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Alcatel-Lucent 9100
Multi-Standard Base Station Outdoor |
Dismantling Manual
3MN-00462-0610-RJZZA
Issue 1 | September 2012
Legal notice
Legal notice
Alcatel, Lucent, Alcatel-Lucent and the Alcatel-Lucent logo are trademarks of Alcatel-Lucent. All other trademarks are the property of their respective
owners.
The information presented is subject to change without notice. Alcatel-Lucent assumes no responsibility for inaccuracies contained herein.
Copyright 2012 Alcatel-Lucent. All rights reserved.
Note:
Contents
About this document
vii
Purpose ............................................................................................................................................................................................ vii
Reason for reissue
....................................................................................................................................................................... vii
vii
...................................................................................................................................................................... vii
vii
Intended audience
....................................................................................................................................................................... vii
vii
........................................................................................................................................................ vii
vii
....................................................................................................................................................................... viii
viii
....................................................................................................................................................................... viii
viii
................................................................................................................................................................................ viii
viii
Overview
Overview ...................................................................................................................................................................................... 1-1
1-1
Presentation ................................................................................................................................................................................. 1-1
1-1
Preparation
.................................................................................................................................................................................. 1-8
1-8
Scenario
Overview ...................................................................................................................................................................................... 2-1
2-1
Before Going Onsite
Overview ...................................................................................................................................................................................... 2-3
2-3
....................................................................................................................................................................................................................................
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Contents
....................................................................................................................................................................................................................................
......................................................................................................................................................... 2-8
2-8
Dismantle Roof
How to Dismantle Roof
....................................................................................................................................................... 2-14
2-14
Dismantle Cables
Disconnect PCM and Alarm Cables ................................................................................................................................ 2-15
2-15
Disconnect Antenna Jumpers ............................................................................................................................................. 2-19
2-19
Disconnect Synchronization Cables ................................................................................................................................ 2-21
2-21
Disconnect Power and Ground Cables ........................................................................................................................... 2-22
2-22
O1: Remove Cables from Cable Tray ............................................................................................................................. 2-25
2-25
Remove Rack
Remove Rack Fixations
....................................................................................................................................................... 2-26
2-26
.......................................................................................................................................... 2-38
2-38
....................................................................................................................................................................................................................................
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List of figures
1-1
.................................................................... 1-2
1-2
1-3
1-4
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
.......................................................................................................................... 1-3
.................................................................................................................... 1-4
........................................................................................................... 1-5
.......................................................................................................................... 2-10
.............................................................................................. 2-11
...................................................................................... 2-12
............................................................................................................... 2-29
.............................................................................................................................. 2-30
............................................................................................... 2-31
.............................................................................................................. 2-33
.............................................................................. 2-37
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List of figures
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Purpose
This document describes how to dismantle a 9100 Multistandard Base Station Outdoor
(MBO) in the Alcatel-Lucent BSS.
Reason for reissue
Issue number
None.
Other changes
None.
Intended audience
Installers
Field service technicians
Specialists
Project managers
Foremen.
No specific recommendation applies regarding the way readers should read this
document.
...................................................................................................................................................................................................................................
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Prerequisites
Conventions used
None.
Typographical conventions
Description
Italicized text
Emphasized information.
Related information
None.
Document support
For support in using this or any other Alcatel-Lucent document, contact Alcatel-Lucent at
one of the following telephone numbers:
Technical support
For technical support, contact your local Alcatel-Lucent customer support team. See the
Alcatel-Lucent Support web site (http://www.alcatel-lucent.com/support/) for contact
information.
How to order
To order Alcatel-Lucent documents, contact your local sales representative or use Online
Customer Support (OLCS) (http://support.alcatel-lucent.com)
....................................................................................................................................................................................................................................
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How to comment
To comment on this document, go to the Online Comment Form (http://infodoc.alcatellucent.com/comments/) or e-mail your comments to the Comments Hotline
(comments@alcatel-lucent.com).
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Overview
1
Overview
Purpose
This Overview gives information needed by project managers and foremen, for
presentation to the customer and for site planning.
Contents
Presentation
1-1
Preparation
1-8
Scheduling
1-8
Resources
1-9
Presentation
Hardware Description
...................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
Dimensions (mm)
H = 1500
240
W = 850
(3x2 TRE)
D = 700
MBS GSM Outdoor 2 without options /
without battery
H = 1500
400
W = 1500
(3x4 TRE)
D = 700
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
Equipment
Dimensions (mm)
Battery BU 41 (4 blocks)
50
120 to 150
Initial State
Before starting the dismantling, the MBS is powered on but out of the network, as it is
disconnected from the BSC.
Final State
Cases
Options
Restrictions
None.
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
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Overview
Presentation
....................................................................................................................................................................................................................................
Preparation
Prereqisites
The site conforms to the safety rules listed in the Alcatel-Lucent GSM 2G - Cables General Wiring Handbook
The site is ready for rack dismantling, according to the SPP 50 - Specification for
EVOLIUM A9100 Multi-standard Base StationOutdoor Site Preparation.
External Tasks
None.
Scheduling
Time based on technical constraints
The following table does not take into account individual customer or safety
requirements.
Note: For manual transportation, four people are mandatory.
Grouped Task
Begin Dismantling
20
....................................................................................................................................................................................................................................
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Overview
Scheduling
....................................................................................................................................................................................................................................
Grouped Task
Dismantle Roof
22
Dismantle Cables
Disconnect PCM and alarm cables
15
15
10
22
15
15
(5 - 15)
(5 - 15)
Remove Rack
Remove rack fixations
10
(20)
(20)
Transportation 22
60
60
Wrap rack
15
15
Label Packages
10
15
TOTAL
3h 25
22
1h 35
Notes:
1.
The time required for optional tasks (in parenthesis) is not included in the total time.
2.
Resources
Hardware Tools
You must have the following tools. Refer to the Alcatel-Lucent GSM 2G - Kits - Tools
Catalogue for Field Activity for more information.
Kit Name
Reference
Basic kit
OUT 001
OUT 003
OUT 007
Overview
Resources
....................................................................................................................................................................................................................................
Supplies
You must have the following consumable supplies which are not included in
Alcatel-Lucent kits.
Mandatory Kits
Mnemonic
Reference
Quantity
Bull pack
20 m
20 m
Strap (length 5 m)
10
Adhesive tape
20 m
Plastic bag
Cardboard box
20
Forms
You must have the following documents, or electronic access to the following documents:
....................................................................................................................................................................................................................................
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Overview
Resources
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Overview
Resources
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
2
Overview
Purpose
This scenario presents all checks needed before starting the dismantling, and all detailed
tasks to be performed onsite.
Contents
Before Going Onsite
2-3
Overview
2-3
2-4
Checks
2-4
Required Knowledge
2-4
Begin Dismantling
2-5
2-5
2-8
2-8
Dismantle Roof
2-14
2-14
Dismantle Cables
2-15
2-15
2-19
2-21
2-22
2-25
Remove Rack
2-26
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Scenario
Overview
....................................................................................................................................................................................................................................
2-26
2-27
Transportation
2-28
Wrap Rack
2-34
2-34
Label Packages
2-36
2-36
2-38
2-38
....................................................................................................................................................................................................................................
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Scenario
Before Going Onsite
Overview
....................................................................................................................................................................................................................................
Before going onsite, you must check that the following information and supplies are
available:
....................................................................................................................................................................................................................................
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Scenario
Before You Start
Checks
....................................................................................................................................................................................................................................
On arrival onsite, before you start, perform the following checks and operations:
Required Knowledge
Overview
The safety rules and precautions given in the Alcatel-Lucent GSM 2G - Cables General Wiring Handbook and the Alcatel-Lucent Base Station Subsystem - BSS
Methods Handbook
How to document faults and anomalies as described in the Alcatel-Lucent GSM 2G Cables - General Wiring Handbook.
....................................................................................................................................................................................................................................
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Scenario
Begin Dismantling
....................................................................................................................................................................................................................................
Begin Dismantling
How to Begin Dismantling
Procedure
Inspect the rack for cracks, scratches, flaking or stained paint work, rust on metal parts, or
damage to boards.
....................................................................................................................................................................................................................................
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Scenario
Begin Dismantling
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Begin Dismantling
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
Switch OFF all the breakers which power the BTS subracks, and which are located on the
BOMU panel (see Figure 2-1, 9100 MBS GSM AC Outdoor Left Compartment
(p. 2-9) and Figure 2-2, Turn OFF Site Power Breakers (p. 2-10)).
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Power Off Rack
....................................................................................................................................................................................................................................
As follows:
ACMU panel for 9100 MBS GSM AC Outdoor (see Figure 2-1, 9100 MBS GSM
AC Outdoor Left Compartment (p. 2-9))
DCMU panel for 9100 MBS GSM DC Outdoor (see Figure 2-4, 9100 MBS GSM
DC Outdoor Left Compartment (p. 2-12)).
...................................................................................................................................................................................................
Disconnect the power breakers at the site power panel (see Figure 2-2, Turn OFF Site
Power Breakers (p. 2-10)).
Result: The rack is powered off.
E...................................................................................................................................................................................................
N D O F S T E P S
....................................................................................................................................................................................................................................
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Scenario
Dismantle Roof
....................................................................................................................................................................................................................................
Dismantle Roof
How to Dismantle Roof
Procedure
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
Dismantle Cables
Disconnect PCM and Alarm Cables
Procedure
Disconnect the PCM and alarm cables, as shown in the following figures:
...................................................................................................................................................................................................
Identify the Abis and alarm cables to be disconnected on the OUTC board.
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
On the OUTC board, unscrew the clamps holding the cable, then unscrew the wire
terminals.
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
Assemble the clamps and leave them attached on the terminals (for screwing connectors).
...................................................................................................................................................................................................
If the Abis cable is connected to a KRONE connector, remove the lightning protection
first.
...................................................................................................................................................................................................
Using the appropriate tool, detach the wires from the KRONE connector.
...................................................................................................................................................................................................
10
Run the cables out of the rack through the top gland.
Result: The PCM and alarm cables are disconnected.
E...................................................................................................................................................................................................
N D O F S T E P S
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
Detach the antenna jumpers from the connectors on top of the rack.
...................................................................................................................................................................................................
Cut the tie wraps which attach the jumpers to the rack.
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
Run the cables out of the rack through the top gland.
Result: The synchronization cables are disconnected.
E...................................................................................................................................................................................................
N D O F S T E P S
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
Disconnect the power and ground cables, as shown in the following figures:
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
If the output 48V supply or external battery options are installed, disconnect the 48V
cables from the capacitors and the 0V cables from the studs.
Result: The ground and power cables are disconnected.
E...................................................................................................................................................................................................
N D O F S T E P S
Disconnect the power and ground cables, as shown in the following figures:
...................................................................................................................................................................................................
...................................................................................................................................................................................................
Disconnect the - 48V cable from the filter and the 0V cable from the stud.
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Dismantle Cables
....................................................................................................................................................................................................................................
Remove the cables from the cable tray, as shown in the following figures:
...................................................................................................................................................................................................
Cut the tie wraps which attach the cables in the cable way.
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
....................................................................................................................................................................................................................................
Remove Rack
Remove Rack Fixations
C3: Steel Construction Positioning
Locate the four fixation screws under the MBS GSM Outdoor.
...................................................................................................................................................................................................
Locate the four fixation screws under the MBS GSM Outdoor.
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
Note: For information concerning this task, refer to the Alcatel-Lucent 9100
Multi-Standard Base Station Outdoor - Installation Manual.
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
Transportation
....................................................................................................................................................................................................................................
Transportation
C5: Manual Transportation
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
Transportation
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
Transportation
....................................................................................................................................................................................................................................
Note: Leave the pallet under the equipment to prevent damage to the door.
The following figure shows how to transport the equipment using a crane and a pallet.
Figure 2-8 Handle by Crane with Straps
Check the direction of pull = minimum 45. The bar and the fixation points are
specified by Alcatel-Lucent. The choice of straps (slings), hooks and crane are the
responsibility of the subcontractor.
For an MBS GSM Outdoor 1, fasten the transport belts to all 4 eyebolts
For an MBS GSM Outdoor 2, insert belts or slings before inserting the rod's bar
into the eyebolts.
If the rack was disassembled into cabinets, reassemble it in reverse order after
transportation.
Refer to the following figures for more information.
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
Transportation
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Remove Rack
Transportation
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Transportation
....................................................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Wrap Rack
....................................................................................................................................................................................................................................
Wrap Rack
How to Wrap Rack
Procedure
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Wrap Rack
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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Scenario
Label Packages
....................................................................................................................................................................................................................................
Label Packages
How to Label Packages
Procedure
Insert the completed document 8BL 00827 0011 UZBRA or a paper sheet with the
following information into adhesive bags.
As follows:
Customer name
Type of equipment
Serial number
Origin site
Code site
Destination
Date of dismantling.
...................................................................................................................................................................................................
Attach the adhesive bags to each package, as shown in the following figure.
....................................................................................................................................................................................................................................
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Scenario
Label Packages
....................................................................................................................................................................................................................................
...................................................................................................................................................................................................
Insert one inventory disk into the adhesive bag on the rack.
Result: The packages are now labelled.
E...................................................................................................................................................................................................
N D O F S T E P S
....................................................................................................................................................................................................................................
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Scenario
Before You Leave
....................................................................................................................................................................................................................................
Note: According to European environmental regulations, cables and cable trays must
be brought back and destroyed by installers.
Procedure
...................................................................................................................................................................................................
Contact the OMC-R operator to ensure that no site alarms are activated.
...................................................................................................................................................................................................
....................................................................................................................................................................................................................................
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