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A company makes two versions of the same basic file cabinet. The TOL and HQ use the same cabinet frame and lockin mechanism. The drawer assemblies for the TOL cabinet use a slidin assembl" that re!uires four bearins per side.
A company makes two versions of the same basic file cabinet. The TOL and HQ use the same cabinet frame and lockin mechanism. The drawer assemblies for the TOL cabinet use a slidin assembl" that re!uires four bearins per side.
A company makes two versions of the same basic file cabinet. The TOL and HQ use the same cabinet frame and lockin mechanism. The drawer assemblies for the TOL cabinet use a slidin assembl" that re!uires four bearins per side.
Practice Problems: Chapter 14, Material Requirements Planning
(MRP) and ERP
Problem 1: The Hunicut and Hallock Corporation makes two versions of the same basic file cabinet, the TOL (Top-of-the-line) five drawer file cabinet and the HQ (Hih-!ualit") five drawer filin cabinet# The TOL and HQ use the same cabinet frame and lockin mechanism# The drawer assemblies are different althouh both use the same drawer frame assembl"# The drawer assemblies for the TOL cabinet use a slidin assembl" that re!uires four bearins per side whereas the HQ slidin assembl" re!uires only two bearins per side# (These bearins are identical for both cabinet t"pes#) $%% TOL and &%% HQ file cabinets need to be assembled in week '$%# (o current stock e)ists# *evelop a material structure tree for the TOL and the HQ file cabinets# Problem 2: *evelop a ross material re!uirements plan for the TOL and HQ cabinets in the previous e)ample# Problem : *evelop a net material re!uirements plan for the TOL and HQ file cabinets in the previous problems assumin a current on-hand finished oods inventor" of $%% TOL cabinets# The lead times are iven below# +aintin and final assembl" of both HQ and TOL re!uires , weeks# -oth cabinet frames and lock assembl" re!uire $ week for manufacturin# -oth drawer assemblies re!uire , weeks for assembl"# -oth sliding assemblies re!uire , weeks for manufacturin# Bearings re!uire , week to arrive from the supplier# $ Problem 4: .f the TOL file cabinet has a ross material re!uirements plan as shown below, no inventor", and , weeks lead time is re!uired for assembl", what are the order release dates and lot si/es when lot si/in is determined usin lot-for-lot0 1se a holdin cost of 2,#%% and a setup cost of 2,%#%%, and assume no initial inventor"# 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% Problem !: .f the TOL file cabinet has a ross material re!uirements plan as shown below, no inventor", and , weeks of lead time is re!uired for assembl", what are the order release dates and lot si/es when lot si/in is determined b" =OQ (=conomic Order Quantit")0 1se a holdin cost of 2,#%% and a setup cost of 2,%#%%, and assume no initial inventor"# 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% , Problem ": .f the TOL file cabinet has a ross materials re!uirements plan as shown below, no inventor", and , weeks of lead time is re!uired for assembl", what are the order release dates and lot si/e when lot si/in is determined usin ++- (part period balancin)0 1se a holdin cost of 2,#%% and a setup cost of 2,%,%%%, and no initial inventor"# 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% & #$%&ER% Problem 1: Problem 2: 3ross 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL $%% HQ &%% 7 Problem : 6eek $ , & 7 8 9 : ; < $% Lead Time TOL 5e!uired date $%% , weeks Order release date HQ 5e!uired date &%% , weeks Order release date &%% Cabinet frame and lock 5e!uired date &%% $ week Order release date &%% HQ drawer assembl" 5e!uired date $8%% , weeks Order release date $8%% *rawer frame assembl" 5e!uired date $8%% , weeks Order release date $8%% HQ slidin assembl" 5e!uired date $8%% , weeks Order release date $8%% -earins 5e!uired date 9%%% , weeks Order release date 9%%%
Receipts: &%% cabinet frames and locks in week ; $8%% HQ drawer assemblies in week ; $8%% drawer frame assemblies in week 9 $8%% HQ slidin assemblies in week 9 9%%% bearins in week 7 8 Problem 4> 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% 5elease dates and lot si/es 8% $%% 8% $%% Holdin cost ? 2% @etup cost ? 7 A 2,% ? 2;% Total cost ? 2;% Problem !> @olution usin +O4 for 6indows> 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% 5elease dates and lot si/es :, <9 7; <9
Holdin cost ? 2,;% @etup cost ? 7 A 2,% ? 2;% Total cost ? 2&9% 9 Problem "> @olution usin +O4 for 6indows> 3ross 4aterial 5e!uirements +lan 6eek $ , & 7 8 9 : ; < $% TOL 8% $%% 8% $%% 5elease dates and lot si/es 8% $%% 8% $%% Holdin cost ? 2% @etup cost ? 7 A 2,% ? 2;% Total cost ? 2;% :