B4

SAES-J -904
Sec. 13
B3
Push the FBT-3 mode button once and read the Link Active Scheduler
(LAS) function .The LAS signal should indicate "OK".
SAES-J -904
Sec. 13
A5
CONTRACTOR personnel performing test and calibrations shall be
trained per applicable international or manufacturer requirements.
Schedule Q,
Att. IV, Sec.6.2
B2
Using the FBT-3 Fieldbus monitor , connect to the field terminals remote
from the power conditioner (H1-PS) and measure and record voltage.
SAES-J -904
Sec. 13
B. TEST PROCEDURE AND CHECK LIST
B1
All fieldbus cables shall be megger tested after glanding but before
terminating. Each megger test certificate is to be recorded on the
megger test certificate and witnessed by inspection (Attachment 1)
SAES-J -904
Sec. 13
A4
CONTRACTOR shall provide backup equipment when the primary
equipment is being calibrated or tested.
Schedule Q,
Att. IV, Sec.6.1.
A3
Calibration shall be performed at established periods as specified in
the most stringent of SAUDI ARAMCO standards, other applicable
standards, or manufacturer recommendations; if no standards apply,
the calibration cycle shall not exceed six months.
Schedule Q,
Att. IV, Sec.6.1.
A2
The CONTRACTOR shall identify, maintain, control, adjust, and calibrate
all tools, gauges, instruments and other measuring and testing devices
used for controlling quality.
Schedule Q,
Att. IV, Sec.6.1.
A1
Specific tools and equipment shall be identified to make and perform
tests in the field with instructions for their use, calibration, and storage.
Schedule Q,
Att. IV, Sec.6.1.
A Certification
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
SATR-J-6911 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
FAIL N/A RE-TEST DATE
ITEM
No.
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS
Page 1 of 6
2. 100/250V Megger Tester
3. Oscilloscope
REMARKS:
E. CONCLUSIONS
Test Records and Receipt documents are to be carefully presented in
original.
SAES-J -904
Sec. 13
B10
1. Relcom FBT-3 Fieldbus Monitor.
RE-TEST DATE
E1
Test results are acceptable and in accordance with Saudi Aramco
Engineering Standards and contractual requirements.
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
SATR-J-6911 1-Oct-05 INST
D. TEST RESULTS
1. Use and Modify the attached forms based on requirements
C. TEST EQUIPMENT AND MATERIALS CRITERIA
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE
B5
PASS FAIL N/A RE-TEST DATE
B8
As each field device is connected and commissioned, (commissioned in
this case refers to the initial download of a device to give it a Tag name
and a node number on the network / segment) FBT-3 readings should be
taken and recorded, at the field device and marshalling cabinet end to
see that signals and noise level are within tolerance.
SAES-J -904
Sec. 13
B6
SAES-J -904
Sec. 13
Push the FBT-3 mode button three times to get the noise average
function. The reading should indicate "OK" and show the noise level
detailed below.
SAES-J -904
Sec. 13
B7
B9
Capture scope waveforms as follows: Set the scope to AC,
200mV/division, 10 micro seconds/division and press HOLD to capture
the waveform. Record on Fieldbus cable Check out form (Attachment 2
& 3) . Note: Hart hand held calibrators SHALL NOT be connected to FF
segments.
SAES-J -904
Sec. 13
If checks in B3 to B5 are ok, then proceed to the following or the
problems are to be corrected before other going to next items.
SAES-J -904
Sec. 13
Page 2 of 6
SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
SATR-J-6911 1-Oct-05 INST
ITEM
No.
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
Saudi Aramco Contractor / Third-Party
QC Record Reviewed
2. Attachment 2 Fieldbus Cable Checkout Form -A1
3.Attachment 3 Fieldbus Cable Checkout Form -A2
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
indicates compliance with appropriate standards or performance in a specified manner.
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
NOTES:
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
Work / Rework May Proceed
Name, Initials and Date:
QC Inspector PID Representative
QC Record Reviewed Work Verified T&I Witnessed
Name, Title, Department,
Company, Initials and
Date:
4. SAES-J -904 FOUNDATION Fieldbus Systems, 31J uly 2004
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
PMT Representative
T&I Witnessed Work Verified
Technician Performing Test*
ATTACHMENTS:
1. Attachment 1 Cable Insulation Resistance Test After Installation
REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
3. SA Pre-Commissioning Forms #J -015 Instrument and Control 10/97
Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Witnessed Test
Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results
QC Record Reviewed
Page 3 of 6
1-Oct-05
Attachment 1 Cable Insulation Resistance Test After Installation
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
INST
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
SATR-J-6911
Page 4 of 6
*Person Responsible for Implementation of Test and Analysis of Results Y =YES N =NO F =FAILED
QC Supervisor Proponent and Others
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed Work Verified
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
QC Record Reviewed Work Verified
QC Inspector PID Representative
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
T&I Witnessed
Contractor / Third-Party Saudi Aramco
Technician Performing Test* PMT Representative
SATR-J-6911 1-Oct-05
Attachment 2 FIELDBUS CABLE CHECKOUT FORM
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
INST
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
ACTUAL
MIN
RE-INSP DATE
1
ITEMS TO CHECK ACTUAL
2.2
1.1
Marshalling Cabinet Signal level from FBT-3 Fieldbus Monitor
(+) to (-) Signal
2
3 NOISE Average Function from FBT-3 Fieldbus Monitor
3.1 (+) to (-) Signal
4 Voltage at Field End, Measurement from FBT-3 Fieldbus Monitor
4.1
6.1 (+) to (-) Signal
6 NOISE Average Function from FBT-3 Fieldbus Monitor
ACTUAL
LAS
5.1 (+) to (-) Signal
(+) to (-) Signal
5 Field End Signal level from FBT-3 Fieldbus Monitor
SAUDI ARAMCO - FIELDBUS CABLE (SIGNAL) CHECK OUT FORM - A1
Project: --------------------------------------------------------------------------------------------------------- Plant Area--------------------------------------
Location :--------------------------------------------------------------------------------------------------------Service Area-----------------------------------
Segment No:----------------------------------------------------------------------------------------------------ID--------------------------------------------------
Cable Nos.( Trunk / Spur)----------------------------------------------------------------------------------Unit No.------------------------------------------
Drawing No.:
Voltage at Marshalling Cabinet , Measurement from FBT-3 Fieldbus Monitor
(+) to (-) Signal
ITEM
No.
Page 5 of 6
*Person Responsible for Implementation of Test and Analysis of Results Y =YES N =NO F =FAILED
QC Supervisor Proponent and Others
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed Work Verified
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Witnessed Test Work / Rework May Proceed
Name, Initials and Date:
QC Record Reviewed Work Verified
QC Inspector PID Representative
Name, Title, Department,
Company, Initials and
Date:
Test Performed Successfully and Results are Acceptable:
Name, Initials and Date:
T&I Witnessed
Contractor / Third-Party Saudi Aramco
Technician Performing Test* PMT Representative
5.1 (+) to (-) Signal
Expected
25 to 29 Vdc
350 to 700 Vdc
25mV or Less
(Excellent)
100mV or more
(Poor)
NOISE Average Function from FBT-3 Fieldbus Monitor
(+) to (-) Signal
SAUDI ARAMCO - FIELDBUS CABLE (SIGNAL) CHECK OUT FORM - A2
Project: --------------------------------------------------------------------------------------------------------- Plant Area--------------------------------------
Location :--------------------------------------------------------------------------------------------------------Service Area-----------------------------------
Segment No:----------------------------------------------------------------------------------------------------ID--------------------------------------------------
Cable Nos.( Trunk / Spur)----------------------------------------------------------------------------------Unit No.------------------------------------------
Drawing No.:
Voltage at Marshalling Cabinet , Measurement from FBT-3 Fieldbus Monitor
(+) to (-) Signal
ACTUAL ITEMS TO CHECK
ITEM
No.
6.1 (+) to (-) Signal
25mV or less
(Excellent)
100mV or more
(Poor)
NOISE Average Function from FBT-3 Fieldbus Monitor
4.1
7 Number of Devices
6
4
Actual=
Actual=
3.1
3
25 to 29 Vdc
350 to 700 Vdc
2.2
Voltage at Field End, Measurement from FBT-3 Fieldbus Monitor
(+) to (-) Signal
Field End Signal level from FBT-3 Fieldbus Monitor 5
(+) to (-) Signal
2
1.1
Actual LAS =
Actual Min =
Actual =
1
Marshalling Cabinet Signal level from FBT-3 Fieldbus Monitor
Field devices+2 Actual=
Actual LAS =
Actual Min =
Actual=
SAUDI ARAMCO ID/PID - 4/14/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO TEST REPORT
SATR NUMBER DATE APPROVED QR NUMBER
SATR-J-6911 1-Oct-05
Attachment 3 FIELDBUS CABLE CHECKOUT FORM
FOUNDATION Fieldbus Cable Continuity and Insulation
Resistance Testing (Installed Cable)
INST
Page 6 of 6