WHERE TO USE

The system is suitable for repairing reinforced

cement elements damaged by physical-mechanical
stresses, for shear and flexural strengthening of
reinforced concrete and masonry elements and for
seismic upgrading of structures in high-risk zones,
and is used in conjunction with MapeWrap fabrics
from the MAPEI FRP System range of products.
Application examples
Anchorage and static upgrading of damaged or
deteriorated structures where the shear strength
of sections require integrating.
Flexural strengthening of beams.
Repairs to structures damaged by fire.
Strengthening of load-bearing elements in
constructions whose structural system has been
modified due to new architectural requirements
or change in use.
TECHNICAL CHARACTERISTICS
MapeWrap S Fabric is a mono-directional fabric
made from metallic fibres called SRP (Steel
Reinforced Polymer) composed of steel filaments
characterised by their extremely high strength,
which is installed using epoxy resin.
The fabric may be installed using the complete
range of epoxy resins which includes:
[sche3] 1038_mapewrap s fabric_gb (11.06.2010 - 3 Bozza/Ciano/PDF)
MapeWrap Primer 1 consolidator used to treat
the substrate.
MapeWrap 11 and MapeWrap 12 smoothing and
levelling compounds used to even out uneven
surfaces and seal porosity (the workability time of
MapeWrap 12 is higher than that of MapeWrap 11).
ADVANTAGES
Thanks to the low weight of MapeWrap S Fabric,
it may be installed by a smaller team of workers
compared with interventions carried out using
conventional methods. The product may be applied
extremely quickly, and often without even interrupting
the use of the structure.
RECOMMENDATIONS
All workers must use protective gloves and goggles
and anti-solvent safety masks.
APPLICATION PROCEDURE
Preparation of the substrate
The surface on which MapeWrap S Fabric is to be
applied must be perfectly clean, dry and strong.
If applied on undamaged structures, sandblast the
surface to remove all traces of stripping compound,
varnish, paint and cement laitance.
If the concrete is deteriorated, remove all damaged
parts using a hammer, a jack-hammer or by hydro-
scarifying.
Remove all traces of rust from the reinforcement rods
and protect them using Mapefer two-component
High-strength,
mono-directional
steel fibre fabric
for structural
strengthening
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3. Application of MapeWrap
Primer 1
Apply an even coat of MapeWrap Primer
1 with a brush or roller on the clean, dry
surface of the concrete.
If the surface is particularly absorbent,
apply a second coat of MapeWrap
Primer 1 once the first coat has been
completely absorbed. Smooth over the
surface using MapeWrap 11 or
MapeWrap 12 while the product
underneath is still fresh.
4. Preparation of MapeWrap 11
or MapeWrap 12
Choose whether to use MapeWrap 11
or MapeWrap 12 according to the
surrounding temperature and workability
times (the workability time of
MapeWrap 12 is higher than for
MapeWrap 11). Pour component B into
component A and mix with a low-speed
drill with a mixing attachment until a
uniform, grey blend is obtained.
Mixing ratio for both products: 3 parts by
weight of component A and 1 part by
weight of component B. At +23C
MapeWrap 11 is workable for around
40 minutes while MapeWrap 12 is
workable for around 60 minutes.
5. Application of MapeWrap 11
or MapeWrap 12
On concrete surfaces which have been
previously treated with MapeWrap
Primer 1, and while it is still fresh, apply
a 1 mm-thick layer of MapeWrap 11 or
MapeWrap 12 using a notched trowel,
then smooth over the surface using a
flat trowel to completely remove light
imperfections on the surface.
6. Application of MapeWrap
S Fabric
Check that the first layer of MapeWrap 11
or MapeWrap 12 is still fresh, then
immediately lay on the MapeWrap S
Fabric with the help of a flat trowel to
lightly press the fabric down and acting
longitudinally to the fibres to make sure it
bonds perfectly to the first layer of
MapeWrap 11 or MapeWrap 12. If the
span to be strengthened is more than the
length of the roll (> 25.00 m), overlap
successive layers of fabric by at least
30 cm. After laying and pressing the fabric
with the flat trowel, use plastic or metal
studs to fix it temporarily in place to the
structure.
Apply a second layer of MapeWrap 11 or
MapeWrap 12 making sure that it
completely covers the fibres of the
MapeWrap S Fabric.
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anti-corrosion cementitious mortar or
Mapefer 1K one component anti-corrosion
cementitious mortar (please refer to the
respective technical data sheet for each
product for application procedures).
Repair concrete surfaces using products
from the Mapegrout range.
Wait at least three weeks before applying
MapeWrap S Fabric.
If the strengthening operation needs to be
carried out immediately, use Adesilex
PG1, Adesilex PG2 or Mapefloor EP19
to carry out repairs.
Seal all cracks in the structure by injecting
Epojet (suitable only for dry or slightly
damp cracks) or with Foamjet T or
Foamjet F (suitable for damp cracks or if
water is seeping in). All sharp corners on
elements which are to be strengthened
with MapeWrap S Fabric in conjunction
with fabrics from the MAPEI FRP System
range (such as beams and pillars) must be
rounded off with a jack-hammer or other
suitable means.
We recommend forming a radius of at least
30 mm.
Application of MapeWrap S Fabric
for flexural strengthening
Application phases
1. Preparation of MapeWrap S Fabric.
2. Preparation of MapeWrap Primer 1.
3. Application of MapeWrap Primer 1.
4. Preparation of MapeWrap 11 or
MapeWrap 12.
5. Application of MapeWrap 11 or
MapeWrap 12.
6. Application of MapeWrap S Fabric.
7. Application of a second layer of
MapeWrap 11 or MapeWrap 12.
1. Preparation of MapeWrap
S Fabric
Cut the metallic fibre fabric to the length
required with a hand grinder.
2. Preparation of MapeWrap
Primer 1
The two components which make up
MapeWrap Primer 1 must be mixed
together. Pour component B into
component A and mix with a low-speed
drill with a mixing attachment until the resin
is completely blended. Mixing ratio: 3 parts
in weight of component A and 1 part in
weight of component B. To avoid dosage
errors, use the entire contents of the two
components.
If only partial quantities are required, use
high-precision electronic scales to weigh
out the components (this procedure shall
also be adopted for the other products).
Once prepared, the workability time of
MapeWrap Primer 1 is 90 minutes at
+23C.
selected. Make sure that the holes are
perfectly clean and dry.
2. Preparation of MapeWrap
Primer 1
The two components which make up
MapeWrap Primer 1 must be mixed
together. Pour component B into
component A and mix with a low-speed
drill with a mixing attachment until the
resin is completely blended.
Mixing ratio: 3 parts in weight of
component A and 1 part in weight of
component B. To avoid dosage errors, use
the entire contents of the two components.
If only partial quantities are required, use
high-precision electronic scales to weigh
out the components (this procedure shall
also be adopted for the other products).
Once prepared, the workability time of
Application of MapeWrap S Fabric
bows for shear strengthening
Application phases
1. Preparation of MapeWrap S Fabric.
2. Preparation of MapeWrap Primer 1.
3. Application of MapeWrap Primer 1.
4. Preparation of MapeWrap 11,
MapeWrap 12 or MapeWrap 31.
5. Application of MapeWrap 11,
MapeWrap 12 or MapeWrap 31.
6. Application of MapeWrap S Fabric.
1. Preparation of MapeWrap
S Fabric
Cut the fabric to the length required with a
hand grinder and then roll it up to form an
anchorage bow. Make holes in the base
of the pillars with a larger diameter than
the bow to make sure it forms a good,
solid anchorage point with the adhesive
TECHNICAL DATA (typical values)
PRODUCT DETAILS
Type of fibre: metallic
Appearance: mono-directional fabric
Customs class: 6815 10 10
Density (kg/m): 7,850
Weight (metallic fibres only) (g/m): 2,100
N threads per unit of width (n/m): 210
Average breakage load per thread (N): 3,600
Load-resistant area per unit of width (m/m): 373.80
Tensile strength (N/mm): > 2,845
Tensile modulus of elasticity (N/mm): 210,000
Maximum load per unit of width (N/mm): > 735
Elongation at breakage (%): > 2.6
FINAL PERFORMANCE FIGURES FOR FABRIC IMPREGNATED WITH MAPEWRAP 11 OR MAPEWRAP 12
Tensile strength (N/mm): > 1,900
Tensile modulus of elasticity (N/mm): > 190,000
Elongation at breakage (%): > 1.0
FINAL PERFORMANCE
Bond strength to concrete (N/mm): > 2.4 (failure of substrate)
MapeWrap Primer 1 is 90 minutes at
+23C.
3. Application of MapeWrap
Primer 1
Prime the holes by applying MapeWrap
Primer 1 with a pipe-cleaner.
If the surface is particularly absorbent,
apply a second coat of MapeWrap
Primer 1 once the first coat has been
completely absorbed. Apply
MapeWrap 11, MapeWrap 12 or
MapeWrap 31 while the product
underneath is still fresh.
4. Preparation of MapeWrap 11,
MapeWrap 12 or MapeWrap 31
The choice of which product to use must
be made according to the type of hole
to be filled. If the holes are horizontal or
in the ceiling, MapeWrap 11 or
MapeWrap 12 are the most suitable
products to use (for their thixotropic
consistency). If the holes are made in
the floor or are slightly inclined, use
MapeWrap 31 (medium-viscosity resin).
MapeWrap 11 or MapeWrap 12 must
be chosen according to the surrounding
temperature and workability time
(MapeWrap 12 has a higher workability
time than MapeWrap 11).
Preparation of MapeWrap 11
or MapeWrap 12
Choose whether to use MapeWrap 11
or MapeWrap 12 according to the
surrounding temperature and workability
times (the workability time of MapeWrap
is higher than for MapeWrap 11). Pour
component B into component A and mix
with a low-speed drill with a mixing
attachment until a uniform, grey blend
is obtained.
Mixing ratio for both products: 3 parts
by weight of component A and 1 part by
weight of component B.
At +23C MapeWrap 11 is workable for
around 40 minutes while MapeWrap 12
is workable for around 60 minutes.
5. Preparation of MapeWrap 31
Pour component B into component A
and mix with a low-speed drill with a
mixing attachment until it forms a
uniform, yellow paste.
Mixing ratio: 4 parts by weight of
component A and 1 part by weight of
component B. After mixing, the product
remains workable for approximately
40 minutes at +23C.
6. Application of MapeWrap 11,
MapeWrap 12 or MapeWrap 31
Completely fill the holes previously
treated with MapeWrap Primer 1 while it
is still fresh with the MapeWrap 11 or
MapeWrap 12 using an empty silicon
cartridge and extrusion gun or with the
MapeWrap 31 by simply pouring.
Carefully and slowly insert the
MapeWrap S Fabric bows into the holes
so that the excess product may be
expelled. This material must then be
removed with a metal trowel. To avoid
the transversal section of the pillar
becoming too large and to improve the
bond with the first layer of fresh epoxy,
fan out the parts of the bows protruding
from the holes. After laying and pressing
down with a flat trowel, apply a second
coat of MapeWrap 11 or MapeWrap 12
making sure it completely covers the
fibres of the MapeWrap S Fabric.
Even though epoxy resin is an insulating
material, if the element needs to be
wrapped with carbon fibre, we
recommend applying a further insulating
layer of glass fibre fabric between the
carbon fibre and the MapeWrap S
Fabric.
If this precaution is not taken galvanic
currents may be generated because of
the different electro-chemical potential
between the metal fibres and the carbon
fibres, thus causing corrosion. Apply a
first, even 0.5 mm thick layer of
MapeWrap 31 (please refer to the
products technical data sheet for
preparation instructions) on the mortar
while it is still fresh with a roller or
short-haired brush. Then immediately
apply a layer of MapeWrap G UNI-AX
fabric on the MapeWrap 31 while it is
still fresh, making sure it is applied
without creases or folds. Flatten out the
fabric by hand while using protective
waterproof rubber gloves, apply a
second layer of MapeWrap 31 and
then press it down using the special
MapeWrap Roller so that the adhesive
completely penetrates into the fibres
of the fabric and any air bubbles
entrapped during its application are
completely eliminated. The extra carbon
strengthening material may now be
applied.
Note: if a finishing coat is to be applied,
the final layer or epoxy resin must be
sprinkled with fine sand while it is still
fresh to guarantee a good bond with
the finishing coat.
PROTECTIVE DRESSING COAT
The protective coating may be applied
once the epoxy system has completely
hardened (approximately 1-2 days
at +23C), such as Mapelastic two-
component, flexible cementitious mortar
or Elastocolor Paint flexible acrylic paint
(please refer to the technical data sheet
for each product for application
instructions).
These products form an efficient barrier
against UV rays, which makes them
particularly recommended for structures
exposed to direct sunlight.
Precautions to be taken during
and after application
The temperature during laying
operations must be at least +5C and
the structure must be protected from
rain and dust carried by the wind.
After completing the application
operations, make sure the treated
surface is kept at a temperature of at
least +5C.
Protect the surface from rain for at least
24 hours if the temperature does not
drop below +15C and for at least 3
days if the temperature is lower.
Cleaning
Epoxy systems form an extremely strong
bond and we recommend cleaning all
work tools with solvent (such as ethanol,
toluene, etc.) before the products harden.
PACKAGING
MapeWrap S Fabric is supplied in
30 cm wide by 25 m long rolls packed
in cardboard boxes.
STORAGE
Store in a covered dry area.
SAFETY INSTRUCTIONS
FOR PREPARATION AND
APPLICATION
Workers must wear protective, waterproof
rubber gloves, goggles and anti-solvent
safety masks when preparing and
applying these epoxy systems. Avoid the
products coming into contact with the
skin and eyes. If they come into contact,
wash off with plenty of soap and water
and seek medical attention.
If the products are applied in closed
environments, make sure they are well
ventilated to guarantee a continuous
circulation of fresh air. While using or
handling these products, never use
naked flames and do not smoke.
For further and complete information
about a safety use of our product please
refer to our latest version of the Material
Safety Data Sheet.
FOR PROFESSIONAL USE.
WARNING
While the indications and guidelines
contained in this data sheet correspond
to the company's knowledge and wide
experience, they must be considered,
under all circumstances, merely as an
indication and subject to confirmation
only after long-term, practical
applications. Therefore, anybody who
undertakes to use this product, must
ensure beforehand that it is suitable for
the intended application and, in all cases,
the user is to be held responsible for any
consequences deriving from its use.
Please refer to the current version of
the Technical Data Sheet, available
from our web site www.mapei.com
All relevant references
for the product are available
upon request and from
www.mapei.com
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BUILDING THE FUTURE