leads to a higher demand on the cement paste for
surface coating. As a result, the consistency of concrete decreases and the
cohesiveness improves. Increasing the fine aggregate/coarse aggregate ratio is the
most effective measure to increase the cohesiveness of concrete.

The shape and texture of aggregate particles can affect the workability of concrete
through the influence on paste requirement, particle moving friction, and moving
ability. Cubical, irregular, granular, and rough aggregates require more coating
cement paste and have higher friction than spherical, glassy, and smooth
aggregates. As a general rule, the more spherical the particles the more workable is
the concrete.







Introduction to Fresh Concrete Properties Chapter1

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1.4.3.4 Admixtures

Both chemical and mineral admixtures can influence the workability of concrete.
Their effects have been discussed in Chapter 2. For instance, an air-entraining
agent increases the paste volume and improves the consistency of concrete for a
given water content through the entrained air. The entrained air also increases
cohesiveness by reducing bleeding and segregation. Improvement in consistency
and cohesiveness by air entrainment is more pronounced in harsh and unworkable
mixtures, such as in mass concrete, which has low cement content. Water-reducing
admixtures can improve the fluidity of concrete due to the dispersing effect on
cement particles and the releasing of entrapped water by cement clusters. Similarly,
when the water content of concrete mixtures is held constant, the addition of water-
reducing admixtures (plasticizer) will increase the consistency.

Different mineral admixtures have different effects on workability, although they
all tend to improve the cohesiveness of concrete. Fly ash, when used as a partial
replacement for cement, generally increases the consistency at a given water
content due to the spherical shape and glassy surface. When silica fume is used to
replace part of the cement, it tends to reduce the amount of water used for
lubrication, due to its very large surface area and hence the need for a water film
coating.

1.4.3.5 Temperature and time

Freshly mixed concrete stiffens with time due to evaporation of the mixing water,
particularly when the concrete is directly exposed to sun or wind, absorption by the
aggregate, and consumption in the formation of hydration products. The stiffening of
concrete is effectively measured by a loss of workability with time, known as slump
loss, which varies with richness of the mix, type of cement, temperature of the
concrete, and initial workability. A high temperature reduces the workability and
increases the slump loss because the hydration rate is higher and the loss of water
is faster at a higher temperature. In practice, when the ambient conditions are
unusual, it is best to perform actual site tests to determine the workability of the mix.










Introduction to Fresh Concrete Properties Chapter1

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Table 1-1 Workability, slump, and compacting factor of concretes with 19 or 38 mm
maximum size of aggregate

Degree of
Slump
Compacting

Workability (mm) (in.) Factor Use for which Concrete is Suitable
Very low 0 25 0 1 0.78 Roads vibrated by power-operated
machines.
At the more workable end of this
group, concrete may be compacted
in certain cases with hand-operated
machines.
Low 25 50 1 2 0.85 Roads vibrated by hand-operated
machines.
At the more workable end of this
group, concrete may be manually
compacted in roads using aggregate
of rounded or irregular shape. Mass
concrete foundations without
vibrated or lightly reinforced
sections with vibration.
Medium 25 100 2 4 0.92 At the less workable end of this group,
manually compacted flat slabs using
crushed aggregate. Normal
reinforced concrete manually
compacted and heavily reinforced
sections with vibration.
High 100 175 4 7 0.95 For sections with congested
reinforcement.
Not normally suitable for vibration.

Source. Building Research Establishment, Crown copyright.



Table 1-2 Recommended values of slump for various
types of construction as given by ACI 211.1-81
Range of Slump
a

Type of Construction (mm) (in.)
Reinforced foundation walls and footings 20 80 1 3
Plain footings, caissons and substructure walls 20 80 1 3
Beams and reinforced walls 20 100 1 4
Building columns 20 100 1 4
Pavements and slabs 20 80 1 3
Mass concrete 20 80 1 2
The upper limit of slump may be increased by 20 mm for compaction by hand.

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1.5 Segregation

In discussing the workability of concrete, it has been pointed out that
cohesiveness is an important characteristic of the workability. A proper
cohesiveness can ensure concrete to hold all the ingredients in a homogeneous way
without any concentration of a single component, and even after the full compaction
is achieved. An obvious separation of different constituents in concrete is called
segregation, as shown in Figure 1-4. Thus, segregation can be defined as
concentration of individual constituents of a heterogeneous (nonuniform) mixture so
that their distribution is no longer uniform. In the case of concrete, it is the
differences in the size and weight of particles (and sometimes in the specific gravity
of the mix constituents) that are the primary causes of segregation, but the extent
can be controlled by the concrete proportion, choice of suitable grading, and care in
handling.

1.5.1 Some factors that increase segregation are:
Larger maximum particle size (25mm) and proportion of the larger particles.
High specific gravity of coarse aggregate.
Decrease in the amount of fine particles.
Particle shape and texture.
Water/cement ratio.
1.6 Bleeding

Bleeding is a form of local concentration of water in some special positions in
concrete, usually the bottom of the coarse aggregates, the bottom of the
reinforcement, and the top surface of the concrete member.

1.6.1 Bleeding may be reduced by:
Increasing cement fineness.
Increasing the rate of hydration.
Using air-entraining admixtures.
Reducing the water content.







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During placing and compaction, some of water in the mix tends to rise to the
surface of freshly placed concrete. This is caused by the inability of the solid
constituents of the mix to hold all the mixing water when they settle downward due to
the lighter density of water. Bleeding can be expressed quantitatively as the total
settlement (reduction in height) per unit height of concrete, and bleeding capacity as
the amount (in volume or weight) of water that rises to the surface of freshly placed
concrete.
As a result of bleeding, an interface between aggregates and bulk cement paste
is formed, and the top of every lift (layer of concrete placed) may become too wet. If
the water is trapped by the superimposed concrete, a porous and weak layer of
nondurable concrete may result. If the bleeding water is remixed during the finishing
process of the surface, a weak wearing surface can be formed. This can be avoided
by delaying the finishing operations until the bleeding water has evaporated, and
also by the use of wood floats and avoidance of overworking the surface.
On the other hand, if evaporation of water from the surface of the concrete is
faster than the bleeding rate, plastic shrinkage cracking may be generated.

Fig. 1-4 Segregation of concrete mixture

1.7 Slump loss

Slump loss can be defined as the loss of consistency in fresh concrete with
elapsed time. Slump loss is a normal phenomenon in all concretes because it results
from gradual stiffening and setting of hydrated cement paste, which is associated
with the formation of hydration products such as ettringite and calcium silicate
hydrate. Slump loss occurs when the free water from a concrete mixture is removed
by hydration reactions, by absorption on the surface of hydration products, and by
evaporation. Slump loss should be controlled to an acceptable value, especially for
concrete transported with a long delivery time, to ensure that it is still place=able and
compactable when shipped to the construction site. Slump loss can be minimized by
using a setting retarder.

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1.8 Principal requirements for concrete

The main purpose of the mix design is to obtain a product that will perform
according to predetermined requirements. These requirements include the following
concrete properties.

(a) Quality (strength and durability): Strength and permeability of hydrated
cement paste are mutually related through the capillary porosity that is controlled by
w/c ratio and degree of hydration. Since durability of concrete is controlled mainly by
its permeability, there is a relationship between strength and durability.
Consequently, routine mix design usually focuses on strength and workability only.
When the concrete is exposed to special environmental conditions, provisions on
durability (e.g., limit on w/c ratio, minimum cement content, minimum cover to steel
reinforcement) will also be considered.

(b) Workability: As mentioned earlier, workability is a complicated concept for
fresh concrete and embodies various properties, including consistency and
cohesiveness. There is still not a single test method that can fully reflect workability.
Since the slump represents the ease with which the concrete mixture will flow during
placement, and the slump test is simple and quantitative, most mix design
procedures rely on slump as a crude index of workability. Sometimes, the Vebe time
may be employed.

(c) Economy: Among all the constituents of the concrete, the admixture has the
highest unit cost, followed by cement. The cost of aggregates is about one-tenth that
of cement. Admixtures are often used in small amounts, or they are required to
achieve certain properties.
To minimize the cost of concrete, the key consideration is the cement cost.
Therefore, all possible steps should be taken to reduce the cement content of a
concrete mixture without sacrificing the desirable properties, such as strength and
durability. The scope for cost reduction can be enlarged further by replacing a part of
the Portland cement with cheaper materials, such as fly ash or ground blast-furnace
slag.
As mentioned earlier, under normal conditions, it is sufficient to consider
workability and strength for concrete design. For special conditions, additional
considerations on dimensional stability and durability have to be taken into account.







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1.9 Admixtures for Concrete

Admixtures are those ingredients in concrete other than portland cement, water, and
aggregates that are added to the mixture immediately before or during mixing
Admixtures can be classified by function as follows:
Air-entraining admixtures
Water-reducing admixtures
Plasticizers
Accelerating admixtures
Retarding admixtures
Hydration-control admixtures
Corrosion inhibitors
Shrinkage reducers
Alkali-silica reactivity inhibitors
Coloring admixtures
Miscellaneous admixtures such as
workability, bonding, damp-proofing, permeability reducing, grouting, gas-
forming, anti-washout, foaming, and pumping admixtures

The major reasons for using admixtures are:
To reduce the cost of concrete construction
To achieve certain properties in concrete more effectively than by other means
To maintain the quality of concrete during the stages of mixing, transporting,
placing, and curing in adverse weather conditions
To overcome certain emergencies during concreting operations

Despite these considerations, it should be borne in mind that no admixture of any
type or amount can be considered a substitute for good concreting practice. The
effectiveness of an admixture depends upon factors such as type, brand, and
amount of cementing materials; water content; aggregate shape, gradation, and
proportions; mixing time; slump; and temperature
of the concrete. Admixtures being considered for use in concrete should meet
applicable specifications as presented in

Trial mixtures should be made with the admixture and the job materials at
temperatures and humidities anticipated on the job. In this way the compatibility of
the admixture with other admixtures and job materials, as well as the effects of the
admixture on the properties of the fresh and hardened concrete, can be observed.
The amount of admixture recommended by the manufacturer or the optimum
amount determined by laboratory tests should be used.



Fig. 1-5 Different type of Admixtures
Introduction to Fresh Concrete Properties Chapter1

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1.9.1 Air-Entraining Admixture
Air-entraining admixtures are used to purposely introduce and stabilize
microscopic air bubbles in concrete. Air-entrainment will dramatically improve the
durability of concrete exposed to cycles of freezing and thawing. Entrained air
greatly improves concretes resistance to surface scaling caused by chemical
deicers. Furthermore, the workability of fresh concrete is improved significantly, and
segregation and bleeding are reduced or eliminated.
Air-entrained concrete contains minute air bubbles that are distributed uniformly
throughout the cement paste. Entrained air can be produced in concrete by use of
air-entraining cement, by introduction of an air-entraining admixture, or by a
combination of both methods. Air-entraining cement is a port-land cement with
an air-entraining addition inter-ground with the clinker during manufacture. An air-
entraining admixture, on the other hand, is added directly to the concrete materials
either before or during mixing.

1.9.1.1 Freez-Thaw Resistance
The resistance of hardened concrete to freezing and thawing in a moist
condition is significantly improved by the use of intentionally entrained air, even
when various deicers are involved. Convincing proof of the improvement in durability
effected by air entrainment
As the water in moist concrete freezes, it produces osmotic and hydraulic pressures
in the capillaries and pores of the cement paste and aggregate. If the pressure
exceeds the tensile strength of the paste or aggregate, the cavity will dilate and
rupture. The accumulative effect of successive freeze-thaw cycles and disruption of
paste and aggregate eventually cause significant expansion and deterioration of the
concrete. Deterioration is visible in the form of cracking, scaling, and crumbling.
.
1.9.1.2 Air-Entraining Admixture Effect on Workability
Entrained air improves the workability of concrete. It is particularly effective in
lean (low cement content) mixes that otherwise might be harsh and difficult to work.
In one study, an air-entrained mixture made with natural aggregate, 3% air, and a
37-mm (112-in.) slump had about the same workability as a non-air-entrained
concrete with 1% air and a 75-mm (3-in.) slump, even though less cement was
required for the air-entrained mix (Cordon 1946).
Workability of mixes with angular and poorly graded aggregates is similarly
improved. Because of improved workability with entrained air, water and sand
content can be reduced significantly.
A volume of air-entrained concrete requires less water than an equal volume of non-
air-entrained concrete of the same consistency and maximum size aggregate.
Freshly mixed concrete containing entrained air is cohesive, looks and feels fatty or
workable, and can usually be handled with ease; on the other hand, high air
contents can make a mixture sticky and more difficult to finish. Entrained air also
reduces segregation and bleeding in freshly mixed and placed concrete.


Introduction to Fresh Concrete Properties Chapter1

15


1.9.2 Water-Reducing Admixture

Water-reducing admixtures are used to reduce the quantity of mixing water
required to produce concrete of a certain slump, reduce water-cement ratio, reduce
cement content, or increase slump. Typical water reducers reduce the water content
by approximately 5% to 10%. Adding a water-reducing admixture to concrete without
reducing the water content can produce a mixture with a higher slump. The rate of
slump loss, however, is not reduced and in most cases is increased (Fig. 1-6). Rapid
slump loss results in reduced workability and less time to place concrete.
An increase in strength is generally obtained with water-reducing admixtures as the
water-cement ratio is reduced.

For concretes of equal cement content, air content, and slump, the 28-day strength
of a water-reduced concrete containing a water reducer can be 10% to 25% greater
than concrete without the admixture. Despite reduction in water content, water-
reducing admixtures may cause increases in drying shrinkage. Usually the effect of
the water reducer on drying
shrinkage is small compared to
other more significant factors that
cause shrinkage. cracks in
concrete. Using a water reducer to
reduce the cement and water
content of a concrete mixture
while maintaining a constant water-
cement ratiocan result in equal or
reduced compressive strength, and
can increase slump loss by a factor
of two or more (Whiting and Dziedzic
1992).






Water reducers decrease, increase, or have no effect on bleeding, depending on the
chemical composition of the admixture. A reduction of bleeding can result in finishing
difficulties on flat surfaces when rapid drying conditions are present. Water reducers
can be modified to give varying degrees of retardation while others do not
significantly affect the setting time.

Fig. 1-6 Slump loss at 23C (73F) in concretes containing
conventional water reducers (ASTM C 494 and AASHTO
M 194 Type D) compared with a control mixture
(Whiting and Dziedzic 1992).
Introduction to Fresh Concrete Properties Chapter1

16

CHAPTER 2
FRESH CONCRETE TESTS

2.1 MEASUREMENTS OF WORKABILITY
The following are the methods of measurements of workability:

1. Slump test
2. Compacting factors test
3. vebe consistometer test

2.1.1 The Slump test
The concrete slump test is an empirical test that measures the workability of
fresh concrete.
Slump test is one of fresh concrete tests. Slump test is made to measure the
consistency of fresh concrete mix , It's the most commonly used all over the world
according to (ASTM c143-78) . The main purpose of measuring consistency by
slump test is to achieve acceptable fresh concrete workability.
Also slump test is one of the simple and important tests which helps us to get a
homogenous fresh concrete mix before casting.
Slump test has a direct effect on compressive strength of the hardened concrete as
slump test shows the water/cementing material ratio. In other words, when slump is
big then water/cement ratio is big and the compressive strength of concrete is low.


Fresh Concrete Tests Chapter2

17


Fig. 2-1 Slump Test


2.1.1.1 The instruments
* Frustum cone made of strong metal with 1.5mm thickness at least, opened from
above and down, the above hole has 10cm diameter and the down hole has 20cm
diameter. The cone height is 30cm.
* Compacting steel bar with 15mm diameter and 60cm height.

Fig. 2-2 Slump Test Instruments

2.1.1.2 The purpose of slump test
Define the consistency of concrete mix by measuring the slump after deformed as a
frustum cone in the site or laboratory to assure that the concrete mix components
ratios are accurate. It is the simplest test to achieve concrete quality control in
mixing stations and in the sites.
Fresh Concrete Tests Chapter2

18

2.1.1.3 Procedure of Slump Test
1- Make sure that all instruments are clean.
2- Fill the cone with concrete to 3 layers, every layer is 1/3 the cone.
3- Compact every layer by 25 times by using the compacting bar with equal way
then, surface is resolved.
4- Raise the cone vertically slowly without any lateral or torsional movement.
5- All this steps must be done in 150 second without stopping.
6- Measure the slump for the concrete by standard ruler.

2.1.1.4 Results
The slump = The height of the cone The height of the concrete cone after the slump.
*Slump value of this concrete will be compared with the acceptable values which the
CODE mentioned.

Table 2-1 Recommended slumps for placement in various conditions
S.NO Slump in mm
Degree of
workability
Placing
Conditions

1.


(compacting
factor is suitable)

Very low
(i) Blinding concrete
(ii) Shallow sections
(ii) Pavements
using pavers

2.

25-75

Low
(i) Mass concrete
(ii) Lightly reinforced
(ii) Floors
(iv) Canal linings
(v) Strip footings

3.

50-100

Medium
(i) Heavily reinforced
sections in slabs, beams,
walls ,columns
(ii) Pumped concrete
(ii) Slip form work
4. 100-150 High
(i) Trench fill
(ii) in-situ piling

Fresh Concrete Tests Chapter2

19

2.1.1.5 Interpretation of results
The slumped concrete takes various shapes, and according to the profile of slumped
concrete, the slump is termed as true slump, shear slump or collapse slump. If a
shear or collapse slump is achieved, a fresh sample should be taken and the test
repeated. A collapse slump is an indication of too wet a mix. Only a true slump is of
any use in the test. A collapse slump will generally mean that the mix is too wet or
that it is a high workability mix, for which slump test is not appropriate.



Table 2-2 Slump Results
Collapse Shear True
In a collapse slump the
concrete collapses
completely.
In a shear slump the top portion of
the concrete shears off and slips
sideways.
In a true slump the concrete
simply subsides, keeping more or
less to shape.


Fresh Concrete Tests Chapter2

20


Fig. 2-3 Slump Results in graph

2.1.1.6 Limitations of the slump test
The slump test is suitable for slumps of medium to high workability, slump in the
range of 5 260 mm, the test fails to determine the difference in workability in stiff
mixes which have zero slump, or for wet mixes that give a collapse slump. It is
limited to concrete formed of aggregates of less than 38 mm (1.5 inch).[1]:128

2.1.1.7 Differences in standards
The slump test is referred to in several testing and building codes, with minor
differences in the details of performing the test.

2.1.2 Compacting Factor Test
2.1.2.1 Introduction:
The principle of compacting factor is determining the degree of compaction achieved
by a standard amount of work done by allowing the concrete to fall through a
standard height. The degree of compaction is measured by the density ratio, ( The
ratio of density actually achieved in the test to density of same concrete fully
compacted) This test primarily for use in the laboratory but it can also be used in the
field, useful for concrete mixes of low, medium and high workable.

Fresh Concrete Tests Chapter2

21

2.1.2.2 Purpose
To determine the compacting factor or the degree of compaction that achieved by
applying a standard amount of work, which gives an indication to the workability of
fresh concrete

2.1.2.3 Apparatus
Compacting factor apparatus which consists of: Upper hopper with a dimension
(Top: D1= 254 mm , bottom: D2=127 mm and height: H1= 279 mm) , lower hopper
with a dimension ( Top : D3= 229 , Bottom: D4= 127, and height : H2= 229 mm ) and
cylinder (with dia. D5=152 and height H3=305 mm ) connected, the total height
measuring from the base of upper hopper to the base of cylinder (H1 + h1 + H2 + h2
+ H3 ) about 1 m.

Fig. 2-4 Compacting Factor instrument
2.1.2.4 Materials
Same fresh concrete used for slump test, uses also to test the degree of compaction
of fresh concrete



Fresh Concrete Tests Chapter2

22

2.1.2.5 Procedure
1. Clean and moist the internal sides of the upper and lower hoppers using dampen
cloth. 2. Place the sample of prepared fresh concrete in the upper hopper; and let
the sliding door closed.
3. Open the top slide door, so that the concrete falls into the lower hopper
4. Open the slide door of the lower hopper, so that the concrete is allowed to fall into
the cylinder
5. Remove the excess concrete above the top level of the cylinder, the outside is
wiped clean
6. Weigh the concrete in the cylinder that is partially compacted let be W1
7. Empty the cylinder and fill it with the concrete from the same sample in 3 layers
approximately of equal volumes.
8. Each layer heavily rammed or vibrated so as to obtain full compaction
9. Struck off level the top surface of the fully compacted concrete with the top of the
cylinder, and weigh it , let to be W2

Calculation



.

Result: The compaction factor of the given fresh concrete mix is .....
(Note: Relation between the compaction factor and work-ability is that higher the
compaction factor higher is the work-ability. Theoretical maximum value of the
compaction factor can be 0.96 to 1.0)


Fresh Concrete Tests Chapter2

23

2.1.3 Vebe test of fresh concrete
2.1.3.1 Introduction:
The name vebe is derived from the initials of V.bahrner of Sweden who developed
the test. In this test the workability of concrete measured by the amount of work
required to change the shape of concrete sample form a frustum of cone to cylinder.
This is done using a vibrating table with eccentric rotation at 50 Hz. This method is
very suitable for very dry mixes.


2.1.3.2 Purpose:
This test is to determine the amount of work expressed by time in seconds of
working the vibrating machine required to transform shape of concrete from the
slump cone to cylindrical shape. This time is a measure to workability of fresh
concrete.


2.1.3.3 Materials:
1- Cement
2- fine aggregate (Sand)
3- Coarse aggregate (gravel)
4- Water





Fresh Concrete Tests Chapter2

24

2.1.3.4 Apparatus
Vebe consistometer apparatus which includes the followings:

1. Slump con , the same con uses for slump test placed inside the sheet metal
cylindrical pot
2. Cylindrical container placed on a vibrating table
3. Glass disc attached to the swivel arm
4. Electrical vibrator.
Standard tamping rod
Scoop
Stop watch

Fig. 2-5 Vebe test Instrument

Fresh Concrete Tests Chapter2

25

2.1.3.5 Procedure
1. Place the slump cone inside the sheet metal cylindrical pot of the consistometer
2. Fill slump con with fresh concrete in 3 layers, each layer compacted 25 times
stroke using tamping rod.
3. Rise up the slump cone vertically
4. Let the glass disc to attach the surface of the slumped concrete in the cylindrical
pot.
5. Switch on the electrical vibrator and simultaneously a stop watch started.
6. Continue the vibration until the conical shape of the concrete disappears and the
concrete assumes a cylindrical shape. This can be judged by observing the glass
disc from the top for disappearance of transparency
7. Switch off the stop watch when the concrete shape assumed is fully cylindrical.
8. Record the time in seconds required for the concrete to change from conical to
cylindrical, this gives a measure to workability of concrete.
Table 2-3 Comparison between the three methods and problems in
each one:
The method Problems

Slump Test
Not useful for stiff mixes ((Zero Slump)). Same slump Different
workability. Not reliable for lean mixes with tendency to harshness.
Different slumps (Types or values) same workability. There is no
unique slump value for a specific workability. Same slump Different
workability Different aggregates.

Compaction
factor test
Very stiff mixes might stick in the hoppers and so it will be needed to
ease by poking with a steel rod (External effect). Stiff mixes (very low
workability) the amount of work needed for full compaction depends
on the richness of the mix, but the compacting factor does not depend
on the richness of the mix. Same Compacting Factor Different
workability. The apparatus is heavy and complicated.
VEBE test Difficulties in establishing the end point of the test is a source of error.

Fresh Concrete Tests Chapter2

26

2.2 FLOW TEST
Definition The flow table test or flow test is a method to determine the consistence of
fresh concrete.
Application When fresh concrete is delivered to a site by a truck mixer it is
sometimes necessary to check its consistence before pouring it into formwork.
If the consistence is not correct, the concrete will not have the desired qualities
once it has set, particularly the desired strength. If the concrete is too pasty, it may
result in cavities within the concrete which leads to corrosion of the rebar, eventually
leading to the formation of cracks (as the rebar expands as it corrodes) which will
accelerate the whole process, rather like insufficient concrete cover. Cavities will
also lower the stress the concrete is able to support.

2.2.1 Equipment
-Flow table with a grip and a hinge, 70 centimeters (28 in) square.
-Abrams cone, open at the top and at the bottom - 30 centimeters (12 in) high, 17
centimeters (6.7 in) top diameter, 25 centimeters (9.8 in) base diameter.
-Water bucket and broom for wetting the flow table.
-Tamping rod, 60 centimeters (24 in) long


Fig. 2-6 Flow test Instrument
Fresh Concrete Tests Chapter2

27


2.2.2 Procedure of the test
-The flow-table is wetted.
-The cone is placed in the center of the flowtable and filled with fresh concrete in two
equal layers layers. Each layer is tamped 10 times with tamping rod.
-Wait 30 seconds before lifting the cone
-The cone is lifted, allowing the concrete to flow.
-The flowtable is then lifted up 40mm and then dropped 15 times, causing the
concrete to flow
-After this the diameter of the concrete is measured.

2.2.3 Calculation




D1: Diameter of base which is equal to 200mm
D2: Average Diameter of Concrete for 6 directions .


Table2-4 Flow Degrees
Flow % Consistency
0-20 Dry
15-60 Stiff
50-100 Plastic
90-120 Wet
110-150 Sloppy
Fresh Concrete Tests Chapter2

28


Bleeding of Concrete
Bleeding a type of segregation where water appears at the concrete surface after
placing and compacting, but before set. Water may also form a film under aggregate
and reinforcing bar.
2.3 TEST FOR THE BLEEDING
Characteristics of concrete are normally carried out in the laboratory to evaluate trial
mixes or to evaluate the influence of different materials, e.g. for the evaluation of
admixtures under AS 1478. A sample of the concrete to be tested is placed in a
cylindrical container and compacted, either by rodding it or by vibration. The
container is then covered and placed on a level surface. Bleed water is drawn off
with a pipette at regular intervals until the amount collected during a 30-minute
period is less than 5 ml. The results may be expressed either as the volume of bleed
water collected in a given time per unit surface area of the cylinder, or as a ratio of
bleed water to total mixing water if the latter is known.

Fig. 2-7 Bleeding in Concrete



Fresh Concrete Tests Chapter2

29

Lab Tests
Slump Test
Cone Frustum Volume = (1/3) - h ( r
2
+ rR + R
2
)
= (1/3) - 0.3 ( 0.05
2
+ 0.05*0.1 + 0.1
2
)
= 0.005497 m
3

Mixture proportion

Cement = 1
Sand = 2
Gravel = 4

Slump Test Calculations For W/C 0.5

Cement sand gravel w/c


Fresh Concrete Tests Chapter2

30

cement content
* volume = 1.77 kg

cement weight = (cement weight*volume)* 5% loose of
material during working

=

1.86 kg

cement 1.86 kg
sand 3.72 kg
gravel 7.45 kg
water 0.93 L

Slump test Calculations for W/C 0.6



Cement sand gravel w/c


cement content * volume = 1.72 kg
cement weight = (cement weight*volume)* 5% loose of material during working
= 1.80 kg

cement 1.80 kg
sand 3.61 kg
gravel 7.22 kg
water 1.08 L

Fresh Concrete Tests Chapter2

31

Slump Tests discussion and results of Lab.
w/c ratio 0.5

Set 1 sample one
.



During our tests we observed some points that may act
negatively on our result during the test:

1- The Gravel and Sand were still hot and their
temperature was still high, here the gravel and the sand
absorb a quantity of the water added to equalize the
temperature of the water and the lab temp. by that an amount of water will
evaporate.

2- As we were adding the water to the mix we realized that
a muddy color appears this means the sand and the
gravel were not totally clean.

3- As we see in this figure the gravel sizes are so big and
caused a bad mixing among the mixed materials because of the lack of bad grading.

Set 1 Sample two

After the bad Result of the first test we decided to correct the
errors that were possible to correct them by:

1- Changing the gravel sizes to smaller (correcting the grading)
2-Cooling the Sand to equalize the temperature of the lab.

As we see the result differs from the result of the first
test by having a value of
slump which is 4.5 cm low degree of workability.







Fig. 2-8
Fig. 2-9
Fresh Concrete Tests Chapter2

32

Set 1 Sample three


- Shear Type of Slump shown in figure
- Caused by bad mixing of the components














Set 1 Sample four

- Medium Degree of workability
- This result comes after correcting all the
mistakes happened in the last three samples ,
although 2 more samples were needed to
make sure that the result is correct .
















Fig. 2-10
Fig. 2-11
Fresh Concrete Tests Chapter2

33

Set 2 sample one & two & three

Trying another W/C ratio 0.6
the results were as we were expecting a high workability value as we see in the
figure. High degree of workability


















Fig. 2-12
Fresh Concrete Tests Chapter2

34

Flow Tests discussion and results of Lab.













Fig. 2-13
Fresh Concrete Tests Chapter2

35


Set 1 W/C is 0.6



Cone Frustum Volume = (1/3) h ( r
2
+ rR + R
2
)
= (1/3) 0.2 ( 0.065
2
+ 0.065*0.1 + 0.1
2
)
= 0.00434063 m
3

Mixture proportion
Cement = 1
Sand = 2
Gravel = 4
w/c = 0.

Solution

Cement sand gravel w/c



X=

cement content * volume = 1.35809 kg

cement weight = (cement weight*volume)* 5% loose of material during
working

= 1.426 kg


cement 1.24 kg

sand 2.85 kg

gravel 2.70 kg



water 0.85 L



Fresh Concrete Tests Chapter2

36

Sample 1




= 1.15 * 100

= %115




Sample 2



= 1.12 * 100

= %112




Fig. 2-14
Fig. 2-15
Fresh Concrete Tests Chapter2

37

Sample 3



= 1.13 * 100

= %113


Set2 W/C equal to 0.5

Mixture proportion
Cement = 1
Sand = 2
Gravel = 4

Solution


Cement sand gravel w/c


cement content * volume = 1.40196 kg



Fig. 2-16
Fresh Concrete Tests Chapter2

38

cement weight = (cement weight*volume)* 5% loose of material during
working
= 1.47250 kg

cement 1.47 kg
sand 2.94 kg
gravel 5.88 kg
water 0.73 L

FF
X=

Sample1


%Flow= 0.77*100
= 77%


Sample 2


%Flow =0.72 *100
=72%






Fresh Concrete Tests Chapter2

39

Sample 3



%Flow=0.7*100
= 70%



Average of Set 1 =114% >>> Wet
Average of Set 2 =73% >>> Plastic


Flow % Consistency
0-20 Dry
15-60 Stiff
50-100 Plastic
90-120 Wet
110-150 Sloppy




40


CHAPTER 3
FRESH CONCRETE IN SITE



3.1 Delivery of Concrete
The delivery of fresh concrete from the concrete plant to the construction site is
usually done by agitators, either truck mixers or truck agitators. The truck is
equipped with a rotating drum for agitation. The truck mixer receives raw materials
from the plant and completely mixes them into workable fresh concrete on the way
to the construction site. The advantage of truck mixing is that the water can be
stored separately and added into the solid materials for mixing according the time of
shipping, to avoid slump loss. If the construction site is offshore, a ferry is used to
carry a large number of trucks from land to the site.
In this case, due to a long shipping period, special care has to be paid to the
slump loss. Usually retarding admixtures have to be used to keep concrete workable
for a period of 5 to 6 h, and an initial setting time of 7 to 8 h. In this case, A truck
mixer has priority to be selected, if available.
A truck mixer has to meet the requirements of environmentally friendly
production nowadays.

- Effects of transportation on concrete properties
The principal difference between ready-mixed and site- or laboratory-mixed
concrete is the time and method of transportation from batching to the point of
placing. There are four major influences which arise during delivery and/or agitation
of concrete:
Evaporation
Hydration
Absorption
Abrasion

Evaporation and hydration effects are the most significant while absorption is
only significant with dry or highly absorptive aggregates. Abrasion is only an issue
where abrad-able aggregates are used leading to increased fineness. It has been
suggested some limited grinding of cement may also occur due to abrasion
processes although this is less well documented.

Fresh Concrete in Site Chapter 3


41


- The effects of these influences are:
Evaporation and absorption leads to a lower effective water/cement ratio in the
paste thus reducing workability and potentially enhancing strength.
Hydration reduces water available for workability but has no real effect on the
effective water/cement ratio.
Abrasion increases fineness and reduces workability.

- The rate of workability loss is influenced by a number of factors:
Cement content Dewar (1973) showed that mixes of lower cement content
lose workability at a lower rate because a smaller proportion of water is utilized in
hydration (see Fig. 3-1).


Fig. 3-1 Workability loss versus cement content.



Water content Mixes of higher water content or higher initial workability lose
workability at a lower rate because the effect of a given water loss due to
evaporation or hydration is diluted (see Figure 3-2).

Admixtures can influence the water content, hydration characteristics,
rheology and air content of the concrete and thus the rate of workability loss. Mixers
incorporating water-reducing admixtures (wra) can lose workability faster than
concrete without wra at the same initial workability. This is because the effects of
water loss will be concentrated due to the lower initial water content.

Weather Higher temperatures increase the rate of hydration and evaporation
and thus increase the rate of workability loss.



Fresh Concrete in Site Chapter 3


42

Volume of concrete delivered Larger volumes of concrete are less
susceptible to workability loss because of a lower surface area/volume ratio which
reduces the significance of the lost water. On the other hand, larger volumes retain
more heat and may increase the rate of hydration although practical experience
indicates that larger volumes lose workability at a slower rate than small loads.
Strength generally increases with time at about 5 per cent per hour provided
concrete can still be compacted as the workability reduces, according to Dewar
(1962). This value depends on a range of factors such as:
cement content and type
initial workability
time of agitation
ambient conditions
















Fig. 3-2 Workability loss and initial water content.


3.2 TRANSPORTING AND HANDLING CONCRETE
Good advanced planning can help choose the appropriate handling method for an
application. Consider the following three occurrences that, should they occur during
handling and placing, could seriously affect the quality of the finished work:

3.2.1 Delays
The objective in planning any work schedule is to produce the fastest work
with the best labor force and the proper equipment for the work at hand. Machines
for transporting and handling concrete are being improved all the time. The greatest
productivity will be achieved if the work is planned to get the most out of personnel
and equipment and if the equipment is selected to reduce the delay time during
concrete placement.

Fresh Concrete in Site Chapter 3


43

3.2.2 Early Stiffening and Drying Out.
Concrete begins to stiffen as soon as the cementitious materials and water
are mixed, but the degree of stiffening that occurs in the first 30 minutes is not
usually a problem; concrete that is kept agitated generally can be placed and
compacted within 112 hours after mixing unless hot concrete temperatures or high
cement contents speed up hydration excessively. Planning should eliminate or
minimize any variables that would allow the concrete to stiffen to the extent that full
consolidation is not achieved and finishing becomes difficult. Less time is available
during conditions that hasten the stiffening process, such as hot and dry weather,
use of accelerators, and use of heated concrete.

3.2.3 Segregation
is the tendency for coarse aggregate to separate from the sand-cement mortar.
This results in part of the batch having too little coarse aggregate and the remainder
having too much. The former is likely to shrink more and crack and have poor
resistance to abrasion. The latter may be too harsh for full consolidation and
finishing and is a frequent cause of honeycombing. The method and equipment used
to transport and handle the concrete must not result in segregation of the concrete
materials.


3.3 Concrete Placing
Placing concrete is a construction process that can be divided into four
operations: site preparation to receive the concrete, conveying and placing the
concrete into the forms, compacting concrete, and taking care of the concrete after it
has been compacted. Concrete should be placed as close to its final position as
possible. To minimize segregation, it should not be moved over too long a distance.
After concrete is placed in the formwork, it has to be compacted to remove
entrapped air. Compaction can be carried out by hand rodding or tamping, or by the
use of mechanical vibrators. In this section, the focus is on preparation, conveying,
placing, and compacting.














44

CONCLUSION
From this project we observed that the type of aggregate, amount of water, and
temperature of mixture has a great effect on the properties of fresh concrete. We also
observed that when a large amount of water is added to the mixture bleeding or segregation
will occur. Another material which has alot of effect on fresh concrete are admixtures that
are added to the mixture. We also observed that round aggregate particles will provide good
workability of fresh concrete but lower compressive strength. While crushed aggregate
provides lower workability but better compressive strength.
Rediar H. Salih





Our observation on the project is that alot of factors affect the properties of fresh such
as aggregate sizes, shapes and temperature. We observed that high water cement ratio
increases workability but decrease the concrete compressive strength
Omar I. Muhammed





Fresh Concrete is the Start point of producing a Harden Concrete, so it must be treated
very carefully to Produce a high quality Concrete mixture by taking to the account the good
properties and neglect the bad properties, Our goal in this project was to find what are the
points which affect positively or negatively on the result of the produced concrete. Our
conclusion was that any change in the quantity of materials used in the production of
concrete and the temperature of the surrounded area or the additives used in concrete
production affects on its result.
Rahand K. Hussein






Our aim of this research was finding the problems that arise during the production of
Concrete and find the way to solve these problems, which can be controlled when the
concrete is still fresh and able to deal with it.
Ahmed B. Noori






Miss Avin Signature



45

REFERENCES

Advanced Concrete Technology by Zongjin Li

Advanced Concrete Technology
-Constituent Materials
-Concrete Properties
-Processes
-Testing and Quality
By John Newman & Ban Seng Choo

Design and Control of Concrete Mixtures
By Steven H. Kosmatka, Beatrix Kerkhoff, and William C. Panarese

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