Insert Plate Design Lugs

LARSEN & TOUBRO LIMITED
ECC Division - B & FIC

PROJECT: HYDERABAD METRO RAIL PROJECT
TITLE:
IP4 DESIGN
DOCUMENT NO.
DATE
HM-LE-METMET-M0201DOC-DC-STC-08-063
1/8/2013
DESIGNED
CHECKED
VRN
NMM
SHEET
REACTION SUMMARY:
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz
Horizontal
L/C
Fx kN
Node
107
5.086
3841.5 DL+ 1.5 WL (+X, -VE)
201
-4.661
3840.9 DL+ 1.5 WL (+X, +VE)
108
0.846
3841.5 DL+ 1.5 WL (+Z, +VE)
6 WIND LOAD (+Z,+VE)-0.314
384
109
-0.096
3841.5 DL+ 1.5 WL (+Z, -VE)
108
-0.097
3871.5 DL+ 1.5 WL (+Z, +VE)
109
0.845
3871.5 DL+ 1.5 WL (+Z, -VE)
108
0.846
3841.5 DL+ 1.5 WL (+Z, +VE)
107
5.086
3841.5 DL+ 1.5 WL (+X, -VE)
107
5.066
3871.5 DL+ 1.5 WL (+X, -VE)
107
5.066
3871.5 DL+ 1.5 WL (+X, -VE)
201
-4.643
3870.9 DL+ 1.5 WL (+X, +VE)
INPUT DATA
CASE
AXAIL FORCE
SHEAR FORCE
MAX. MOMENT
DIAMETER OF BOLT
GRADE OF CONCRETE
TOTAL NO. OF BOLT
NO. OF BOLT RESISTING MOMENT
YIELD STRENGTH OF STEEL
ULTIMATE STRENGTH OF WELD
PARTIAL SAFETY FACTOR FOR STEEL m0
PARTIAL SAFETY FACTOR FOR STEEL mb
THICKNESS OF PLATE
MOMENT CREATING AXIAL FORCE
Vertical
Fy kN
4.949
2.38
6.362
-1.19
2.794
2.793
6.36
6.362
4.949
4.954
4.954
2.372
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
TOTAL AXIAL FORCE
Horizontal
Fz kN
1.789
0.744
-6.456
5.356
9.611
-9.612
6.457
-6.456
1.789
-1.797
-1.797
-0.736
Max Fx
5.09
4.95
3.99
16.00
M50
6.00
3.00
250.00
410.00
1.10
1.50
16.00
N/mm2
N/mm2
mm
50
70
50
200
( Refer Table 1viii) of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )
150
70
Mz kNm
0.4
-0.365
0.02
0.004
0.031
0.031
0.021
0.02
0.4
0.403
0.403
-0.368
N/mm2
M/Z
3.988*1000/150
26.59 kN
26.59+5.086
31.676 kN
4.0
Moment
My kNm
3.988
-3.584
0.432
-0.059
0.256
-0.254
-0.431
0.432
3.988
-3.97
-3.97
3.567
kN
kN
kNm
mm
200
200
Mx kNm
-3.082
-1.376
-4.249
0.974
-1.325
1.326
4.25
-4.249
-3.082
3.086
3.086
1.373

TITLE:
IP4 DESIGN
RESULTANT FORCE
DESIGN BOND STRENGTH:

DESIGN BOND STRENGTH
bd
PERIMETER
n
PERIMETER
Ld
DOCUMENT NO.
DATE
1/8/2013
DESIGNED
CHECKED
VRN
NMM
=
=
=
SQRT(AXIALFORCE^2+SHEAR FORCE^2)
SQRT(31.676^2+4.949^2)
32.06 kN
=
=
=
=
=
=
=
=
=
=
=
PERIMETER X bd X Ld
1.9 N/mm2
dn
2
3.14*16*2
100.53
mm
(200+50)*6
1500
mm
1500*100.53*1.9/1000
286.51 kN
HENCE SAFE
TENSION CAPACITY OF BOLT:
(Ref Cl.10.3.5 of IS800 -2007 )
CAPACITY OF ONE BOLT

BOLT REQUIRED
CAPACITY OF WELD:
STRENGTH OF WELD
SIZE OF WELD
LENGTH OF WELD
STRENGTH OF WELD
=
=
=
=
=
3.14*16^2*250/(4*1.1*1000)
45.696 kN
26.59/(3*45.696)+5.086/(6*45.696)
0.05
HENCE SAFE
=
=
=
=
=
=
=
0.7 X S X fu Lw / (SQRT(3) X mb)

5 mm
150*(6/2)
450 mm
0.7*5*410*450/(1.5*SQRT(3)*1000)
248.55 kN
HENCE SAFE
CHECK FOR PLATE THICKNESS:
P/2
MAX. BENDING MOMENT
=
=
WL/8
0.009
=
=
=
16^2*200*250*2/(1.1*6*0.009*10^6)
430.98 kN
HENCE SAFE
P/2
SHEET

TITLE:
IP2 DESIGN
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
SHEET
REACTION SUMMARY:
Horizontal
L/C
Fx kN
Node
Max Fx
107
84.389
971.5 DL+ 1.5 WL (+X, -VE)
Min Fx
201
-77.319
970.9 DL+ 1.5 WL (+X, +VE)
Max Fy 102 1.2
DL+ 1.2 LL +1.2 WL (+X,
-28.733
+VE)
108
Min Fy
201
-71.021
2160.9 DL+ 1.5 WL (+X, +VE)
Max Fz
109
4.149
2181.5 DL+ 1.5 WL (+Z, -VE)
Min Fz
108
3.6
2241.5 DL+ 1.5 WL (+Z, +VE)
Max Mx
106
-69.281
2161.5 DL+ 1.5 WL (+X, +VE)
Min Mx 102 1.2
-28.202
+VE)
95DL+ 1.2 LL +1.2 WL (+X,
Max My
109
4.149
2181.5 DL+ 1.5 WL (+Z, -VE)
Min My
108
3.6
2241.5 DL+ 1.5 WL (+Z, +VE)
Max Mz
106
-69.281
2161.5 DL+ 1.5 WL (+X, +VE)
Min Mz 102 1.2
-28.202
+VE)
95DL+ 1.2 LL +1.2 WL (+X,
INPUT DATA
CASE
AXAIL FORCE
SHEAR FORCE
MAX. MOMENT
DIAMETER OF BOLT
GRADE OF CONCRETE
TOTAL NO. OF BOLT
THICKNESS OF PLATE
Vertical
Fy kN
11.576
-8.277
20.654
-12.972
1.389
4.076
-12.766
20.623
1.389
4.076
-12.766
20.623
=
=
=
=
=
=
=
=
=
=
=
=
=
Horizontal
Fz kN
0.165
0.035
0.111
0.768
3.212
-4.175
1.042
0.332
3.212
-4.175
1.042
0.332
Max Fx
84.39
11.58
6.43
16.00
M50
6.00
3.00
250.00
410.00
1.10
1.50
16.00
N/mm2
N/mm2
mm
80
115
115
80
300

( Table 5 of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )
230
6.4
Mz kNm
-6.434
3.953
-11.866
7.243
-0.756
-3.648
7.317
-12.128
-0.756
-3.648
7.317
-12.128
N/mm2
300
300
Moment
My kNm
0.489
-0.262
-0.39
0.327
3.215
-4.105
0.608
0.181
3.215
-4.105
0.608
0.181
kN
kN
kNm
mm
= M/Z
= 6.434*1000/230
27.97 kN
=
27.97+84.389
=
112.359 kN
=
TOTAL AXIAL FORCE
Mx kNm
-0.041
0.026
-0.077
0.046
-0.008
-0.019
0.047
-0.078
-0.008
-0.019
0.047
-0.078

TITLE:
IP2 DESIGN
RESULTANT FORCE

bd
PERIMETER
n
PERIMETER
Ld
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
=
=
=
SQRT(112.359^2+11.576^2)
112.95 kN
=
=
=
=
=
=
=
=
=
=
=
PERIMETER X bd X Ld
1.9 N/mm2
dn
2
3.14*16*2
100.53
mm
(300+80)*6
2280
mm
2280*100.53*1.9/1000
435.50 kN
HENCE SAFE
(Ref Cl.10.3.5 of IS800 -2007 )

BOLT REQUIRED
CAPACITY OF WELD:
STRENGTH OF WELD
SIZE OF WELD
LENGTH OF WELD
STRENGTH OF WELD
=
=
=
=
=
3.14*16^2*250/(4*1.1*1000)
45.696 kN
27.97/(3*45.696)+84.389/(6*45.696)
0.35
HENCE SAFE
=
=
=
=
=
=
=

5 mm
230*(6/2)
690 mm
0.7*5*410*690/(1.5*SQRT(3)*1000)
381.11 kN
HENCE SAFE
P/2
MAX. BENDING MOMENT
=
=
WL/8
0.014
=
=
=
16^2*300*250*2/(1.1*6*0.014*10^6)
415.58 kN
HENCE SAFE
P/2
SHEET

TITLE:
IP3 DESIGN
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
SHEET
REACTION SUMMARY:
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz
Node
1
3
1
1
1
1
1
1
1
1
1
1
L/C
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
101 1.5 DL
Horizontal
Fx kN
3.972
-3.972
3.972
3.972
3.972
3.972
3.972
3.972
3.972
3.972
3.972
3.972
INPUT DATA
CASE
AXAIL FORCE
SHEAR FORCE
MAX. MOMENT
DIAMETER OF BOLT
GRADE OF CONCRETE
TOTAL NO. OF BOLT
THICKNESS OF PLATE
Vertical
Fy kN
241.679
241.679
241.679
241.679
241.679
241.679
241.679
241.679
241.679
241.679
241.679
241.679
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
TOTAL AXIAL FORCE
Horizontal
Fz kN
0
0
0
0
0
0
0
0
0
0
0
0
Max Fx
241.68
3.97
0.60
12.00
M50
6.00
3.00
250.00
410.00
1.10
1.50
16.00
kN
kN
kNm
mm
N/mm2
N/mm2
mm
M/Z
0.5958*1000/240
2.48
kN
2.48+241.679
244.159 kN
240
0.6
50
130
284
Mz kNm
0
0
0
0
0
0
0
0
0
0
0
0
(Shear Force creating Moment

= 0.5958 kNm

( Table 5 of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )
50
130
Moment
My kNm
0
0
0
0
0
0
0
0
0
0
0
0
N/mm2
300
300
Mx kNm
0
0
0
0
0
0
0
0
0
0
0
0

TITLE:
IP3 DESIGN
RESULTANT FORCE

bd
PERIMETER
n
PERIMETER
Ld
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
=
=
=
SQRT(244.159^2+3.972^2)
244.19 kN
=
=
=
=
=
=
=
=
=
=
=
PERIMETER X bd X Ld
1.9
N/mm2
dn
2
3.14*12*2
75.4
mm
(284+50)*6
2004
mm
2004*75.4*1.9/1000
287.09 kN
HENCE SAFE
=
=
=
=
=
=
0.9*fubAn/mb
(Ref Cl.10.3.5 of IS800 -2007 )
3.14*12^2*410*0.78*0.9/(4*1.1*1000)
18.044 kN
2.48/(3*18.044)+241.679/(6*18.044)
2.24
HENCE SAFE
=
=
=
=
=
=
=

5
mm
240*(6/2)
720
mm
0.7*5*410*720/(1.5*SQRT(3)*1000)
397.68 kN
HENCE SAFE

Tdb
BOLT REQUIRED
CAPACITY OF WELD:
STRENGTH OF WELD
SIZE OF WELD
LENGTH OF WELD
STRENGTH OF WELD
P/2
MAX. BENDING MOMENT
=
=
WL/8
0.016
=
=
=
16^2*300*250*2/(1.1*6*0.016*10^6)
363.64 kN
HENCE SAFE
P/2
SHEET

TITLE:
IP1 DESIGN
Horizontal
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz
L/C
Fx kN
Node
202
-VE)
1990.9 DL+ 1.5 WL (+X, 24.022
106
+VE)
2561.5 DL+ 1.5 WL (+X, -34.796
106
+VE)
2561.5 DL+ 1.5 WL (+X, -34.796
202
-VE)
1990.9 DL+ 1.5 WL (+X, 24.022
107
-VE)
3311.5 DL+ 1.5 WL (+X, 12.641
108
-1.976
3261.5 DL+ 1.5 WL (+Z, +VE)
30 101 1.5 DL+ 1.5 LL -6.334
30 101 1.5 DL+ 1.5 LL -6.334
30 101 1.5 DL+ 1.5 LL -6.334
30 101 1.5 DL+ 1.5 LL -6.334
30 101 1.5 DL+ 1.5 LL -6.334
30 101 1.5 DL+ 1.5 LL -6.334
INPUT DATA
CASE
AXAIL FORCE
SHEAR FORCE
MAX. MOMENT
DIAMETER OF BOLT
GRADE OF CONCRETE
TOTAL NO. OF BOLT
THICKNESS OF PLATE
Vertical Horizontal
Fy kN
Fz kN
-4.476
-0.402
73.514
-0.421
73.514
-0.421
-4.476
-0.402
15.373
4.196
14.633
-3.627
40.612
0.076
40.612
0.076
40.612
0.076
40.612
0.076
40.612
0.076
40.612
0.076
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
TOTAL AXIAL FORCE
Min Fx
34.80
73.51
0.00
16.00
M50
8.00
0.00
250.00
410.00
1.10
1.50
16.00
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
Moment
Mx kNm
0
0
0
0
0
0
0
0
0
0
0
0
My kNm
0
0
0
0
0
0
0
0
0
0
0
0
N/mm2
2
N/mm

( Table 5 of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )
mm
M/Z
0*1000/150
0
kN
0+34.796
34.796 kN
60
220
150
60
0.0
110
250
110
RESULTANT FORCE
=
=
=
Mz kNm
0
0
0
0
0
0
0
0
0
0
0
0
kN
kN
kNm
mm
2
N/mm
400
110
SHEET
SQRT(34.796^2+73.514^2)
81.33 kN

TITLE:
IP1 DESIGN

bd
PERIMETER
n
PERIMETER
Ld
=
=
=
=
=
=
=
=
=
=
=
DOCUMENT NO.
DATE
2/25/2013
DESIGNED
CHECKED
VRN
NMM
PERIMETER X bd X Ld
1.9 N/mm2
dn
2
3.14*16*2
100.53 mm
(250+60)*8
2480 mm
2480*100.53*1.9/1000
473.70 kN
HENCE SAFE
(Ref Cl.10.3.5 of IS800 -2007 )

BOLT REQUIRED
CAPACITY OF WELD:
STRENGTH OF WELD
SIZE OF WELD
LENGTH OF WELD
STRENGTH OF WELD
=
=
=
=
=
3.14*16^2*250/(4*1.1*1000)
45.696 kN
0/(0*45.696)+34.796/(8*45.696)
0.10
HENCE SAFE
=
=
=
=
=
=
=

5 mm
150*(8/2)
600 mm
0.7*5*410*600/(1.5*SQRT(3)*1000)
331.40 kN
HENCE SAFE
P/3
MAX. BENDING MOMENT
P
P
=
=
WL/8
0.014
=
=
=
16^2*400*250*3/(1.1*6*0.014*10^6)
831.17 kN
HENCE SAFE
P/3
SHEET

Insert Plate Design Lugs

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LARSEN & TOUBRO LIMITED

ECC Division - B & FIC

TOTAL AXIAL FORCE

( Refer Table 1viii) of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )

LARSEN & TOUBRO LIMITED

DESIGN BOND STRENGTH:

TENSION CAPACITY OF BOLT:

(Ref Cl.10.3.5 of IS800 -2007 )

CAPACITY OF ONE BOLT

0.7 X S X fu Lw / (SQRT(3) X mb)

CHECK FOR PLATE THICKNESS:

MAX. BENDING MOMENT

LARSEN & TOUBRO LIMITED

( Refer Table 1viii) of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )

TOTAL AXIAL FORCE

LARSEN & TOUBRO LIMITED

DESIGN BOND STRENGTH:

TENSION CAPACITY OF BOLT:

(Ref Cl.10.3.5 of IS800 -2007 )

CAPACITY OF ONE BOLT

0.7 X S X fu Lw / (SQRT(3) X mb)

CHECK FOR PLATE THICKNESS:

MAX. BENDING MOMENT

LARSEN & TOUBRO LIMITED

TOTAL AXIAL FORCE

(Shear Force creating Moment

( Refer Table 1viii) of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )

LARSEN & TOUBRO LIMITED

DESIGN BOND STRENGTH:

0.7 X S X fu Lw / (SQRT(3) X mb)

TENSION CAPACITY OF BOLT:

CHECK FOR PLATE THICKNESS:

MAX. BENDING MOMENT

LARSEN & TOUBRO LIMITED

MOMENT CREATING AXIAL FORCE

TOTAL AXIAL FORCE

( Refer Table 1viii) of IS 800 : 2007 )

( Table 5 of IS 800 : 2007 )

LARSEN & TOUBRO LIMITED

DESIGN BOND STRENGTH:

TENSION CAPACITY OF BOLT:

(Ref Cl.10.3.5 of IS800 -2007 )

CAPACITY OF ONE BOLT

0.7 X S X fu Lw / (SQRT(3) X mb)

CHECK FOR PLATE THICKNESS:

MAX. BENDING MOMENT

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