Vous êtes sur la page 1sur 254
QUADRANT 2200 QUADRANT 2200 RC Technical Systems Electric System

QUADRANT 2200 QUADRANT 2200 RC

Technical Systems

Electric System

Electric System

Quadrant 2200

TIC

TIC

Quadrant 2200

Electric System

Layout of electric circuit diagrams

All electric circuits are shown in individual circuit diagrams. Some explanations are given below to illustrate the layout.

Numbering of circuit diagrams

01

- The respective numbering can be found on the corresponding cover sheet and in the footer.

01a / 01b

- Depending on the machine no., the components fitted and the country specification, there may be several individual circuit diagrams for a given function.

+30 +15 K90/87 -31
+30
+15
K90/87
-31
diagrams for a given function. +30 +15 K90/87 -31 Wiring loom A Potentials - Main power
diagrams for a given function. +30 +15 K90/87 -31 Wiring loom A Potentials - Main power

Wiring loom A

Potentials

- Main power supply (battery)

- Switched power supply (ignition switch)

- Relay-controlled power supply

-

Earth

- Housing earth (external)

Connections

- The description provided inside the circle (e.g. ÑH44î) defines the connection.

- Numbers next to the circle (e.g. Ñ1aî) describe the continuation of the cabling in accordance with the circuit diagram numbering which can The circuit diagram numbering be taken from the cover sheet or from the footer.

Designations

- Connectors (e.g. ÑX14, pin 8 - 19 - 7 - 17). Each chapter lists the respective connectors and their pin assignment in the individual connection tables.

- Modules (e.g. ÑA20ì) The arrows identify the functional inputs and outputs according to the assignment table provided in chapter ZE.

Position of components according to wiring looms

Electric System

Quadrant 2200

TIC

A 1

Z 99

-

Component designation according to CLAAS standards catalogue

A

- Terminal / module

B

- Sensor

E

- Lighting

F - Fuse

G - Voltage source

H

- Signalling device / lamp

K

- Relays

M

- Electric motor

P

- Gauge

R

- Potentiometer / resistor

S

- Switches - Cab operation

T -

U - Switches - External operation

V - Electronic component

W - Antenna

X - Connector

Y - Solenoid coil

Switches - Terminal operation

Z - Actual value function switch

Wire colours / Wire cross-sections

Connector

mm

Colour

- Indication of cross-section (mm ) and colour

XT1 - 1

1.5

bk

XT1 - 2

1.5

br

rd

- red

     

bk

- black

XT1 - 4

1.5

bk-rd

br

- brown

     

XT1 - 5

1.5

br-rd

wh - white

     

bl

- blue

XT2 - 1

1.5

bk

gr

- grey

XT2 - 2

1.5

bk-rd

ye

- yellow

XT2 - 3

1.5

br-rd

gn - green

XT2 - 15

1.5

 

br

pi

- pink

or

- orange

 

vi

- violet

- Meaning of wire colours

bk

-

+30 Power supply from tractor [12 V power]

br

-

-31 Power supply from tractor [0 V power]

bk-rd

-

+15/+30 switched via CCT [12 V electronic system]

br-rd

-

-31 via CCT [0 V electronic system]

bk-wh -

+30 switched via K90 (polarity reversal protection) [12 V power]

TIC

Quadrant 2200

Electric System

Contents

Central terminal compartment 4 modules

ZE-2

CCU - Claas Control Unit (1 module)

ZE-6

Pin assignment in modules

ZE-10

Module A20 -1

ZE-11

Module A20 -2

ZE-12

Module A20 -3

ZE-13

Module A20 -4

ZE-13

Module A20 - CCU, with terminal A30 CCT

ZE-14

Module A20 - CCU, with terminal A30 Communicator

ZE-16

01a -

Main power supply (with central terminal compartment)

01a-2

01b -

Main power supply (with CCU)

01b-2

01c -

Main power supply (with CCU and Communicator)

01c-2

04a -

Master valve (with central terminal compartment)

04a-2

04b -

Master valve (with CCU)

04b-2

05a -

Terminal (with central terminal compartment)

05a-2

05b -

Terminal (with CCU and CCT)

05b-2

06a -

CAN bus, module power supply (with central terminal compartment)

06a-2

06b -

CAN bus, module power supply (with CCU and CCT)

06b-2

06c -

CAN bus, module power supply (with CCU and Communicator)

06c-2

07a -

Rotocut (with central terminal compartment)

07a-2

07b -

Rotocut (with CCU)

07b-2

08a -

Automatic cutting frame (with central terminal compartment, with 5 V cutting frame position sensor)

08a-2

08b -

Automatic cutting frame (with central terminal compartment, with 12 V cutting frame position sensor)

08b-2

08c -

Automatic cutting frame (with CCU and CCT)

08c-2

08d -

Automatic cutting frame (with CCU and Communicator)

08c-2

Electric System

Quadrant 2200

TIC

10a -

Baling pressure regulation (with central terminal compartment)

10a-2

10b -

Baling pressure regulation (with CCU and CCT)

10b-2

10c -

Baling pressure regulation (with CCU and Communicator)

10c-2

11a -

Wrapping release, knotter cleaning (with central terminal compartment)

11a-2

11b -

Wrapping release, knotter cleaning (with central terminal compartment, with 12 V cutting frame position sensor)

11b-2

11c -

Wrapping release, knotter cleaning (with CCU and CCT)

11c-2

11d -

Wrapping release, knotter cleaning (with CCU and Communicator) - up to 2005 model

11d-2

11e -

Wrapping release, knotter cleaning (with CCU and Communicator) - from 2005 model

11e-2

13a -

Eject bale (with central terminal compartment)

13a-2

13b -

Eject bale (with CCU and CCT)

13b-2

13c -

Eject bale (with CCU and Communicator)

13c-2

26a -

Machine monitoring (with central terminal compartment)

26a-2

26b -

Machine monitoring (with CCU and CCT)

26b-2

26c -

Machine monitoring (with CCU and Communicator)

26c-2

27a -

Operating displays (with central terminal compartment)

27a-2

27b -

Operating displays (with CCU and CCT)

27b-2

27c -

Operating displays (with CCU and Communicator)

27c-2

29a -

Central lubrication system (with central terminal compartment)

29a-2

29b -

Central lubrication system (with CCU)

29b-2

32a -

Taillight, side light (with central terminal compartment)

32a-2

40a -

Additional sockets (with central terminal compartment)

40a-2

40b -

Additional

sockets

(with

CCU)

40b-2

TIC

Quadrant 2200

Electric System

Wiring loom A (with central terminal compartment)

KB-3

Wiring loom B (with central terminal compartment)

KB-5

Wiring loom C - part 1 (with central terminal compartment)

KB-7

Wiring loom C - part 2 (with central terminal compartment)

KB-9

Wiring loom C - part 3 (with central terminal compartment)

KB-11

Wiring loom D - part 1 (with central terminal compartment)

KB-13

Wiring loom D - part 2 (with central terminal compartment)

KB-15

Wiring loom E (with CCU)

KB-17

Wiring loom F (with CCU)

KB-19

Wiring loom G (with CCU)

KB-21

Wiring loom H - part 1 (with CCU)

KB-23

Wiring loom H - part 2 (with CCU)

KB-25

Wiring loom I (with CCU)

KB-27

Wiring loom K (with Communicator)

KB-29

Index

index-3

Electric System

Quadrant 2200

TIC

Central terminal compartment (4 modules)

Central terminal compartment (4 modules)

Electric System

Quadrant 2200

TIC

Central terminal compartment (4 modules)

Electric System Quadrant 2200 TIC Central terminal compartment (4 modules) ZE-2 Qua22-e-ZE 12/04

TIC

Quadrant 2200

Electric System

Key to diagram:

A20-1

Module 1

A20-2

Module 2

A20-3

Module 3

A20-4

Module 4

K90

Power supply relay (protected against polarity reversal)

U5

Emergency operation switch

V10

Polarity reversal protection (Position: beneath the relay sockets)

V15

Voltage regulator (only for cutting frame position sensor 5 V!)

XD-1

CAN bus socket (7 pin)

XD-2

CAN bus socket (7 pin)

Task allocation of modules

Function

Mod 1

Mod 2

Mod 3

Mod 4

Baling pressure regulation

!

     

Bale length measurement

!

     

Rotor blocking

!

!

   

Twine break monitoring

!

     

Emergency control

!

     

Wrapping

!

     

Wrapping monitoring

!

     

Knotter cleaning

 

!

   

R/L indicator

 

!

   

Bale ejector

 

!

   

Lubrication

 

!

   

Flywheel brake

 

!

   

ROTOCUT knives (ON/OFF)

   

!

 

Cutting frame (open/close)

!

 

!

 

Moisture measurement

     

!

!
!

- Option

Electric System

Quadrant 2200

TIC

CCU - Claas Control Unit (1 module)

CCU - Claas Control Unit (1 module)

Electric System

Quadrant 2200

TIC

CCU - Claas Control Unit (1 module)

Electric System Quadrant 2200 TIC CCU - Claas Control Unit (1 module) ZE-6 Qua22-e-ZE 12/04

TIC

Quadrant 2200

Electric System

Key to diagram:

A20

Module CCU

Electric System

Quadrant 2200

TIC

Pin assignment in modules

Electric System

Quadrant 2200

TIC

Pin assignment in modules

Electric System Quadrant 2200 TIC Pin assignment in modules ZE-10 Qua22-e-ZE 12/04

TIC

Quadrant 2200

Electric System

Module A20 -1

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

Rotor blocking solenoid coil

Y

58

 

12

V

Output

8a, 8b

2

Electronics earth

32

 

Earth

Input

6a

3

CAN high

 

-

 

-

-

6a

4

No function

 

-

 

-

-

-

5

Metering wheel/bale length sensor Signal A

B

69

High-Low (-)

Input

11a, 11b

6

Drive speed sensor (red), outside

B

9

Frequency (+)

Input

8a, 8b

7

Wrapping system monitoring switch

Z

63

 

Earth

Input

11a, 11b

8

Twine break switch left / right

Z

11

 

Earth

Input

26a

9

No function

 

-

 

-

-

-

10

Power plus

30

 

12

V

Input

6a

11

not used

 

-

 

-

-

-

12

Baling pressure build-up solenoid coil

Y

50

12

V PWM

Output

10a

13

Baling pressure relief solenoid coil

Y

51

12

V PWM

Output

10a

14

Circulation shut-off valve solenoid coil

Y

77

 

12

V

Output

4a

15

Electronics plus

15 12

 

V

Input

6a

16

CAN low

 

- -

   

-

6a

17

Buzzer

H

44

 

5 V

Output

5a

18

Metering wheel/bale length sensor Signal B

B

69

High-Low (-)

Input

11a, 11b

19

Feed rake speed sensor (blue), inside

B

23

Frequency (+)

Input

8a, 8b

20

Power plus (reverse polarity protection)

K 90 / 87

 

12

V

Input

4a, 8a, 8b, 10a, 11a, 11b

21

Baling pressure sensor

B

56

approx. 1 - 3.5 V

Input

10a

22

Cutting frame position sensor

B

67

0.25 - 4.75 V

Input

8a, 8b

23

Emergency operation switch

U

5

 

12

V

Input

1a

24

not used

 

-

 

-

-

-

25

Wrapping release relay

K

92

 

12

V

Output

11a, 11b

Electric System

Quadrant 2200

TIC

Module A20 -2

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

Extend bale ejector cylinder solenoid coil (red)

Y

11

 

12

V

Output

13a

2

Electronics earth

32

 

Earth

Input

6a

3

CAN high

 

-

 

-

-

6a

4

No function

 

-

 

-

-

-

5

Rotor speed sensor

B

24

Frequency (+)

Input

8a, 8b

6

No function

 

-

 

-

-

-

7

No function

 

-

 

-

-

-

8

Bale discharge sensor

B 101

High-Low (+)

Input

27a

9

Left ram load indicator sensor

B

57

0

- 12 V

Input

27a

10

Extend bale ejector cylinder switch (blue)

U

1

 

12

V

Input

13a

11

Electronics plus

15

 

12

V

Input

6a

12

Knotter cleaning solenoid coil

Y

31

 

12

V

Output

11a, 11b

13

No function

 

-

 

-

-

-

14

Retract bale ejector cylinder solenoid coil (blue)

Y

12

 

12

V

Output

13a

15

Electronics plus

15 12

 

V

Input

6a

16

CAN low

 

- -

 

-

6a

17

No function

 

- -

 

-

-

18

No function

 

- -

 

-

-

19

No function

 

- -

 

-

-

20

Power plus (reverse polarity protection)

K 90 / 87

 

12

V

Input

11a, 11b,

 

13a, 29a

21

Right ram load indicator sensor

B

58

0

- 12 V

Input

27a

22

Retract bale ejector cylinder switch (red)

U

2

 

12

V

Input

13a

23

Flywheel brake switch

Z

56

 

12

V

Input

26a

24

not used

 

-

 

-

-

-

25

Central lubrication system motor

M

25

 

12

V

Output

29a

TIC

Quadrant 2200

Electric System

Module A20 -3

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

Open cutting frame solenoid coil (red)

Y

63

12

V

Output

7a

2

Electronics earth

 

32

Earth

Input

6a

3

CAN high

 

-

-

-

6a

4

not used

 

-

-

-

-

5

not used

 

-

-

-

-

6

No function

 

-

-

-

-

7

not used

 

-

-

-

-

8

ROTOCUT knives ON switch

Z

49

Earth

Input

8a, 8b

9

No function

 

-

-

-

-

10

No function

 

-

-

-

-

11

not used

 

-

-

-

-

12

ROTOCUT knives OFF (blue)

Y

54

12

V

Output

7a

13

ROTOCUT knives ON (blue)

Y

55

12

V

Output

7a

14

Close cutting frame (red)

Y

64

12

V

Output

7a

15

Electronics plus

 

15

12

V

Input

6a

16

CAN low

 

-

-

-

6a

17

not used

 

-

-

-

-

18

No function

 

-

-

-

-

19

No function

 

-

-

-

-

20

Power plus (reverse polarity protection)

K 90 / 87

12

V

Input

7a

21

No function

 

-

 

- -

 

-

22

No function

 

-

 

- -

 

-

23

No function

 

-

 

- -

 

-

24

Electronics plus

 

15

12

V

Input

6a

25

No function

 

-

-

-

-

Module A20 -4

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

not used

 

-

-

-

-

2

Electronics earth

32

Earth

Input

6a

3

CAN high

 

-

-

-

6a

4

not used

 

-

-

-

-

5

Crop moisture sensor

B

38

Frequency (+)

Input

27a

6

No function

 

-

-

-

-

7

not used

 

-

-

-

-

8

No function

 

-

-

-

-

9

not used

 

-

-

-

-

10

No function

 

-

-

-

-

11

Electronics plus

15

12

V

Input

6a

12

No function

 

-

-

-

-

13

No function

 

-

-

-

-

14

not used

 

-

-

-

-

15

Electronics plus

15

12

V

Input

6a

16

CAN low

 

-

-

-

6a

17

not used

 

-

-

-

-

18

not used

 

-

-

-

-

19

No function

 

-

-

-

-

20

No function

 

-

-

-

-

21

not used

 

-

-

-

-

22

No function

 

-

-

-

-

23

No function

 

-

-

-

-

24

Electronics plus

15

12

V

Input

6a

25

No function

 

-

-

-

-

Electric System

Quadrant 2200

TIC

Module A20 - CCU, with terminal A30 CCT

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

Electronics earth

32

 

Earth

Input

6b

2

Rotor speed sensor

B

24

High - Low (+)

Input

8c

3

Feed rake speed sensor (green), inside

B

23

High - Low (+)

Input

8c

4

not used

 

-

 

-

-

-

5

Electronics plus

15

 

12

V

Input

6b

6

Cutting frame position sensor

B

67

0.25 - 4.75 V

Input

8c

7

Right ram load indicator sensor

B

58

0

- 12 V

Input

27b

8

Flywheel brake switch

Z

56

 

12

V

Input

26b

9

Electronics plus

15

 

12

V

Input

6b

10

Extend bale ejector cylinder switch (blue)

U 1

 

12

V

Input

13b

11

not used

 

- -

 

-

-

12

not used

 

- -

 

-

-

13

Crop moisture sensor

B

38

Frequency (-)

Input

27b

14

Metering wheel/bale length sensor Signal B

B

69

High - Low (-)

Input

11c

15

Twine break switch left / right

Z

11

 

Earth

Input

26b

16

No function

 

-

 

-

-

-

17

CAN low

 

-

 

-

-

6b

18

not used

 

-

 

-

-

-

19

not used

 

-

 

-

-

-

20

not used

 

-

 

-

-

-

21

Drive speed sensor (red), outside

B

9

High - Low (+)

Input

8c

22

Buzzer

H

44

 

5 V

Output

5b

23

Electronics plus

15

 

12

V

Input

6b

24

Diagnosis plug XD pin 1

XD

Boot signal

Input

5b

25

Baling pressure sensor

B

56

approx.

Input

10b

 

1

- 3.5 V

26

Left ram load indicator sensor

B

57

0

- 12 V

Input

27b

27

not used

 

-

 

-

-

-

28

not used

 

-

 

-

-

-

29

Retract bale ejector cylinder switch (red)

U

2

 

12

V

Input

13b

30

not used

 

-

 

-

-

-

31

not used

 

-

 

-

-

-

32

Metering wheel/bale length sensor Signal A

B

69

High - Low (-)

Input

11c

33

Wrapping system monitoring switch

Z

63

 

Earth

Input

11c

34

ROTOCUT knives ON switch

Z

49

 

Earth

Input

8c

35

Bale discharge sensor

B101

High - Low (+)

Input

27b

36

CAN high

 

-

 

-

-

6b

37

not used

 

-

 

-

-

-

38

Power plus (fused with 25 A by tractor)

30

 

12

V

Input

4b, 7b, 8c, 10b, 11c, 13b, 29b

39

Power plus (fused with 25 A by tractor)

30

 

12

V

Input

4b, 7b, 8c, 10b, 11c, 13b, 29b

40

Electronics plus

15

 

12

V

Input

6b

TIC

Quadrant 2200

Electric System

Module A20 - CCU, with terminal A30 CCT

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

41

Knotter cleaning solenoid coil

Y

31

 

12

V

Output

11c

42

Master valve solenoid coil (red)

Y

77

 

12

V

Output

4b

43

Rotor blocking solenoid coil

Y

58

 

12

V

Output

8c

44

Retract bale ejector cylinder solenoid coil (green)

Y

12

 

12

V

Output

13b

45

Extend bale ejector cylinder solenoid coil (yellow)

Y

11

 

12

V

Output

13b

46

Central lubrication system motor

M

25

 

12

V

Output

29b

47

ROTOCUT knives OFF solenoid coil (green)

Y

54

 

12

V

Output

7b

48

Close cutting frame solenoid coil (blue)

Y

64

 

12

V

Output

7b

49

Open cutting frame solenoid coil

Y

63

 

12

V

Output

7b

50

CAN bus socket (7-pin) XD pin 2 serial interface

XD

 

Data

 

- 5b

51

CAN bus socket (7-pin) XD pin 3 serial interface

XD

 

Data

 

- 5b

52

Baling pressure build-up solenoid coil (blue)

Y

50

12

V PWM

Output

10b

53

Baling pressure relief solenoid coil (green)

Y

51

12

V PWM

Output

10b

54

Wrapping release relay

K

92

 

12

V

Output

11c

55

ROTOCUT knives ON solenoid coil (green)

Y

55

 

12

V

Output

7b

Electric System

Quadrant 2200

TIC

Module A20 - CCU, with terminal A30 Communicator

Pin

Function

Component

Measuring

Direction

Circuit

variable

diagram no.

1

Electronics earth

32

 

Earth

Input

6c

2

Rotor speed sensor

B

24

High - Low

Input

8d

3

Feed rake speed sensor (green), inside

B

23

High - Low

Input

8d

4

not used

 

-

 

-

-

-

5

Electronics plus

K90/30

 

12

V

Input

6c

6

Cutting frame position sensor

B

67

0.25 - 4.75 V

Input

8d

7

Right ram load indicator sensor

B

58

0

- 12 V

Input

27c

8

Flywheel brake switch

Z

56

 

12

V

Input

26c

9

Electronics plus

U5

 

12

V

Input

1c

10

Extend bale ejector cylinder switch (blue)

U 1

 

12

V

Input

13c

11

not used

 

- -

   

-

-

12

not used

 

- -

   

-

-

13

Crop moisture sensor

B

38

Frequency

Input

27c

14

Metering wheel/bale length sensor Signal B

B

69

High - Low

Input

11d

15

Twine break switch left / right

Z

11

 

Earth

Input

26c

16

No function

 

-

 

-

-

-

17

CAN low

 

-

 

-

-

6c

18

not used

 

-

 

-

-

-

19

not used

 

-

 

-

-

-

20

not used

 

-

 

-

-

-

21

Drive speed sensor (red), outside

B

9

High - Low

Input

8d

22

not used

 

-

 

-

-

-

23

Electronics plus

K90/30

 

12

V

Input

6c

24

Diagnosis plug XD pin 1

XD

Boot signal

Input

5c

25

Baling pressure sensor

B

56

approx.

Input

10c

 

1

- 3.5 V

26

Left ram load indicator sensor

B

57

0

- 12 V

Input

27c

27

not used