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JAGUAR 8700 / 8550

(from serial no.: 492 00503)


JAGU AR
DISCO 8700 Plus / 8550C-8
(from serial no.: 652 01278
from serial no.: 654...., from 2001)
DISCO 8550 C Plus (Tractor)

Technical Systems
TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

1.0 Operation of JAGUAR 8700/8500, DISCO 8700, 8500 for JAGUAR 900-830 (492) ..........................2

1.1 Operation with multi-function handle....................................................................................................2


1.2 Operation with the control terminal ......................................................................................................3

2.0 Electric System - JAGUAR 8700/8500, DISCO 8700 Plus, DISCO 8500 for
JAGUAR 900-830 (492)..........................................................................................................................4

2.1 Block diagram from serial no.: 492 00 503 up to 492 00 512 ..............................................................4
2.2 Block diagram from serial no.: 492 00 513 ..........................................................................................4
2.3 Block diagram from serial no.: 492 00 503 to 492 00 512 ...................................................................6
2.4 Electric circuit diagram from serial no.: 492 00 513.............................................................................8
2.5 Connector, pin assignment applies to 2.3 and 2.4.............................................................................10
2.6 Power supply of JAGUAR 8700, DISCO 8700 Plus ..........................................................................20
2.7 CONTOUR / Automatic cutting height control ...................................................................................22

3.0 Hydraulic System.................................................................................................................................24

3.1 JAGUAR 8700/8500, DISCO 8700 Plus, 8500 for JAGUAR 900-830 (492) .....................................24

4.0 Electric system DISCO 8700 Plus, 8500 C-8 for JAGUAR 880-820 (491) .......................................26

4.1 Block diagram from serial no.: 652 01278 and type 654 from 2002 ..................................................26
4.2 Block diagram from serial no.: 652 ..., 654 ... ....................................................................................26
4.3 Electric circuit diagram.......................................................................................................................28
4.4 Connectors, pin assignment ..............................................................................................................30
4.5 Conversion from DISCO to „normal“ SFH function............................................................................36

5.0 Hydraulic system DISCO 8700 Plus, 8550 C-8 for JAGUAR 880-820 (491) ....................................38

6.0 Function matrix DISCO 8700 Plus, C-8, 8550 C-8 (from 2001), JAGUAR 8700/8500 (491) .........40

6.1 Function matrix example....................................................................................................................41

7.0 Speed monitor DZW 60 (Supplier: Walterscheid).............................................................................42

7.1 Speed monitor connector...................................................................................................................43


7.2 Speed monitor function ......................................................................................................................43
7.3 Speed monitor adjustment .................................................................................................................44

8.0 DISCO 8550 C Plus (Tractor) ..............................................................................................................45

8.1 Electric System ..................................................................................................................................45


8.2 Speed monitor....................................................................................................................................48
8.3 Hydraulic System DISCO 8550 C Plus (Tractor) ...............................................................................50

10/04 JAGUAR DISCO 1


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

1.0 Operation of JAGUAR 8700/8500, DISCO 8700, 8500 for


JAGUAR 900-830 (492)

1.1 Operation with multi-function handle

Control unit On/Off (push for approx. 1.5 sec.)

Button Function
8 or 7+16 Swing mower units to working position
7 Swing mower unit to transport position
13, 14 Raise left mower unit
13 + 16 Lower left mower unit
7 Raise centre mower unit
7 + 16, 8 Lower centre mower unit
11, 12 Raise right mower unit
11+ 16 Lower right mower unit
10 Raise all 3 mower units
increase mower unit relief
9 Lower all 3 mower units
reduce mower unit relief
3, 4 Raise mower unit (turning area)
1, 2 Lower mower unit
5 Pre-select cutting height
6 Activate automatic ground pressure control

2 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

1.2 Operation with the control terminal

Control unit On/Off (push for approx. 1.5 sec.)

• Swing mower units to working position


• Lower centre mower unit
Fold mower units together

Place centre mower unit onto the folded right and left mower units

Raise centre mower unit

Raise left mower unit

Lower left mower unit

Raise right mower unit

Lower right mower unit

Adjust mower unit relief

• Reduce mower unit relief


• Lower all three mower units
• Increase mower unit relief
• Raise all three mower units
Signal lamp lights up when a universal drive shaft coupling is blocked. A
signal sounds.
Raise the corresponding mower unit immediately and shut it down.
Remove the plugging.

Caution: Before removing pluggings or foreign objects, shut down the drive, stop
the engine and leave the machine only after all mower discs and the
conditioner drums have come to a complete halt.

10/04 JAGUAR DISCO 3


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.0 Electric System - JAGUAR 8700/8500, DISCO 8700 Plus, DISCO 8500
for JAGUAR 900-830 (492)
2.1 Block diagram from serial no.: 492 00 503 up to 492 00 512

2.2 Block diagram from serial no.: 492 00 513

4 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Item Designation Remark


CCT CLAAS-Control-Terminal
A33 Control box for JAGUAR types 491 and 492
X1 Connector for multi-function handle (MFT)
Connection with connector M in the central terminal
X2 Connector
compartment
X3 Connector not used
X4 Connector not used
X6 Connector Connection with connector H
X7 Connector Connection with connector H
X8 Connector Power supply
CT Connector Connection with CLAAS-Control-Terminal (CCT)
DS1 Pressure switch 85/110 bar, normally open contact, raising the front attachment
140 bar, normally open contact, left mower unit
DS2 Pressure switch
(close the accumulator)
140 bar, normally open contact, right mower unit
DS3 Pressure switch
(close the accumulator)
150 bar, normally open contact, folding side-mounted mower
DS4 Pressure switch
units in/out
150 bar, normally open contact, lower front mower unit, fold out
DS5 Pressure switch
mower units
DZWL Speed monitor DW60 (supplier: Walterscheid), left mower unit
DZWM Speed monitor DW60 (supplier: Walterscheid), front mower unit
DZWR Speed monitor DW60 (supplier: Walterscheid), right mower unit
H Connector beneath the cab
M Connector in the central terminal compartment (only on JAGUAR type 492)
MFG Multi-function handle
M1 – M12 Solenoid valves control the hydraulic function
P Connector in the central terminal compartment
RL Relay only on JAGUAR type 492
S52 Road travel switch red switch in the cab

10/04 JAGUAR DISCO 5


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.3 Block diagram from serial no.: 492 00 503 to 492 00 512
Item Designation Remark
CCT CLAAS-Control-Terminal
A33 Control box for JAGUAR types 491 and 492
X1 Connector for multi-function handle (MFT)
X2 Connector Connection with connector M in the central terminal compartment
X3 Connector not used
X4 Connector not used
X6 Connector Connection with connector H
X7 Connector Connection with connector H
X8 Connector Power supply
CT Connector Connection with CLAAS-Control-Terminal (CCT)
DS1 Pressure switch 85/110 bar, normally open contact, raising the front attachment
DS2 Pressure switch 140 bar, normally open contact, left mower unit (close the accumulator)
pressure switch
DS3 Pressure switch 140 bar, normally open contact, right mower unit (close the accumulator)
DS4 Pressure switch 150 bar, normally open contact, folding side-mounted mower units in/out
DS5 Pressure switch 150 bar, normally open contact, lower front mower unit, fold out mower units
DZWL Speed monitor DW60 (supplier: Walterscheid), left mower unit
DZWM Speed monitor DW60 (supplier: Walterscheid), front mower unit
DZWR Speed monitor DW60 (supplier: Walterscheid), right mower unit
H Connector beneath the cab
M Connector in the central terminal compartment (only on JAGUAR type 492)
MFG Multi-function handle
M1 - M12 Solenoid valves control the hydraulic function
P Connector in the central terminal compartment
RL Relay only on JAGUAR type 492
S52 Road travel switch red switch in the cab
ZE Central terminal
compartment
HS Main switch
CCT connector pin assignment
Item Designation
1 Earth
2 On/Off
3 Raise left mower unit
4 Lower left mower unit
5 Raise front mower unit / Mower unit transport position
6 Lower front mower unit / Mower unit working position
7 Raise right mower unit
8 Lower right mower unit
9 Increase ground pressure
10 Decrease ground pressure
11 On/Off
12 Left speed monitor (DZWL) signal
13 Centre speed monitor (DZWM) signal
14 Right speed monitor (DZWR) signal
15 Buzzer
MFG connector pin assignment
Item Designation
8 or 7 + 16 Swing mower units to working position
7 Swing mower unit to transport position
13, 14 Raise left mower unit
13 + 16 Lower left mower unit
7 Raise centre mower unit
7 + 16, 8 Lower centre mower unit
11, 12 Raise right mower unit
11 + 16 Lower right mower unit
9 Raise all 3 mower units, increase mower unit relief
10 or 9 +16 Lower all 3 mower units, reduce mower unit relief
3, 4 Raise mower unit (turning area)
1, 2 Lower mower unit
5 Pre-select cutting height
6 Activate automatic ground pressure control
17 Autopilot

6 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Block diagram from serial no.: 492 00 503 to 492 00 512

10/04 JAGUAR DISCO 7


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.4 Electric circuit diagram from serial no.: 492 00 513


Item Designation Remark
CCT CLAAS-Control-Terminal
A33 Control box for JAGUAR types 491 and 492
X1 Connector for multi-function handle (MFT)
X2 Connector Connection with connector M in the central terminal compartment
X3 Connector not used
X4 Connector not used
X6 Connector Connection with connector H
X7 Connector Connection with connector H
X8 Connector Power supply
CT Connector Connection with CLAAS-Control-Terminal (CCT)
DS1 Pressure switch 85/110 bar, normally open contact, raising the front attachment
DS2 Pressure switch 140 bar, normally open contact, left mower unit (close the accumulator)
pressure switch
DS3 Pressure switch 140 bar, normally open contact, right mower unit (close the accumulator)
DS4 Pressure switch 150 bar, normally open contact, folding side-mounted mower units in/out
DS5 Pressure switch 150 bar, normally open contact, lower front mower unit, fold out mower units
DZWL Speed monitor DW60 (supplier: Walterscheid), left mower unit
DZWM Speed monitor DW60 (supplier: Walterscheid), front mower unit
DZWR Speed monitor DW60 (supplier: Walterscheid), right mower unit
H Connector beneath the cab
M Connector in the central terminal compartment (only on JAGUAR type 492)
MFG Multi-function handle
M1 - M12 Solenoid valves control the hydraulic function
P Connector in the central terminal compartment
S52 Road travel switch red switch in the cab
ZE Central terminal
compartment

CCT connector pin assignment


Item Designation
1 Earth
2 On/Off
3 Raise left mower unit
4 Lower left mower unit
5 Raise front mower unit / Mower unit transport position
6 Lower front mower unit / Mower unit working position
7 Raise right mower unit
8 Lower right mower unit
9 Increase ground pressure
10 Decrease ground pressure
11 On/Off
12 Left speed monitor (DZWL) signal
13 Centre speed monitor (DZWM) signal
14 Right speed monitor (DZWR) signal
15 Buzzer

MFG connector pin assignment


Item Designation
8 or 7 + 16 Swing mower units to working position
7 Swing mower unit to transport position
13, 14 Raise left mower unit
13 + 16 Lower left mower unit
7 Raise centre mower unit
7 + 16, 8 Lower centre mower unit
11, 12 Raise right mower unit
11 + 16 Lower right mower unit
9 Raise all 3 mower units, increase mower unit relief
10 or 9 +16 Lower all 3 mower units, reduce mower unit relief
3, 4 Raise mower unit (turning area)
1, 2 Lower mower unit
5 Pre-select cutting height
6 Activate automatic ground pressure control

8 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Electric circuit diagram from serial no.: 492 00 513

10/04 JAGUAR DISCO 9


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.5 Connector, pin assignment applies to 2.3 and 2.4

Connector X1

From to Function of multi-function handle


X1-1 MFG-1 Lower front attachment slowly
X1-2 MFG-2 Lower front attachment quickly
X1-3 MFG-3 Raise front attachment slowly
X1-4 MFG-4 Raise front attachment quickly
X1-5 MFG-5 Pre-set cutting height control
X1-6 MFG-6 Automatic ground pressure control
X1-7 MFG-7 Lower centre mower unit (fold out)
X1-8 MFG-8 Raise centre mower unit (fold in)
X1-9 MFG-9 Increase total pressure
X1-10 MFG-10 Reduce total pressure
X1-11 MFG-11 Raise right mower unit
X1-12 MFG-12 Raise right mower unit
X1-13 MFG-13 Raise left mower unit
X1-14 MFG-14 Raise left mower unit
X1-15 MFG-15 -
X1-16 MFG-16 Switch (7) on rear side of multi-function
lever
X1-17 MFG-17 Autopilot
X1-18 -
X1-19 -
X1-20 -
X1-21 -
X1-22 -
X1-23 -
X1-24 -
X1-25 -

10 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Connector X2

From to
X2-1 M-1
X2-2 M-2
X2-3 M-3
X2-4 M-4
X2-5 M-5
X2-6 M-6
X2-7 M-7
X2-8 M-8
X2-9 M-9
X2-10 M-10
X2-11 M-11
X2-12 M-12
X2-13 M-13
X2-14 M-14
X2-15 M-15
X2-16 M-16
X2-17 M-17
X2-18 M-18
X2-19 M-19
X2-20 M-20
X2-21 M-21
X2-22 M-22
X2-23 M-23
X2-24 M-24
X2-25 M-25

Connector M

10/04 JAGUAR DISCO 11


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Connector X6

From to Colour/wire no.


X6-1 H-1 bk/1
X6-2 H-2 bk/2
X6-3 H-3 bk/3
X6-4 H-4 bk/4
X6-5 H-5 bk/5
X6-6 H-6 bk/6
X6-7 H-7 bk/7
X6-8 H-8 bk/8
X6-9 H-9 bk/9

Connector X7

From to Colour/wire no.


X7-1 H-10 bk/10
X7-2 H-11 bk/11
X7-3 H-12 bk/12
X7-4 H-13 bk/13
X7-5 H-15 bk/14
X7-6 H-16 bk/15
X7-7 H-17 bk/16
X7-8 H-18 bk/17
X7-9 H-19 bk/18
X7-10 H-20 bk/19
X7-11 H-21 bk/20
X7-12 H-22 bk/21
X7-13 H-23 bk/22
X7-14 H-24 bk/23
X7-15 H-25 bk/24

12 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Connector X8

Connector X8 pin From to Colour


assignment X8-1 Battery minus bk (-31)
(up to serial no.: 1277) X8-2 Battery minus bk (-31)
X8-3 -
X8-4 Relay (RL) pin 87 rd (+30)
X8-5 Relay (RL) pin 87 rd (+30)
X8-6 -

(From serial no.: 1278) From to Colour


X8-1 Central terminal br (-31)
compartment minus
X8-2 Central terminal br (-31)
compartment minus
X8-3 -
X8-4 Central terminal rd (+30)
compartment plus
X8-5 Central terminal rd (+30)
compartment plus
X8-6 C pin 2 (+15 and F18) bk-gn

10/04 JAGUAR DISCO 13


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Battery isolator switch

(Up to serial no.: 1277)


Minus supply up to
October/2001
From October 2001 directly
from the board

1 Connection to X8-1 and X8-2


13 Battery isolator switch with 30A fuse

Battery

(Up to serial no.: 1277)


Plus supply up to October
2001
From October 2001 directly
from the board

2 Connection to 30A fuse, to X8-1 and X8-2


17 Battery

Power supply
(KL30) from
central terminal
compartment

(From serial no.: 1278)

Minus supply (KL31)


from central terminal
compartment

(From serial no.: 1278)

14 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Relay RL

(Up to serial no.: 1277)

From to Colour
RL-30 30A fuse (F) and further to rd (2 wires, 2.5 mm²)
battery +
RL-85 Brown connector KS-11 in br
central terminal compartment br
Brown connector KSK-11
RL-86 Brown connector KS-228.60 gr-wh
mm central terminal
compartment
Brown connector KSK-9
RL-87 X8-4 and X8-5

Connector KSK
and socket KS

(Up to serial no.: 1277)

Connector KS is plugged into connector KSK that was previously plugged


directly onto the board.
This intermediate connector as shown is needed for the connections 85
and 86 of the relay (RL).

10/04 JAGUAR DISCO 15


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Connector CT

From to Colour/wire no. CCT function


CT-1 CCT-1 bk/1 Earth
CT-2 CCT-2 bk/2 ON/OFF
CT-3 CCT-3 bk/3 Raise left mower unit
CT-4 CCT-4 bk/4 Lower left mower unit
CT-5 CCT-5 bk/5 Raise centre mower unit (fold in)
CT-6 CCT-6 bk/6 Lower centre mower unit (fold out)
CT-7 CCT-7 bk/7 Raise right mower unit
CT-8 CCT-8 bk/8 Lower right mower unit
CT-9 CCT-9 bk/9 Increase total pressure (+ key)
CT-10 CCT-10 bk/10 Decrease total pressure (- key)
CT-11 CCT-11 bk/11 + 12 V
CT-12 CCT-12 bk/12 Left mower unit speed display
CT-13 CCT-13 bk/13 Centre mower unit speed display
CT-14 CCT-14 bk/14 Right mower unit speed display
CT-15 CCT-15 bk/15 Buzzer

16 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Connector H

(connection to the pressure


sensors,
speed sensors
and solenoid valves)

From to Colour/wire CCT function


no.
H-1 Not used
H-2 DS2 wh/2 Pressure switch (140 bar, normally open contact), left mower unit,
close accumulator
H-3 DS3 wh/3 Pressure switch (140 bar, normally open contact), right mower
unit, close accumulator
H-4 DS4 wh/4 Pressure switch (150 bar, normally open contact),
fold side-mounted mower units in/out
H-5 DS5 wh/5 Pressure switch (150 bar, normally open contact),
lower and fold out front-mounted mower unit
H-6 DZWL wh/6, ye/gn L Left mower unit speed sensor, signal cable
H-7 DZWM wh/7, ye/gn M Centre mower unit speed probe, signal cable
H-8 DZWR wh/8, ye/gn R Right mower unit speed sensor, signal cable
H-9 DZW wh/9, bl Power supply for the three speed sensors
R/L/M
H-10 M7 wh/10 Front mower unit accumulator shut-off valve control
H-11 M6 wh/11 Left mower unit accumulator shut-off valve control
H-12 M8 wh/12 Right mower unit accumulator shut-off valve control
H-13 M4 wh/13 Raise/lower front mower unit
H-14 M5 wh/14 Raise/lower right mower unit
H-15 Not used wh/15
H-16 M11 wh/16 Right mower unit relief +/- shut-off valve control
H-17 M12 wh/17 Tank return line relief +/- shut-off valve control
H-18 M3 wh/18 Raise/lower left mower unit
H-19 M9/M10 wh/19 Left/front mower unit relief +/- shut-off valve control
H-20 br Earth for pressure sensors, speed sensors and solenoid valves
H-21 br Earth for pressure sensors, speed sensors and solenoid valves
H-22 M2/M1 wh/22 Fold out/in side-mounted mower units
H-23 br Earth for pressure sensors, speed sensors and solenoid valves
H-24 br Earth for pressure sensors, speed sensors and solenoid valves

10/04 JAGUAR DISCO 17


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Socket H

Connection to DS1, X6
and X7

From to Colour/wire CCT function


no.
H-1 DS1 and bl Pressure switch (85/110 bar, normally open contact) for raising the
X6-1 wh/1 front attachment.
Closing pressure: 110 bar, opening pressure: 85 bar
H-2 X6-2 wh/2 Pressure switch DS 2 (140 bar, normally open contact), left mower
unit, close accumulator
H-3 X6-3 wh/3 Pressure switch DS 3 (140 bar, normally open contact), right mower
unit, close accumulator
H-4 X6-4 wh/4 Pressure switch DS4 (150 bar, normally open contact), fold side-
mounted mower units in/out
H-5 X6-5 wh/5 Pressure switch DS5 (150 bar, normally open contact), lower and fold
out front-mounted mower unit
H-6 X6-6 wh/6 Left mower unit speed sensor
H-7 X6-7 wh/7 Centre mower unit speed sensor
H-8 X6-8 wh/8 Right mower unit speed sensor
H-9 X6-9 wh/9 Power supply for the 3 sensors
H-10 X7-1 wh/10 Front mower unit accumulator shut-off valve control
H-11 X7-2 wh/11 Left mower unit accumulator shut-off valve control
H-12 X7-3 wh/12 Right mower unit accumulator shut-off valve control
H-13 X7-4 wh/13 Raise/lower front mower unit
H-14 X7-5 wh/14 Raise/lower right mower unit
H-15 X7-6 wh/15
H-16 X7-7 wh/16 Right mower unit relief +/- shut-off valve control
H-17 X7-8 wh/17 Tank return line relief +/- shut-off valve control
H-18 X7-9 wh/18 Raise/lower left mower unit
H-19 X7-10 wh/19 Left/front mower unit relief +/- shut-off valve control
H-20 X7-11 wh/20 Earth for pressure sensors, speed sensors and solenoid valves
H-21 X7-12 wh/21 Earth for pressure sensors, speed sensors and solenoid valves
H-22 X7-13 wh/22 Fold out side-mounted mower units
H-23 X7-14 wh/23 Earth for pressure sensors, speed sensors and solenoid valves
H-24 X7-15 wh/24 Earth for pressure sensors, speed sensors and solenoid valves

18 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

FD adapter (blue)

The brown wire (BR) is integrated into the FD adapter as a bridge


between pin 2 and pin 4 in order to activate switch (7) on the multi-
function handle (MFG).

10/04 JAGUAR DISCO 19


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.6 Power supply of JAGUAR 8700, DISCO 8700 Plus

From serial no.: 56200 1278


From serial no.: 49200 513

A33 Control box

A491 Adapter for JAGUAR 491


This adapter is connected to adapter A492 via the (bk-gn) wire.
Disconnect the connector S wh (white) from the central terminal
compartment and connect adapter A491 at this place.
Connect the disconnected connector S wh (white) to adapter A491.

A492 Adapter for JAGUAR 492


This adapter is connected to adapter A491 via the (bk-gn) wire.
Disconnect the connector C gn (green) from the central terminal
compartment and connect adapter A492 at this place.
Connect the disconnected connector C gn (green) to adapter A492.

C Connector (green) on the JAGUAR 492 central terminal compartment.


Power supply is via pin 2, F18 (7.5A) and the ignition lock (+15).

S Connector (white) on the JAGUAR 491 central terminal compartment

X8 Connector on the control box A33

+ from 2002: directly from pin 30 on the board

- from 2002: directly from pin 31 on the board

20 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Power supply (KL30)


from central terminal
compartment
(From serial no.: 1278)

Minus supply (KL31)


from central terminal
compartment
(From serial no.: 1278)

Connector C

Connector X8

Connector X8 pin From to Colour


assignment X8-1 Central terminal compartment br (-31)
(from serial no.: 1278) minus
X8-2 Central terminal compartment br (-31)
minus
X8-3 -
X8-4 Central terminal compartment plus rd (+30)
X8-5 Central terminal compartment plus rd (+30)
X8-6 C pin 2 (+15 and F18) bk-gn

10/04 JAGUAR DISCO 21


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

2.7 CONTOUR / Automatic cutting height control


JAGUAR 8700/8500, DISCO 8700 Plus for JAGUAR 900-830 (492)

Angular sensor adjustment

The angular sensor is mounted on the right side of the compression roller
housing.
W = Angular sensor
G = Linkage mounted as shown.

22 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

10/04 JAGUAR DISCO 23


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

3.0 Hydraulic
3.1 JAGUAR 8700/8500, DISCO 8700 Plus, 8500 for JAGUAR 900-830 (492)

10 Quick release coupling DE (double-acting)


11 Tank connection quick release coupling
12 Mower units pressure gauge: L=left R=right M=centre
13 Accumulator 0.16 l 80 bar
14 3 accumulators 0.75 l 35 bar
15 3 accumulators 0.75 l 35 bar
16 3 accumulators 0.75 l 35 bar
17 Non-return valves
18 Non-return valves
19a Raise/lower left mower unit cylinder
19b Raise/lower right mower unit cylinder
20a Raise/lower centre mower unit cylinder
20b Raise/lower centre mower unit cylinder
21 Pressure relief valve 1 (210 bar), starting protection for left mower
unit
22 Pressure relief valve 2 (210 bar), starting protection for right mower
unit
23 Pressure relief valve 3 (180 bar), front attachment cylinder rod end
24a Fold in/out left mower unit cylinder and starting protection cylinder
24b Fold in/out right mower unit cylinder and starting protection cylinder
DS1 Raise front attachment pressure switch (85/110 bar)
DS2 Close left accumulator pressure switch (140 bar)
DS3 Close right accumulator pressure switch (140 bar)
DS4 Fold in mower units pressure switch (150 bar)
DS5 Fold out mower units pressure switch (150 bar)
M1 Fold out mower units solenoid valve
M2 Fold in mower units solenoid valve
M3 Raise/lower left mower unit solenoid valve
M4 Raise/lower centre mower unit solenoid valve
M5 Raise/lower right mower unit solenoid valve
M6 Left accumulator shut-off valve solenoid valve
M7 Front accumulator shut-off valve solenoid valve
M8 Right accumulator shut-off valve solenoid valve
M9 Left raise/lower bleed valve solenoid valve
M10 Front raise/lower bleed valve solenoid valve
M11 Right raise/lower bleed valve solenoid valve
M12 Total pressure reduction bleed valve solenoid valve
M13 Front attachments pressure build-up solenoid valve (Y72)
M14 Front attachments pressure build-up solenoid valve (Y73)
Y61 (M15) (Sharpening), pressure build-up with Y72, Y73 from serial no.:
Y62 (M16) (Sharpening), pressure build-up with Y72, Y73 from serial no.:
Y77 Master valve
Y85 Raise front attachments (slowly/quickly)
Y87 Lower front attachments (slowly/quickly)
110 Oil tank
205 Hydraulic pump 19cm³/rev.
614 Raise front attachment flow control valve
703 Pressure relief valve (175+15 bar)
707 Non-return valve
901 Measuring point

24 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

10/04 JAGUAR DISCO 25


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

4.0 Electric system DISCO 8700 Plus, 8500 C-8 for


JAGUAR 880-820 (491)
4.1 Block diagram from serial no.: 652 01278 and type 654 from 2002

4.2 Block diagram from serial no.: 652 ..., 654 ...

26 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Item Designation Remark


CCT CLAAS-Control-Terminal
A33 Control box for JAGUAR types 491 and 492
X1 Connector not used
X2 Connector not used
X3 Connector for multi-function handle (MFT)
X4 Connector Connection with connector M in the central terminal
compartment
X6 Connector Connection with connector H
X7 Connector Connection with connector H
X8 Connector Power supply
X10 Connector
CT Connector Connection with CLAAS Control Terminal (CCT)
DS1 Pressure switch 85/110 bar, normally open contact, raising the front attachment
DS2 Pressure switch 140 bar, normally open contact, left mower unit (close the
accumulator)
DS3 Pressure switch 140 bar, normally open contact, right mower unit
(close the accumulator)
DS4 Pressure switch 150 bar, normally open contact, folding side-mounted mower
units in/out
DS5 Pressure switch 150 bar, normally open contact, lower front mower unit, fold out
mower units
DZWL Speed monitor DW60 (supplier: Walterscheid), left mower unit
DZWM Speed monitor DW60 (supplier: Walterscheid), front mower unit
DZWR Speed monitor DW60 (supplier: Walterscheid), right mower unit
H Connector beneath the cab
M Connector in the central terminal compartment (only on JAGUAR type 492)
MFG Multi-function handle
M1 - M12 Solenoid valves control the hydraulic function
P Connector in the central terminal compartment
RL Relay only on JAGUAR type 492
S52 Road travel switch red switch in the cab.

10/04 JAGUAR DISCO 27


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

4.3 Electric circuit diagram

Item Designation Remark


CCT CLAAS-Control-Terminal
A33 Control box for JAGUAR types 491 and 492
X1 Connector not used
X2 Connector not used
X3 Connector for multi-function handle (MFT)
X4 Connector Connection with connector P in the central terminal compartment
X6 Connector Connection with connector H
X7 Connector Connection with connector H
X8 Connector Power supply
X10 Connector
CT Connector Connection with CLAAS-Control-Terminal (CCT)
DS1 Pressure switch 85/110 bar, normally open contact, raising the front attachment
DS2 Pressure switch 140 bar, normally open contact, left mower unit
(close the accumulator) pressure switch
DS3 Pressure switch 140 bar, normally open contact, right mower unit
(close the accumulator)
DS4 Pressure switch 150 bar, normally open contact, folding side-mounted mower units in/out
DS5 Pressure switch 150 bar, normally open contact, lower front mower unit, fold out mower units
DZWL Speed monitor DW60 (supplier: Walterscheid), left mower unit
DZWM Speed monitor DW60 (supplier: Walterscheid), front mower unit
DZWR Speed monitor DW60 (supplier: Walterscheid), right mower unit
H Connector beneath the cab
M Connector in the central terminal compartment (only on JAGUAR type 492)
MFG Multi-function handle
M1 - M12 Solenoid valves control the hydraulic function
P Connector in the central terminal compartment
RL Relay only on JAGUAR type 492
S52 Road travel switch red switch in the cab.

CCT connector pin assignment

Item Designation
1 Earth
2 On/Off
3 Raise left mower unit
4 Lower left mower unit
5 Raise front mower unit / Mower unit transport position
6 Lower front mower unit / Mower unit working position
7 Raise right mower unit
8 Lower right mower unit
9 Increase ground pressure
10 Decrease ground pressure
11 On/Off
12 Left speed monitor (DZWL) signal
13 Centre speed monitor (DZWM) signal
14 Right speed monitor (DZWR) signal
15 Buzzer

MFG connector pin assignment

Item Designation
5 Pre-set cutting height control
6 Activate automatic ground pressure control
7 Raise front attachment
8 Lower front attachment
9 Raise right mower unit
10 Lower right mower unit
11 Raise left mower unit
12 Lower left mower unit

28 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

10/04 JAGUAR DISCO 29


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

4.4 Connectors, pin assignment

Connector X3

From to Colour/ to Colour Function


wire no. (multi-function lever)
X3-1 X10-1 bk/13 MFG-1 br Earth
X3-2 X10-2 bk/14 MFG-2 br Earth
X3-3 X10-3 bk/15 MFG-3 ye-bk Bridge to MFG-4
X3-4 X10-4 bk/16 MFG-4 bl-gn Bridge to MFG-3
X3-5 X10-5 bk/17 MFG-5 ye-rd Cutting height pre-selection
X3-6 X10-6 bk/18 MFG-6 ye-br Automatic ground pressure control
X3-7 X10-7 bk/19 MFG-7 br-bk Raise front attachment
X3-8 X10-8 bk/20 MFG-8 br-rd Lower front attachment
X3-9 X10-9 bk/21 MFG-9 bk-ye-wh Raise right mower unit
X3-10 X10-10 bk/22 MFG-10 bk-ye-rd Lower right mower unit
X3-11 X10-11 bk/23 MFG-11 gr-rd Raise left mower unit
X3-12 X10-12 bk/24 MFG-12 gr-bk Lower left mower unit

Connector X4

The connections of From to Colour/wire no.


connector P can be taken X4-1 P(br)-1 br
from the “JAGUAR 880-820 X4-2 P(br)-2 br
Hydraulic System/Electric X4-3 P(br)-3 ye-bk
System“ documentation. X4-4 P(br)-4 bl-gn
X4-5 P(br)-5 ye-rd
X4-6 P(br)-6 ye-br
X4-7 P(br)-7 br-bk
X4-8 P(br)-8 br-rd
X4-9 P(br)-9 bk-ye-wh
X4-10 P(br)-10 bk-ye-rd
X4-11 P(br)-11 gr-rd
X4-12 P(br)-12 gr-bk

30 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Connector X6

From to Colour/wire no.


X6-1 H-1 bk/1
X6-2 H-2 bk/2
X6-3 H-3 bk/3
X6-4 H-4 bk/4
X6-5 H-5 bk/5
X6-6 H-6 bk/6
X6-7 H-7 bk/7
X6-8 H-8 bk/8
X6-9 H-9 bk/9

Connector X7

From to Colour/wire no.


X7-1 H-10 bk/10
X7-2 H-11 bk/11
X7-3 H-12 bk/12
X7-4 H-13 bk/13
X7-5 H-15 bk/14
X7-6 H-16 bk/15
X7-7 H-17 bk/16
X7-8 H-18 bk/17
X7-9 H-19 bk/18
X7-10 H-20 bk/19
X7-11 H-21 bk/20
X7-12 H-22 bk/21
X7-13 H-23 bk/22
X7-14 H-24 bk/23
X7-15 H-25 bk/24

10/04 JAGUAR DISCO 31


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Connector X8

From to Colour
X8-1 Battery minus bk
X8-2 Battery minus bk
X8-3 -
X8-4 Battery plus rd
X8-5 Battery plus rd
X8-6 S wh, pin 1 (+15 and fuse a11, 7.5 A) used bk-gn
from serial no.: 1278

Battery isolating switch

1 Connection to X8-1 and X8-2


13 Battery isolator switch with 30A fuse
Battery

2 Connection to 30 A fuse, to X8-1 and X8-2

32 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Power supply
(KL30) from
central terminal
compartment

(From serial no.: 1278)

Connector CT

From to Colour/wire no. CCT function


CT-1 CCT-1 bk/1 Earth
CT-2 CCT-2 bk/2 ON/OFF
CT-3 CCT-3 bk/3 Raise left mower unit
CT-4 CCT-4 bk/4 Lower left mower unit
CT-5 CCT-5 bk/5 Raise centre mower unit (fold in)
CT-6 CCT-6 bk/6 Lower centre mower unit (fold out)
CT-7 CCT-7 bk/7 Raise right mower unit
CT-8 CCT-8 bk/8 Lower right mower unit
CT-9 CCT-9 bk/9 Increase total pressure (+ key)
CT-10 CCT-10 bk/10 Decrease total pressure (- key)
CT-11 CCT-11 bk/11 + 12 V
CT-12 CCT-12 bk/12 Left mower unit speed display
CT-13 CCT-13 bk/13 Centre mower unit speed display
CT-14 CCT-14 bk/14 Right mower unit speed display
CT-15 CCT-15 bk/15 Buzzer

10/04 JAGUAR DISCO 33


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Connector H
(Connection with pressure
sensors, speed sensors and
solenoid valves)

From to Colour/wire no. CCT function


H-1 Not used
H-2 DS2 wh/2 Left mower unit release pressure sensor
(140 bar, normally open contact)
H-3 Ds3 wh/3 Right mower unit release pressure sensor
(140 bar, normally open contact)
H-4 DS4 wh/4 Pressure sensor (150 bar, normally open contact), fold side-
mounted mower units in/out
H-5 DS5 wh/5 Front mower unit lower release pressure sensor
(150 bar, normally open contact)
H-6 DZWL wh/6, ye/gn L Left side-mounted mower unit speed sensor, signal cable
H-7 DZWM wh/7, ye/gn M Centre mower unit speed probe, signal cable
H-8 DZWR wh/8, ye/gn R Right side-mounted mower unit speed sensor, signal cable
H-9 DZW wh/9, bl Power supply for the three speed sensors
R/L/M
H-10 M7 wh/10 Front mower unit accumulator shut-off valve control
H-11 M6 wh/11 Left mower unit accumulator shut-off valve control
H-12 M8 wh/12 Right mower unit accumulator shut-off valve control
H-13 M4 wh/13 Raise/lower front mower unit
H-14 M5 wh/14 Raise/lower right mower unit
H-15 Not used wh/15
H-16 M11 wh/16 Right mower unit relief +/- shut-off valve control
H-17 M12 wh/17 Tank return line relief +/- shut-off valve control
H-18 M3 wh/18 Raise/lower left mower unit
H-19 M9/M10 wh/19 Left/front mower unit relief +/- shut-off valve control
H-20 br Earth for pressure sensors, speed sensors and solenoid valves
H-21 br Earth for pressure sensors, speed sensors and solenoid valves
H-22 M2/M1 wh/22 Fold out/in side-mounted mower units
H-23 br Earth for pressure sensors, speed sensors and solenoid valves
H-24 br Earth for pressure sensors, speed sensors and solenoid valves

34 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

Socket H

Connection to DS1, X6
and X7

From to Colour/wire CCT function


no.
H-1 DS1 and bl Pressure switch (85/110 bar, normally open contact) for raising the
X6-1 wh/1 front attachment.
Closing pressure: 110 bar, opening pressure: 85 bar
H-2 X6-2 wh/2 Left mower unit release pressure switch DS2
(140 bar, normally open contact)
H-3 X6-3 wh/3 Right mower unit release pressure switch
(140 bar, normally open contact)
H-4 X6-4 wh/4 Pressure switch DS4 (150 bar, normally open contact), fold side-
mounted mower units in/out
H-5 X6-5 wh/5 Pressure switch DS5 (150 bar, normally open contact),
lower front-mounted mower unit
H-6 X6-6 wh/6 Left side-mounted mower unit speed sensor
H-7 X6-7 wh/7 Centre mower unit speed sensor
H-8 X6-8 wh/8 Right side-mounted mower unit speed sensor
H-9 X6-9 wh/9 Power supply for the 3 sensors
H-10 X7-1 wh/10 Front mower unit accumulator shut-off valve control
H-11 X7-2 wh/11 Left mower unit accumulator shut-off valve control
H-12 X7-3 wh/12 Right mower unit accumulator shut-off valve control
H-13 X7-4 wh/13 Raise/lower front mower unit
H-14 X7-5 wh/14 Raise/lower right mower unit
H-15 X7-6 wh/15
H-16 X7-7 wh/16 Right mower unit relief +/- shut-off valve control
H-17 X7-8 wh/17 Tank return line relief +/- shut-off valve control
H-18 X7-9 wh/18 Raise/lower left mower unit
H-19 X7-10 wh/19 Left/front mower unit relief +/- shut-off valve control
H-20 X7-11 wh/20 Earth for pressure sensors, speed sensors and solenoid valves
H-21 X7-12 wh/21 Earth for pressure sensors, speed sensors and solenoid valves
H-22 X7-13 wh/22 Fold out side-mounted mower units
H-23 X7-14 wh/23 Earth for pressure sensors, speed sensors and solenoid valves
H-24 X7-15 wh/24 Earth for pressure sensors, speed sensors and solenoid valves

10/04 JAGUAR DISCO 35


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

4.5 Conversion from DISCO to „normal“ SFH function

When removing the DISCO from the JAGUAR, the “normal” operating
functions of the multi-function handle must be restored. To this end,
adapter (A) must be built in.

Disconnect connectors (X3) and (X4) and connect them to adapter (A).

36 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

10/04 JAGUAR DISCO 37


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

5.0 Hydraulic system DISCO 8700 Plus, 8550 C-8 for


JAGUAR 880-820 (491)
1 Hydraulic pump
2 4/3 way valve with 180 bar pressure relief valve
3 Raise / lower front attachment
4 not used
5 not used
6 Front attachment oil supply 4/3 way valve
7 Oil tank
8 Raise/lower front attachment cylinder
9 Quick release couplings on the cylinders

10 Quick release couplings on the JAGUAR, front left


(red = raise, blue = lower)
11 Tank connection quick release coupling
12 Mower units pressure gauge: L=left R=right M=centre
13 Accumulator 0.16 l 80 bar
14 3 accumulators 0.75 l 35 bar
15 3 accumulators 0.75 l 35 bar
16 3 accumulators 0.75 l 35 bar
17 Non-return valves
18 Non-return valves
19a Raise/lower left mower unit cylinder
19b Raise/lower right mower unit cylinder
20a Raise/lower centre mower unit cylinder
20b Raise/lower centre mower unit cylinder
21 Pressure relief valve 1 (210 bar), starting protection for left mower unit
22 Pressure relief valve 2 (210 bar), starting protection for right mower unit
23 Pressure relief valve 3 (180 bar), front attachment cylinder rod end
24a Fold in/out left mower unit cylinder and starting protection cylinder
24b Fold in/out right mower unit cylinder and starting protection cylinder
DS1 Raise front attachment pressure switch (85/110 bar)
DS2 Close left accumulator pressure switch (140 bar)
DS3 Close right accumulator pressure switch (140 bar)
DS4 Fold in/out mower units pressure switch (150 bar)
DS5 Lower front mower unit, fold out mower units pressure switch (150 bar)
M1 Fold out mower units solenoid valve
M2 Fold in mower units solenoid valve
M3 Raise/lower left mower unit solenoid valve
M4 Raise/lower centre mower unit solenoid valve
M5 Raise/lower right mower unit solenoid valve
M6 Left accumulator shut-off valve solenoid valve
M7 Front accumulator shut-off valve solenoid valve
M8 Right accumulator shut-off valve solenoid valve
M9 Left raise/lower bleed valve solenoid valve
M10 Front raise/lower bleed valve solenoid valve
M11 Right raise/lower bleed valve solenoid valve
M12 Total pressure reduction bleed valve solenoid valve
M13 Front attachments oil supply solenoid valve (4/3 way valve)
(roller crop press function)
M14 Front attachments oil supply solenoid valve (4/3 way valve)
(roller crop press function)

38 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

10/04 JAGUAR DISCO 39


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

6.0 Function matrix DISCO 8700 Plus, C-8, 8550 C-8 (from 2001),
JAGUAR 8700/8500 (491)

Pressure switches Solenoid valves


only 492

Lower roller crop press, switch 7 on reverse side of multi-function handle


Raise roller crop press, switch 7 on reverse side of multi-function handle
150 bar Fold in/out side-mounted mower units (normally open contact)

150 bar Lower front mower unit (normally open contact), fold out
85/110 bar Raise front attachment (normally open contact)

140 bar Close right accumulator (normally open contact)


140 bar Close left accumulator (normally open contact)

= Y62 Sharpening stone to the right solenoid valve


= Y61 Sharpening stone to the left solenoid valve
Tank return line relief +/- shut-off valve
Front accumulator shut-off valve

Right accumulator shut-off valve


Left accumulator shut-off valve

Front relief +/- shut-off valve

Righ relief +/- shut-off valve


Left relief +/- shut-off valve
Front raise/lower

Right raise/lower
left raise/lower
swing out
swing in

Key DS1 DS2 DS3 DS4 DS5 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16

<90 x x x x x x
Raise left mower unit
>110 x x x
<90 x x x x x x
Lower left mower unit
>110 x x x
<90 x x x x x x
Raise right mower unit
>110 x x x
<90 x x x x x x
Lower right mower unit
>110 x x x
<90 <150 x x x x x x
>110 <150 x x x x
Raise centre mower unit (fold in)
<90 >150 x x x x x x x x
>110 >150 x x x x x x
<90 <150 x x x x x x x
<90 >150 x x x x x x
>110 <150 <150 x x x
Lower centre mower unit (fold out)
>110 <150 >150 x x x
>110 >150 <150 x x x x
>110 >150 >150 x x x
Press raise and lower centre mower unit <90 <150 x x x x x x x x
simultaneously
<90 >150 x x x x x x
(Front mower unit is lowered if both side-
mounted mower units were folded in >110 x x x x
before)
<90 x x x x x x x x x x
Increase total pressure (+ key)
>110 x x x x x x x x
<90 x x x x x x x x
Decrease total pressure (- key)
>110 x x x x x
<140 <140
<140 >140 x
Raise front attachment
>140 <140 x
>140 >140 x x
<90 x x x
Lower front attachment
>110
<90 x x x
Without pressing a key
>110

40 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

6.1 Function matrix example

Raise centre mower unit The front attachment can be operated using either the CCT or the multi-
(fold in) function handle.

1. Raise the mower units with the multi-function handle until they have no
more ground contact.
In this process,
• the pressure at pressure switch DS1 (front attachment cylinder) is
> 110 bar
• the pressure at pressure switch DS4 (fold in side-mounted mower
units) is < 150 bar
• the solenoid valves M4, M7 and M13 are energized.

2. Keep the “Raise centre mower unit” key in the CCT pressed until the
centre mower unit is fully raised.
In this process,
• the pressure at pressure switch DS1 (front attachment cylinder)
remains > 110 bar
• the pressure at pressure switch DS4 (fold in side-mounted mower
units) is < 150 bar
• the solenoid valves M1, M2, M4, M7, M13 und M15 (only on 492) are
energized.
The side-mounted mower units now must fold in automatically.

Key DS1 DS2 DS3 DS4 DS5 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16

<90 <150 x x x x x x
>110 <150 x x x x
Raise centre mower unit (fold in)
<90 >150 x x x x x x x x
>110 >150 x x x x x x

10/04 JAGUAR DISCO 41


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

7.0 Speed monitor DZW 60 (Supplier: Walterscheid)


DZW 60 = Speed monitor, switching point at 600 rpm

DZWL = Left mower unit speed monitor


DZWR = Right mower unit speed monitor
DZWM = Centre mower unit speed monitor

42 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

7.1 Speed monitor


connector

Pin Wire Function


colour
1 wh Power supply Uv = 12 V
2 br Earth
3 ye Signal
4 gn Signal is not used

The pin numbers can be found below the rubber cover on the connector
housing.

7.2 Speed monitor The signals from the 3 speed monitors are constantly monitored and
function compared with one another. The result is:
• At mower unit speeds above 600 rpm, no minus signal is transmitted
to control box A33 via pin 3 (= no warning).
• When the speed signal of all 3 sensors drops simultaneously, no
warning is given (e.g. when the engine runs at idle speed).
• If the speed of one of the mower units drops to below 600 rpm, a
minus signal is transmitted to the control box A33 via the respective
pin 3. The signal lamp in the CCT now lights up and a warning tone
is heard.
• When the speed rises from idle speed to full throttle and vice versa,
the 3 warning lights in the CCT may light up briefly and the warning
tone may sound.

Malfunctions

Malfunction Speed < 600 rpm Speed > 600 rpm


1 sensor defective No warning Warning light of a defective
(permanent minus at pin 3) sensor in CCT lights up and
warning tone sounds
• 1 sensor is not supplied The warning lamps of the two No optical and acoustic warning.
with plus. working sensors light up and the
• Connector disconnected. warning tone is heard.
• Sensor defective (no earth
at pin 3)
• 2 sensors are not supplied The warning lamps of the one No optical and acoustic warning.
with plus working sensor lights up and the
• The connectors are warning tone is heard.
disconnected.
• 3 sensors are not supplied No warning No warning
with plus
• The connectors are
disconnected.

10/04 JAGUAR DISCO 43


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

7.3 Speed monitor


adjustment

4 mm clearance from a tooth crest of the universal drive shaft

44 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

8.0 DISCO 8550 C Plus (Tractor)

8.1 Electric System

1 Main switch (2-pole)


2 Changeover switch (M to L, L to M)
3 Connecting point (behind connector H)
CCT CLAAS-Control-Terminal
H Connector (24-pole)
L Speed monitor (DZW) left
M Speed monitor (DZW) centre
R Speed monitor (DZW) right
R1 Right mower unit Reed contact
L1 Left mower unit Reed contact
Y1.1 2/2 way valve, electro-magnetic. Left mower unit load holding valve
Y1.2 2/2 way valve, electro-magnetic. Left mower unit
Y2.1 2/2 way valve, electro-magnetic. Front mower unit load holding valve
Y2.2 2/2 way valve, electro-magnetic. Front mower unit
Y3.1 2/2 way valve, electro-magnetic. Right mower unit load holding valve
Y3.2 2/2 way valve, electro-magnetic. Right mower unit

10/04 JAGUAR DISCO 45


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

Socket H

Connector H

Speed monitor connector

46 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

CCT cable assignment

Connector X1 Pin Wire colour/Assignment


X1-1 sw1 / 12V supply voltage input
X1-2 sw2 / 12V supply voltage input
X1-3 sw3 / 12V supply voltage input

Connector X2 Pin Wire colour/Assignment


Earth gn-ye
Earth -
X2-4 -
X2-5 sw5 / Solenoid valve Y3.2
X2-6 sw6 / Solenoid valve Y3.1
X2-7 sw7 / Solenoid valve Y2.2
X2-8 sw8 / Solenoid valve Y2.1
X2-9 -
X2-10 sw10 / Solenoid valve Y1.2
X2-11 sw11 / Solenoid valve Y1.1

Connector X3 Pin Wire colour/Assignment


X3-1 sw12 / Right mower unit Reed contact
X3-2 sw13 / Left mower unit Reed contact
X3-3 -

Connector X4 Pin Wire colour/Assignment


X4-1 sw15 / Speed monitor (DZW) right
X4-2 sw16 / Speed monitor (DZW) centre
X4-3 sw17 / Speed monitor (DZW) left

10/04 JAGUAR DISCO 47


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

8.2 Speed monitor

8.2.1 Side-mounted mower


units adjustment

The clearance between sensor (B) and bushing (A) is to be 4 to 5 mm.

8.2.2 Front mower unit


adjustment

4 mm clearance from a tooth crest of the universal drive shaft

48 JAGUAR DISCO 10/04


TIC JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) Hydraulic / Electric System

8.2.3 Speed monitor


connector

Pin Wire colour Function


1 wh Power supply Uv = 12 V
2 br Earth
3 ye Signal
4 gn Signal is not used

The pin numbers can be found below the rubber cover on the connector
housing.

8.2.4 Speed monitor The signals from the 3 speed monitors are constantly monitored and
function compared with one another. The result is:
• At mower unit speeds above 600 rpm, no minus signal is transmitted
to control box A33 via pin 3 (= no warning).
• When the speed signal of all 3 sensors drops simultaneously, no
warning is given (e.g. when the engine runs at idle speed).
• If the speed of one of the mower units drops to below 600 rpm, a
minus signal is transmitted to the control box A33 via the respective
pin 3. The signal lamp in the CCT now lights up and a warning tone
is heard.
• When the speed rises from idle speed to full throttle and vice versa,
the 3 warning lights in the CCT may light up briefly and the warning
tone may sound.

Malfunctions

Malfunction Speed < 600 rpm Speed > 600 rpm


1 sensor defective No warning Warning light of a defective sensor
(permanent minus at pin 3) in CCT lights up and warning tone
sounds
• 1 sensor is not supplied The warning lamps of the two No optical and acoustic warning.
with plus working sensors light up and the
• Connector disconnected. warning tone is heard.
• Sensor defective (no
earth at pin 3)
• 2 sensors are not The warning lamps of the one No optical and acoustic warning.
supplied with plus working sensor lights up and the
• The connectors are warning tone is heard.
disconnected.
• 3 sensors are not No warning No warning
supplied with plus
• The connectors are
disconnected.

10/04 JAGUAR DISCO 49


Hydraulic / Electric System JAGUAR 8700/8500, DISCO 8700 Plus/8550C-8, DISCO 8550 C Plus (Tractor) TIC

8.3 Hydraulic System DISCO 8550 C Plus (Tractor)

Item Designation Remark


1 Hydraulic cylinder Left mower unit
2 Hydraulic cylinder Right mower unit
3 Hydraulic cylinder Front mower unit
3a Hydraulic cylinder Front mower unit
4 Volume flow input from tractor (single-acting control unit)
Y1.1 2/2-way valve Left mower unit load holding valve, electro-magnetic
Y1.2 2/2-way valve Left mower unit, electro-magnetic
Y2.1 2/2-way valve Front mower unit load holding valve, electro-magnetic
Y2.2 2/2-way valve Front mower unit, electro-magnetic
Y3.1 2/2-way valve Right mower unit load holding valve, electro-magnetic
Y3.2 2/2-way valve Right mower unit, electro-magnetic

50 JAGUAR DISCO 10/04


Following the policy of CLAAS KGaA mbH to improve
their products as technical developments continue,
CLAAS reserve the right to make alterations which
must not necessarily correspond to text and
illustrations contained in this publication, and without
Incurring obligation to alter any machines previously
delivered.

Technical data, dimensions and weights are given as


an indication only. Responsibility for errors or
omissions not accepted.

Reproduction or translation of this publication, in whole


or part, is not permitted without the written consent of
the CLAAS KGaA mbH.

All rights under the provision of the Copyright Act are


reserved.

CLAAS KGaA mbH


33426 Harsewinkel
Germany

Our contribution to the environment:


CLAAS has printed this manual
on 100 % chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33426 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com

0298 676.4
SYS-DISCO 8700/8550
EN - 05.05 - NF
Printed in Germany