Vous êtes sur la page 1sur 12

Technical Specification

Cirmac Membrane Nitrogen Generation Unit



for

Technip France Abu Dhabi
(Branch Office)


UMM LULU PHASE II FIELD
DEVELOPMENT PROJECT PACKAGE 2


ADMA OPCO, UAE

UAE



Requisition No.: 9451Y-000-MR-4112-001 Rev.A


Cirmac Technical Specification No.: N5013DQ1A


Date: 17 January 2014


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 2 of 12



TECHNICAL SPECIFICATION
MEMBRANE NITROGEN GENERATION UNIT
TAG NUMBER: 566-PU-2699 & 566-PU-2713


1. DESIGN CONDITIONS

1.1. Design Data

Capacity : 1510 Nm
3
/h (ref. cond. 0C, 1013 mbara, 0% R.H.)
Nitrogen (+Ar) : min. 97 vol.%
Rest Oxygen : max. 3 vol.%
Dewpoint (PDP) : better than -40 C (@ line pressure)
Nitrogen delivery pressure : 8.6 barg based on 9.7 barg Feed Air pressure and with
clean filters
Nitrogen temperature : 60C

1.2. Site Conditions

Ambient temperature : min. 9 C up to max. 50C
I

Barometric pressure : mean 1013 mbar
Air relative humidity : 20% up to 100%
Location : Outdoors, offshore, salty environment, located on the
open surface in the cellar deck.
Package to be located under a shelter (by others)
Utilities : Electrical power:
- LCP (skid mounted) : 110 V 1 ph 50 Hz (UPS)
- Heater panel (Remote) : 415 V 3 ph 50 Hz
Area classification : Zone 2, group IIB, temp. class T3

1.3. Design Standards and codes / materials / inspection

Mechanical design
Design pressure : 0 to 13 barg
Design temperature : 0 to 85 degC
Design life time : 30 years

Main equipment
Feed air filters : ASME VIII Div.1 with U-stamp, CS ASTM A-106 Gr.B
Feed air heater housing : ASME VIII Div.1, CS ASTM A-106 Gr.B
Membrane housings : Manufacturer standard design, ASME VIII Div.1 U-stamp,
CS ASTM A-53 Gr.B

Piping and structural
Inlet Piping (Instrument Air) : ANSI B31.3, Killed Carbon steel ASTM A-106 Gr.B, as per
project piping class AC2GA0, C.A. 3mm
Piping (Nitrogen Product) : ANSI B31.3, Killed Carbon steel ASTM A-106 Gr.B, as per
project piping class AC2GA0, C.A. 3mm
Flange connections : ANSI B16.5, WNRF, 150lbs, Carbon steel ASTM A-105
Studbolts & nuts (Instr. Air) : A193 Gr.B7 / A194 Gr.2H Zinc plated
Studbolts & nuts (Instr. Air) : A193 Gr.B7 / A194 Gr.2H Zinc plated
Gaskets : Spiral wound, SS316 with flexible graphite filler, SS inner
and outer ring, as per ASME B16.20, 3mm thickness
Structural (Frame) : S355 material
Bolts & nuts structural : DIN 8.8 - Hot dipped galvanized

I Basic design is 50C Ambient temperature.



Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 3 of 12



Valves & actuators
On/off valves (1 till 4) : Split-body, floating ball, full bore, ANSI 150lbs, RPTFE
seats, fire safe (API-607), body ASTM A-216 WCB or LF2
low temp forged steel.
Pneumatic actuators : Single acting (spring return type), rack & pinion, 12 barg
design, min. sized I.A. 5.0 barg, nodular cast iron.
Purity Control Valves : Globe type, ANSI 300lbs, GX actuator, body ASTM A-216
WCB
Manual isolation valves (3/4) : Split-body, floating ball, full bore, ANSI 150lbs, RPTFE
seats, fire safe (API-607), body ASTM A-216 WCB or LF2
low temp forged steel, lockable lever.
Instrument Root valves () : Split-body, floating ball, full bore, ANSI 150lbs,
RPTFE seats, fire safe (API-607), body ASTM A-216 WCB
or LF2 low temp forged steel, lockable lever.
Block & Bleed valve (for PG/PT): Integral DBB (ball-needle-ball), 150lbs x NPT,
NPTf vent, SS316
Drain / vent valves : 2-piece, floating ball, full bore, NPT 800lbs, PTFE seats,
body A351 Gr. CF8M, lockable lever
Globe valves : OS&Y BB, body ASTM A-105 or A-216 WCB


I nstrumentation
Oxygen Analyzer (transmitter) : Eex(ia), NEMA 4 (equivalent IP-66), 4-20 mA, No HART,
SS316 wetted parts, Alu epoxy coated enclosure (wil be
installed inside a junction box)
Flow indicator Transmitters : Eex(d), IP-66, 4-20 mA Smart HART, inline - Vortex, 3
300lbs Stainless steel AISI-316 body and Alu epoxy
coated enclosure.
Temperature Transmitters : Eex(d), IP-66/67, 4-20 mA Smart HART, SS316
body/wetted parts and enclosure (uncoated).
Diff. Pressure Transmitters : Eex(d), IP-66/67, 4-20 mA Smart HART, SS316
body/wetted parts and enclosure (uncoated).
Pressure Transmitters : Eex(d), IP-66/67, 4-20 mA Smart HART, SS316
body/wetted parts and enclosure (uncoated).
Solenoid valves : Eex(d), IP-66/67, 3/2 (NC), direct operated, HT, MP (<
10Watt), SS316 body/wetted parts and enclosure
(uncoated).
Limit switch box (on/off valve) : Eex(d), IP-66, M20x1.5mm, SS316 enclosure (uncoated)
Valve controller (control valve) : Eex(ia), IP-66, 4-20 mA, low copper aluminum coated
enclosure
Cable glands : Eex(de) dual certified, M20x1.5mm, double compression
with PCP shrouds, nickel brass plated material
Pressure gauges : Dial 100mm, NPT, SS316 body and casing
Manifolds for PT : 2-valve, NPTm-f, NPTf vent, SS316
Manifold for PDIT : 5-valve, coplanar x NPTf, NPT vent, SS316
Instrument air tubing : OD x 0.035, seamless, SS904L
Impulse tubing : OD x 0.049, seamless, SS904L
Tubing fittings : Double ferrule type, SS316L
Thermowell : Solid bar stock, 1 150lbs, SS316


Electrical
Electrical design : IEC / ATEX instruments
Local Control Panel (Skid) : Eex(d), IP-66, SS316 (coated)
Heater Control Panel (Remote): Non Ex-proof, indoor, IP-42, SS316, wall mounted.
Junction boxes (Skid) : Eex(e), IP-66, SS316 (coated)
Local Panel for heater (Skid) : Eex(e) with Eex(d) switches/buttons and lamps, IP-66,
SS316 (coated)
Electrical Heater / Heater box : Eex(e), IP-66, SS316 heating elements and SS316 box
(uncoated).


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 4 of 12


Cable trays : Heavy duty GRP type (pultrusion type) with antistatic
treatment and be UV resistant.
Cables : Electrical cabling, flame retardant, low smoke / low
fume, halogen free. Galvanized steel wire armoured
instrument cable with stranded copper conductors, XLPE
insulated, flame retardant PVC outher sheathed.


1.4. Surface Treatment

Carbon steel materials (Vessels, piping valves and frame/supports) will be coated as per
project paint specification, paint system;
System : Heavy duty 3-layer paint system, total DFT 250 micron.
Colour : Can be quoted on special request.
Others : Manufacturer standard

Stainless Steel Local Panel and Junctions boxes will be coated as per paint system.
Stainless Steel material such as tubing & fittings and instrument bodies will not be coated.

The completed package and related piping and equipment will be painted in the same end
colour.

1.5. Feed Air Requirement (at skid inlet)

Capacity (nominal) : 3964 Nm
3
/h
II
(ref. cond. 0C, 1013 mbara, 0% R.H.)
Pressure (min/nom/max) : 9.5 / 9.7 / 9.7 barg
Temperature (min/nom/max) : 9 C / 55 C / 60 C
III

Medium : Instrument Air (from Desiccant Air Dryer)
Oil content : Oil-free
Particle size : T.B.A.
Water content / Dewpoint (PDP) : -40 C @ line pressure

1.6. Battery Limit Connections

Feed air : 4, CS, WNRF, 150#
Nitrogen out : 3, CS, WNRF, 150#
Membrane Permeate : 8, CS, WNRF, 150#
Off-spec Blow-off : 4, CS, WNRF, 150#
Instrument air connections : N/A (connection within the package)
Drip pan : N/A (not required)

1.7. Electrical Power

The Electrical power requirement for the Membrane Nitrogen unit is:

Local Control Panel : ~ 0.5 kW - 110V 50 Hz 1 ph
Electrical Heater/Thyristor : ~ 90 kW - 415V 50 Hz 3 ph


II Basic design is 9.7 barg inlet pressure.
When feed air pressure drops below minimum of 9.7 barg oxygen level will rise slightly at required outlet capacity.
If feed air pressure rises above 9.7 barg more feed air is required to maintain required outlet capacity.

III Basic design is max. 60C Feed Air temperature.
If the feed air temperature increases over 60C for a longer period the impurity (residual Oxygen) of the product
gas may raise slightly. If required, the capacity has to be reduced to achieve the specified purity (max. O
2
content).


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 5 of 12



1.8. Utilities

Instrument air : < 0.5 Nm
3
/h (at package inlet)


2. SCOPE OF SUPPLY AND EXCLUSIONS

2.1. Scope of Supply Cirmac Membrane Nitrogen Generator

The scope of supply for the Cirmac Membrane Nitrogen Generator Unit (1510 Nm
3
/h
capacity at 97 vol%) offered in this quotation is:

- Two (2) Membrane Nitrogen Generator skid (1 x 100% capacity)
- Two (2) Heater/Thyristor Control Panels (loose equipment)

The skid-mounted Cirmac Membrane Nitrogen Generator unit will have the following
dimensions:

Length : Approx. 4,000 [mm]
Width : Approx. 2,200 [mm]
Height : Approx. 2,500 [mm]
Weight : Approx. 5,800 [kg]

Recommended free maintenance space is 500mm, around the complete package. For extraction of
heater bundle and membrane cartridges, a free maintenance space of approx. 1500mm has to be
considered (The package side for free maintenance space can be discussed during detail engineering).

The scope of supply for the equipment is specified as follows:

2.1.1. Feed air inlet

At the inlet of the package two (2) On/Off valves are installed, one Main inlet valve and one
Bypass inlet valve.

When the package is started first the bypass valve, with a reduced throughput, will be
opened to slowly pressurize the system. After the package is pressurized the main valve is
opened to start the Nitrogen Generation process.

2.1.2. Feed Air Filter

The Feed Air Filter train consists of the following:
- Two (1W + 1S) high efficient dust filters suitable for removal of particles bigger
than 0.01 micron, including:
o Manual isolation valve at the inlet and outlet of each filter
o Each dust filter with a manual drain valve
o One (1) common Differential Pressure Indicator Transmitter

2.1.3. Drains

The dust filters are equipped with manual drain valve.

A drip pan is not included in our scope of supply, since feed air is dried instrument air (no
liquids inside the package). A drip pan can be quoted upon special request.


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 6 of 12



2.1.4. Feed Air Heater

One (1) feed air electrical heaters will be installed for heating the feed air to the required
process temperature (set-point 60C). The heater is provided with a temperature element
(PT100) for protecting the heater elements against overheating.
The will be provided with 10% spare heater elements for offline replacement.

Downstream the feed air heater a Temperature Transmitter is installed for temperature
indication, heater control and high alarm. The heater will be Thyristor controlled by a
Remote Heater/Thyristor Control Panel (see 2.1.8.).

One (1) separate Temperature Transmitter is installed for trip alarm, to protect the
membranes modules against too high inlet temperature.

2.1.5. Membrane Nitrogen module bank

Thirteen (13) nitrogen membranes installed in parallel. Twelve (12) membranes are in
operation by clean filters, together suitable to produce 100% of the required nitrogen
product. One (1) spare membrane is installed for online replacement and when dust filters
become too dirty, this to reduce the feed air consumption.

The nitrogen modules will be cartridge type Membrane bundles from hollow-fibre material,
installed in a Carbon Steel membrane housing as per ASME VIII div. 1 incl. U-stamp.

As the housing is designed specifically for the application of Membrane Nitrogen separation
and the actual pressure is inside the fibre material and not applied to the shell of the
housing, therefore the housing shall not be considered as a pressure vessel. For
consistency and uniformity of design, the housing is standardized including design as per
ASME VIII div. 1 with U-stamp.

Each membrane is provided with a manual block valve at the inlet and the outlet. A sample
gas connection is provided at each membrane outlet for checking the performance of each
membrane.

A typical Process Description for the Membrane Nitrogen process is enclosed with this
quotation.

2.1.6. Nitrogen Product line

Downstream the bank of membrane modules, the following components are installed:
- One (1) Pressure indicator transmitter
- One (1) Flow indicator transmitter
- One (1) Purity Control valve (excluding by-pass and manual isolation/vent valves)
- One (1) N2 Production valve (On/Off valve with single acting pneumatic actuator)
- One (1) N2 Off-spec blow off valve (On/Off valve with single acting pneumatic
actuator)
- One (1) Off-spec silencer
- One (1) Product check valve
- One (1) Manual isolation valve

2.1.7. Oxygen Analyzer

One (1) Oxygen analyzer (Micro-fuel cell type) to continuously monitor the Oxygen content
of the Nitrogen product is installed downstream the Nitrogen membranes.

The analyzer has a 4-20 mA analogue output signal, which is connected to the Local
Control Panel and the value is used for indication the Oxygen and alarm set-point, the N2
Production valve and N2 Off-spec blow-off valve are controlled.


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 7 of 12



2.1.8. Control system

Each Nitrogen Generation Package will be controlled by a skid mounted Local Control Panel.
All instruments within the package will be directly wired to the Local Control Panel at skid
edge. The Local Control Panel includes;

- Simplex Allen-Bradley ControlLogix PLC, including:
o Single power supplies (PS)
o Single processor (CPU)
o Single I/O cards
o Single Communication Modules (Modbus RS-485)
- PLC control for:
o On/off control based on local or remote start stop command.
o Programmed start control for slow pressurization.
o Programmed stop for heater cooling down.
o Heater temperature control.
o Blow-off control at too high oxygen level
o Nitrogen output flow control based on measured oxygen content.
- Human Machine Interface (Text display)
- Main power switch, selector switches, start/stop buttons
- Indication lamps, duty/stand-by running status
- Isolator and fuses to protect the panel from supply power surge

The following indications/alarms will be repeated or interfaced from the Local Control Panel
to plant DCS through Modbus communication:
- Common alarm
- Common trip
- Oxygen indication and alarm
- Unit running status
- Heater - alarm
- Heater - trip


2.1.9. Valves & Instrumentation

One (1) lot of valves and instrumentation for safe operation of the complete system as per
our P&I Diagram attached.

Instruments are completely wired and connected to the junction boxes, which are mounted
at the skid edge. As required, impulse and instrument air tubing is installed.


2.1.10. Interconnecting Piping

One (1) lot of interconnecting piping within skid limits is included as per ANSI B31.3


2.1.11. Structural skid baseframe & supports

The package equipment is installed on a rigid skid baseframe with structural supports. The
skid is equipped with lifting lugs and two earthing bosses are installed on diagonal sides of
the skid.

Where required, the skid beams are covered by grating or chequered plate to allow easy
access to equipment and instruments.


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 8 of 12



2.1.12. Insulation

The heater housing and downstream piping between heater and membranes will be
insulated with Mineral wool (40mm) with marine grade aluminum cladding (uncoated).


2.1.13. Lifting Beam (quoted as option)

The Nitrogen Generation unit can be lifted with conventional lifting equipment.

A certified lifting beam with slings and shackles for single point lifting of the Nitrogen
Generation unit is optionally quoted.


2.2. Documentation

For the Membrane Nitrogen Generation Unit, engineering documentation will be delivered
based on a heavy engineered document pack.

Contents and submission time of documentation based on the Vendor Document
Requirements as per inquiry to be discussed and agreed during BCM.

2.3. Inspection & quality control

2.3.1. Inspection & testing

Inspection & testing will be carried out and certificates will be supplied as required for the
offered equipment. A detailed Inspection & test plan will be prepared after order award.

EN10204 3.1 material certification for all main pressure parts / wetted parts and 2.2 for
non-pressure parts will be provided.

The following inspections are not included:
- A performance test of the nitrogen generation package
(Quoted as option)
- Holiday testing (only required for internal coating).
- PMI (Positive Material Identification) testing, because all main
materials are of made carbon steel.
- Special NDE requirement and special testing on valves.
- Impact testing and hardness testing.

Detailed scope of the activities and requirements is to be discussed at later stage.


2.3.2. Factory Acceptance Testing

The Membrane Nitrogen Generation Unit will be functionally tested in one of our workshops,
before delivery to the customer (FAT Testing). The customer will be invited to witness the
testing.

Further test and inspection activities will be based on the project requirements (See Section
Quality Control & quality assurance above).



Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 9 of 12



2.4. Packing & Preservation

The equipment will be adequately preserved and packed for seaworthy transport to the site
location.

The packing of the equipment is separately quoted together with the delivery FOB port
Antwerp.


2.5. Project Meetings

Following Project meetings are included in our scope of work:

- Kick-off meeting at the clients office (or at Cirmac office)
- Pre-inspection meeting at our selected workshop

Other meetings (HAZOP/ SIL meeting) are not included in the base scope and are
offered separately against a daily rate, to be included or not by the client as required
during project execution.


2.6. Exclusions

Not included in our scope of supply are:

- Active Carbon (bed) filter vessel, since feed air is oil-free instrument air coming
from a desiccant Air Dryer. (Can be quoted upon special request).
- A drip pan is not included in our scope of supply, since feed air is dried instrument
air (no liquids inside the package). A drip pan can be quoted upon special request.
- A remote UCP including redundant PLC, which can be quoted upon special request.
- Full performance test at vendors workshop (Quoted as option)
- Civil works and its design and plant illumination/ lighting
- Package lightning
- Electrical feed, main switches, fuses and earthing
- Erection and installation of the equipment on-site
- Supervision of start-up and commissioning on-site (daily rates as per our Annex II
enclosed)
- Lifting beam and tackles (Quoted as option)
- Interconnecting piping and cabling outside skid limits
- All goods and services not mentioned in our scope of supply.


3. SPARE PARTS PROPOSAL

3.1. Spare parts for commissioning and start-up

Following spare parts for commissioning and start-up are included in our scope:
- 100% Filter elements/cartridges for dust filters
- 10% Studbolts/nuts for filter service flanges
- 100% Gaskets for filter service flanges


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 10 of 12



3.2. Spare parts for two (2) years operation

The following 2 year operation spares are quoted as option:
- 200% Filter elements/cartridges for dust filters
- 10% Studbolts/nuts for filter service flanges
- 100% Gaskets for filter service flanges
- 100% Fuel cell for oxygen analyzer
- 100% Spare lamps and fuses for LCP

3.3. Spare parts for five (5) years operation

Can be quoted upon special request.

3.4. Insurance Spare Parts

No insurance spare parts are required for the Membrane Nitrogen Generation package.


3.5. Special Tools

All maintenance activities can be carried out with standard tools and tackles.



4. TECHNICAL SERVICE AND TRAINING

4.1. Daily rate for initial start-up

The Cirmac Membrane Nitrogen system will be functionally tested in our workshop. After
erection of the complete system on site we will send one of our start-up engineers to
perform the initial start-up.
In order to be able to give you any guarantee, the system may not be started in the
absence of our engineer.

The basic rates for our personnel abroad are given in Annex II.

Note: Cost for supervision, commissioning and start-up can be settled as part of the main
contract or per separate contract, as per customer demands, based on the rates
mentioned above.


4.2. Training

A basic training for operation and routine maintenance will be given during the time of
start-up. The costs are included in the initial start-up rates.



Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 11 of 12



5. SUB-VENDORS

Cirmac works with experienced sub-suppliers and sub-vendors, which are selected and
controlled in accordance with our internal Quality System.



Item description Sub-Vendor AVL
ON/OFF valves O.M.S. SALERI, Starline or JC Fabrica De
Valvulas (Split-body, floating ball valve)
Y
Manual isolation valves O.M.S. SALERI, Starline or JC Fabrica De
Valvulas (Split-body, floating ball valve)
Y
Instrument root valves O.M.S. SALERI, Starline or JC Fabrica De
Valvulas (Split-body, floating ball valve)
Y
Screwed drain / tubing ball valves O.M.S. SALERI, Starline or JC Fabrica De
Valvulas (2/3-piece, floating ball valve)
Y
Pneumatic actuator Biffi, series RPS (Rack & Pinion)
Y
Limit switches Pepperl & Fuchs, series NJ Y
Switchbox Topworx, series TXS *
Electrical heater bundle Exheat Y
Purity control valve Fisher, series GX with DVC2000 digital valve
controller

Y/N
Check valve Goodwin or Crane, wafer swing Y
Globe and/or Gate valve (<2) OMB Valves (OS&Y BB) Y
Diff. Pressure Transmitter Emerson Rosemount, series 3051CD Y
Temperature Transmitter Emerson Rosemount, series 3144P Y
Pressure Transmitter Emerson Rosemount, series 3051TG Y
Flow transmitter GE Sensing, PanaFlow MV80 (Vortex) N
Pressure Gauges Wika, series 233.50.100 Y
Manifolds (2-valve & 5-valve) Oliver valves Y
Block & Bleed Valves Oliver valves Y
Solenoid valve Thompson Valves (Maxseal), series Y
Oxygen sample O2 analyser/sensor Teledyne IntraTrans (Micro-fuel cell) *
Blow-off silencer Tio or Noise and pulsation *
Sample gas flow indicator for O2
analyzer
Brooks Instruments Y
I.A. filter regulator Wika or Bifold Fluid Power Y
Cable glands Hawke or R Stahl Y
Cable Draka, Nexans or Prysmian Y
Tube fittings Parker or Swagelok, double ferrule Y
Instrument tubing Sandvik, seamless Y
Junction boxes and Local Panel Hawke, Klippon, Stahl or Bartec Y
Local Control Panel Bartec Y
PLC Allen-Bradley ControlLogix Y
Gaskets Klinger Y
Membrane cartridges As per Vendor preferred Suppliers *
Pressure vessels As per Vendor preferred Suppliers N
Piping, flanges and fittings As per Vendor preferred Suppliers N
Structural (Frame and supports) As per Vendor preferred Suppliers N

General Note(s):
1) * = Not included in customers (Company) AVL
2) Y/N = Not clear (To be advised/confirmed)


Technical Specification No.: N5013DQ1A Date: 17 January 2014

Page 12 of 12



6. DEVIATIONS AND EXCEPTIONS

This quotation is based on the project specifications provided with the MR. Any deviations /
clarifications to the project specifications are stated in the Deviation List, attached to our
Technical Proposal.
The Deviations are based on Vendors experience with similar projects / applications and
result in the most reliable, lowest maintenance and cost effective design.

Please find enclosed a detailed clarification/deviation list.

General remarks:
001 All reference project specifications and company specifications /standards,
referenced within the project specifications which are provided during bidding
phase, but not in our possession, are excluded from our scope of supply.
002 Both inlet piping (upstream membranes) as outlet piping (downstream membranes)
are made of carbon steel, since feed air is utility air which contains oil vapor.
003 Cirmac is constantly working with suppliers to ensure that they are aware of the UN
terms of fair trading and our Business code of practice.
We have implemented a supply chain quality process that we believe will ensure the
quality, safety and reliability of the equipment we supply, including raw materials
and therefore do not exclude any countries from our material sourcing.
004 A drip pan is not included, because we believe its not required since the feed air is
dried (coming from an instrument air dryer)
005 A performance test is excluded from our scope of supply.
006 Selected Sub-Vendors as per section 5 of this Technical Proposal. Other sub-
vendors can be quoted upon special request.
007 ON/OFF sequence valves are not considered as Control valves.
008 I.A. connection and tubing for ON/OFF valve actuators will be OD / NPT
009 No dedicated valve control panel, I.A. filter reducer and/or local air buffer vessel
are foreseen for each ON/OFF valve and/or control valve. Only one common I.A.
filter reducers is foreseen towards a common I.A. header for distribution to each
ON/OFF valve and/or control valve.
010 Split-body (bolted), floating type ball valves (full bore), ANSI 150lbs, PTFE seat, fire
safe (API-607) are foreseen for ON/OFF sequence valves, manual isolation and
instrument root valves.
011 ON/OFF valve pneumatic actuators will be single acting (spring return), rack &
pinion type with a limit switchbox.
012 ANSI 150lbs instrument process connections are considered (located on piping).
013 Instrument root valves are floating type ball valve, soft seated, fire safe (API-607),
ANSI 150lbs,
014 Instrument manifolds (2-valve and 5-valve) are foreseen as 2nd isolation for all
PTs and PDT and an integral DBB valve 150lbs x NPT for all PGs.
015 Flow indicator transmitter (vortex type) will be an in-line instrument with a
stainless steel AISI-316 body and Aluminium coated enclosure.
016 Valve testing according manufacturer standard and standard API codes. Additional
valve inspection and valve testing (NDE, functional test, hydro-test, seat leak test,
capacity test, etc.) of ON/OFF valves and control valves are excluded from our
scope of supply. (Additional valve testing can be quoted upon special request)
017 Membrane housing design, connection type / sizes and materials as per Vendor
standard and as specified in this Technical Proposal.
018 PMI (Positive Material Identification) is not included, since all main materials are of
carbon steel and therefore considered as not required.
019 Hardness testing and impact testing is excluded from our scope of supply.
021 Platforms, handrails and ladders are not included in our basic scope of supply,
because those are not required for normal operation and/or maintenance.
022 Equipment nozzle loads are excluded from our scope of supply since all package
internal piping will be stress free installed. Nozzle loads are only considered for the
package tie-in connections.