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SIMATIC NETWORK
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SIMATIC NETWORK
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Profibus Introduction
Profibus was created in Germany in March, 1996
Profibus was embeded in European in standard EN50170
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Profibus Introduction
There are three kind of profibus: Profibus FMS, DP and PA
FMS : Fieldbus Message Specification
DP : Decentralized Periphery
PA : Proccess Automation
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Profibus DP
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Profibus DP Introduction
Distributed automation systems is used increasingly
in manufacturing and proccess automation.
The complex control task is divided into smaller
subtasks with distributed control system.
Smaller, clearer programs are easy for programming
and trouble shooting.
Parallel processing by distributed control system
reduce load and reaction times on cpu
Structure of large systems alway have diagnostic and
logging functions.
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Characteristics of Profibus DP
Open standard based on EN50170
Up to 244 byte of input and output data per message
Up to 126 stations may connect to the bus
Up to 32 stations per bus segment.
Fasted fieldbus standard to date with data rates up to
12Mps: Transmission rates depend on type of cable and
length
To 93.75Kbps : 1000 m
187.5 Kbps : 800 m
500Kbps : 400 m
1 to 1.5Mps : 200 m
3 to 12Mps : 100 m
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Characteristics of Profibus DP
Transmission Medium:
RS 485 for electrical networks on shielded, twisted pair
cable.
OLM(Optical link Module)
Wireless
Physical characteristic of the rs 485 Transmission Techniques
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Passive and Active components of RS-485 network
Passive components
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Passive and Active components of RS-485 network
Passive components: Fastconnect bus connector
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Passive components of RS-485 network
Fastconnect bus connector
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Connecting Cable
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Active components of RS-485 network
Repeater
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Master Slave Cyclic Data Exchange
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Master Slave Data Exchange
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Communication between S7300 and S7200 using
Profibus DP network
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Communication between S7300 and S7200 using
Profibus DP network
Features
Master must be S7300 or S7400.
CPU type: CPU31x- 2DP or CP41x 2 DP.
EM277 is used to communicate between S7200 and
S7300 or S7400.
Total nodes of network are 99
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CPs 31x-2DP
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CPs 41x-2DP
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Communication Module EM277
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Communication Module EM277
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Data Exchange between Master and Slave
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Data Exchange between Master and Slave
Features
Master
Master uses I and Q memory area to exchange data with
Slave
Number of bytes and start address are identified in
hardware configure
Slave
Slave uses V memory area to exchange data with Master
Start address of V equal to offset address
Input data of slave is next to output data
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Data Exchange between Master and two Slave
S7300 or
s7400
Notice
I and Q memory areas in Master must be different
Offsets of V in two CPUs can be the same or different
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Communication between S7300 and S7300 using
Profibus DP Networ
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Data Exchange between Master and Slave
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Data Exchange between Master and Slave
Features
Master
Master uses I and Q memory area to exchange data with
Slave
Number of bytes and start address are identified in
hardware configure
Slave
Slave uses I and Q memory area to exchange data with
Master
Number of bytes and start address are identified in
hardware configure
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Data Exchange between Master and two Slaves
Notice:
I and Q memory areas in Master must be different
I and Q memory areas in slaves can be the same or different
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ET200 Distributed I/O Devices
ET200 consists of an interface module(IM 153-x) and I/O
modules of the S7300.
ET200 is used whenever I/Os are distances from the controller
ET200 is ideal solution for following systems:
The CPU is located at the central location
I/Os operate locally on a distributed system.
Profibus DP with high data trasmission speed ensures the
cpu and I/Os communicate smoothly.
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Communication between S7300 and ET200 using
Profibus DP Network
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Connecting and setting address for ET200
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Module Expansion using ET200
I/O modules, SM, FM, CP can be insert on ET200.
Expansion modules address on ET200 are as modules address
as in the S7300 CPU
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ET200 Module ( IM 153-1)
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Data Exchange between Master and ET200
Master and ET200 use the same I and Q memory area to
exchange data
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Communicating between S7300 and S7200 using Profibus
DP network.
Connect s7300 and s7200 via profibus(Disconnect power
supply, setting EM277 address, connect s7300 and EM277 via
profibus cable, turn on terminating resistors)
Configure hardware in Simatic Step 7 (Configure s7300
station, open hardware, insert profibus network, insert a slave
EM277)
Write and download program into S7300
Write and download program into S7200
Following Steps:
Profibus DP Experiment 1
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Connect the profibus network
Notice: Setting address for M277
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Configure the hardware
Open the hardware configuration, add the cpu s7300 and
modules
Notice: Hardware configuration and real hardware must be matched, otherwise the cpu
will fault
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Configure the profibus connection: Right click on DP/Properties/New/enter
appropriate name
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A new profibus is created without slave
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Add the slave to profibus network: Select bus/right click/Insert/Addition field
device/PLC/EM277/ set address for Slave
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Add the slave to profibus network: Select bus/right click/Insert/Addition field
device/PLC/EM277/ set address for Slave
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A Slave has address 3 is created in the profibus network
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Select number of bytes of data to exchange between master and slave
Click on Slave/at slot1/Insert Object/select number of in/out bytes and start
address.
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Select number of bytes of data to exchange data between master and
slave: Click on Slave/at slot1/Insert Object/select number of in/out bytes and
start address.
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Define V memory area in the S7200 by setting
Offset.
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After finishing configuration, Data exchange between S7300 and S7200 as
flowing.
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Write a program in s7300 and download to the
s7300 cpu
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Write a program in S7200 and download to the
s7200 cpu
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Create a variable in step 7
Insert input/output variable table
Input can be update via variable control
Outputs can be set via variable control
Monitor the project
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Communicating between S7400 and ET200 via Profibus
DP network.
Connect s7400 and ET200 via profibus(Disconnect power
supply, setting ET200 address, connect s7400 and ET200 via
profibus cable, turn on terminating resistors)
Configure hardware in Simatic Step 7 (Configure s7400
station, open hardware, insert profibus network, insert a slave
ET200)
Write and download program into S7400
Following Steps:
Profibus DP Experiments 2
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Connect profibus network
Notice: Setting address for ET200
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Configure the hardware
Open the hardware configuration, add the cpu s7400 and
modules
Notice: Hardware configuration and real hardware must be matched, otherwise the cpu
will fault
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Configure the profibus connection: Right click on DP/Properties/New/enter
appropriate name
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Add ET200 to the profibus network: Select bus/right click/Insert/DV0 slave/
set address for Slave
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Add I/O modules to the ET200 : Select ET200,start at slot 3/Insert appropriate
modules
Notice: I and Q address areas are used to program in the CPU
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Create a variable in step 7
Insert input/output variable table of modules
which added in ET200
Input can be update via variable control
Outputs can be set via variable control
Monitor the project
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Communicating between S7300 and S7400 via Profibus DP
network.
Connect s7400 and s7300 via profibus(Disconnect power
supply, connect s7400 and s7300 via profibus cable, turn on
terminating resistors)
Configure hardware in Simatic Step 7 (Configure s7400 and
s7300 station, configure profibus network)
Write and download program into S7400
Write and download program into S7300
Following Steps:
Profibus DP Experiment 3
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Configure the hardware for s7400 station
Open the hardware configuration, add the cpu s7400 and
appropriate modules
Notice: Hardware configuration and real hardware must be matched, otherwise the cpu
will fault
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Configure the hardware for s7400 station
Setup operation mode fo the CPU: Right click on DP/
Properties/ Operation mode/Check DP master
Notice: Hardware configuration and real hardware must be matched, otherwise the cpu
will fault
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Configure the hardware for s7300 station
Open the hardware configuration, add the cpu s7300 and
modules
Notice: Hardware configuration and real hardware must be matched, otherwise the cpu
will fault
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Configure the hardware for CPU S7300
Setup operation mode fo the CPU: Right click on DP/
Properties/ Operation mode/Check DP slave
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Configure the profibus connection
Open the hardware configuration, add profibus network/
enter appropriate name and select slave CPU 31x
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Configure the profibus connection
Open the hardware configuration, add profibus network/
enter appropriate name and select slave CPU 31x/ click
coupe
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Configure the profibus connection
A slave with address 6 is created in the profibus network
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Configure the I/O data
Open the hardware configuration, double click on slave/
configuration/ click new and enter I/O data for master and
slave
Notice: select address, length, unit to define i/o data
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Configure the I/O data
Open the hardware configuration, double click on slave/
configuration/ click new and enter I/O data for master and
slave
Notice: select address, length, unit to define i/o data
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Configure the I/O data
Result of configure I/O data as below
Notice: Number of bytes and start address can be changed
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Configure the I/O data
Result of configure I/O data as below
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PROGRAM FOR MASTER AND SLAVE
Program in master
Program in slave
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Create a variable in step 7
Insert input/output variable table
Input can be update via variable control
Outputs can be set via variable control
Monitor the project