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This document specifies engineering requirements for cable cleats and intermediate restraints. It outlines requirements regarding manufacturers, codes and standards compliance, short circuit ratings, product features, materials of construction, and documentation. Cable cleats and restraints must be tested and certified to IEC standards for resistance to impacts, electromechanical forces, temperatures, and flames. Short circuit test reports and calculations must validate the products can withstand mechanical forces from fault currents.
This document specifies engineering requirements for cable cleats and intermediate restraints. It outlines requirements regarding manufacturers, codes and standards compliance, short circuit ratings, product features, materials of construction, and documentation. Cable cleats and restraints must be tested and certified to IEC standards for resistance to impacts, electromechanical forces, temperatures, and flames. Short circuit test reports and calculations must validate the products can withstand mechanical forces from fault currents.
This document specifies engineering requirements for cable cleats and intermediate restraints. It outlines requirements regarding manufacturers, codes and standards compliance, short circuit ratings, product features, materials of construction, and documentation. Cable cleats and restraints must be tested and certified to IEC standards for resistance to impacts, electromechanical forces, temperatures, and flames. Short circuit test reports and calculations must validate the products can withstand mechanical forces from fault currents.
Sheet 1 of 3 Rev 26Feb2010 1. Manufacturer Cable cleats and intermediate restraints shall be manufactured by Ellis Patents, Ltd and supplied through kVA Strategies, LLC: kVA Strategies, LLC PO Box 515 18795 Weinberger Road Ponchatoula, LA 70454 USA Phone: Fax: E-Mail: +1 985 386 9265 +1 985 247 4373 sales1 @ kVAStrategies.com 2. Codes & Standards a. Cable cleats and intermediate restraints shall meet the performance requirements in Article 398.2(d) of NFPA-70-2008, the National Electrical Code or Part I, 12-2202 (4) of C22.1-06, the Canadian Electrical Code. b. Cable cleats and intermediate restraints shall be tested and certified to the International Standard IEC 61914:2009, Cable Cleats for Electrical Installations, as follows: i. Classified according to material as Composite ii. Classified according to resistance to impact as Very Heavy iii. Classified in relation to resistance to electromechanical forces as follows: 1. Compliant with Clause 6.4.4, Resistant to Electromechanical Forces, Resisting More Than One Short Circuit (formerly known as Category 2): a. Cables, cable cleats and intermediate restraints shall be intact and re- usable after sustaining two successive short circuits, and b. There shall be no cuts or damage to the outer cable sheath, and c. The cables shall pass the required voltage withstand test 2. The vendor shall declare the following parameters associated with the aforementioned short circuit classification: a. Values of I PEAK and I SC-RMS
b. Lineal spacing between cable cleats and intermediate restraints c. Cable configuration (i.e. trefoil, flat, etc.) d. Spacing between conductor centers iv. Classified according to temperature according to permanent application 1. Maximum temperature rating shall be at least +60C 2. Minimum temperature rating shall be at least -40C v. Classified according to flame application limits where the flame application time shall be at least 120 seconds. vi. Marked with the manufacturers or responsible vendors name, logo or trademark, along with the product identification Engineering Specification CABLE CLEATS AND INTERMEDIATE RESTRAINTS Sheet 2 of 3 Rev 26Feb2010 3. Short circuit Rating a. The maximum mechanical force between conductors during a short circuit is calculated by: F t = (0.17 x I PEAK 2 ) / S Where: F t = Maximum Force on Conductor (N/m) I PEAK = 1/2 Cycle Peak Asymmetrical Current magnitude (kA) S = Spacing between conductor centers (meters) b. The supplier will deliver short circuit mechanical force calculations for the following: i. The project application using the recommended cable cleat lineal spacing ii. The application reflected in the certified short circuit test report iii. Both aforementioned calculations will clearly indicate the following: 1. F t = Maximum Force on Conductor (N/m) 2. I PEAK = 1/2 Cycle Peak Asymmetrical Current magnitude (kA) 3. S = Spacing between conductor centers (meters) c. The calculated mechanical force between conductors for the project application shall be less than or equal to the forces resulting from the certified short circuit test for the same IEC 61914 short circuit protection category. d. Short circuit withstand shall be documented by certified test report from an independent, third- party testing laboratory. Manufacturer self-certification will not be acceptable. e. If only RMS short circuit values are known for the specified project application, the manufacturer shall apply the following formula to calculate the maximum mechanical force on the conductors: F t = [0.17 x (I SC-RMS x 2.2) 2 ] / S Where: I SC-RMS = RMS Short Circuit Current (kA) I PEAK = I SC-RMS x 2.2 f. Certified short circuit test reports shall document the physical condition of the cables, cable cleats and intermediate restraints after the short circuit test(s). i. Cable cleats and intermediate restraints shall be intact with no missing parts. ii. Cable cleats and intermediate restraints shall be reusable, and capable of removal and reinstallation. iii. There shall be no cuts or damage to the outer sheath of the cable caused by cable cleats or intermediate restraints as a result of excessive cable movement. iv. Cables shall successfully pass the specified voltage withstand test if tested in accordance with IEC 61914, Clause 6.4.4. v. Any missing parts or damage as stated above will render the cable cleats and intermediate restraints unacceptable for the specified project. Engineering Specification CABLE CLEATS AND INTERMEDIATE RESTRAINTS Sheet 3 of 3 Rev 26Feb2010 4. Product Features a. Integral cable cleat liners surrounding the cables are required for cable cleats and intermediate restraints employing metallic frames in order to: i. Cushion cables from the magnetic forces arising during fault currents ii. Prevent cable contact with the metallic cable cleat or intermediate restraint frame, thereby protecting the cables from chafing against metallic surfaces iii. Protect cables during extreme movement of high-shock installations (e.g. military and seismic applications) iv. Restrain cables from axial movement b. Folded metal edges do not protect cables from damage and shall not be acceptable. 5. Materials of Construction a. Metallic components of cable cleats shall be Type 316L marine-grade stainless steel. b. Liners shall be low smoke and fume, zero halogen, polymeric material with UV stabilization for use in high salt, marine outdoor locations. c. The manufacturer shall propose alternate finishes or coatings as required for specialized applications (e.g. chemical laden environments). 6. Documentation a. The following documentation shall accompany every order: i. Data sheets for the recommended cable cleats and intermediate restraints ii. Installation guides for the recommended cable cleats and intermediate restraints iii. A copy of the relevant independent third-party short circuit test certificate iv. The manufacturers short circuit mechanical force calculations v. Technical drawings of the cable cleats and intermediate restraints.
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