0299 257 1 Sys El en 144

VARIANT 260/280
Technical Systems
Electric System
Electric System Variant 260/280 TIC
TIC Variant 260/280 Electric System
Layout of electric circuit Following the circuit diagram layout, all electric circuits are shown in
diagrams individual circuit diagrams. Some explanations are given below to
illustrate the layout.
Numbering of circuit diagrams
01... – The respective numbering can be found on the corresponding cover

sheet and in the footer.
01a / 01b ... – Depending on the machine no., the components fitted and the country
specification, there may be several individual circuit diagrams for a
given function.
Potentials
+30 – Main power supply (battery)

+15 – Ignition switch power supply (switched)
K90/87 – Relay-controlled power supply
-31 – Earth
– Housing earth (external)
Connections
– The description provided inside the circle (e.g. “CAN low”) defines the
connection.
– Numbers next to the circle (e.g. “5a”) describe the continuation of the
cabling in accordance with the circuit diagram numbering which can be
taken from the cover sheet or from the footer.
Designations
– Connectors (e.g. „X10”, pin 2– 1– 6– 5).

Each chapter lists the respective connectors and their pin assignment
in the individual connection tables.
– Modules (e.g. “A19”)

The arrows identify the functional inputs and outputs according to the
assignment table provided in chapter ZE.
Wiring loom A – Position of components according to wiring looms

A 1 ... Z 99 – Component designation according to CLAAS standards catalogue
A- Terminal / module
B- Sensor
E- Lighting
F- Fuse
G- Voltage source
H- Signalling device / lamp
K- Relay
M- Electric motor
P- Gauge
R- Potentiometer / resistor
S- Switches – Cab operation
T- Switches – Terminal operation
U- Switches – External operation
V- Electronic component
W- Antenna
X- Connector
Y- Solenoid coil
Z- Actual value function switch
Wire colours / Wire cross-sections
Connector mm2 colour – Indication of cross-section (mm²) and colour

XT – 1 1.5 blk
rd – red
XT – 2 1.5 br
blk – black
XT – 4 1.5 blk-rd br – brown
XT – 5 1.5 br-rd wt – white
bl – blue
XD – 1 1.5 blk gr – grey
XD – 2 1.5 blk-rd ye – yellow
gn – green
XD– 3 1.5 br-rd
pi – pink
or – orange
vi – violet
– Meaning of wire colours
blk - 30 Power supply from tractor [12 V power]

br - 31 Power supply from tractor [0 V power]
blk-rd - 30 switched via CCT [12 V electronic system]
br-rd - 31 via CCT [0 V electronic system]
blk-wt - 30 switched via V10 (polarity reversal protection)
[12 V power]
broken - CAN bus
Contents
Central terminal compartment ............................................................................................ 7
Pin assignment in modules................................................................................................11

- VARIANT 260/280 without active hydraulic system ............................................................................. 11
- VARIANT 260/280 with active hydraulic system (oil pressure switch Z17).......................................... 11
- VARIANT 260/280 with active hydraulic system (oil pressure switch Z17 and
tailgate closed sensor B135) ................................................................................................................ 11
- VARIANT 260/280 with flax wrapping (option) ..................................................................................... 11
1a Main power supply .....................................................................................................17
5a Terminal .....................................................................................................................21
6a CAN bus, module power supply .................................................................................25
6f CAN bus, module power supply .................................................................................29

- with flax wrapping ................................................................................................................................. 29
7a Rotocut.......................................................................................................................33
10a Baling pressure control ..............................................................................................37

- without active hydraulic system............................................................................................................ 37
10b Baling pressure control ..............................................................................................41

- with active hydraulic system (oil pressure switch Z17)........................................................................ 41
10c Baling pressure control ..............................................................................................45

- with active hydraulic system (Oil pressure switch Z17 and tailgate closed sensor B135) ................... 45
11a Wrapping release .......................................................................................................49
11f Wrapping release .......................................................................................................55

26a Machine monitoring....................................................................................................59

- without active hydraulic system ............................................................................................................ 59
26b Machine monitoring....................................................................................................63

- with active hydraulic system (Oil pressure switch Z17 and maximum bale size sensor B137) ........... 63
Wiring loom A ....................................................................................................................68
Wiring loom B ....................................................................................................................70

Index ...............................................................................................................................73
Central terminal compartment
Central terminal compartment VARIANT 260/280
8 var-e-ze 12/04
Key to diagram: A19 Variant module.............................................Wiring loom A

A67 Flax wrapping module (option) ....................Wiring loom B
ST1 Connector
ST2 Connector
12/04 var-e-ze 9
10 var-e-ze 12/04
Pin assignment in modules
A - VARIANT 260/280 without active hydraulic system
B - VARIANT 260/280 with active hydraulic system

(oil pressure switch Z17)
C - VARIANT 260/280 with active hydraulic system

(oil pressure switch Z17 and
tailgate closed sensor B135)
D - VARIANT 260/280 with flax wrapping (option)
Z17 B135
A) Module A19 Variant 260/280 without active hydraulic system

(see also pin assignment B and C)
Pin Function Component Measuring Direction Circuit

variable diagram no.
1 Operating light H3-1/ H3-2 12 V Output 11a, 26a
2 Electronics earth -32 Earth Input 6a
3 CAN high - - - 6a
4 Not used - - - -
5 Max. bale size switch Z40 Earth Input 26a
6 Wrapping type selector switch T35 Earth Input 11a
7 Manual wrapping start switch T18 Earth Input 11a
8 Not used - - - -
9 Soft core switch Z70 12 V Input 10a
10 Bale chamber left load indicator sensor B65 0.25 - Input 26a
4.75 V
11 Wrapping start switch Z8 12V Input 11a
12 Baling pressure build-up solenoid coil Y50 12 V PWM Output 10a
13 Twine slide coupling solenoid coil Y40 12 V Output 11a
14 Twine/net coupling solenoid coil Y39 12 V Output 11a
15 Electronics plus +15 12 V Input 6a
16 CAN low - - - 6a
17 Bale counter V14 5V Output 5a
18 Wrapping delay switch T3 Earth Input 11a
19 Bale ejector switch Z6 Earth Input 11a
20 Power plus K 90 / 87 12 V Input 10a, 11a,
26a
21 Baling pressure preset sensor B108 0.25 - Input 10a
4.75 V
22 Bale chamber right load indicator sensor B66 0.25 - Input 26a
4.75 V
23 Tailgate locked / closed switch Z90 12 V Input 10a
24 Twine cutter switch Z13 12 V Input 11a
25 Stop light / Buzzer H42 / H44 12 V Output 11a
12 var-e-ZE 01/05
B) Module A19 Variant 260/280 with active hydraulic system

(see also pin assignment A and C)
- with oil pressure switch (Z17)

3 CAN high - - - 6a
4 Not used - - - -
5 Max. bale size switch Z40 Earth Input 26a
8 Tailgate open oil pressure switch Z17 Earth Input 10b
10 Bale chamber left load indicator B65 0.25 - Input 26a
sensor 4.75 V
11 Wrapping start switch Z8 12 V Input 11a
12 Baling pressure build-up solenoid Y50 12 V PWM Output 10a
coil
16 CAN low - - - 6a
20 Power plus K 90 / 87 12 V Input 10a, 11a, 26a
4.75 V
22 Bale chamber right load indicator B66 0.25 - Input 26a
sensor 4.75 V
23 Tailgate locked / closed switch Z90 12 V Input 10a
01/05 var-e-ZE 13
C) Module A19 Variant 260/280 with active hydraulic system

(see also pin assignment A and B)
- with tailgate closed sensor (B135) and oil pressure switch (Z17)

3 CAN high - - - 6a
4 Not used - - - -
5 Max. bale size sensor B137 0.4 - 4.6 V Input 26b
8 Tailgate open oil pressure switch Z17 Earth Input 10c
10 Bale chamber left load indicator sensor B65 0.25 - Input 26a
4.75 V
11 Wrapping start switch Z8 12V Input 11a
12 Baling pressure build-up solenoid coil Y50 12 V PWM Output 10a
16 CAN low - - - 6a
20 Power plus K 90 / 87 12 V Input 10a, 11a,
26a
4.75 V
22 Bale chamber right load indicator B66 0.25 - Input 26a
sensor 4.75 V
23 Tailgate closed (and locked) sensor B135 0.4 - 4.6 V Input 10c
14 var-e-ZE 01/05
Module A67 - Flax wrapping module (RIO)

ST1/1 Not used - - - -
ST1/2 Electronics 12 V A67/B156 12 V Output 11F
ST1/10 Electronics earth B156/U34 Earth Output 11F
ST1/11 Modulcode --- 12 V Input 11F
ST1/12 Not used - - - -
ST1/13 Not used - - - -
ST1/14 Not used - - - -
ST1/15 Digital sensor signal (0-1) B156 0.4 – 4.6 V Input 11F
ST1/16 Switch signal U34 Earth Input 11F
ST2/1 CAN low XD - - 6F

ST2/2 Electronics plus XD 12 V Input 6F
ST2/3 Electronics plus XD 12 V Input 6F
ST2/4 CAN high XD - - 6F
ST2/5 Electronics earth XD 0V Input 6F
ST2/6 Electronics earth XD 0V Input 6F
Circuit diagram allocation of fuses and relays
25 A On tractor side (not shown) / protects + 30
K90 1a
K93 7a
01/05 var-e-ZE 15
16 var-e-ZE 01/05
1a
Main power supply

01a - Main power supply
Key to diagram: K90 Power supply relay

(Reverse polarity protection) ............................... Wiring loom A
T12 Main switch.......................................................... Wiring loom A
XT Terminal connector ............................................. Wiring loom A
XV Power supply connector ..................................... Wiring loom A
Measured value table: Item Component Measured value Remark

K90 Remote control relay 75±10 Ω (Pin 86/1 – 85/2)
20 A (Pin 87a/4 – 30/3)
30 A (Pin 87/5 – 30/3)
18 var-e-01a 12/04
Description of function:
Main power supply Power supply from the tractor to the baler is via connector XV. On the
tractor, this prower supply should be protected by a fuse of 25 A max.
Potential + 15 This is switched by the main switch T 12 on the control box

(electronics +).
Potential K 90 / 87 Potential K 90 / 87 is the power plus.
12/04 var-e-01a 19
Connector pin assignment:
Socket K90 Connector XV
Connector XT Socket XT
Connector mm² Colour

K90/30 2.5 blk
K90/85 1.0 br-rd
K90/86 0.75 blk-rd
K90/87 2.5 blk-wt
XT – 1 1.5 blk
XT – 2 1.5 br
XT – 5 1.5 blk-rd
XT – 6 1.5 br-rd
XV - 15/30 2.5 blk

XV - 31 2.5 br
20 var-e-01a 12/04
5a
Terminal
05a - Terminal
Key to diagram: A19 Variant module .....................................................Wiring loom A
V14 Bale counter .........................................................Wiring loom A
XD CAN bus socket (7 pin) .......................................Wiring loom A
XT Terminal connector ..............................................Wiring loom A
22 var-e-05a 12/04
Terminal Socket XD serves for diagnosis with the CDS Claas Diagnosis System.
Bale counter Module A19 actuates bale counter V14 after wrapping is complete.
Further preconditions for this include that the Talgate locked/closed
actual value switches Z90 and bale ejector Z6 have been actuated.
12/04 var-e-05a 23
Socket XD

XD - 4 0.75 wt-br
XD - 5 0.75 wt-blk
XD - 6 0.75 blk-rd
XD - 7 0.75 br-rd
XT - 6 0.75 br-rd
XT - 11 0.75 blk-ye
24 var-e-05a 12/04
6a
CAN bus, module power supply

06a - CAN bus, module power supply
Key to diagram: A19 Variant module .....................................................Wiring loom A
R14 CAN bus matching resistor ..................................Wiring loom A
XT Terminal connector .............................................Wiring loom A
26 var-e-06a 12/04
Performance data The performance data (total number of bales, operating hours, ...) are
saved in module A 19.
The CDS CLAAS Diagnosis System may be used to read out these data.
12/04 var-e-06a 27

XT – 3 0.75 wt-br
XT – 4 0.75 wt-blk
28 var-e-06a 12/04
6f
CAN bus, module power supply
- with flax wrapping

06f - CAN bus, module power supply – with flax wrapping
Key to diagram: Coordinates
A19 Variant module........................................................Wiring loom A

A67 Flax wrapping module
(RIO) ................................... ZE (Central terminal compartment)
R14 CAN bus matching resistor.....................................Wiring loom A
XD1 CAN bus socket (7-pin) Connection to machine ....Wiring loom B

XD2 CAN bus socket (7-pin) Diagnosis..........................Wiring loom B
XT Terminal connector.................................................Wiring loom A
30 var-e-06f 12/04
CAN bus Data exchange between electronic components via a serial network.
(Controller Area Network)
- Measured value CAN high (Ueff) CAN low (Ueff) Diagnosis

table
CAN-BUS 2.52 V ± 0.1 V 2.49 V ± 0.1 V System OK
2.50 V 2.50 V Short circuit CAN high to CAN low
12 V >2.50 V Short circuit CAN high to +12 Volt
0V <2.5 V Short circuit CAN high to earth
>2.50 V 12 V Short circuit CAN low to +12 Volt
<2.50 V 0V Short circuit CAN low to earth
Data storage The performance data (total number of bales, operating hours, ...) are
stored in module A 19.
They can be read out using the CLAAS diagnosis system CDS. Before
replacing a defective module, save these data with the CDS diagnosis
system.
Signal transmission for – The flax wrapping module (RIO) A67 transmits the following signals to
flax wrapping the Variant module A19 via the CAN bus.
1. Pick-up conveying.
2. Flax wrapping On.
12/04 var-e-06f 31
Connector pin
assignment:
Connector ST2 Socket XD1, XD2 Socket XT
Connector XT

ST2-1 0.5 -
ST2-2 0.5 -
ST2-3 0.5 -
ST2-4 0.5 -
ST2-5 0.5 -
ST2-6 0.5 -
XD-4 wt-br
XD-5 wt-blk
XD-6 blk-rd
XD-7 br-rd
XT-3 0.75 wt-br

XT-4 0.75 wt-blk
32 var-e-06f 12/04
7a
Rotocut
07a - Rotocut
Key to diagram: K93 Rotocut knives ON/ OFF relay............................. Wiring loom A
T29 Rotocut (knives) OFF switch ............................... Wiring loom A

T30 Rotocut (knives) ON switch ................................. Wiring loom A
VDR2 Varistor ...................................................................... not shown
XT Terminal connector ............................................. Wiring loom A
Y54 ROTOCUT knives OFF solenoid coil .................. Wiring loom A

Y55 ROTOCUT knives ON solenoid coil ................... Wiring loom A

Y54 Solenoid coil 3.8 A; 3.2 Ω
Y55
34 var-e-07a 12/04
Function pre-selection The Rotocut position is pre-selected by means of Rotocut ON / OFF

switch T29/T30 (T30 closed = ROTOCUT ON).
For ROTOCUT operation, relay K93 controls the corresponding solenoid
coils Y54/Y55.
ROTOCUT ON When the ROTOCUT knives ON solenoid coil Y55 is actuated and the
pick-up is raised, the knives swing in - ROTOCUT ON.
ROTOCUT OFF When the ROTOCUT knives OFF solenoid coil Y54 is actuated and the
pick-up is lowerd, the knives are forced out by the baled material –
ROTOCUT OFF.
12/04 var-e-07a 35
Relay socket K93 Socket Y54/Y55

K93-30 1.5 blk-wt
K93-85 0.5 br
K93-86 0.75 rd
K93-87 1.0 gn-bl
K93-87a 1.0 ye-bl
XT-2 1.5 br
XT-9 0.75 rd
Y54-1 1.0 br
Y54-2 1.0 ye-bl
Y55-1 1.0 br
Y55-2 1.0 gn-bl
36 var-e-07a 12/04
10a
Baling pressure control
- without active hydraulic system

10a - Baling pressure control - without active hydraulic system
Key to diagram: A19 Variant module .................................................... Wiring loom A
B108 Baling pressure preset sensor ............................ Wiring loom A
X11 Connector ................................................................. not shown
Y50 Baling pressure build-up solenoid coil................. Wiring loom A
Z70 Soft core actual value switch............................... Wiring loom A

Z90 Tailgate locked /
closed actual value switch .................................. Wiring loom A

B108 Sensor 12 V (Pin 1 – 2)
0.25 – 4.75 V (Pin 1 – 3)
Y50 Solenoid coil 3.8 A; 3.2 Ω
38 var-e-10a 12/04
Pressure control Baling pressure control is provided by module A19. Depending on the
pre-set baling pressure, solenoid coil Y50 is actuated in a modulated way.
A high PWM modulation (approx. 100%) on solenoid coil Y50 results in a
high effective voltage (approx. 12 V) at a low hydraulic pressure
(approx. 0 bar).
Baling pressure modulation Baling pressure modulation is in accordance with the operating conditions
of the machine.
1. Tailgate open:
The Tailgate locked / closed switch Z90 is not actuated. Module A19
actuates solenoid coil Y50 with 100% PWM. This results in a baling
pressure of approx. 0 bar.
2. The soft core area has not yet been filled:

The soft core switch Z70 is not actuated. Module A19 actuates
solenoid coil Y50 with approx. 80% PWM.
This results in a baling pressure of approx. 20 bar.
3. The soft core area is filled:

The soft core switch Z70 is actuated (closed). Module A19 now
actuates solenoid coil Y50 according to the set value preset on the
baling pressure preset sensor B108 with 60% to 10% PWM. The
resulting baling pressure is 30 to 180 bar.
Belt tension relief To relieve the tension of the belts, the baling pressure must be 0 bar.
Here it is necessary to supply power to the machine and to switch it on
via switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
12/04 var-e-10a 39
Socket B108
Socket Y50 Socket Z70 / Z90

B108 - 1 0.75 br-rd
B108 - 2 0.75 blk-rd
B108 - 3 0.75 rd-blk
X11 - 1 0.75 blk-rd

X11 - 2 0.75 bl-wt
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
Z70 - 1 0.75 bl-wt

Z70 - 4 0.75 blk-rd
Z90 - 1 0.75 gr-wt

Z90 - 4 0.75 blk-rd
40 var-e-10a 12/04
10b
- with active hydraulic system

(oil pressure switch Z17)
41 12/04
10b Baling pressure control - with active hydraulic system (oil pressure switch Z17)
A19 Variant module ....................................................... Wiring loom A
B108 Baling pressure preset sensor .............................. Wiring loom A
X11 Connector .................................................................... not shown
Y50 Baling pressure build-up solenoid coil ................... Wiring loom A
Z17 Tailgate open oil pressure switch................................. not shown

Z70 Soft core actual value switch.................................. Wiring loom A
Z90 Tailgate locked /
closed actual value switch ..................................... Wiring loom A
Measured value table: Item Component Measured Remark

value
B108 Sensor 12 V (Pin 1 – 2)
0.25 – 4.75 V (Pin 1 – 3)
Y50 Solenoid coil 3.8 A; See lettering
3.2 Ω
42 var-e-10b 12/04
Pressure control Baling pressure control is provided by module A19. Depending on the pre-
set baling pressure, solenoid coil Y50 is actuated in a modulated way.
(approx. 0 bar).
of the machine.
1. Open tailgate:
The tailgate locked / closed switch Z90 is not actuated. The pressure
switch (Z17) opens at > 90 bar. With these signal inputs, module A19
controls the baling pressure solenoid valve (Y50) to 0 bar. Module
A19 energizes solenoid coil Y50 with 100% PWM.
2. Close tailgate:
The tailgate locked / closed switch Z90 is not actuated. The pressure
switch (Z17) opens at < 90 bar. With these signal inputs, module A19
controls the baling pressure solenoid valve (Y50) to approx. 90 bar;
module A19 energizes the solenoid coil Y50 with approx. 40-50%
PWM. This active hydraulic system allows pre-stressing the belts as
early as when closing the tailgate.


Here it is necessary to supply power to the machine and to switch it on via
switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
01/05 var-e-10b 43
Connector pin
assignment:
Socket B108 Socket Y50 Socket Z70 / Z90
Interconnection list:

B108 - 1 0.75 br-rd
B108 - 2 0.75 blk-rd
B108 - 3 0.75 rd-blk
X11 - 1 0.75 blk-rd

X11 - 2 0.75 bl-wt
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
Z70 - 1 0.75 bl-wt

Z70 - 4 0.75 blk-rd
Z17 - 1 0.5 br-rd

Z17 - 2 0.5 bl-gn
Z90 - 1 0.75 gr-wt
Z90 - 4 0.75 blk-rd
44 var-e-10b 12/04
10c

(Oil pressure switch Z17 and
tailgate closed sensor B135)
Z17 B135
45 12/04
10c Baling pressure control –

with active hydraulic system / with oil pressure switch Z17 and tailgate closed sensor B135
B108 Baling pressure preset sensor ............................... Wiring loom A

B135 Tailgate closed (and locked) sensor ............................ not shown
X11 Connector .................................................................... not shown
Y50 Baling pressure build-up solenoid coil.................... Wiring loom A
Z17 Tailgate open oil pressure switch ................................. not shown

Z70 Soft core actual value switch.................................. Wiring loom A
Measured value table: Item Component Measured Remark

value
B108 Sensor 12 V (Pin 1 – 2)
0.25 – 4.75 V (Pin 1 – 3)
B135 Digital sensor (0-I) 12 V Power supply (Pin 1-3)
0.4 V – 4.6 V Signal (Pin 1-2)
0.4 V = LED dark = 0
4.6 V = LED bright = I
Y50 Solenoid coil 3.8 A; See lettering
3.2 Ω
46 var-e-10c 12/04
Pressure control Baling pressure control is provided by module A19. Depending on the pre-
set baling pressure, solenoid coil Y50 is actuated in a modulated way.
(approx. 0 bar).
of the machine.
1 Open tailgate:
The tailgate closed / locked sensor (B135) is not detected. The
pressure switch (Z17) opens at > 90 bar. With these signal inputs,
module A19 controls the baling pressure solenoid valve (Y50) to
0 bar. Module A19 energizes solenoid coil Y50 with 100% PWM.
2. Close tailgate:
The tailgate closed / locked sensor (B135) is not detected. The
pressure switch (Z17) opens at < 90 bar. With these signal inputs,
module A19 controls the baling pressure solenoid valve (Y50) to
approx. 90 bar; module A19 energizes the solenoid coil Y50 with
approx. 40-50% PWM. This active hydraulic system allows pre-
stressing the belts as early as when closing the tailgate.
(see also "Hydraulic System" documentation).


Here it is necessary to supply power to the machine and to switch it on via
switch T 12 on the terminal (see also relevant chapter in Operator's
Manual).
01/05 var-e-10c 47
Connector pin
assignment:
Socket B135, B108 Socket Y50 Socket Z70

B108 - 1 0.75 br-rd
B108 - 2 0.75 blk-rd
B108 - 3 0.75 rd-blk
X11 - 1 0.75 blk-rd

X11 - 2 0.75 bl-wt
Y50 - 1 0.75 br
Y50 - 2 0.75 rd-wt
B135 - 1 0.5 br-rd

B135 - 2 gr-wt
B135 - 3 bl-rd
Z17 - 1 0.5 br-rd

Z17 - 2 0.5 bl-gn
Z90 - 1 0.75 gr-wt
Z90 - 4 0,75 sw-rt
48 var-e-10c 12/04
11a
Wrapping release
49 12/04
11a - Wrapping release
Key to diagram: A19 Module .................................................................Wiring loom A
H3-1 Operating light......................................................Wiring loom A

H42 STOP light............................................................Wiring loom A
H44 Buzzer ..................................................................Wiring loom A
T3 Wrapping delay switch (manual)..........................Wiring loom A

T18 Manual wrapping start switch...............................Wiring loom A
T35 Wrapping type selector switch .............................Wiring loom A
X10 Connector...................................................................not shown

XT Terminal connector .............................................Wiring loom A
Y39 Twine/net coupling solenoid coil .........................Wiring loom A

Y40 Twine slide coupling solenoid coil .......................Wiring loom A
Z6 Bale ejector actual value switch...........................Wiring loom A

Z8 Wrapping start actual value switch ......................Wiring loom A
Z13 Twine cutter actual value switch ..........................Wiring loom A
50 var-e-11a 12/04
Operational readiness The machine is ready for automatic wrapping when signal lights H3-1 and
H3-2 do not light up.
Fast blinking of signal lights H3-1 and H3-2 means that the machine is
not ready for operation. In this case:
- the Max. bale size switch Z40 is actuated and/or
- the Bale ejector switch Z6 is actuated and/or
- the Wrapping start switch Z8 is actuated.
When signal lights H3-1 and H3-2 light up, this means that the machine is
not ready for operation. In this case, the Tailgate locked / closed switch
Z90 is not actuated.
Selection of wrapping type The wrapping type (net / twine) is pre-selected using switch T35. After
this, the mechanical parts of the net/twine wrapping drive must be
adapted.
Automatic wrapping release When the preset bale size has been reached, the Wrapping start switch
Z8 is actuated. The wrapping process is started automatically (see Twine
and net wrapping sequence diagrams).
Early wrapping release When actuating the wrapping release switch (manual) T18, the start of
the wrapping process may be released early.
Wrapping process delay When actuating the wrapping delay switch (manual) T3, the start of the
wrapping process may be delayed. The wrapping process will start
automatically only after switch T3 has been released.
01/05 var-e-11a 51
Net wrapping sequence diagram: The program steps can be shown on the CDS CLAAS Diagnosis
System during the wrapping process.
no Step 100:
"Tailgate locked / closed" switch Z90 actuated Automatic system off
Operating light H3-1/H3-2 on
"Max. bale size" switch Z40 not actuated no Step 100:

"Bale ejector" switch Z6 not actuated Automatic system off
"Wrapping start" switch Z8 not actuated Operating light H3-1/H3-2 flashing
Step
yes
0 Start (wait position)
"Wrapping start" switch Z8 Wrapping release (manual)

is actuated (closed for approx. 1s.) switch T18 actuated
11 "Wrapping start" switch Z8 detected
12 Stop Beep Delay period on
Delay period 1 to XX S
Twine/net solenoid coil Y39 on

13 (approx. 4 sec.)
14 Twine/net solenoid coil

Y39 off
5 Operating lights H3-1/ H3-2 light up
Open tailgate
6 "Tailgate closed" switch Z16 is not actuated (open)

"Bale ejector" switch Z6 is actuated (open)
7 Bale counter V14 counts once
Close tailgate
"Tailgate closed" switch Z16 is actuated (closed)
"Bale ejector" switch Z6 is not actuated (closed)
Operating light H3-1/H3-2 off
52 var-e-11a 12/04
Twine wrapping sequence diagram: The program steps can be shown on the CDS CLAAS Diagnosis
System during the wrapping process.
"Tailgate locked / closed" switch Z90 actuated no Step 100:

"Bale ejector" switch Z6 not actuated Automatic system off
Operating light H3-1/H3-2 on
"Max. bale size" switch not actuated no Step 100:

Automatic system off
Operating light H3-1/H3-2 flashing
Step
yes
0 Start (wait position) operating light H3-1/H3-2 off
1 "Wrapping start" switch Z8 Wrapping release (manual)

is actuated (closed for approx. 1s.) switch T18 actuated
"Wrapping delay" switch T3 not activated
2 Twine/net coupling Y39 engaged
Delay: approx. 3 sec.
21 Twine/net coupling Y39 disengaged
Twine slide coupling solenoid Stop Beep

3
valve Y40 on
Twine slide coupling solenoid Wait

31
valve Y40 on
Twine cutter switch Z13 is actuated (closed)

Twine cutter switch Z13 is not actuated any more
4 Twine slide coupling solenoid coil

Y40 off
5 Operating light H3-1/H3-2 on

Open tailgate
6 "Tailgate closed" switch Z16 is not actuated (open)

Bale ejector switch Z6 is actuated (open)
7 Bale counter V14 counts once
Close tailgate
"Tailgate closed" switch Z16 is actuated (closed)
"Bale ejector" switch Z6 is not actuated (closed)
Operating light H3-1/H3-2 off
01/05 var-e-11a 53
Socket Z6/ 8/ 13
Connector mm² Colour Connector mm² Colour

X10 - 1 0.75 blk-rd Y39 - 1 0.75 br
X10 - 2 0.75 gn-rd Y39 - 2 0.75 gr-ye
XT - 2 0.75 br Y40 - 1 0.75 br

XT - 7 0.75 or-gn Y40 - 2 0.75 wt-gn
XT - 8 0.75 br-bl
XT - 10 0.75 bl-gr Z6-2 0.75 bl-gr
XT - 12 0.75 gn Z6-3 0.75 br-rd
XT - 13 0.75 gr
Z8-1 0.75 gn-rd
Z8-4 0.75 blk-rd
Z13 - 1 0.75 gn-rd

Z13 - 4 0.75 blk-rd
54 var-e-11a 12/04
11f
Wrapping release
55 12/04
11f Wrapping release - with flax wrapping

A67 Flax wrapping module (RIO) .................................. Wiring loom B
B156 Pick-up conveying sensor .................................... Wiring loom B
H3-1 Operating light ........................................................ Wiring loom A

H42 STOP light .............................................................. Wiring loom A
H44 Buzzer .................................................................... Wiring loom A
T3 Wrapping delay switch (manual) ............................ Wiring loom A

T18 Manual wrapping start switch ................................. Wiring loom A
T35 Wrapping type selector switch................................ Wiring loom A
U34 Flax wrapping On/Off switch ................................. Wiring loom B
X10 Connector ..................................................................... not shown

XT Terminal connector ................................................ Wiring loom A
Y39 Twine/net coupling solenoid coil ............................ Wiring loom A

Y40 Twine slide coupling solenoid coil ......................... Wiring loom A
Z6 Bale ejector actual value switch ............................. Wiring loom A

Z8 Wrapping start actual value switch......................... Wiring loom A
Z13 Twine cutter actual value switch............................. Wiring loom A

B156 Digital sensor (0-I) 12 V Power supply (Pin 1-3)
0.4 V – 4.6 V Signal (Pin 1-2)
Y39 Solenoid coil 3.6 A max. 43.3 Watt max.
Y40
56 var-e-11f 12/04
Flax wrapping Baling flax bales is done using twine exclusively. When working in flax,
the twine is pulled into the bale centre along with the material to be baled.
This allows unpacking the bale by unwinding it layer by layer.
Activating flax wrapping Flax wrapping is activated by the closed Flax wrapping On/Off switch
(U34).
Starting the twine feed The feed material is detected by the Pick-up conveying sensor (B156).
After a delay period, module A19 energizes the Twine/net coupling (A39)
solenoid coil for 10 seconds. The twine is now pulled in along with the
material.
Automatic wrapping release When the pre-set bale size has been reached, the wrapping start switch
(Z8) is actuated. The wrapping process is started automatically. The
electronic control unit goes to step 21 (see twine and net wrapping
sequence diagram) – diagram 11a.
Early wrapping release When actuating the wrapping release switch (manual) T18, the start of the
wrapping process may be released early.
Wrapping process delay When actuating the wrapping delay switch (manual) T3, the start of the
wrapping process may be delayed. The wrapping process will start
automatically only after switch T3 has been released.
01/05 var-e-11f 57
Connector pin
assignment:
ST1 SQ1, SQ3 Connector XT
Socket XT Socket Z6/ 8/ 13
Connector mm² Colour Connector mm² Colour

ST1-2 0.5 blk-rd Y39-1 0.75 br
ST1-10 0.5 br-rd Y39-2 0.75 gr-ye
ST1-11 0.5 blk-rd
ST1-15 0.5 ye-blk Y40-1 0.75 br
ST1-16 0.5 gn-rd Y40-2 0.75 wt-gn
SQ1-1 0.5 br-rd Z 6-2 0.75 bl-gr

SQ1-2 0.5 ye-blk Z 6-3 0.75 br-rd
SQ1-3 0.5 blk-rd
Z 8-1 0.75 gn-rd
Z 8-4 0.75 blk-rd
X10-1 0.75 blk-rd
X10-2 0.75 gn-rd
Z13-1 0.75 gn-rd
Z13-4 0.75 blk-rd
XT-2 0.75 br
XT-7 0.75 or-gn
XT-8 0.75 br-bl
XT-10 0.75 bl-gr
XT-12 0.75 gn
XT-13 0.75 gr
58 var-e-11f 12/04
26a
Machine monitoring
- without active hydraulic system
59 12/04
26a - Machine monitoring - without active hydraulic system
Key to diagram: A19 Variant module .................................................... Wiring loom A
B65 Baling chamber left load indicator sensor .......... Wiring loom A
B66 Baling chamber right load indicator sensor ........ Wiring loom A
H3-2 Operating light ..................................................... Wiring loom A
Z40 Max. bale size actual value switch ...................... Wiring loom A

B65 Sensor 12 V (Pin 1 – 2)
B66 0.25 – 4.75 V (Pin 1 – 3)
60 var-e-26a 12/04
monitoring H3-2 do not light up.
Fast blinking of signal lights H3-1 and H3-2 means that the machine is
- the Max. bale size switch Z40 is actuated and/or
- the Bale ejector switch Z6 is actuated and/or
- the Wrapping start switch Z8 is actuated.
When signal lights H3-1 and H3-2 light up, this means that the machine is
not ready for operation. In this case, the Tailgate locked / closed switch
Z90 is not actuated.
Bale chamber monitoring During baling, bale chamber filling is monitored by the Baling chamber left
load indicator sensor B65 and the Baling chamber right load indicator
sensor B66. Module A19 transmits the values detected by the sensors to
the control box as CAN bus messages; the values are displayed.
(for further information please refer to the relevant chapters in the
Operator's Manual).
01/05 var-e-26a 61
Socket B65/ B66 Socket Z40

B65 - 1 0.75 br-rd
B65 - 2 0.75 blk-rd
B65 - 3 0.75 wt
B66 - 1 0.75 br-rd

B66 - 2 0.75 blk-rd
B66 - 3 0.75 vi-ye
H3-2 - 1 0.75 br
H3-2 - 2 0.75 gr
Z40 - 1 0.75 br-ye

Z40 - 4 0.75 br-rd
62 var-e-26a 12/04
26b
Machine monitoring

(oil pressure switch Z17 and
maximum bale size sensor B137)
Z17 B135
63 12/04
26b Machine monitoring

- with active hydraulic system / with oil pressure switch Z17 and maximum bale size sensor B137
B65 Baling chamber left load indicator sensor ............. Wiring loom A
B66 Baling chamber right load indicator sensor ........... Wiring loom A
B137 Max. bale size sensor................................................... not shown
H3-2 Operating light ........................................................ Wiring loom A

B65 Sensor 12 V (Pin 1 – 2)
B66 0.25 - 4.75 V (Pin 1 – 3)
B137 Digital sensor 12 V Power supply (Pin 1-3)
(0-I) 0.4 V - 4.6 V Signal (Pin 1-2)
64 var-e-26b 12/04
monitoring H3-2 do not light up.
When signal lights H3-1 and H3-2 light up, the machine is not ready for
operation. In this case, the tailgate closed (and locked) sensor B135 has
not been detected.
Fast flashing of signal lights H3-1 and H3-2 means that the machine is
1. the Max. bale size sensor B137 has been detected and/or
2. the Bale ejector switch Z6 is actuated and/or
3. the Wrapping start switch Z8 is actuated.
Bale chamber monitoring During baling, bale chamber filling is monitored by the Baling chamber left
load indicator sensor B65 and the Baling chamber right load indicator
sensor B66. Module A19 transmits the values detected by the sensors to
the control box as CAN bus messages; the values are displayed.
(for further information please refer to the relevant chapters in the
Operator's Manual).
12/04 var-e-26b 65
Connector pin
assignment:
Socket B65/ B66, B137

B65 - 1 0.75 br-rd
B65 - 2 0.75 blk-rd
B65 - 3 0.75 wt
B66 - 1 0.75 br-rd

B66 - 2 0.75 blk-rd
B66 - 3 0.75 vi-ye
B137 - 1 0.5 br-rd

B137 - 2 0.5 br-ye
B137 - 3 0.5 blk-rd
H3-2 - 1 0.75 br
H3-2 - 2 0.75 gr
66 var-e-26b 12/04
12/04 var-e-26b 67
Wiring loom A
Wiring loom A
Key to diagram: A19 Module..................................................................................... E-2
B65 Baling chamber left load indicator sensor .............................. 26a

B66 Baling chamber right load indicator sensor ............................ 26a
B108 Baling pressure preset sensor ............................................... 10a
H3-1 Operating light ......................................................................... 11a

H3-2 Operating light ......................................................................... 26a
H42 STOP light ............................................................................... 11a
H44 Buzzer ..................................................................................... 11a
K90 Power supply relay (Reverse polarity protection)...................... 1a

K93 Rotocut knives ON/OFF relay ................................................... 7a
R14 CAN bus matching resistor........................................................ 6a
T3 Wrapping release switch ......................................................... 11a

T12 Main switch................................................................................ 1a
T18 Manual wrapping start switch ................................................. 11a
T29 Rotocut (knives) OFF switch .................................................... 7a
T30 Rotocut (knives) ON switch ...................................................... 7a
T35 Wrapping type selector switch................................................. 11a
V14 Bale counter .............................................................................. 5a
XA Lighting wiring loom

XD CAN bus socket (7 pin) ............................................................ 5a
XT Terminal connector ................................................................... 1a
XV Power supply connector ........................................................... 1a
Y39 Twine/net coupling solenoid coil ............................................. 11a

Y40 Twine slide coupling solenoid coil .......................................... 11a
Y50 Baling pressure build-up solenoid coil..................................... 10a
Y54 ROTOCUT knives OFF solenoid coil ....................................... 7a
Y55 ROTOCUT knives ON solenoid coil ......................................... 7a
Z6 Bale ejector actual value switch ............................................. 11a

Z8 Wrapping start actual value switch.......................................... 11a
Z13 Twine cutter actual value switch ............................................ 11a
Z40 Max. bale size actual value switch ......................................... 26a
Z70 Soft core actual value switch .................................................. 10a
Z90 Tailgate locked/closed actual value switch ............................. 10a
12/04 69
Wiring loom B

Wiring loom B - with flax wrapping
Key to diagram: A67 Flax wrapping module (RIO). ZE (Central terminal compartment)
B156 Pick-up conveying sensor........................................................ 26f
U34 Flax wrapping On/Off switch.................................................... 26f
XD1 CAN bus socket (7-pin) Connection to machine

XD2 CAN bus socket (7-pin) Diagnosis
12/04 71
72 12/04
Index
Index: 0 V sensors (power supply) 10a, b, c, 26a, b

12 V sensors (power supply) 10a, b, c, 26a, b
A Acoustic warning 11a, 11f

Active hydraulic system 10b, c, 26b, ZE
B Bale chamber load indicator sensors 26a, b

Bale counter 5a
Bale ejector 11a, 11f
Bale ejector switch 11a, 11f
Bale ramp 11a, 11f
Baling pressure build-up solenoid coil 10a, b, c
Baling pressure preset sensor 10a, b, c
Buzzer 11a, 11f
C CAN high 6a, 6f

CAN low 6a, 6f
CAN bus 6a, 6f
CAN bus matching resistor 6a, 6f
CAN bus socket (7-pin) 5a
D Delayed wrapping (manual) 11a, 11f

Delayed wrapping (manual) switch 11a, 11f
Diagnosis plug XD 5a
Diagnosis socket outlet 5a
E Earth 31 1a
Electronics earth 1a, 6a, 6f
Electronics earth 32 1a
Electronics plus 1a, 6a, 6f
F Flax wrapping 6f, 11f, ZE

Flax wrapping On/Off switch 11f
Fuse 1
H Horn 11a, 11f
K Knives IN 7a
Knives OUT 7a
74 12/04
L Left / right display sensors 26a, b
M Machine monitoring 26a, b

Main power supply 1a
Main switch 1a
Manual wrapping start switch 11a, 11f
Max. bale size switch 26a, b
Module 5, 6, 10, 11, 26
N Net coupling 11a, 11f

Net/twine pre-selection 11a, 11f
O Operation indicator light 11a, 11f, 26a, b

Operation signal light 11a, 11f, 26a, b
P Pick-up conveying sensor 11f

Plus 1
Power earth 1a
Power plus K90/87 1a
Power supply module 6a, 6f
Power supply relay 1a
R Ramp 11a, 11f

Right / left display sensors 26a, b
ROTOCUT knives IN/OUT relay 7a
ROTOCUT knives solenoid coil 7a
Rotocut ON/OFF 7a
Rotocut ON/OFF switch 7a
S Selection of wrapping type 11a, 11f

Soft core switch 10a, b, c
Stop indicator 11a,11f
Stop light 11a, 11f
T Tailgate locked / closed switch 10a, b,c

Terminal 5
Twine coupling 11a, 11f
Twine cutter switch 11a, 11f
Twine slide coupling 11f
Twine slide coupling solenoid coil 11a, 11f
Twine/net coupling 11a, 11f
Twine/net coupling solenoid coil 11a, 11f
W Warning buzzer 11a, 11f

Wrapping delay 11a, 11f
Wrapping release 11a, 11f
Wrapping release (manual) switch 11a, 11f
Wrapping start (manual) 11a, 11f
Wrapping start switch 11a, 11f
Wrapping type pre-selection switch 11a, 11f
Following the policy of CLAAS KGaA mbH to improve
their products as technical developments continue,
CLAAS reserve the right to make alterations which
must not necessarily correspond to text and
illustrations contained in this publication, and without
incurring obligation to alter any machines previously
delivered.
Technical data, dimensions and weights are given as

an indication only. Responsibility for errors or
omissions not accepted.
Reproduction or translation of this publication, in whole

or part, is not permitted without the written consent of
the CLAAS KGaA mbH.
All rights under the provision of the Copyright Act are

reserved.
CLAAS KGaA mbH

33426 Harsewinkel
Germany
Our contribution to the environment:

CLAAS has printed this manual
on 100 % chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33426 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com
0299 257.1
SYS-E VARIANT 260/280
EN - 04.05 - NF
Printed in Germany

0299 257 1 Sys El en 144

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VARIANT 260/280

Numbering of circuit diagrams

01... – The respective numbering can be found on the corresponding cover

+30 – Main power supply (battery)

– Connectors (e.g. „X10”, pin 2– 1– 6– 5).

– Modules (e.g. “A19”)

Wiring loom A – Position of components according to wiring looms

A 1 ... Z 99 – Component designation according to CLAAS standards catalogue

Wire colours / Wire cross-sections

Connector mm2 colour – Indication of cross-section (mm²) and colour

– Meaning of wire colours

blk - 30 Power supply from tractor [12 V power]

Central terminal compartment ............................................................................................ 7

Pin assignment in modules................................................................................................11

1a Main power supply .....................................................................................................17

6a CAN bus, module power supply .................................................................................25

6f CAN bus, module power supply .................................................................................29

10a Baling pressure control ..............................................................................................37

10b Baling pressure control ..............................................................................................41

10c Baling pressure control ..............................................................................................45

11a Wrapping release .......................................................................................................49

11f Wrapping release .......................................................................................................55

26a Machine monitoring....................................................................................................59

26b Machine monitoring....................................................................................................63

Wiring loom A ....................................................................................................................68

Wiring loom B ....................................................................................................................70

Central terminal compartment VARIANT 260/280

Key to diagram: A19 Variant module.............................................Wiring loom A

B - VARIANT 260/280 with active hydraulic system

C - VARIANT 260/280 with active hydraulic system

D - VARIANT 260/280 with flax wrapping (option)

A) Module A19 Variant 260/280 without active hydraulic system

Pin Function Component Measuring Direction Circuit

B) Module A19 Variant 260/280 with active hydraulic system

- with oil pressure switch (Z17)

Pin Function Component Measuring Direction Circuit

C) Module A19 Variant 260/280 with active hydraulic system

Pin Function Component Measuring Direction Circuit

Module A67 - Flax wrapping module (RIO)

Pin Function Component Measuring Direction Circuit

ST2/1 CAN low XD - - 6F

Circuit diagram allocation of fuses and relays

25 A On tractor side (not shown) / protects + 30

Main power supply

01a - Main power supply

Key to diagram: K90 Power supply relay

T12 Main switch.......................................................... Wiring loom A

XT Terminal connector ............................................. Wiring loom A

XV Power supply connector ..................................... Wiring loom A

Measured value table: Item Component Measured value Remark

Potential + 15 This is switched by the main switch T 12 on the control box

Potential K 90 / 87 Potential K 90 / 87 is the power plus.

Connector pin assignment:

Socket K90 Connector XV

Connector mm² Colour

XV - 15/30 2.5 blk

Key to diagram: A19 Variant module .....................................................Wiring loom A

V14 Bale counter .........................................................Wiring loom A

XD CAN bus socket (7 pin) .......................................Wiring loom A

XT Terminal connector ..............................................Wiring loom A

Connector pin assignment:

Connector mm² Colour