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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

DATE APPROVED

QR NUMBER

Post-Welding Visual Inspection

SAIC-W-2007

 

25-May-05

WELD-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S)

 

EQUIPMENT DESCRIPTION

EQPT CODE

SYSTEM ID.

PLANT NO.

LAYOUT DRAWING NUMBER

REV. NO.

PURCHASE ORDER NUMBER

EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

 

WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

 

ITEM

           

No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A

General:

 
 

All slag, flux and spatter is removed from the completed weld and surrounding area.

SAES-W-011,

       

A1

Para. 11.4.2

 

All arc strikes, gouges and other surface imperfections are removed by grinding.

SAES-W-011,

       

A2

Para. 11.6

 

Temporary attachments have been cut off no closer than 3mm to the base metal, then ground flush.

SAES-W-011,

       

A3

Para. 11.7

 

Grinding does not reduce the base metal thickness to less than the design thickness.

SAES-W-011,

       

A4

Para. 11.8

 

Where temporary welds were removed, base metal repairs made, or arc strikes repaired by grinding, examination by MT or LT has been carried out.

SAES-W-011,

       

A5

Para. 11.9

 

All weld joints are marked for identification by a weld number and a welder symbol. These identifications are made with a suitable weather- proof marking material.

SAES-W-011,

       

A6

Para. 16.1

 

Weld numbering & welder symbols are placed in a location such that they will remain visible for a time suitable to the authorized Saudi Aramco inspector.

SAES-W-011,

       

A7

Para. 16.1

 

Surface irregularities, including weld reinforcement, which inhibit accurate interpretation of the specified method of NDT (including VT) are ground smooth.

SAES-W-011,

       

A8

Para. 17.1.7

 

Inspection of all welds includes a band of base metal at least 25mm wide on each side of the weld.

SAES-W-011,

       

A9

Para. 17.1.8

 

Visual defects found in the completed weld and at least 25mm wide on each side of the weld are within the allowable weld imperfections listed in ASME B31.3, Table 341.3.2 . Refer to Attachment 1 of this checklist.

SAES-W-011,

       

A10

Para. 17.1.7 &

17.1.8

A11

Visually inspect finished weld to confirm that height and width of reinforcement, and technique of cap (multi-pass or weave), comply with

Approved WPS

       

WPS. {ASME B31.3, Para. 341.4.1,

(a) (1) }

   

SAES-W-011,

       

A12

Fillet weld size conforms to the details shown in Attachment 2. (ASME B31.3, Para. 328.5.2)

Para. 17.1.8

(Best Practice)

   

SAES-W-011,

       

A13

Weld joint was requested for the applicable NDE.

Para. 17.6

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

DATE APPROVED

QR NUMBER

Post-Welding Visual Inspection

SAIC-W-2007

 

25-May-05

WELD-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

ITEM

No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B

Aluminum Structures:

B1

The faces of fillet welds shall be slightly convex, flat or slightly concave as shown in Attachment 3, Figures (A) Desirable Fillet Weld Profiles and (B) Acceptable Fillet Weld Profiles, with none of the unacceptable profiles shown in [C] Unacceptable Fillet Weld Profiles, (AWS D1.2, Para. 4.19.1).

12-SAMSS-007,

Sec. 3

REMARKS:

REFERENCE DOCUMENTS:

1. SAES-W-011, Welding Requirements for On-Plot Piping, 30 October 2002

2. 12-SAMSS-007, Fabrication of Structural and Miscellaneous Steel, 28 April, 2004

3. ASME B31.3, Process Piping, 2002

4. ANS1/AWS D1.2, Structural Welding Code - Aluminum, 2003

ATTACHMENTS:

1. Attachment 1 - Process Piping Acceptance Criteria (Per ASME B31.3, Table 341.3.2)

2. Attachment 2 - Fillet Weld Size (ASME B31.3, Para. 328.5.2)

3. Attachment 3 - Fillet Weld Profiles for Aluminum Structures (AWS D1.2/D1.2M)

 

Contractor / Third-Party

 

Saudi Aramco

 

Construction Representative*

 

PMT Representative

 
   

Work is Complete and Ready for Inspection:

   

T&I Witnessed

 

QC Record Reviewed

Work Verified

Name, Initials and Date:

 

Name, Initials and Date:

 

QC Inspector

PID Representative

   

Performed Inspection

 

Work / Rework May Proceed

   

T&I Witnessed

 

QC Record Reviewed

Work Verified

Name, Initials and Date:

 

Name, Initials and Date:

 

QC Supervisor

Proponent and Others

 
   

Quality Record Approved:

Name, Organization, Initials and Date:

 

T&I Witnessed

 

QC Record Reviewed

Work Verified

Name, Sign and Date:

   

*Person Responsible for Completion of Quality Work / Test

Page 2 of 4

Y = YES

N = NO

F = FAILED

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

DATE APPROVED

QR NUMBER

Post-Welding Visual Inspection

SAIC-W-2007

25-May-05

WELD-

Attachment 1 - Process Piping Acceptance Criteria

Visual Inspection SAIC-W-2007 25-May-05 WELD- Attachment 1 - Process Piping Acceptance Criteria Page 3 of 4
Visual Inspection SAIC-W-2007 25-May-05 WELD- Attachment 1 - Process Piping Acceptance Criteria Page 3 of 4

Page 3 of 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

DATE APPROVED

QR NUMBER

Post-Welding Visual Inspection

SAIC-W-2007

25-May-05

WELD-

Attachment 2 - Fillet Weld Size (ASME B31.3, Para. 328.5.2)

WELD- Attachment 2 - Fillet Weld Size (ASME B31.3, Para. 328.5.2) Attachment 3 - Aluminum Structures

Attachment 3 - Aluminum Structures

WELD- Attachment 2 - Fillet Weld Size (ASME B31.3, Para. 328.5.2) Attachment 3 - Aluminum Structures

Page 4 of 4