Build on formwork expertise

Fair-faced concrete with Doka 1

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Concrete in its visibly nest form
www.doka.com
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Brochure, 2010 edition
Copyright by Doka Industrie GmbH
A-3300 Amstetten
We reserve the right to make alterations in the interests of technical progress.
Important notice
Always observe all industrial safety regulations and other safety rules applying to the
application and utilisation of our products in the country and/or region in which you
are operating. The illustrations and site photos in this brochure sometimes show the
situation during formwork assembly and/or in situations outside Dokas direct control.
For this reason, they may not always be complete from the safety point of view. It could
be dangerous to combine our formwork equipment with other manufacturers. If you
intend to combine different systems, please contact Doka for advice rst.
Konzernzentrale
Doka GmbH
Josef Umdasch Platz 1
3300 Amstetten
sterreich
Tel. +43 (0)7472 605-0
Fax +43 (0)7472 64430
E-Mail: info@doka.com
www.doka.com
3
Contents
Solving individual requirements Page 4
Concrete in its visibly nest form Page 6
Formwork systems and their attributes Page 24
Doka Services Page 32
Residential construction reference builds Page 40
Building and industrial construction reference builds Page 46
Sporting facilities and cultural edices reference builds Page 66
Transportation infrastructure reference builds Page 78
Reference list Page 88
Doka Organisation Page 90
4
Solving individual requirements
with global consulting capability and hands-on engineering expertise
Doka helps you decide on a suitable construction method
and determine which is the right system for you and for
your success on the site. Custom-tailored, versatile, and
thus efcient.
Dokas modular systems, based on its decades-long
experience of hugely diverse construction tasks in many
different countries, means that it can deliver the right
solution for the entire spectrum of architecture. Doka has
the biggest and most exible range of offerings on the
market anywhere in the world.
What all Doka systems have in common is this: The very
highest standard of safety, combined with extremely high
cost effectiveness and easy, safe handling.
Doka knows what demands are made, and with its sys-
tem and project-specic formworks it can always offer
the ideal equipment.
More and more complex structures are typical of the architecture of our times. Worldwide. Doka technicians work
closely with the clients planners to put together the most suitable solutions in terms of concrete technology, formwork
engineering, concrete placement and compaction. These solutions are exactly tailored to each individual situation and
to the requirements of the structure.
5
Formwork expertise you can trust
More know-how for your project
The task of nding the optimum formwork solution for a
structure begins as early as in the tendering phase. For
the eventual protability of a construction project, this is
often a make-or-break decision. From a very early stage,
Doka experts start inputting their wide-ranging knowledge
and the experience amassed during innumerable projects,
and so can perform an invaluable service for you here.
In this way, we successfully accompany you all the way
through your construction project.
The formwork system used will have a signicant bearing
on the success of a construction project. To help users with
the selection, planning and deployment of its formwork
systems, Doka offers a very wide range of services. These
provide greater certainty regarding the costs of on-site form-
ing operations which denitely makes site managers and
foremens jobs a lot easier.
6
7
Concrete in its visibly
nest form
8
Architects requirements
Concrete faces that are subject to special requirements
regarding appearance (see DIN 18217) in short, archi-
tectural surfaces are generally referred to as fair-faced
concrete. The description of fair-faced concrete is not
always entirely clear-cut, and various different denitions
are given for it in the normative literature. Essentially, fair-
faced concrete is a part of the structure that is intended
to remain on view after completion. Fair-faced concrete
structures tend to be modern, one-of-a-kind exemplars
where a free and creative approach has been taken with
regard to the shapes and surfaces.
The requirements made by the client and its architect(s)
will tend to include the following:
a) Emphasising the uniqueness of the structure. In this
respect, in-situ concrete offers a certain degree of archi-
tectural freedom.
b) Ensuring that the structure is functionally appropriate
and can be utilised in the manner intended
c) Having free scope to choose the desired surface design
(in terms of grid patterns, joints and surface texture)
d) Supporting the development of advanced, unique
structures with the creative freedom to shape both
forms and perspectives
When it comes to planning a project, functionality and
optimum space utilisation are decisively important but
so too are the surfaces, and the visual impact that these
surfaces have. The focus is thus on the appearance that
the architect wishes to impart to the concrete surfaces
(the architects wishes).
If the architects ideas are to be put into effect success-
fully, the fair-faced concrete team will need to have
discussed all the issues involved very thoroughly. Having
clearly dened responsibilities in the fair-faced concrete
process is a key component making for successful im-
plementation. Fair-faced concrete means teamwork! This
reference brochure is intended to help bring about a clear
formulation of the architects objectives.
Fair-faced concrete
TEAM
Architect
The Destination
description by dening
the categories of fair-
faced concrete
Description of the
fair-faced concrete
surfaces
Doka reference
brochure
Doka Practical
Information
brochure
Environ-
mental
parameters
Inuence on fair-
faced concrete
surfaces
The Way descrip-
tion of the choice of
means, of suppliers,
of personnel
Carrying out the
works
Concrete placement
Concrete
Responsibility Task Requirement
Form-facing
Release agent
Supplier
Tender
Appraisal
9
Standards and guidelines
Standards and guidelines help those who are putting the
project out to tender to dene it properly rst, and then
help the contractors to actually erect the structure. If the
fair-faced concrete surface result is not to be left to
chance, and if misunderstandings between client and con-
VBB Fair-Faced Concrete Guideline
Formed concrete surfaces
available from sterreichische Vereinigung fr Beton-
und Bautechnik (Austrian Society for Concrete and
Construction Technology, November 2009)
DBV Code of Practice Fair-faced concrete
available from Deutsche Beton- und Bautechnik-
Verein E.V. (German Concrete and Construction
Technology Association, Bundesverband der deut-
schen Zementindustrie e.V. (German Cement Industry
Association), August 2008
NORM B2211
Concrete and reinforced concrete works
The Standard governing works contracts (June 2009)
tractors are to be avoided, there will need to be unambigu-
ous and practicable descriptions (wordings for invitations
to tender, sketches, photos) for these concrete surfaces
remaining permanently on view.
SIA 118/262
General Conditions for Concrete Construction,
2004 edition
GSV recommendations (GSV = German Quality
Protection Association for Concrete Formwork)
Concrete surfaces with special appearance require-
ments (06/2005)
Code of Practice for Rented Formwork (01/06)
Quality criteria for rental formwork guidelines (04/03)
Technik des Sichtbetons
(The technology of fair-faced concrete)
Peck, Bose & Bosold (2007)
Normative literature relating to fair-faced concrete
10
Description of the fair-faced concrete surfaces
surface design
As well as with the colour
of the concrete, the archi-
tect can realise his or her
ideas by structuring and
texturing the concrete
surfaces and by stipulating
certain design details.
The table at left gives an
overview of the various
options, which will be
described in more detail
below.
Dimensions of building elements
Construction joints
Joints between formwork elements/panels
Joint between form-ply sheets
Form-tie pattern
Structuring the concrete
surface
Texture of the concrete
surface
Edges
Form-tie point
Closing off tie-holes
Design of suspension points
Design details
Surface design options open to the planner
Form-facing, formwork systems and
their attributes
B
A
11
Structuring of the concrete surface
Before starting your forming preparations for tackling dif-
cult fair-faced concrete surfaces, you should address the
following points:
valid (i.e. approved) planning documents, preferably in
digital form
wherever possible, building shell plans (showing only
the load-bearing walls and oor-slabs)
establishing exactly which surfaces are to be executed
in fair-faced concrete
defning the formwork pattern on the basis of the
tender documents
agreeing the elevation plans with layouts and sections
(interruptions in the architectural surfaces due to adjacent
walls and oor-slabs)
taking account of fxtures which may affect the architec-
tural surfaces (lighting, tubes etc. ...)
deciding upon the construction joints, in liaison with the
structural designer
conducting discussions with all the parties involved in the
construction project and in producing the visually exposed
surfaces
working out which of the surface-quality specifcations will
require a lot of extra work, and which only a little
deciding what measures need to be taken to protect fn-
ished fair-faced concrete building elements during subse-
quent construction operations
Example: Stairwell
elevation
A) Horizontal construc-
tion joint
B) Vertical joint
between formwork
elements or panels
a a a
b
A A
B
12
Joints
Walls
In formwork-engineering terms, there are several different ways of creating the joints that
are required by the planner and the structural designer, and/or that are necessary from
the workow point of view.
Joint between form-ply sheets: Joints where the sheets of one formwork element abut
Joints between formwork elements or panels: Joints between individual formwork ele-
ments or panels
Construction joints: Joints between the individual casting sections which are necessary
for construction-sequence or statical reasons
These different types of joint each leave a different imprint in the concrete. Particular at-
tention must be paid to construction joints, and to how these are dealt with in fair-faced
concrete surfaces.
The following points will need to be discussed with the planner and structural designer
regarding the location and arrangement of construction joints:
Will the corners and wall junctions have to be formed as one single casting section, or
can the walls be broken down into separate sections?
Left: Wall without corner conguration
Right: Subsequent wall junction
A) Reinforcement connection
B) Triangular ledge
a... length of concreting section
b... overall length of fair-faced concrete wall
A
B C
D
A
B
A
E C
D
D
A
A
C
D
D
B
A
A
C
D
D
B
13
Floor-slabs
Will it be possible to have reinforcement connections in the slab, meaning that you can
choose where to locate the construction joints, or will the individual structure members
have to be poured-in-one?
Is it acceptable for the end face of the foor-slab to remain visible through the construc-
tion joints?
If the end face of the slab is not intended to be visible, the construction joint can be
made at either the bottom or top edge of the slab.
What is the maximum length of wall that may be poured in one casting section?
Where will construction joints be needed, and where in the architectural surface will
they be possible?
A) View of surface of wall
B) Triangular ledge
C) Floor-slab
D) Wall
E) View of end face of slab
A) View of surface of wall
B) Triangular ledge
C) Floor-slab
D) Wall
A) Reinforcement connection
B) View of surface of wall
C) Floor-slab
D) Wall
14
Texture of the concrete surface
The formwork is an important instrument for shaping and
designing concrete surfaces. It is the formwork that im-
parts the nal shape to the concrete. The point of paying
timely attention to the question of which formwork, form-
ply and concrete to choose (timely meaning before the
project is put out to tender) is to make matters clearer
for all parties involved. Such measures may also make
it possible to utilise rental formwork. However, the main
inuence on the appearance of the concrete surface is
the concrete itself, and how it is utilised, and the release-
agent that is chosen.
The following overview (source: VBB Guideline Formed
concrete surfaces, November 2009) points out the inter-
relation between the surface of the form-facing and the
surface appearance of the concrete, and possible effects.
1) Wood is a natural material in which initially the
wood sugar content is unevenly distributed. To
prevent dust formation and colour-shade differ-
ences the rst few times a sheet is used, pre-treat
it with cement slurry or by using it rst on less
important building components. In dry weather,
strongly absorbent types of form-ply intended for
forming fair-faced concrete must be pre-moistened
before pouring.
2) Allowance must be made for shape deviation
caused by boards shrinking and swelling.
3) The absorbency of form-ply types 1 to 5 changes
depending on the water saturation and the number
of times the sheet has been re-used.
4) The non-absorbent properties of form-ply types
6 to 9 remain unchanged.
5) Excess release-agent must be squeegeed or
wiped off.
++ highly suitable
+ suitable
0 preliminary trials needed
unsuitable
Legend for table (at right)
15
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1
Sheets made of de-
rived timber product,
e.g. chipboard; uncoat-
ed veneer plywood
Slightly rough, matt,
dark concrete surface
T1 ++ + + 0 0
2a
2)
Boards, rough-cut
Rough, dark concrete
surface; lighter after
repeated re-use; risk
of wood bres in the
concrete
T1 ++ + +
2b
2)
Boards, planed
Smooth, matt con-
crete surface; visible
pattern; lighter con-
crete than with 2a
T1 ++ + +
2c
2)
Boards, proled
Matt concrete surface,
colour shade like 2b,
tight board joins
T3 ++ + +
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3-ply sheets
Coniferous wood,
sanded, surface-treat-
ed, to NORM B 3023
Smooth, matt con-
crete surface; slight
wood-grain pattern;
dark colour shade,
lighter after repeated
re-use
T1 ++ + + + 0
4
3-ply sheets
Coniferous wood,
brushed or sand-
blasted, sealed
Bright concrete sur-
face, bold wood-grain
pattern
T3 + + ++ 0
5
Veneer plywood
synthetic resin coated
Smooth, bright
concrete surface
T2 + + ++ 0
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Solid plastic sheets,
plastic composite
constructions
Smooth, bright
concrete surface
T2 + ++ ++ 0
7
Forming tubes made
of plastic or plastic-
coated cardboard
Smooth, bright,
lustrous concrete
surface
T2 No release-agent must be used
8 Formliners
Finely to heavily struc-
tured, bright concrete
surface, joints must
be individually sealed
T3 0 0 ++ 0
9 Steel sheet
Smooth, bright con-
crete surface, risk of
rust marks
T2 + ++ ++ 0
16
Form-facing
The form-facing is the part of the formwork with which the visual effect of the fair-faced concrete surface (i.e. its texture
and tint) can be inuenced. These two factors can be changed by using different types of form-facing. The form-facings
are outlined below in categories ranging from strongly absorbent (boards) to non-absorbent (plastic, steel etc.
Boards, rough-cut Boards, planed
Features:
rough, board-type surface structure with dark-
coloured concrete
lighter after several repeat uses
very strong absorbency
hardly any pores on the architectural surface
knots, resin pockets, etc. cause varying absorption
behaviour.
wood sugar sometimes prevents concrete
hardening
dust formation on the surface
wood fbres may be left behind on the surface
Features:
smooth surface with pronounced wood structure
dark-coloured concrete lighter after several
repeat uses
low pore formation
knots, resin pockets, etc. cause varying absorption
behaviour.
wood sugar sometimes prevents concrete
hardening
dust formation on the surface
Surface of board Surface of board
Concrete surface Concrete surface
17
Formwork sheet 3-SO
Features:
ply sheet (spruce) made of crosswise glue-bonded
timbers
low proneness to cracking, due to the thinner face
layers
glue-coated surface
boilproof, alkali-proof, water and weathering-
resistant glue-bonding
slight board-type surface structure (depending on
timber moisture content)
used on wall and foor-slab formwork
consistently high timber quality
smooth concrete faces
even concrete surface, of uniform appearance
slightly absorbent surface (= low pore formation)
Formats:
widths: 50 cm and 100 cm
lengths: 100 cm to 600 cm, in 50 cm increments
thicknesses: 21 mm and 27 mm
Surface of sheet Surface of sheet
Concrete surface Concrete surface
Features (in addition to those of 3-SO
21mm and 27mm):
brushed surface
extra varnish sealant on one side
board-like character created by recessed grooves
(results in ribbed nish)
very low absorbency
high numbers of repeat uses can be achieved
normal pore formation
light-coloured concrete
Formats:
widths: 50 cm and 100 cm
lengths: 250 cm, 300 cm, 400 cm, 500 cm and 600 cm
thicknesses: 21 mm and 27 mm
Texture sheet 3-SO
18
Dokaplex formwork sheet
Features:
crosswise glue-bonded birch plywood
identically phenolic resin-coated on both sides
used in wall and foor-slab formwork
sheet for smooth fair-faced concrete surfaces
cut edge is sealed
low absorbency
structureless (smooth) surface
normal pore formation
light-coloured concrete
Note:
high numbers of repeat uses are possible, espe-
cially when the sheet is screwed on from the rear
sheets of thickness 18 mm and above can be
screwed on from rear
4 mm and 9 mm thick sheets are fastened with
nails, staples or screws on the side facing the con-
crete
the 4 mm thick sheets need more nailing, to pre-
vent rippling
When concreting with plywood sheets, variations in
timber moisture content may cause slight rippling
on the face layer.
Rippling may be caused by damage to the surface
coating. For this reason, treat the sheet with great
care
- avoid hammer-blows, scratches etc.
- when using these sheets for oor-slabs, only use
vibrators that have had rubber caps tted to them
Formats:
Thickness 4 mm: 300 x 150 cm
Thickness 9 mm: 250 x 150 cm, 300 x 150 cm
Thickness 18 mm: 250 x 150 cm, 300 x 150 cm
Thickness 21 mm: 250 x 125 cm, 250 x 150 cm,
300 x 150 cm
Surface of sheet
Concrete surface
19
Xlife sheet
Features:
crosswise glue-bonded birch plywood
force-orientated glue-bonding lines
front (concrete-facing side) and rear covered with
plastic skin
non-absorbent surface
sheet for smooth concrete surfaces
high numbers of repeat uses
screwed onto panel from rear
normal pore formation
light-coloured concrete
is only used in Framax Xlife, Alu-Framax Xlife,
Frami Xlife and Column formwork KS Xlife
available as loose sheets
Formats:
widths: 145 cm
lengths: 265 cm, 325 cm
thicknesses: 21 mm
Surface of sheet (rear / side facing concrete)
Concrete surface
20
Formwork systems and their attributes
When the fair-faced concrete surfaces are being planned
and put out to tender, the choice of formwork system is
crucial, for both economic and technical reasons. The
choice made here decides whether system formwork
(framed or timber-beam formwork) can be used for the
structure, or whether project-specic custom solutions
will be required.
Impact of the formwork on the surface appearance:
In general, three groups of formwork are differentiated;
these may be used both for walls (straight/curved walls,
columns) and for oor-slabs:
system-based framed formwork
system-based timber-beam formwork
custom timber-beam formwork
The high usage intensity, exible handling, short forming-
times, rapid delivery times and rentability of pre-assembled
framed and timber-beam formworks make them extremely
cost-effective. The big advantage of project-specic custom
solutions is their complete adaptation to the geometry and
surface of the structure to be formed. Factory pre-assembly
of the formwork elements permits short forming-times, but
requires longer lead-times for the design, planning and as-
sembly work, as well as calling for very special care in transit.
More on this from Page 24 onward.
21
Edges
Corners and edges are usually not cast with sharp edges,
because these can easily be damaged when the formwork
is struck, and in everyday use.
Any triangular ledges used in the casting of fair-faced con-
crete must be suitable for the type of form-ply being used,
in order to prevent colour differences caused by different
absorption behaviours:
With Framax Xlife / Alu-Framax Xlife framed formwork,
PVC triangular ledges (chamfers) should be used (i.e. a
non-absorbent triangular ledge with a non-absorbent
form-ply)
Design details
Timber triangular ledges should be used on formwork
faced with with 3-ply sheets or boards (i.e. an absorbent
triangular ledge with an absorbent form-ply)
To achieve clean sharp-edged corners, the formwork must
be sealed by other means than triangular ledges, in order to
prevent seepage of ne-grained mortar. Sharp-edged cor-
ners can best be achieved with Large-area formwork Top 50.
22
Form-tie point
Closing off the
form-tie point
Fair-faced concrete universal
cone 22mm
The Fair-faced concrete uni-
versal cone 22mm consists
of a Universal cone 22mm
to which a Sealing disc 43
has already been stuck. The
Fair-faced concrete universal
cone 22mm prevents ne-
grained mortar seeping out
due to minor inaccuracies or
where form-ties are placed at
a slight angle.
Fair-faced concrete plug
22mm (concrete)
Fibre-concrete cone for
sealing the nished form-
tie point once this has been
prepared with the Fair-
faced concrete universal
cone 22mm or the Universal
cone 22mm.
Fair-faced concrete plug
22mm (plastic)
Plastic cone for sealing the
nished form-tie point once
this has been prepared
with the Fair-faced concrete
universal cone 22mm or the
Universal cone 22mm.
23
Costing calculations
The aim here is to obtain certainty regarding the likely
formwork costs. In principle, it may be said that it is the
architectural ideas which decide.
Factors inuencing the formwork costs:
formwork rental, formwork planning, joints, edges and
sealings
purchasing form-facing, assembly and dismantling,
storage and care
other purchased components, transport and handling,
corrective maintenance of formwork
Results and appraisal
When areas of fair-faced concrete are given acceptance
inspection and appraisal, the main emphasis is placed on
evaluating the overall impression of a structure or part of
a structure when viewed from a reasonable distance. To
the extent permitted by the limitations that are typical of
the type of construction and the type of materials used,
the visible surfaces should achieve a harmonious overall
appearance. Any chance irregularities are technology-
specic and are characteristic of fair-faced concrete.
Figures given in %
Framax Xlife framed
formwork*
FF20 wall formwork
Top 50 custom timber-beam
formwork
Rental costs per m for
1 month
65 % 45 % 35 %
Formwork operations
scheduling
5 % 5 % 40 %
Freight costs 5 % 10 % 10 %
Reconditioning Service
guarantee (cleaning &
repair)
25 % 15 % 10 %
Assembly / dismantling 25 % 95 %
Form-facing (large-format) 50 % 60 %
Total one-off costs for a
1-month on-site assignment
100 % 150 % 250 %
By way of example, the table below compares the relative
costs of using various different wall formwork systems, e.g.
for straight walls in a building-construction project.
* standard rented formwork with no changes of form-facing
The higher the desired quality, the higher the equipment costs and the time outlays.
Reference builds
Discover a selection of the many fair-faced concrete projects
that have been carried out using Doka formwork from Page
41 onwards, or at www.doka.com/ffc . More information,
such as wordings for invitations to tender, may be found at
www.doka.com under Know-how.
24
25
Formwork systems
and their attributes
A
135 90 60 45 30
240
5
7
,
5
1
5
5
1
1
5
1
3
5
2
7
0
3
3
0
54 54 132
26
Framed formwork Framax Xlife
Very cost-effective, thanks to high number of re-use cycles
pre-fabricated framed formwork
panels
defned panel widths and heights
faced with Xlife sheet
frame imprints in the concrete
form-ply screwed on from the rear
(no marks left in the concrete from
form-ply xing screws or nails)
neat horizontal and vertical joint
pattern
tidy, fxed tie-hole pattern
fexible, as panels can be com-
bined (15 cm increments)
panels can be combined both
horizontally and vertically
Framax Xlife is the framed formwork system that uses only a very few different panel formats to achieve a consist-
ent 15 cm increment-grid, no matter whether the panels are stood upright or on their sides. All the connectors and
accessories t seamlessly into this grid making for fast forming-times and high efciency.
The advantages for you
Frame imprint: W=18 mm, D=1.5 mm Form-tie point with framed formwork
A) Form-tie locations
27
Large-area formwork Top 50
The large-area formwork for all shapes and loads
timber-beam formwork pre-assembled on project-
specic basis
choice of form-facings (e.g. for smooth fair-faced
concrete, wood structure, etc.)
no frame imprints
for every shape of structure
adaptable to different formwork pressures
free choice of form-tie and joint patterns (within
statically permitted limits)
The advantages for you
Large-area formwork Top 50 is a customisable construction kit formwork system designed to accomplish many very
diverse types of task. The shape, size, tie-hole pattern and form-facing of the elements can be adapted to suit any re-
quirement. By using extra items from the Doka standard range, wider tie spacing can be achieved than with conventional
formwork systems.
2.00 m
0.50 m
0.75 m
1.00 m
28
Wall formwork FF20
The site-ready timber-beam formwork with a system-grid
The advantages for you
no frame imprints
pre-assembled formwork ele-
ments
defned panel widths and heights
tie-hole pattern dictated by the
system; horizontally variable
beam assemblies for attaching
variable form-facings are possible
Thanks to its ready-assembled standard elements, Wall formwork FF20 combines the advantages of timber-beam
formwork (no frame imprints) with the grid-related advantages of a framed formwork system.
Element widths:
Element heights:
A) Form-tie locations
* only in Germany
29
Doka Xtra, Dokaex 1-2-4
The fast, versatile hand-set system
The advantages for you
for shoring heights of up to 7.50 m
infll zones dealt with by telescoping the beams, in
the system
no frame imprints
easy to adapt to walls and columns
any type of form-facing can be used
when Dokadur panels are used, a slight frame imprint
is visible on the concrete
These value-for-money, high-speed systems have a pre-dened stripping sequence which boosts efciency and evens
out the site crews workload. Any type of form-facing can be used, enabling all architectural wishes regarding the con-
crete surface to be met.
Note:
When formwork sheets are used that have been subjected to
different degrees of usage, colour differences may occur on
the concrete, brought about by the sheets different absorp-
tion behaviour.
30
Dokamatic tables, Dokaex tables
The unbeatably fast tableforms that adapt perfectly to any slab
4 standard formats with an underlying grid logic:
2.50 x 4.00 m / 2.50 x 5.00 m / 2.00 x 4.00 m
2.00 x 5.00 m / custom formats possible
Tableforms faced with 3-S plus formwork sheets,
21 or 27 mm. For Germany, tableforms faced with
plywood sheets are also available.
Where fexibility in the choice of form-facing is
required, the Dokamatic table grille is available.
Pre-defned table grid
No frame imprints
The advantages for you
Fast forming of large areas of slab can be so easy, and so safe. With Dokamatic tables, tting standard functional
components couldnt be simpler. And this systems adaptability to widely differing requirements on the site is another
factor making it so safe and unbeatably fast.
Note:
When formwork sheets are used that have been subjected to
different degrees of usage, colour differences may occur on
the concrete, brought about by the sheets different absorp-
tion behaviour.
31
The formwork catalogue
Formwork-technology pathbreakers. The entire spectrum of Doka products and services is presented in a clear and well-
structured way on the 516 pages of the formwork catalogue. This gives you a great overview of the Doka company, its
services and its formwork systems.
32
33
Doka Services
1 2 3
34
Doka Services
Support in every phase of the project
Every project is unique. Nevertheless, there is one thing that all construction projects have in common and that is a
basic structure with ve phases. Dokas consulting, planning and ancillary services help you achieve effective imple-
mentation of your formwork assignment using our formwork products in every one of these phases.
Project development phase Tendering phase Operations scheduling phase
Taking well-founded
decisions
thanks to professional advice and
consulting
Find the ideal surface design and
precisely dene the overall param-
eters with the aid of
help with the bid invitation
in-depth analysis of the initial
situation
objective evaluation of the plan-
ning, execution, and time-risks
Optimising the
preliminary work
with Doka as an experienced part-
ner on fair-faced concrete projects
Draw up winning bids that take full
account of the fair-faced concrete
specications, by
basing them on realistic guide-
line prices
making the right choice of form-
work system
having the right time and cost-
calculation basis
Right formwork, right
time, right place
thanks to professionally planned
formwork concepts
Plan realistically right from the
outset, thanks to
detailed offers
determination of the commis-
sioning quantities
co-ordination of lead-times and
handover deadlines
taking full account of the fair-
faced concrete specications
4 5
35
Execution of (shell)
construction work
Completion of (shell)
construction
Optimum
resource utilisation
with assistance from the Doka
Formwork Experts
Workow optimisation, thanks to
thorough utilisation planning
project technicians who have
huge experience with fair-faced
concrete
appropriate transport logistics
on-site support
Seeing things through
to a positive conclusion
with professional support
Doka Services are a byword for
transparency and efciency here,
offering
jointly handled return of rented
formwork
professional dismantling
effcient cleaning and recondi-
tioning using special equipment
A selection of Dokas services is presented on the following
pages. Your Doka adviser will be pleased to give you comprehen-
sive information on all the services that Doka offers.
The optimum solution
for your fair-faced concrete project
Spot-on goal-fullment
Professional advice, consulting
and project oversight by Doka
Formwork Experts lead to the
fair-faced concrete specications
being properly fullled, and thus
to satised clients, architects and
contractors.
Cost savings and time gains
Selecting the right formwork sys-
tems, and using them according to
plan, is the foundation for busi-
ness success.
Transparency
Because our services and costs are
completely transparent, there is
no need for improvisation during
the project and no unpleasant
surprises at the end of it.
Reduced close-out costs
Our professional advice on the
selection, quality and correct use
of the equipment helps you avoid
damage, minimise wear-and-tear
and reduce subsequent nishing-
work on the concrete surface.
36
Information builds condence
Dokas broad range of information offerings will give you
an overview of all the many possibilities of the product
and service portfolio, and of reference projects covering
all elds of formwork engineering. Youll receive informa-
tion on the technically correct way to describe fair-faced
concrete, as well as in-depth information on how to make
the best use of Doka formwork systems in practice.
Doka fair-faced concrete seminars
The Doka Professional fair-faced concrete seminar
provides not just formwork know-how but also informa-
tion on topics like release-agents and concrete science
that are relevant to fair-faced concreting. As well as these
courses, Doka naturally also has comprehensive con-
tinuing training offerings covering all elds of formwork
technology.
Reference builds
Come and see what Doka formwork systems are capable of,
and the concrete surfaces they achieve in action at the site
or by viewing the completed structure. Prot from the op-
portunity of sharing views and experience onsite with Doka
formwork specialists, the lead contractor and a representa-
tive of the project owners.
Project support
With its tailor-made advisory services, Doka can help you to
optimise your workows in every phase of your project to
boost the success of your fair-faced concrete project. Doka
project support comprises:
detailed identifcation of customer requirements, and
especially of the requirements regarding fair-faced con-
crete surfaces
advice and consulting on all business, technical and
logistical issues regarding the formwork operations
More protability and certainty
from better knowledge
accurate documentation and properly trained staff
give you greater peace of mind
peace of mind from knowing that your planning
is based on up-to-date information and tried-and-
tested systems
you beneft from our state-of-the-art technical
knowledge
the success that comes from working with capable
partners
Project development phase
37
Selecting the formwork system
The choice of formwork solution has a crucial inuence on
the fair-faced concrete result as well as on the protability of
your project. On the basis of the project requirements and
the fair-faced concrete specications, a detailed formwork
concept is drawn up. Compliance with the required dead-
lines, quality and costs takes top priority here.
Doka Engineering
Benet from the high capability of the Doka Formwork
Experts right from the very beginning of your project. Their
technical preparations communicate all of the knowledge
needed for a successful project, and include technical sup-
port such as quantity surveys or calculations to determine
the commissioning quantities.
Prot from
thorough, accurate planning
accurate, detailed planning provides certainty
regarding costings
enjoy the certainty of high equipment availability
and exible materials-scheduling
proft from deploying inspected, top-quality
formwork equipment
time-savings due to the co-ordinated, transparent
workows
time-savings due to the optimised logistics
concepts for the site
Tender drawings and project structural analysis
The Doka formwork concept, complete with details of the
underlying assumptions and stipulated boundary conditions,
is presented in tender drawings as the basis for your plan-
ning! It goes without saying that every formwork solution
that we plan undergoes statical analysis to ensure its stabil-
ity and tness for purpose. And user safety is given equally
great emphasis, of course.
Presentation of the formwork concept
Doka specialists provide detailed explanations of our bid,
with an in-depth presentation of the services that it includes
and how these inuence the concreting results. This precise
and accurate information saves you valuable time.
Tendering phase opera-
tions scheduling phase
38
Formwork Instructors
The Doka Formwork Instructor is a specially trained and
experienced practitioner who explains to your crew how
to use the formwork effectively and safely. As well as
the Formwork Instructors, Doka offers many other onsite
services such as onsite formwork erection and consult-
ing by fair-faced concrete experts. Especially when tough
specications are made regarding the concrete nish, it is
more important than ever to ensure that the forming opera-
tions are performed correctly and without any makeshift
improvisations.
Formwork utilisation plans
Thorough, accurate planning is the basis for fast, safe
forming operations. Doka planning is carried out on an
engineering basis in accordance with the applicable
Standards and rules. To simplify implementation, Doka
can draw up bills of materials which will give you a good
overview of all the products and services. If you wish,
Doka experts will be pleased to draw up cycle plans for
you, so that you can make optimised use of the required
quantity of formwork, and also elevation plans showing
the spacing of form-ties and the joint grid.
Structure modelling
To give you a better visualisation of complex geometries,
Doka technicians can model the structure for you.
Ready-to-Use service
Doka system formwork covers wide areas of formwork
applications. The special requirements of fair-faced con-
crete projects often call for special measures, however.
This is where the Doka Ready-to-Use Service comes
in, tailor-making custom formwork units for you. Each
such custom formwork is very precisely crafted to ensure
accurate assembly on the site.
Higher efciency and protability
by getting the formwork-planning right
faster forming progress from precision planning
and optimised formwork utilisation
site teams motivation boosted by working with
well-functioning formwork solutions
safety enhanced by detailed planning
image-boost from working on complex structures
3D planning
Modern structure geometries call for modern planning
methods and expert knowledge. Doka technicians will de-
velop 3D-models for you as the basis for your formwork.
Execution of (shell)
construction work
39
Cleaning
Accumulated dirt is removed from the formwork using
special equipment and industrialised procedures so as to
full the Doka quality standards. Depending on the degree of
soiling and the product, the cleaning operation will comprise
both wet cleaning, mechanical cleaning and special cleaning.
Reconditioning Service
Doka rental formwork and client-owned Doka equipment is
cleaned and overhauled here, to Doka quality standards, by
the Doka Reconditioning Service. This lengthens its serv-
ice life and means that on your next forming assignment,
you can be sure of having perfectly functioning formwork
equipment always a precondition for top-quality concreting
results.
You benet
on completion of (shell) construction, too
puts you on an upward success curve, as we jointly
locate optimisation potential for future projects
no worries, thanks to our fair, transparent procedures
our professional disassembly service reduces
close-out costs
shorter rental duration, which cuts your costs
outsourcing the cleaning work saves you time and
resources
Completion of (shell) construction
Dismantling by Ready-to-Use service
Formwork units are dismantled in the Doka Ready-to-Use
Service centres, client-owned equipment is sorted and any
non-reusable formwork equipment can be disposed of prop-
erly on request. In this way, you can concentrate fully on
your own core competences.
Final review meeting
Doka joins with the client to analyse the nished project with
regard to its technical planning and execution, the project
realisation and the bottom-line of the project in terms of
pricing, equipment commissioning quantities, logistics and
the quality of the processes. This helps both parties to locate
any optimisation potential for future projects that we work
on together.
40
41
Residential construction reference builds
Model housing development in Hadersdorf, Vienna, House n 6 Page 42
Detached home in Petrisberg Page 43
Han Bit terraced housing Page 44
Detached home in Vienna Page 45
42
Model housing development in Hadersdorf, Vienna,
House n 6
Location
Vienna, Austria
Contractors
Strabag, Vienna
Architects
Roger Diener, Basle (CH)
Formwork
Wall formwork FF20
Form-facing
Texture sheet 3-SO
Special feature
Textured formwork sheets
on FF20 formwork (screwed
on from rear), form-tie points
and suspension points for
platforms in dened grid
pattern
The architecture rm of
Krischanitz was behind this
model housing development,
consisting of 10 apartment
buildings on an 8000 m plot
on the outskirts of Vienna. 9
noted architects from Austria,
Germany and Switzerland
were each invited to design
one of the buildings.
All the buildings were
required to be constructed
solely from concrete, to
demonstrate the huge variety
of shapes and forms that are
possible with this material.
43
Detached home in Petrisberg
Location
Trier, Germany
Contractors
Josef Schmitz GmbH,
Grosslittgen
Architects
Denzer & Poensgen, Cologne
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply formwork
sheet
Special feature
Stipulated joint and form-tie
pattern
Together with the client,
the architecture rm of
Denzer & Poensgen from
Cologne here devised
a striking spatial and
residential concept: With
around 470 m of resi-
dential space on 3 levels,
the building which is
almost entirely in fair-
faced concrete alludes to
the legacy of Roman building
culture which may be found
throughout the historic city
of Trier. Its clearly organised
design features paths, patios,
passageways, indoor and
outdoor spaces, with the re-
sult that living in this house
is a truly unique experience.
A microcosm of a small
ancient town, in fact: closed
to the outside, and then
gradually opening itself to
residents and visitors alike as
one moves inwards, culmi-
nating in an architecturally
styled atrium with a water
basin as an oasis of green at
the heart of the building.
44
Han Bit terraced housing
Location
Zurich, Switzerland
Contractors
Toneatti AG, Jona
Architects
Burkhalter Sumi Architekten,
Zurich
Formwork
Large-area formwork Top 50
Form-facing
Timber planks
The Han Bit terraced
housing development
in Herrliberg comprises
three separate homes. All
the facade surfaces are in
fair-faced concrete. For the
fair-faced concrete formwork,
rough-cut planks were
mounted on pre-assembled
timber-beam formwork
elements. The architect
specied that these
planks had to be replaced
after every single pouring
cycle.
45
Detached home in Vienna
Location
Vienna, Austria
Contractors
Habau, Vienna
Architects
Zechner & Zechner ZT, Vienna;
Architect Monika Breu
Formwork
Framax framed formwork
Form-facing
Dokaplex formwork sheet
Special feature
Framax grid as specied by
architect
A house in an exposed
hillside situation on the
outskirts of Vienna: The
grounds are terraced
by three long retaining
walls which the structure
appears to hover above.
The house itself is made
up of 3 separate zones:
the plinth, the ground-
oor plateau and the box.
Two retaining walls running
in parallel with the hillside
merge with the basement
and the terrace to form a
stone plinth as part of the
modelled terrain. On this pla-
teau is the living-room, with
a semi-openplan kitchen. The
room-high glazed areas on
the southern and northern
sides set the boundaries
of the interior, although in
visual terms the living-room
extends out to encompass
the entire area of the plateau.
This offers unobstructed
views out onto the surround-
ing countryside and the hills
of the Vienna Woods.
46
Photo: Martin Gfrerer, Trecolore Architects
47
Building and industrial construction
reference builds
Building for BTV bank and
assorted investors, Telfs Page 48
Main railway station, Innsbruck Page 49
Pharmacy, Ebenthal Page 50
Ofce building in Hall-West Page 51
Premises for Smart Letter u. Services
Versand GmbH Page 52
Schuhhaus Grtz footwear emporium Page 53
Domhotel Page 54
Btiment Administratif Axento Page 55
Blumenstrasse Administration Building Page 56
E.ON administration building Page 57
Modezentrum Osthafen, Labels II Page 58
Parking deck at Biberach District Clinic Page 59
Centre National de LAudiovisuel (CNA) Page 60
Isar-Amper clinic Page 61
Vision on State Page 62
New multipurpose building Page 63
Torre de Control Page 64
GV HUNIBER Graphisoft Page 65
48
Building for BTV bank and assorted investors, Telfs
Location
Telfs, Austria
Contractors
Bodner Kufstein
Architects
Noldin & Noldin Architekten
Formwork
Framed formwork Framax
Xlife, Large-area formwork
Top 50
Form-facing
Dokaplex formwork sheet
With its extensive fair-faced
concrete surfaces, this new
branch building for Bank fr
Tirol und Vorarlberg is a new
architectural landmark right
in the centre of Telfs.
One third of the oor-space
was built for the bank
branch, and the other two
thirds for public bodies and
private companies.
49
Main railway station, Innsbruck
Location
Innsbruck, Austria
Contractors
Alpine Mayreder, Kematen
Architects
Riegler Riewe, Graz
Formwork
Large-area formwork Top 50
Form-facing
Dokaplex formwork sheet
Special feature
Columns and walings with no
construction joints; dyed fair-
faced concrete; SCC; concrete
poured via ller neck in the
formwork
Identical colouration
throughout; exact, sharp
concrete edges; dimen-
sional accuracy to within
millimetres; no tie-holes to
be visible in the concrete,
and a stipulated joint-mark
pattern these were the
tough specications for Inns-
brucks new main rail station,
perfectly fullled using form-
work from Doka.
50
Pharmacy, Ebenthal
The main elements of this
building are its 2 curved
reinforced-concrete beams,
which give it the necessary
statical stability and its ex-
traordinary appearance. The
reinforced-concrete beams
are 26 m long and 9 m high,
Location
Ebenthal, Austria
Contractors
OVEN Bau, Carinthia
Architects
Trecolore Architects
(Architekturbro Dorn
Ziviltechniker GmbH,
Annenheim)
Formwork
Framax framed formwork,
Circular formwork H20
Form-facing
Film-coated multi-ply
formwork sheet
Special feature
Concrete ring was cast on its
side and then lifted into the
upright via pivot joints
and each weigh around
131 tonnes.
Because of these massive
dimensions, they were
cast using a special proc-
ess. The reinforced-con-
crete beams were poured
at on the ground, on their
sides, connected to the
foundations by articulated
steel joints. After curing,
the r.-c. beams were lifted
into position by mobile
cranes and the articu-
lated joints were welded
together and then embed-
ded in concrete.
Photo: Martin Gfrerer, Trecolore Architects
51
Ofce building in Hall-West
Location
Hall-in-Tirol, Austria
Contractors
Frschl, Hall-in-Tirol
Architects
Martin Kinzner, Hall-in-Tirol
Formwork
Framax framed formwork
Form-facing
3-SO formwork sheet
Special feature
Designed with accentuated
joints, special platform for
outside formwork, concrete
dyed an anthracite shade
Situated at a busy cross-
roads, this four-storey
structure was designed
in dark grey fair-faced
concrete. It includes a car-
park, business premises
and ofces on approx.
8000 m
2
of oor-space.
The use of Doka 3-SO
three-ply sheets mounted
on Framax Xlife led to the
horizontally orientated
appearance pattern of the
fair-faced concrete facade.
In order to match the tie-
hole pattern to the format
of the 3-SO sheets, timber
closures were tted between
the panels to allow more
exible spacing of the form-
ties. Around the windows,
the construction joints were
emphasised with trapezoidal
strips.
52
Premises for Smart Letter u. Services Versand GmbH
The dening design ele-
ments of this building are
the two 60m long and 10m
high fair-faced concrete walls
that enclose its eastern and
western sides.
Location
Innsbruck, Austria
Contractors
Universale Innsbruck
Architects
Malojer, DI Kohler, Innsbruck
Formwork
Framed formwork Framax
Xlife
Form-facing
Xlife sheet
Special feature
Platform suspension points
incorporated in tie-hole
pattern
The architect specied that
the form-tie and joint pattern
was to be kept as uniform
as possible across the entire
area of these walls. To meet
this specication, only one
single size of panel (Framax
Xlife 240x330) was used in
the forming operations.
For the second wall casting
section, the form-tie points
of the rst casting section
were used as the suspen-
sion points for the platform.
This enabled the formwork
pattern to be retained in this
area as well. The fair-faced
concrete team was a model
of successful co-operation,
enabling superb results to be
achieved.
53
Schuhhaus Grtz footwear emporium
Location
Hanover, Germany
Contractors
Wilhelm Wallbrecht GmbH & Co
KG, Hanover
Architects
BLOCHER BLOCHER Partners,
Stuttgart
Formwork
Wall formwork FF20 elements,
some of them faced; timber
components for large box-outs
Form-facing
Dokaplex formwork sheet; lm-
coated multi-ply formwork sheet
Special feature
Due to the tight radii, the
rounded inside corners were
executed with bent plywood and
paintwork.
Costing around ten mil-
lion euros, the revamped
and newly built six-storey
Grtz shoe-shop and
fashion store stands out
for its fascinating interplay
of architectural shapes.
One of its distinctive fea-
tures is the load-bearing,
rhombus-patterned CIP
concrete construction beside
the escalator. Consisting of
three X-shaped crosses on
each storey, this construction
elbows across in the hori-
zontal at fourth-oor ceiling
height to act as the sup-
porting construction for the
overhead roof glazing of the
escalator-well.
Photo: Blocher Blocher Partners
54
Domhotel
As well as by its location
and amenities, the hotel is
characterised by modern
architecture and contempo-
Location
Linz, Austria
Contractors
Strabag Linz
Architects
Hohensinn Architektur, Graz
Formwork
Framed formwork Framax
Xlife
Form-facing
Dokaplex formwork sheet
Special feature
Building inclines in two
directions; facade consists
of columns and downstand
beams only; exterior walls in
CIP concrete with no visible
form-tie holes.
rary design which blend in
harmoniously with the adja-
cent cathedral precinct. Four
storeys plus one roof storey
high, the facades incline
inwards as the building
rises, so as to t in with
the roofscape of the adjoin-
ing baroque buildings.
The strictly composed fa-
cade structure harmonises
with the neo-gothic propor-
tions of the Mariendom
cathedral. The modern,
aesthetically appealing yet
inviting interior ttings ex-
ude a sense of hospitality,
ease and comfort.
55
Btiment Administratif Axento
Location
Kirchberg, Luxembourg
Contractors
Tralux
Architects
Arlette Schneiders
Formwork
Large-area formwork Top 50
Dokamatic table
Form-facing
Film-coated multi-ply formwork
sheet
Special feature
Fair-faced concrete-facade
consisting of three vertical
casting sections, each 10 m high
The extraordinary de-
sign by the Luxembourg
architecture rm Arlette
Schneiders Architectes
provides for two asym-
metrically nested cubes,
with a shopping arcade on
the ground oor.
Stairways in two ve-storey
high halls lead up to the
oors arranged in an L-shape
around the inside cube. The
technically demanding fair-
faced concrete surfaces of
the facades were cast against
the load-bearing prefabricat-
ed members in three vertical
sections.
56
Blumenstrasse Administration Building
The two-leaf concrete facade
of this six-storey administra-
tion building in the centre of
Munich was constructed in
red fair-faced concrete and
Location
Munich, Germany
Contractors
Dechant Hoch- und Ing.bau
GmbH&Co.KG,
Weismain
Architects
Meck Architekten, Munich
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply
formwork sheet
Special feature
Non-tied faade formwork on
special platforms, coloured
concrete
merges seamlessly with the
red brick facade of the next-
door building. The specied
sharp edges and invisible
form-tie points called for a
working platform without
any suspension points on
the exterior facade.
57
E.ON administration building
Location
Zolling, Germany
Contractors
Porr Deutschland, Murnau
Branch
Architects
Boesel Benkert Hohberg
Architekten, Munich
Formwork
Framed formwork Framax Xlife,
Dokamatic tables
Form-facing
Xlife sheet
Special feature
Diagonally inclined building
with haunched softs
On a very cramped site at
E.ON Kraftwerke GmbHs
Zolling power station
stands this energy-ef-
cient new administration
building. Nearly 13 m tall,
this compact structure is built
mainly in fair-faced concrete
and has a south-facing slant
to make better use of natural
daylight. This 26 slant on the
southern side means that the
side walls are trapezoidal in
shape, and that the facades
overhang on the southern
side and have a rearward
inclination on the north side.
The walls and softs in the
centrally located entrance
concourse, in the re station
housed in the west wing, and
in the 3.30 m high typical
storeys, are all executed in
Class 3 fair-faced concrete
as dened in the DBV Code
of Practice.
58
Modezentrum Osthafen, Labels II
Berlin is trying to recapture
its glory days as a capital of
fashion. In one such project,
the young Swiss architectural
practice of HHF Architekten,
pupils of Herzog & de Meu-
ron, designed a new building
with an extraordinary green
facade for the citys Stralauer
Allee fashion cluster. The
fair-faced concrete window
arches are meant to be
reminiscent of curtains, and
have 18 different shapes. For
these, Doka supplied tailor-
made elements of Large-area
formwork Top 50 faced with
proled timber formers. To
form the walls themselves,
in category SB 2 fair-faced
Location
Berlin, Germany
Contractors
Ingenierbau-Gesellschaft
mbH, Berlin
Architects
HHF Architekten, Basle
Formwork
Large-area formwork Top 50
Wall formwork FF20
Dokamatic table
Form-facing
FF20 formwork sheeting
Special feature
Walls executed in Class SB 2
fair-faced concrete. Parabolic
window arches criss-cross
the facade and the building
as a whole, and so also
characterise the formwork
solution
concrete, 1180 m of Wall
formwork FF20 were used.
From the ground oor up-
wards, the 1380 m oor-
slabs were formed using
Dokamatic tables.
59
Parking deck at Biberach District Clinic
Location
Biberach, Germany
Contractors
Grner & Mhlschlegel,
Biberach
Architects
Planungsbro Anselment,
Mller & Partner GmbH,
Karlsruhe
Formwork
Custom tableforms, Top 50
system
Form-facing
Dokaplex formwork sheet
Special feature
Constantly varying longitudinal
and transverse gradients; all
formwork-sets pre-assembled
by the Doka Ready-to-Use
Service
The system developed by
engineering consultants
Anselment makes it pos-
sible to build basement
car-parks, multi-storey
car parks and car-parking
decks with plenty of use-
able space that is unob-
structed by columns. The
complex shaping of the
coffered haunch plates,
consisting of longitudinal
and transversal haunches,
makes very high demands
indeed of the formwork-
makers. The parking deck
at the District Clinic in
Biberach was built on top
of an existing car-parking
area and merges with the
contours of a hill.
Every slab span and every
haunch becomes narrower
in the longitudinal direction,
and the column cross-sec-
tions decrease from 1.30 m
to 1.20 m. As the downhill
gradient of each casting sec-
tion increased from 0.40% to
5.15%, every single formwork
element had its own separate
longitudinal and transverse
gradient. In each case, the
shape of the skewed ply-
wood face was dictated by
precision-cut proled timber
formers mounted on Doka-
matic table grilles.
60
Centre National de LAudiovisuel (CNA)
Designed by architect Paul
Bretz, this cube-shaped, 68 m
x 68 m two/three-storey new
building houses the Luxem-
Location
Luxembourg
Contractors
CDC Construction,
Luxembourg
Architects
Paul Bretz
Formwork
Large-area formwork Top 50
Form-facing
Dokaplex formwork sheet
Special feature
Plastic tubing used to protect
the projecting reinforcement
against rust
bourg motion-picture collec-
tion of the Centre National
de LAudiovisuel (CNA) and
stands out for its 24,300 m
of high-quality fair-faced
concrete walls.
61
Isar-Amper clinic
Location
Taufkirchen, Germany
Contractors
Josef Hbl, Velden
Architects
Joachim Ganz, Berlin
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply formwork
sheet
Special feature
Fair-faced concrete-facade with
pre-dened grid for form-ties
and joints between formwork
sheets
On the approx. 150 m
x 70 m extension of the
forensic department of
this specialist hospital for
psychiatry, psychotherapy
and psychosomatic medi-
cine, several sections of wall
had to be built in fair-faced
concrete with a dened
sheet and form-tie pattern.
Due to the pour-heights of
up to 7.00 m and more, all
the formwork was designed
for a high (90 kN/m) fresh-
concrete pressure.
62
Vision on State
The Vision on State is a
21-storey residential building
in Chicago. The storeys were
constructed in a 6-day cycle.
The stairwell core was built
Location
Chicago, USA
Contractors
Concrete Structures of the
Mid-West
Architects
Pappageorge Haymes Ltd
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply
formwork sheet and plastic
reveals
with Climbing formwork
MF240. The columns were
formed with Large-area
formwork Top 50 and Framed
formwork Frami.
63
New multipurpose building
Location
Sotto il monte Giovanni XXIII,
Italy
Contractors
Edil Scavil
Architects
Antonio Gonella
Formwork
Large-area formwork Top 50
Form-facing
3-SO formwork sheets
Special feature
SCC, timber imprint on concrete
This multipurpose build-
ing in fair-faced concrete
was built by the architect
Antonio Gonella and by
the JV of Edilscavil srl,
Costruzioni Edilcar di
Albano S.A. and I.M.I di
Piantoni Enzo. The build-
ing has a long, travertine-
clad colonnade along its
main facade and was built
entirely from self-compacting
concrete. To save on labour
costs, the Large-area form-
work Top 50 was supplied
to the site ready-assembled.
The form-tie grid stipulated
by the architect creates an
aesthetic pattern in the fair-
faced concrete walls of the
interior rooms.
64
Torre de Control
The control tower of San-
tiago de Compostela Airport
was built in white fair-faced
concrete. To be sure of
Location
Santiago de Compostela,
Spain
Contractors
Dragados
Architects
GOP Ocina de proyectos /
GHESA
Ingeniera y Tecnologa
Formwork
Doka large-area formwork
Top 50
Form-facing
Dokaplex formwork sheet
Special feature
White concrete, rust-
protected reinforcements
achieving optimum results,
contractors Dragados poured
trial walls beforehand.
The control tower rises from
a star-shaped groundplan,
with intersecting walls
of different heights. The
form-tie pattern for the
walls was also prescribed
by the architect. The
platform which cantilev-
ers out at a height of over
40 m was safely shored
with the aid of Doka load-
bearing towers d2. Based
on Large-area formwork
Top 50, the formwork
solution adapted perfectly
to the shapes of the tower
and came equipped with
safe working platforms.
65
GV HUNIBER Graphisoft
This architectural award
winning building was
created using Large-area
formwork Top 50. The
Location
Budapest, Hungary
Contractors
Gv-Huniber Kft.
Architects
TEN ptsz Mterem Bt.
Formwork
Framed formwork Framax
Xlife, Large-area formwork
Top 50
Circular formwork H20
Form-facing
Film-coated multi-ply
formwork sheet,
3-SO formwork sheets
many windows in the fair-
faced concrete walls serve as
a design element and were
constructed with the aid of
box-outs nailed onto the
formwork elements.
66
67
Sporting facilities and cultural edices
reference builds
Museum Liaunig Page 68
Slden Cemetery Page 69
Red Rock National Conservation Area Page 70
Bergen-Belsen Memorial Page 71
Ferry Porsche Congress Centre Page 72
Church community centre for Christengemeinschaft in Bayern Page 73
Phaeno Science Centre, Wolfsburg Page 74
Pinakothek der Moderne (art gallery) Page 75
Seebad Kaltern / Lido di Caldaro lakeside bathing centre Page 76
Hajs Alfrd swimming pool Page 77
68
Museum Liaunig
The concept for the Liaunig
private museum comprises 4
strikingly distinctive building
members. It encompasses
a 600 m viewable storage
area, the 160 m long main
exhibition corridor, the
500 m room for graphics
and a separate room (approx.
350 m) for the gold collec-
tion. The main focus of the
formwork planning work was
on the fair-faced concrete
tunnel with its length of
160 m. For this, the timber-
beam formwork elements
were hung from a reposi-
tionable construction. This
made it possible to travel the
10.40 m long and over 7 m
high formwork curtains
relatively easily from one
casting section to the next.
Location
Neuhaus, Austria
Contractors
Strabag, Carinthia
Architects
querkraft - architekten zt
gmbh, Vienna
Formwork
Large-area formwork Top 50
Form-facing
Dokaplex formwork sheet
Special feature
SCC concrete for 7m high
walls, travelling unit
Photo: Lisa Rastl, querkraft
69
Slden Cemetery
Location
Slden, Austria
Contractors
Auer, Umhausen;
Hilti & Jehle, Ried
Architects
Rainer Raimund, Innsbruck
Formwork
Framax framed formwork,
Wall formwork FF20
Form-facing
Dokaplex formwork sheet
Special feature
Wall with 30 rearward
inclination; up to 7 m high
Using Doka formwork,
contractors Hilti & Jehle
achieved superb fair-faced
concrete on this project
to remodel the church
forecourt and extend the
cemetery in the Austrian
town of Slden. Planned
by architect Raimund
Rainer and commissioned
by the local authority, the
project was implemented
to the clients complete
satisfaction.
The limited space avail-
able in the centre of the
town and the high quality
specications laid down
by the client presented
a major challenge to the
planning architect and the
contractors, and to Doka
as the formwork supplier.
In view of the stringent qual-
ity specications, this project
called for close collaboration
between the architect (Rain-
er), the construction super-
visor of the municipality of
Slden, the contractors Hilti
& Jehle (Ried), the Rdlach
structural design ofce (Telfs)
and the formwork special-
ist Doka, in order to achieve
optimum concreting results.
In this connection it was par-
ticularly important to dene
a concrete appearance with
uniform spacing of the joints
and form-ties that not only
fullled the aesthetic de-
mands but also took account
of formwork-technology
practicalities.
70
Red Rock National Conservation Area
The Red Rock Canyon is
drawing ever larger crowds,
and this has made it neces-
sary to build a dedicated
visitor centre. On this project,
a jumble of red fair-faced
concrete elements catches
the eye.
Location
Near Las Vegas, USA
Contractors
Armada Construction
Architects
Line and Space Architects
Formwork
Large-area formwork Top 50
with proled timber formers
Form-facing
Film-coated multi-ply
formwork sheet
Special feature
Red dyed fair-faced concrete
Eleven fair-faced concrete
walls, all of different heights,
are nested inside one
another. The surfaces and
edges are at a different angle
on every single wall. The
wall heights range here from
approx. 2.75 m to 5.80 m.
The result is an architec-
tural masterpiece that
blends brilliantly into its
surroundings yet is an
unmissable eye-catcher
for the over one million
visitors who ock here
every year.
71
Bergen-Belsen Memorial
Location
Bergen-Belsen, Germany
Contractors
Wilhelm Wallbrecht GmbH & Co
KG, Hanover
Architects
KSP Engel und Zimmermann
Architekten, Braunschweig
Formwork
Large-area formwork Top 50
Form-facing
3-SO formwork sheet
In the Lneburg Heath dis-
trict north-east of Hanover
lies the Bergen-Belsen
Memorial. Now, 65 years
after the concentration camp
was liberated, the Memorial
is being extended with an
elongated and gently slop-
ing documentation centre
constructed almost entirely
of fair-faced concrete on both
inside and out.
The ideas and planning work
for this exhibition building
were supplied by architects
KSP Engel und Zimmermann
of Braunschweig. They make
very deliberate and con-
scious use of concrete as a
powerful design element in
its own right. The result is a
195 m long, 18 m wide and
up to 12 m high two-storey
fair-faced concrete struc-
ture with a good 1500 m of
exhibition space and archive
rooms. The roof area runs
nearly horizontally, while the
oor rises by around 2.0 m
over the entire length.
72
Ferry Porsche Congress Centre
The Ferry Porsche Congress
Centre is a multifunctional
event venue belonging to
the municipality of Zell am
See-Kaprun that can be used
for many different types of
public function.
In the basement levels,
Framax Xlife extra-large pan-
els 2.40 x 3.30 m were used,
and Framax Xlife panels
for the stairwells. From the
ground oor up, the site crew
cast all the walls using FF20
elements.
Location
Zell am See, Austria
Contractors
HV Bau GmbH
Architects
Perler&Scheurer Architekten
BDA (with Jens Giesecke
Architekten)
Formwork
Framed formwork Framax
Xlife, Large-area formwork
Top 50
Wall formwork FF20
Form-facing
Dokaplex formwork sheet
73
Church centre for Christengemeinschaft in Bayern
Location
Munich, Germany
Contractors
Wittkopf Bauunternehmen
GmbH, Inchenhofen
Architects
bpr architektur und design,
Stuttgart
Formwork
Framed formwork Framax Xlife
Form-facing
Film-coated multi-ply formwork
sheet
Special feature
Fair-faced concrete entrance
porch cast separately as a pre-
cast member
The oval entrance porch of
the new church commu-
nity centre for the Chris-
tengemeinschaft in Bay-
ern in the Munich suburb
of Pasing undulates in
and out at the front before
meeting in a pointed tip at
the apex. The only extra
treatment given to the
fair-faced concrete-surface
was a varnish coating.
Framed formwork Framax
Xlife served as the sup-
porting construction here.
Proled timber formers
were used for adaptation
to the shape of structure,
with multi-ply formwork
sheets being used as the
form-ply.
74
Phaeno Science Centre, Wolfsburg
With its extraordinary
geometry and the required
fair-faced concrete quality,
the Phaeno Science Centre
Location
Wolfsburg, Germany
Contractors
E. Heitkamp
Architects
Zaha Hadid Ltd & Mayer
Bhrle Freie Architekten BDA
Formwork
Large-area formwork Top 50
Form-facing
Tongue-and-groove boards
Special feature
SCC, structure geometry
breaks wholly new ground
in terms of formwork usage.
The construction material
used also sets a new bench-
mark: The building was
mainly cast with SCC
self-compacting concrete.
75
Pinakothek der Moderne (art gallery)
Location
Munich, Germany
Contractors
Alpine Bau Deutschland AG,
Eching
Architects
Stephan Braunfels
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply formwork
sheet
Special feature
Accentuated (ribbed) joints
With around 15,000 m of
exhibition space, Ger-
manys biggest museum
of modern art opens itself
towards the city-centre as
a light and airy conserva-
tory on the south side of the
building, while the northern
side offers an unobstructed
view of the older Alte and
Neue Pinakothek galler-
ies. The fair-faced concrete
facade was constructed as
a thin-walled facing in CIP
concrete with a dened 5.6 m
x 2.6 m joint grid, projecting
horizontal and vertical ribs
and sharp edges.
76
Seebad Kaltern / Lido di Caldaro lakeside bathing centre
The South Tyrolean town of
Kaltern is home to a most
unusual structure: an open-
air pool built as a monolithic
CIP concrete block, right on
the lakefront. The sun-deck
hovers on six idiosyn-
Location
Kaltern, South Tyrol (Italy)
Contractors
Zimmerhofer, Campo Tures
Architects
Ernst J. Fuchs, Vienna
the next ENTERprise
architects
Formwork
Custom formworks with
supporting construction
Form-facing
3-SO formwork sheets
Special feature
Complicated structure
geometry
cratically shaped supporting
cores, with the swimming
pool sunk into the middle of
it. Stringent fair-faced con-
crete specications, complex
geometries and non-tied sup-
porting cores these were
among the challenges which
the various Doka formwork
systems had to address.
Doka 3-SO three-ply sheets
also stand out for their very
great dimensional stability
and high numbers of re-use
cycles. At the Kaltern lido,
their natural wood structure
is being deliberately used
as an architectural design
element.
77
Hajs Alfrd swimming pool
Location
Budapest, Hungary
Contractors
KSZ Kft & 31. CS
Architects
ptsz Stdi Kft.
Formwork
Framed formwork Framax Xlife,
Large-area formwork Top 50
Form-facing
Xlife sheet, lm-coated
multi-ply formwork sheet
The use of Large-area
formwork Top 50 made it
possible to produce a neat
formwork and tie-hole
pattern on the visually
exposed surfaces. On nar-
rower sections of wall,
the form-ties were located
outside the concrete. On
wider sections of wall, the
form-tie points were ar-
ranged in such a way that
they t in seamlessly with
the overall concept.
78
79
Transportation infrastructure
reference builds
Hungerburg Funicular, River Inn Bridge Page 80
Suburban railway at Taxham, nr. Salzburg Page 81
City Tunnel, Leipzig, Bayerischer Bahnhof station Page 82
Retaining wall, Winkeln Page 83
Bridge over Stuttgart-Ulm railway line, BW 1 Page 84
Viaduc de Verrires Page 85
Mill Road Overbridge Page 86
Estakda Sluncov Page 87
80
Hungerburg Funicular, River Inn Bridge
Innsbrucks new Hungerburg
Funicular makes it possible
to take a ride directly from
the city centre all the way up
to 2200 m above sea level.
Two existing gondola cable-
ways were renovated and
adapted, and linked to the
city centre by a new funicular
railway. A central architec-
tural challenge of this project
was the diagonal crossing of
the River Inn in the heart of
Innsbruck. The steel con-
struction of the bridge is
carried on cables hung from
two 33 m tall pylons. The
Location
Innsbruck, Austria
Contractors
Strabag AG, Innsbruck
Architects
Zaha Hadid
Formwork
Large-area formwork Top 50
Form-facing
Tongue-and-groove boards
Special feature
Each formwork used once
only (unique to each casting
section); same number and
distribution of boards from
bottom to top, despite taper
pylons are inclined against
the direction of pull and have
a curved cross-section which
varies across the entire
height of each pylon. For
each height-section, the Doka
Ready-to-Use Service sup-
plied separate tailor-made
shaping-timber boxes.
The overall formwork con-
cept was rounded off by an
ingenious system for the
working platform in each of
the height-sections.
81
Suburban railway at Taxham
Location
Taxham, nr. Salzburg, Austria
Contractors
Alpine Mayreder, Salzburg
Architects
Planning consortium of Werner
Consult - Bernhard + Partner,
BM Ing. Stoik, Ing. Bro Wle,
Arch.Fally-Halle 1, Vienna
Formwork
Wall formwork FF20
Form-facing
Dokaplex formwork sheet
The equipment used here
included Wall formwork
FF20 and a pre-assembled
steel-waling construction.
The exact shape adapta-
tion was achieved using
shaping-timber boxes pre-
assembled by the Ready-
to-Use service. A particular
challenge here was the com-
plex geometry in the kink
on the spherical surface, with
its relatively tight radii. The
surface of the pier was sand-
blasted to give the concrete a
matt appearance.
82
City Tunnel, Leipzig, Bayerischer Bahnhof station
Location
Leipzig, Germany
Contractors
ARGE City-Tunnel Leipzig
Los B consortium
Architects
Peter Kulka, Dresden
Formwork
Large-area formwork Top 50
Form-facing
Film-coated multi-ply
formwork sheet
Special feature
Integration of bracing struts
having both an architectural
and a structural function
The City Tunnel is a twin-
tube railway tunnel linking
Leipzigs main railway station
to the Bayerischer Bahnhof
station. The 197 m long Bay-
erischer Bahnhof itself has
11.30 m high fair-faced con-
crete walls. The suspension
points for the climbing form-
work are integrated into the
form-tie pattern and given
a similar appearance to the
form-tie points. The bracing
struts for the stairwells are
placed crossways across
the overhead space.
Daylighting is provided by
a large central opening in
the roof of the station.
83
Location
St. Gallen, Switzerland
Contractors
ARGE Winkeln consortium
Architects
Wepf Ingenieure, Flawil
Formwork
Large-area formwork Top 50
Form-facing
Texture sheet 3-SO
A new motorway junction
at St. Gallen-Winkeln also
involved the construction
of 1770 m of retaining
wall. The contracting JV
of ARGE Winkeln carried
out the concreting works
for this structure using
10 sets of Large-area
formwork Top 50. Each of
these sets of formwork was
8.1 m long. Some extremely
attractive concrete results
were achieved. The forms
were faced with Doka 3-SO
textured formwork sheets.
Despite the large number
of casting sections, these
delivered superb concrete
surfaces.
Retaining wall, Winkeln
84
Bridge over Stuttgart-Ulm railway line, BW 1
This overpass taking a district
road across the busy Munich-
Stuttgart railway line stands
out for its cantilevered para-
pets, which have a board-
type surface structure with
Location
Stuttgart, Germany
Construction rm
Baresel GmbH, Ulm
Architects
Brandolini+Seitz
Ingenieurgesellschaft mbH
Formwork
Large-area formwork Top 50,
Heavy-duty supporting
system SL-1
Form-facing
Tongue-and-groove boards
Special feature
Bridge-edge forming
wagon used on both sides
simultaneously
a distinctive geometry. The
large width of the sidewalk
kerbs made it impossible to
use a standard overslung
edge-kerb forming wagon
here. Also, the very limited
clearance between the
bridge and the overhead
contact line meant that a
standard underslung edge-
kerb forming wagon could
not be used either. Instead,
a custom solution based
on Dokas steel-composite-
bridge system had to be
devised.
85
Viaduc de Verrires
The 5 piers of this motor-
way viaduct near Verrires
are characterised by their
unusual geometrical
shape.
While the three shorter
piers rise in a uniformly
tapering conical shape, the
two larger ones grow out
of a 40 m high parabolic
shaft. This parabolic pro-
le is visually accentuated
by its projecting haunch.
Location
Midi-Pyrnes, France
Contractors
Spie Batignolles - Sogea - Dodin
Sud - Razel VB
Architects
Andr Mascarelli
Formwork
Large-area formwork Top 50
Form-facing
Dokaplex formwork sheet
86
Mill Road Overbridge
For this bridge superstruc-
ture, Doka planned and
fabricated 4 sets of special
mushroom-head formwork.
Location
Ireland
Contractors
Sisk Contractors
Architects
Murray OLaoire
Formwork
Large-area formwork Top 50
Form-facing
Maritime-pine sheets
Special feature
Double-curved mushroom
head; pre-assembled by the
Doka Ready-to-Use Service
The formwork boxes were
made from proled timber
formers and faced with
maritime-pine sheets. To en-
sure optimum concreting
results, the form-facing
was also sealed.
87
Estakda Sluncov
Location
Czech Republic
Contractors
Skanska DS
Architects
Doc. ing. arch. Patrik Kotas
Formwork
Large-area formwork Top 50
Form-facing
3-SO formwork sheet
This two-track railway
viaduct into the centre of
Prague required a custom
architectural solution. A
project-specic Top 50
large-area formwork was
used for the elliptical
piers.
88
Reference list
Residential construction
Detached family home, Lenzburg Switzerland
Detached home in Petrisberg Germany
Detached home in Vienna Austria
Hadersdorf model housing development Austria
Han Bit terraced housing Switzerland
Lagergasse building Austria
Building and industrial construction
Bank fr Tirol und Vorarlberg Austria
Btiment Administratif Axento Luxembourg
Blumenstrasse Administration Building Germany
BMW Welt, Munich Germany
Bodega de Protos Spain
Builders yard, Bregenz Austria
Building for BTV bank & others, Telfs Austria
Casualty hospital, Linz Austria
This reference list contains a selection of the many
fair-faced concrete projects that have been successfully
completed using Doka systems.
Centre National de LAudiovisuel (CNA) Luxembourg
Cheese cellar, Lingenau Austria
Dog handling school, Allschwil Switzerland
Domhotel, Linz Austria
E.ON administration building Germany
Europark II Austria
GV Huniber Graphisoft Hungary
Inn Side Hotel Germany
Innsbruck main station Austria
Isar-Amper clinic, Taufkirchen Germany
Johanneum remedial pedagogy centre Switzerland
Laguardia wine-cellar Spain
Landtag (parliament) Building, Vaduz Liechtenstein
Lapidarium, Graz Austria
Lyce Marie Curie de Versailles France
Mariatal Special School Austria
Modezentrum Osthafen, Labels II Germany
Multipurpose building in
Sotto il monte Giovanni XXIII Italy
89
Ofce building in Hall-West Austria
Parking deck at Biberach District Clinic Germany
Pharmacy, Ebenthal Austria
River Elbe Harbour, Brunsbttel Germany
Schuhhaus Grtz footwear emporium Germany
Smart Letter und Services Versand GmbH Austria
Torre de Control Spain
Umdasch InfoCenter Austria
Vision on State USA
Wista laboratory building Germany
Sporting facilities and cultural edices
Bergen-Belsen Memorial Germany
Church community centre for
Christengemeinschaft in Bayern Germany
Church, Rieselfeld Germany
Edifcio Transparente Portugal
Ferry Porsche Congress Centre Austria
Hajs Alfrd swimming pool Hungary
Labuch observation tower Austria
Lentos art museum, Linz Austria
Loisium wine gallery Austria
Marie Louise Lders Haus (ofce building) Germany
Meditation grove, Schwarzl retreat centre Austria
Museum am Mnchsberg Austria
Museum Liaunig Austria
Phaeno Science Centre, Wolfsburg Germany
Pinakothek der Moderne (art gallery) Germany
Red Rock National Conservation Area USA
Seebad Kaltern / Lido di Caldaro
lakeside bathing centre Italy
Slden Cemetery Austria
Sports facility in Hard Austria
Wasserhaus St. Arbogast Austria
Transportation infrastructure
Bridge BW1 over Stuttgart-Ulm railway Germany
City Tunnel, Leipzig,
Bayerischer Bahnhof station Germany
Estakda Sluncov Czech Republic
Haselbachtal Bridge Germany
Hungerburg Funicular, River Inn Bridge Austria
Leuketal Viaduct Germany
Mill Road Overbridge Ireland
Noise abatement wall on A4 Germany
Nov spojen Praha Czech Republic
PA Turnpike over Susquehanna River USA
Retaining wall, Winkeln Switzerland
Seidewitztal Bridge Germany
Suburban railway at Taxham, nr. Salzburg Austria
Viaduc de Verrires France
90
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91
There are more than 150 sales and logistics locations around the world
where you can obtain the full spectrum of Doka products and services.
That means speedy and prompt availability of the quantities of formwork
you need - whether for purchase or rental - coupled with rst-rate
consulting and problem-solving capability.
Thanks to the international networking of our locations, you can call
upon our comprehensive formwork know-how any time, anywhere.
www.doka.com
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