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PROJECT
132KV BAY EXTENSION AT PURBO KANCHAN BARI SUB-STATION - SAG TENSION CALCULATION
AND STRINGING CHART
DRG. NO.
K2010PS003A-245
REVISION
R1
PREPARED BY
ANUPAM
CHECKED BY
ANUPAM
APPROVED BY
TPK
DATE
23/3/2011
ANUPAM
23/3/2011
ANUPAM
8/2/2011
REVISION
DESCRIPTION
SIGN
DATE
Page 2 of 13
SAG TENSION CALCULATION AND STRINIGING CHART FOR 132KV BAY EXTENSION AT PURBO KANCHAN BARI SUBSTATION (TRIPURA)
SUMMARY
1.0
INTRODUCTION :
For 132kV Bay Extension at Purbo Kanchan Bari Sub-Station (Tripura)
1) Single Zebra ACSR Conductor is proposed for Transfer Bus - A & B.
2) Single Zebra ACSR Conductor is proposed for high level bus (jack bus).
3) The initial tensile force is considered as per technical specification i.e. 1000 kg per conductor for Single Zebra
ACSR.
The present report is brought out to determine tension and sag under different conditions for conductor
and also to check vertical clearances.
2.0
i)
ii)
iii)
Technical specification of PGCIL for substation package-'PB-S3' under transmission system associated with pallatna
GBPP & Bongaigaon TPS in nort eastern region.
iv)
v)
vi)
Drawings
3.0
METHODOLOGY :
To compute sag and tension, calculations are carried out for following conditions as stated in clause 10 of IS 802
( Part 1 / Sec 1 ) : 1985.
a) 0 oC -- Nil wind and 36 % wind Force.
b) 32 oC -- Nil Wind and Full Wind Force.
b) 75 oC -- Nil Wind condition.
Sag at these temperatures for Nil wind condition is checked for adequate Vertical clearance.Tension for 00C & 36% wind,
320C & full wind has been computed to check it against design value of 1T per conductor for Single Zebra ACSR
conductor.
4.0
CONCLUSION :
The results are tabulated in the table kept below as Annexure-A.
Sag and tension values for all temperatures from 00C to 850C and nil wind condition are tabulated in the table kept
below as Annexure-1, 2 & 3 respectively.
The Sample calculation for different conditions are enclosed herewith.
It is seen that the vertical clearances adopted are adequate.
Page 2 of 13
ANNEXURE-A
SAG-TENSION TABLE FOR CONDUCTOR WITH DIFFERENT SPANS
FOR 132KV BAY EXTENSION AT PURBO KANCHAN BARI SUB-STATION (TRIPURA)
FOLLOWING SAG VALUES HAVE BEEN CALCULATED AS PER IS-802 (PART-2), 1993
SPAN LENGTH
TEMP. OF
CONDUCTOR
WIND LOAD
TENSION (Kgf)
SAG (m)
NIL
459
0.65
36%
500
----
NIL
156
1.69
FULL
293
----
NIL
96
2.33
0oC
132 KV
21 mtrs.
Single Zebra
Transfer Bus-A
32 C
75 C
Minimum Phase-Phase / Phase-Ground clearance require
under sag condition.
=
=
=
=
=
=
=
Margin available
Hence it is Safe.
SPAN LENGTH
TEMP. OF
CONDUCTOR
WIND LOAD
TENSION (Kgf)
SAG (m)
NIL
#REF!
#REF!
36%
#REF!
----
NIL
#REF!
#REF!
FULL
#REF!
----
NIL
#REF!
#REF!
0oC
132 KV
52.55 mtrs.
Single Zebra
Jack Bus
32 C
75oC
Minimum Phase-Phase / Phase-Ground clearance require
under sag condition.
=
=
=
=
=
=
Margin available
#REF!
WIND LOAD
TENSION (Kgf)
SAG (m)
NIL
#REF!
#REF!
36%
#REF!
----
NIL
#REF!
#REF!
FULL
#REF!
----
NIL
#REF!
#REF!
Hence it is Safe.
SPAN LENGTH
TEMP. OF
CONDUCTOR
0oC
132 KV
52.50 mtrs.
Single Zebra
Transfer Bus-B
32oC
75 C
Minimum Phase-Phase / Phase-Ground clearance require
under sag condition.
=
=
=
=
=
=
=
Margin available
Hence it is Safe.
Page 3 of 13
ANNEXURE-B
CALCULATION OF WIND EFFECTS (Ref. IS 802 Part 1/Sec 1 : 1995)
Vb
Vd
VR x K1 x K2
K1
Risk co-efficient
K2
39
m/sec
Where
K0
1.375
VR
Vb / K0
m/sec
28.36
Vd
28.36
Pd
0.6 Vd2
482.70
N/m2
49.25
Kgf/m2
Fwc
Pd x cdc x L x D x Gc
Wind span i.e. the sum of half the spans on either side in mtrs
Cdc
Drag coefficient
Dia. of conductor
0.03177
Gc
Where,
--------
Therefore
Fwc
2.12
For 8 m height
32.51
N/m
For12 m height
3.31
Kg/m
For 12 m height
Page 4 of 13
22
23
General Perticulars :
Span Length
Girder width
Span length excluding girder width
Spacer Span
Length of Disc Insulator String (One side) (li)
Total Length of Hardware (With Turn Bucckle + Without Turn Bucckle)
Diameter of disc insulator string (di)
Length of conductor
Span length excluding girder width ,Hardware and string ( L)
Initial Tension per conductor
Dia of Conductor
Weight of Conductor
No. of Spacers
Unit Weight of spacer
Unit weight of single tension disc insulator string
Unit weight of single tension hardware with turnbuckle.
Unit weight of single tension hardware without turnbuckle
Unit weight of Disc Insulator with hardware (Wi)
Length of Turnbuckle
(lt)
Width of Turnbuckle
(Bt)
Weight of turnbuckle
(Wt)
Weight of conductor with spacers
100% wind load on conductor per phase (n FWC)---- [Refer Annexure-B]
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
17.00
1.50
15.5
0.00
3.00
0.05
0.05
9.45
9.45
500.00
0.0318
2.0040
0.0000
0.0000
165.0000
1.0000
1.0000
166
0.0500
0.0220
1.0000
2.0040
3.3100
24
25
26
27
AREA
ES
ET
Tmax
=
=
=
=
5.97
686000.0000
0.0000193
85
n
h
=
=
1
11.9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
28 Number of subconductors
29 Bus Height
m
m
m
m
m
m
m
m
m
Kg
m
Kg/m
Kg
Kg
Kg
Kg
Kg
m
m
Kg
Kg/m
Kg/m
Sq.cm
Kg/Sq.cm
/oC
C
1.0 The equation for finding stress (f2) in different air conditions and for different temperature ranges is as under :=
q22 2 L2 x E / 24
. Eq-(I)
SAG
q1**L2
n 8 f2
f1
f2
q1
q2
q3
Span (m)
P2
P3
{ f2 - [f1 -
(q12
L E / 24
f12)
- E t]
}-(q22
L E / 24)
Where,
Page 5 of 13
t1
t2
T1
T2
S1
S2
W
A
2.00
Kg/m
5.97
cm2
0.34
kg/m/cm2
At 36% wind
P2
1.19
Kg/m
At Full wind
P3
3.3100
Kg/m
At Still wind
q1
At 36% wind
q2
2.0 Parameters
2.1 Weight factor
Weight of conductor with accessories/Phase
Cross sectional area
Therefore
Wc
=
At Full wind
q3
1.16
1.93
423.6736
E t85
1125.383
E t0
WcL2
n8T2
. Eq-(III)
Here Sag is calculated at 00C, 320C and 850C for Nil wind condition.
Reference condition is assumed as 00C and 36% of Full Wind,
So, Tension at reference condition is,
T1
500
kgf
Page 6 of 13
f1
nT1
A
f1
83.7521
kg/cm2
f1
83.75
kg/cm2
At 32oC
3.1
L2 * 2 * E * q
24 * f 1 2
Now,
L 2 * 2 * E * q 12
24
2
2
= 55.5022
= 287622.7691
E t32
423.6736
f2
26.12
Kg/cm2
Tension T2
155.94
Kg
WcL2
n8T2
ii
0.14
(li2 + (di/2)2)
3.00
U2
((li/2)2 + (di/2)2)
1.50
Tan-1 [(di/2)/li]
0.01
radians
Tan-1 [di/li]
0.02
radians
TP1
273.51
TP2
472.21
0.525
radians
1.53
-1
(It2 + (Bt/2)2)
0.05
V2
((It/2)2 + (Bt/2)2)
0.03
Tan-1 [(Bt/2)/It]
0.22
radians
Page 7 of 13
Tan-1 [Bt/It]
0.41
radians
TP3
7.083
TP4
7.92
0.73
radians
0.02
1.69
3.1.2 For full wind condition :Reference stress at 00C and 36% of full wind condition is,
f1
L 2 * 2 * E * q 22
24 * f 1 2
Now,
L 2 * 2 * E * q 32
24
kg/cm2
= 55.5022
= 1072286.9289
E t32
f2
49.11
Kg/cm2
Tension T2
293.21
Kg
f1
f23-f22
3.2
83.75
423.6736
. Eq-(I)
At 85 C
Now,
83.75
L 2 * 2 * E * q 22
24 * f 1 2
L 2 * 2 * E * q 12
24
E t85
1125.3830
f2
16.07
kg/cm2
= 55.5022
= 287622.7691
. Eq-(I)
Kg/cm2
ii
Page 8 of 13
Tension T2
95.96
WcL2
n8T2
0.23
(li2 + (di/2)2)
3.00
U2
((li/2)2 + (di/2)2)
1.50
Tan-1 [(di/2)/li]
0.01
radians
Tan-1 [di/li]
0.02
radians
TP1
275.01
TP2
292.27
0.75
radians
2.07
-1
(It2 + (Bt/2)2)
0.05
V2
((It/2)2 + (Bt/2)2)
0.03
Tan-1 [(Bt/2)/It]
0.22
radians
Tan-1 [Bt/It]
0.41
radians
TP3
7.743
TP4
6.74
0.85
radians
0.02
2.33
-1
3.3
Kg
At 0oC
83.75
L 2 * 2 * E * q 22
Now,
kg/cm2
= 55.5022
24 * f 1 2
L 2 * 2 * E * q 12
24
= 287622.7691
Page 9 of 13
E t0
0.0000
f2
76.89
Kg/cm2
Tension T2
459.06
Kg
=
=
WcL2
n8T2
0.05
f23-f22
ii
(li2 + (di/2)2)
3.00
U2
((li/2)2 + (di/2)2)
1.50
Tan-1 [(di/2)/li]
0.01
radians
Tan-1 [di/li]
0.02
radians
TP1
265.93
TP2
1381.57
0.19
radians
0.59
-1
. Eq-(I)
(It2 + (Bt/2)2)
0.05
V2
((It/2)2 + (Bt/2)2)
0.03
-1
0.22
radians
-1
Tan [Bt/It]
0.41
radians
Tan [(Bt/2)/It]
TP3
3.749
TP4
24.89
0.15
radians
0.01
0.65
3.1.2 For 36% wind condition :Reference stress at 00C and 36% of full wind condition is,
f1
Now,
kg/cm2
83.75
L2 * 2 * E * q
24 * f 1 2
2
2
= 55.5022
Page 10 of 13
L 2 * 2 * E * q 22
24
E t0
f2
83.75
Kg/cm2
Tension T2
500.00
Kg
= 389315.2442
. Eq-(I)
TEMP. OF
CONDUC.
WIND
LOAD
SAG
IN MTRS.
NIL
459
0.65
36%
500
-----
NIL
156
1.69
FULL
293
-----
NIL
96
2.33
0oC
220 KV
17 mtrs.
Single
Moose
32oC
85oC
Vertical Clearance:
Minimum Phase-Phase / Phase-Ground Clearance require under Sag
condition
=
=
=
=
=
=
=
Margin available
Hence its Safe.
Page 11 of 13
Annexure-1
SAG AND TENSION VALUES FOR ALL TEMPERATURES FROM 00C TO 850C AND NIL WIND CONDITION
21 M SPAN (SINGLE ZEBRA ACSR)---------------------132kV TRANSFER BUS-A
Sr.
No.
Temp.
Final Stress
Sag due to
conductor
Sag due to
insulator
Sag due to
turnbuckle
Deg. C
Equation
f2
T2
Sc
Si
St
Sg
-559984.31
183.71
890.10
0.06
0.08
0.02
0.17
-499344.34
173.48
840.52
0.07
0.09
0.03
0.18
-444652.24
163.71
793.16
0.07
0.09
0.03
0.19
-395671.70
154.43
748.20
0.08
0.10
0.03
0.20
-352109.06
145.68
705.81
0.08
0.10
0.03
0.22
-313616.32
137.48
666.11
0.09
0.11
0.03
0.23
-279800.11
129.86
629.18
0.09
0.12
0.03
0.24
-250234.44
122.81
595.01
0.10
0.12
0.04
0.26
-224478.92
116.32
563.56
0.10
0.13
0.04
0.27
10
-202095.11
110.37
534.72
0.11
0.14
0.04
0.28
11
10
-182662.01
104.93
508.36
0.11
0.14
0.04
0.30
12
11
-165787.90
99.96
484.31
0.12
0.15
0.04
0.31
13
12
-151117.77
95.44
462.39
0.12
0.16
0.05
0.33
14
13
-138336.42
91.31
442.40
0.13
0.16
0.05
0.34
15
14
-127169.18
87.55
424.17
0.14
0.17
0.05
0.36
16
15
-117379.49
84.11
407.52
0.14
0.18
0.05
0.37
17
16
-108765.52
80.97
392.28
0.15
0.18
0.05
0.39
18
17
-101156.23
78.08
378.31
0.15
0.19
0.06
0.40
19
18
-94407.25
75.43
365.47
0.16
0.20
0.06
0.41
20
19
-88396.80
72.99
353.65
0.16
0.20
0.06
0.43
21
20
-83022.49
70.74
342.73
0.17
0.21
0.06
0.44
22
21
-78197.96
68.65
332.62
0.17
0.22
0.06
0.45
23
22
-73850.34
66.72
323.24
0.18
0.22
0.07
0.47
24
23
-69917.99
64.92
314.52
0.18
0.23
0.07
0.48
25
24
-66348.57
63.24
306.38
0.19
0.23
0.07
0.49
26
25
-63097.58
61.67
298.78
0.19
0.24
0.07
0.50
27
26
-60127.03
60.20
291.67
0.20
0.25
0.07
0.52
28
27
-57404.36
58.82
284.99
0.20
0.25
0.07
0.53
29
28
-54901.57
57.52
278.70
0.21
0.26
0.08
0.54
30
29
-52594.52
56.30
272.78
0.21
0.26
0.08
0.55
31
30
-50462.25
55.15
267.20
0.22
0.27
0.08
0.56
32
31
-48486.61
54.06
261.92
0.22
0.27
0.08
0.57
33
32
-46651.74
53.03
256.91
0.22
0.28
0.08
0.58
34
33
-44943.75
52.05
252.16
0.23
0.28
0.08
0.59
35
34
-43350.48
51.12
247.65
0.23
0.29
0.08
0.60
36
35
-41861.20
50.23
243.36
0.24
0.29
0.09
0.61
37
36
-40466.42
49.39
239.27
0.24
0.30
0.09
0.62
38
37
-39157.74
48.58
235.37
0.24
0.30
0.09
0.63
39
38
-37927.71
47.81
231.65
0.25
0.31
0.09
0.64
40
39
-36769.68
47.08
228.08
0.25
0.31
0.09
0.65
41
40
-35677.69
46.37
224.67
0.26
0.32
0.09
0.66
42
41
-34646.43
45.70
221.40
0.26
0.32
0.09
0.67
Page 12 of 13
Sr.
No.
Temp.
Final Stress
Sag due to
conductor
Sag due to
insulator
Sag due to
turnbuckle
Deg. C
Equation
f2
T2
Sc
Si
St
Sg
43
42
-33671.11
45.05
218.26
0.26
0.32
0.09
0.68
44
43
-32747.43
44.43
215.25
0.27
0.33
0.09
0.69
45
44
-31871.49
43.83
212.35
0.27
0.33
0.10
0.70
46
45
-31039.79
43.25
209.56
0.27
0.34
0.10
0.71
47
46
-30249.14
42.70
206.87
0.28
0.34
0.10
0.72
48
47
-29496.64
42.16
204.28
0.28
0.35
0.10
0.73
49
48
-28779.67
41.65
201.79
0.29
0.35
0.10
0.73
50
49
-28095.81
41.15
199.37
0.29
0.35
0.10
0.74
51
50
-27442.88
40.67
197.04
0.29
0.36
0.10
0.75
52
51
-26818.87
40.20
194.79
0.30
0.36
0.10
0.76
53
52
-26221.94
39.75
192.61
0.30
0.36
0.10
0.77
54
53
-25650.40
39.32
190.50
0.30
0.37
0.10
0.78
55
54
-25102.68
38.90
188.46
0.31
0.37
0.11
0.78
56
55
-24577.36
38.49
186.47
0.31
0.38
0.11
0.79
57
56
-24073.12
38.09
184.55
0.31
0.38
0.11
0.80
58
57
-23588.73
37.71
182.68
0.32
0.38
0.11
0.81
59
58
-23123.07
37.33
180.87
0.32
0.39
0.11
0.81
60
59
-22675.08
36.97
179.11
0.32
0.39
0.11
0.82
61
60
-22243.80
36.62
177.40
0.32
0.39
0.11
0.83
62
61
-21828.31
36.27
175.74
0.33
0.40
0.11
0.84
63
62
-21427.79
35.94
174.12
0.33
0.40
0.11
0.84
64
63
-21041.45
35.61
172.54
0.33
0.40
0.11
0.85
65
64
-20668.57
35.29
171.00
0.34
0.41
0.11
0.86
66
65
-20308.45
34.99
169.51
0.34
0.41
0.12
0.86
67
66
-19960.46
34.68
168.05
0.34
0.41
0.12
0.87
68
67
-19624.01
34.39
166.63
0.35
0.42
0.12
0.88
69
68
-19298.54
34.11
165.24
0.35
0.42
0.12
0.89
70
69
-18983.54
33.83
163.88
0.35
0.42
0.12
0.89
71
70
-18678.50
33.55
162.56
0.35
0.43
0.12
0.90
72
71
-18382.97
33.29
161.27
0.36
0.43
0.12
0.91
73
72
-18096.52
33.03
160.01
0.36
0.43
0.12
0.91
74
73
-17818.73
32.77
158.78
0.36
0.43
0.12
0.92
75
74
-17549.24
32.52
157.57
0.37
0.44
0.12
0.93
76
75
-17287.66
32.28
156.39
0.37
0.44
0.12
0.93
77
76
-17033.67
32.04
155.24
0.37
0.44
0.12
0.94
78
77
-16786.95
31.81
154.11
0.37
0.45
0.12
0.94
79
78
-16547.18
31.58
153.01
0.38
0.45
0.12
0.95
80
79
-16314.08
31.36
151.93
0.38
0.45
0.13
0.96
81
80
-16087.38
31.14
150.87
0.38
0.46
0.13
0.96
82
81
-15866.83
30.92
149.83
0.38
0.46
0.13
0.97
83
82
-15652.17
30.71
148.81
0.39
0.46
0.13
0.97
84
83
-15443.18
30.51
147.81
0.39
0.46
0.13
0.98
85
84
-15239.63
30.31
146.84
0.39
0.47
0.13
0.99
86
85
-15041.33
30.11
145.88
0.39
0.47
0.13
0.99