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SCOPE OF WORKS
Table of Contents
SCHEDULE NO. DESCRIPTION SCHEDULE A to E DEFINITE WORKS PART - A NORTH AREA ( 1 ) A1 NEW 33/11kV SHEIKH KHALIFA HOSPITAL (SHKH) SUBSTATION A2 NEW 33/11kV RIFFAH-3 (RIF3) SUBSTATION A3 NEW 33/11kV ZAITH-3 (ZAT3) SUBSTATION A4 NEW 33/11kV JAZEERAH INDUSTRIAL (JZIN) SUBSTATION A5 CAPACITOR BANK INSTALLATION AT 33/11kV KHARAN (KHAR) SUBSTATION A6 PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN NORTH AREA (1) PART - B NORTH AREA ( 2 ) B1 NEW 33/11kV RAMS-2 (RMS2) SUBSTATION B2 NEW 33/11kV SHAMAL (SHML) SUBSTATION B3 NEW 33/11kV GHALILAH (GHAL) SUBSTATION B4 NEW 33/11kV SEIH AL BURAIRAT (SEBU) SUBSTATION B5 NEW 33/11kV WADI SHAM (WDSH) SUBSTATION B6 EXTENSION OF 132/33/11kV NAKHEEL POWER (NKPS) SUBSTATION B7 EXTENSION OF 33/11kV MAREED (MARD) SUBSTATION B8 EXTENSION OF 33/11kV SHARISHA (SHAR) SUBSTATION B9 PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN NORTH AREA (2)
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SCHEDULE NO DESCRIPTION PART - C EAST AREA (A) C1 NEW 33/11kV NAJAIMAT (NAJM) SUBSTATION C2 NEW 33/11kV WATER FIELD 2 (WFL2) SUBSTATION C3 NEW 33/11kV AL HAIL INDUSTRIAL (HAIN) SUBSTATION C4 EXTENSION OF 33/11kV MIRASHID (MIRA) SUBSTATION C5 EXTENSION OF 33/11kV HALIFAT (HALI) SUBSTATION C6 EXTENSION OF 33/11kV QIDFA (QDFA) SUBSTATION C7 EXTENSION OF 33/11kV AL HAIL (HAIL) SUBSTATION C8 EXTENSION OF 33/11kV SAFFA (SAFF) SUBSTATION C9 EXTENSION OF 33/11kV FUJAIRAH TOWER (FUJR) SUBSTATION C10 EXTENSION OF 33/11kV FUJAIRAH TOWN CENTER (TWNC) SUBSTATION C11 PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN EAST AREA (A)
PART - D EAST AREA (B) D1 NEW 33/11kV SEIH DIBBA (SEDI) SUBSTATION D2 NEW 33/11kV TAWYEEN (TAWY) SUBSTATION D3 EXTENSION OF 132/33/11kV DIBBA MAIN (DBMN) SUBSTATION D4 EXTENSION OF 33/11kV AKKAMIA (AKAM) SUBSTATION D5 EXTENSION OF 33/11kV DIBBA AL HISN (DHSN) SUBSTATION D6 EXTENSION OF 33/11kV WASSAT (WAST) SUBSTATION D7 EXTENSION OF 132/33/11kV DADNAH MAIN (DAMN) SUBSTATION D8 EXTENSION OF 33/11kV BIDIYA (BIDY) SUBSTATION D9 PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN EAST AREA (B)
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PART - E COMMON ITEMS E1 SUPPLY OF SPARE 33/11KV DISTRIBUTION TRANSFORMER E2 SCADA WORKS AT EXISTING UAQ SYSTEM CONTROL CENTRE E3 TELECOMMUNICATION EQUIPMENT SCHEDULE F OPTIONAL SCOPE OF WORKS
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NUMBERING SYSTEM
The following numbering system has been used in identifying the plant description, site and different type of work which is also been used in the price schedule for re-relation purposes.
A 1 G 01. 01.1
Sub item (1 to 99)
Sub item (01 to 99)
Item of Work for each discipline (01 to 99)
Discipline G : General E : Electrical SC: SCADA T : Telecom C : Civil, Structural & Architectural M : Mechanical
Site (1 to 20) common for all sites (O)
Plant Description. A - E Substation (Definite Work) F Substation (Optional Work)
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SCOPE OF WORKS
TABLE OF CONTENTS
SL. No. Description
1.0 Project Description 2.0 Manufacturer Supervisor 3.0 Testing and Commissioning of Main Relays & Fault Recorder 4.0 Site Establishment and Services 5.0 Power Supply for Installation, Testing & Commissioning Works 6.0 Overall Co-ordination 6.1 Interfacing of Main Protection Relays and Communication System 7.0 Site Testing 8.0 Auxiliary Mandatory Requirements 9.0 33kV & 11kV Cables 10.0 HV Test for Substation Equipment 11.0 Site Work Permits/Security Passes 12.0 General Requirements for Modification Works at Existing Substations 13.0 Tenderers Visit to Sites 14.0 Brief Scope of Works
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SCOPE OF WORKS
1. Project Description
New 33/11kV substations shall be constructed on turnkey basis (design, supply, construction, installation, testing and commissioning) at the sites as shown in the site location drawings. Also, some existing substations shall be extended as specified below:
Part A North Area (1)
New Substations
A1- New 33/11kV Sheikh Khalifa Hospital (SHKH) Substation A2- New 33/11kV Riffah-3 (RIF3) Substation A3- New 33/11kV Zaith-3 (ZAT3) Substation A4- New 33/11kV Jazeerah Industrial (JZIN) Substation
Extension works at Existing Substations
A5- Capacitor Bank Installation at 33/11kV Kharan (KHAR) Substation A6- Protection Modification Works at Existing Substations in North Area (1)
Part B North Area (2)
New Substations
B1- New 33/11kV Rams-2 (RMS2) Substation B2- New 33/11kV Shamal (SHML) Substation B3- New 33/11kV Ghalilah (GHAL) Substation B4- New 33/11kV Seih Al Burairat (SEBU) Substation B5- New 33/11kV Wadi Sham (WDSH) Substation
Extension works at Existing Substations
B6- Extension of 132/33/11kV Nakheel Power (NKPS) Substation B7- Extension of 33/11kV Mareed (MARD) Substation B8- Extension of 33/11kV Sharisha (SHAR) Substation B9- Protection Modification Works at Existing Substations in North Area (2)
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Part C East Area (A)
New Substations C1- New 33/11kV Najaimat (NAJM) Substation C2- New 33/11kV Water Field-2 (WFL2) Substation C3- New 33/11kV Al Hail Industrial (HAIN) Substation
Extension works at Existing Substations
C4- Extension of 33/11kV Mirashid (MIRA) Substation C5- Extension of 33/11kV Halifat (HALI) Substation C6- Extension of 33/11kV Qidfa (QDFA) Substation C7- Extension of 33/11kV Al Hail (HAIL) substation C8- Extension of 33/11kV Saffa (SAFF) substation C9- Extension of 33/11kV Fujairah Tower (FUJR) substation C10- Extension of 33/11kV Fujairah Town Center(TWCN) Substation C11- Protection Modification Works at Existing Substations in East Area (A)
Part D East Area (B) New Substations D1- New 33/11kV Seih Dibba (SEDI) Substation D2- New 33/11kV Tawyeen (TAWY) Substation
Extension works at Existing Substations
D3- Extension of 132/33/11kV Dibba Main (DBMN) Substation D4- Extension of 33/11kV Akkamia (AKAM) Substation D5- Extension of 33/11kv Dibba Al Hisn (DHSN) Substation D6- Extension of 33/11kV Wassat (WAST) Substation D7- Extension of 132/33/11kV Dadnah Main (DAMN) Substation D8- Extension of 33/11kV Bidiya (BIDY) Substation D9- Protection Modification Works at Existing Substations in East Area (B)
Part E Common Items
E1- Supply of Spare 33/11kv Distribution Transformer E2- Scada Works at Existing UAQ System Control Centre E3- Telecommunication Equipment
Schedule F- Optional Scope of Works
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General Requirements
Each new substation shall be indoor load center substation and is intended for installation of three (3) Nos. of 33/11kV transformers for feeding power to consumers. 33kV switchgear shall be of GIS type, 11kV switchgear shall be metal clad air insulated type for indoor installation. Distribution Transformers shall be of oil filled and foreseen for indoor or outdoor installation. Control, protection, SCADA and communication equipment shall be located in separate rooms. Auxiliary AC/DC power supply, illumination, grounding, lightning protection, cabling systems etc. shall be provided as required for the project.
A conceptual layout of the substation building is enclosed with the tender document. The contractor shall rearrange the design, as required, based on the approved plot and final OHL/cable routing without any contractual implication to FEWA. The clearance shown in the drawing is minimum and contractor shall rearrange the layout if required to maintain the minimum clearances based on the actual equipment size selected. The room size shall be increased, if required, to achieve the minimum clearance as specified, based on the size of equipment finally approved, without any contractual implication to FEWA.
The substation building shall be provided with space for installation of future equipment as indicated in the SLD, layout drawing.
The main substation building shall also be provided with store and toilet facilities.
A make-up and fire water pump house along with all other auxiliaries for complete service water, fire protection system shall be provided in the substation.
Boundary wall shall be constructed along the perimeter of the substation plot. Access roads from the nearest asphalt municipal road shall be provided upto the substation main gates.
2.0 Manufacturer Supervisor
The manufacturer supervisor from the factory for installation, testing and commissioning activities shall be arranged by the contractor within the overall quoted price for the following equipment. The manufacture specialist shall be proposed from the works and local Engineers trained or certified by the manufacturer are not acceptable against the same.
33kV & 11kV Switchgear 20/25 MVA Distribution Transformers 20MVA Distribution Transformers Main protection relays and BCPU 110V DC System Capacitor banks Scada and communication system
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The manufacturer's specialist being proposed shall be from the works of the equipment and shall be experienced/specialized in the respective equipment. The cost of providing manufacturers specialist for the above equipment shall be included in the quoted price without any contractual implication to FEWA.
2.1 Manufacturer Supervisor for FEWA Free Issued Equipment Extensions
The manufacturer supervisor for installation, testing and commissioning activities shall be arranged by the Contractor under this Contract. FEWA will not provide any manufacturer supervisor.
3.0 Testing and Commissioning of Main Relays
3.1 The following main protection relays shall be configured, programmed and tested by the manufacturer specialist. The contractor shall arrange the manufacturers testing engineer for the testing of following relays. The contractor in his offer shall include all cost towards arranging manufacturer specialist including fee for the supervisor.
a) Main Protections for 33kV OHL and Cables. b) Transformer differential/REF protection for 33/11kV transformers. c) Automatic voltage regulation d) Busbar protection for 33kV Switchgear. e) Check synch relay for 33 kV. f) End to end testing of Main protections. g) 11kV Bay control and protection unit. h) Capacitor bank protection and PFC relays i) SCADA and telecom system
The complete features/characteristics of all other relays shall be tested by the contractor. All characteristics/features of numerical relays whether used in schematic diagram or not, shall be tested by the contractor/manufacturer relay testing engineers. It is the responsibility of the contractor for overall testing and commissioning of all protection system.
3.2 The contractor shall also provide necessary tools, testing equipment, manpower and any other assistance required for successful testing and commissioning of all relays. All necessary costs towards the same are deemed to be included in the quoted price.
4.0 Site Establishment & Services
The contractor shall provide all the site facilities and other services for FEWA and Engineer (Consultant) as specified in special conditions of contract.
5.0 Power Supply for Installation, Testing & Commissioning Works
The contractor shall arrange the AC/DC power supplies required for the entire construction, installation, testing and commissioning works. Particular attention shall
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be provided for testing power supply for numerical relays. Dedicated charger with battery backup shall be employed for the testing purpose in order to reduce the ripples in the power supply which may adversely affect the performance of numerical relays.
Power supply arranged by the contractor shall be retained until commissioning and permanent auxiliary supply is available to the substation from the auxiliary transformer. Necessary power for HVAC system, lighting and small power system and fire protection system etc shall be maintained upto energization of all equipment including LVAC through the auxiliary transformers.
6.0 Overall Coordination
It is the responsibility of the contractor to fully co-ordinate and co-operate with other contractor including OHL/cabling contractors and other remote end substation contractors wherever required.
7.0 Site Testing
The contractor shall carryout the site tests for all equipment as per the relevant standards, manufacturer instruction manuals, manufacturer recommendations and as required by FEWA, in the presence of Engineer/FEWA.
The costs towards all site testing for new substations, Extension substations, and remote end substations (wherever protection modification work shall be included in this tender) are deemed to be included in the quoted price.
The end to end testing of main protection and remote substation feeder testing shall be included for the following substations :
a) Remote end modification as required in the scope of work. b) Wherever the remote end substation names are indicated to match the protection. c) Wherever the remote end substation names are identified and the remote end substation is under construction or part of another contract.
The contractor shall prepare the check list and site test formats for all the substation equipment including the details of test procedures, equipment/instrument employed, test diagrams, method statement etc and shall be approved by Engineer/FEWA before commencing the site testing.
It is mandatory to complete the requirement of approved Check list by the contractor before commencing the site testing for all substation Equipment and SCADA and communication equipment.
All testing equipment are subjected to Engineer/FEWAs approval. The valid calibration certificates of all test instruments/equipment shall be made available at
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site by the substation contractor before commencing any test. The contractor shall deploy only qualified and experienced Engineers and approved by Engineer/FEWA, for site testing of each equipment.
The site testing and commissioning engineers will be interviewed and supervised by Engineer/FEWA. If the performance of the testing engineers is found not satisfactory during execution then they shall be replaced with qualified and experienced engineer without any implication to FEWA at any stage of contract.
8.0 Auxiliary Mandatory Requirements
For each 33/11kV substation (for all new and extension substations), the following items shall be supplied by the contractor within the quoted price:
a) Proper key boxes with identification tags, master key system, key schedule, etc. b) First aid box having all necessary first aid requirements. c) First aid chart for electrical shocks to be made available in Arabic and English with clear pictures and neatly framed. d) Two pairs of safety gloves for MV equipment. e) Substation single line diagram describing the entire electrical system neatly framed in each switchgear room and control room. f) Necessary furnitures to maintain the As built documents and O&M manuals shall be provided. Also, an operator table with chair shall be provided. The furnitures type and make shall be subject for Engineer/FEWA approval. g) Suitable arrangement/boards to keep all operation and maintenance tools of each equipment separately. h) Suitable panel and SCADA numbering labels both in English and Arabic for all equipment including both sides of GIS, Relay/Control Panels, 11kV switchgear, transformer and all substation equipment as per FEWA requirements, specification and subject to Engineer/FEWA approval. i) Suitable danger boards, identification plates etc wherever required. j) Fire retardant cabinet for keeping the site test reports and the same shall be provided before starting the installation of electrical equipment.
For existing substations, the existing facilities (if available) shall be suitably modified and upgraded or new items shall be supplied, if such facilities are not available.
9.0 33kV and 11kV Cables
The following cable sizes are preferred for 33kV and 11kV systems.
33kV - 1C x 500 sq.mm copper XLPE cable. 11kV - 1C x 630 or 1Cx800 sq.mm copper XLPE cable.
The number of cables indicated (for 33kV and 11kV) in this tender is indicative and for tender propose only. The Contractor shall submit the cable sizing calculation and
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as per calculation, the required number of cables shall be provided without any contractual implication to FEWA.
10.0 HV test for Substation Equipment
HV test at site for all equipment as applicable as per relevant IEC standard including 33kV GIS, 11kV switchgear, 33kV cables, 11kV cables etc. shall be conducted at site. Partial discharge measurement shall be carried out during the HV Test of 33kV GIS. All necessary equipment for PD measurement shall be arranged and the PD test criteria as specified in IEC 62271-203 for HV equipment shall be considered as reference and to be proved at site.
All necessary cost towards arranging HV test equipment, PD measurement, manufacturers Supervisor etc shall be included in the overall quoted price.
Any site test which is not specifically indicated in the specification but necessary as per standard engineering practice/IEC/ as required by FEWA shall be conducted at site without any contractual implication to FEWA.
11.0 Site Work Permits/Security Passes
When undertaking work requiring a permit, the Contractor shall assist and co- ordinate with FEWA to comply with requirements for safety and operation until the permit shall be obtained, in strict compliance with FEWA procedure, each morning, before commencing work in the designated area. Site work permits shall be in accordance with FEWA safety/security regulations.
Any delay or expenses for securing necessary permission/permits/passes from the concerned authorities shall not entitle the Contractor to any claim for extension of completion date or payment.
12.0 General Requirements for Modification Works at Existing Substations
All the modifications as required in the GIS, LV Compartment, C & RP, BZP, RTU, CCC etc. including but not limited to changing the labels, modifying the schematic diagrams, GA drawings, layout drawing preparation and revision of all relevant drawings, SLDs, layouts etc. as required to reflect the circuit changes shall be carried out by the contractor under scope of this contract within the quoted price. All such drawings whether specifically mentioned or not shall be modified and submitted to Authoritys approval by the substation contractor at an early stage of project execution. All extension and modification works shall be carried out by the substation contractor with minimum outage only. The substation contractor in his offer shall state the requirement of shut down in existing substations. The complete set of as built drawings (wherever changes as required) shall be resubmitted incorporating the changes.
The Authority reserve the right to ask the substation contractor to retest and recommission any item or plant disturbed during modification works without any cost
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and time implication to the Authority and no deviation is acceptable in this regard. The contractor must visit the site and all necessary existing information, drawings, documents, etc. required shall be collected without any implications to authority. Any civil modifications anticipated in the 33kV GIS room, Control & Relay room etc. shall be carried out by the contractor without any contractual implication to FEWA.
Modification of the existing protection/control/AVR, etc panels shall be carried out by qualified and experienced manufacturer representatives subject to approval of FEWA. All the modifications shall be carried out with minimum shutdown requirements and without any disturbance to existing system. The tenderer shall make site visit and assess themselves all the required modifications to be carried out in existing panels and the cost towards all works shall be included within the quoted price.
All modifications required in existing panels, LV Compartment relay and control panels, AC/DC system etc shall be included within the quoted price.
The existing substation as built drawings including but not limited to layout of main equipment, sections, cable route layout, cable tray layout, earthing drawings, control and protection schematic diagrams of existing bays (bus coupler, common control panels, adjacent panels etc), substation single line diagrams, associated civil and electromechanical drawings affected by the modification works etc shall be suitably modified and submit to Authoritys approval at an early stage. All such drawings shall also be made as final as built drawings by the substation contractor in addition to the equipment drawings.
If the existing drawings are not available with FEWA, then the Contractor shall prepare all such drainage based on the actual existing building and equipment details and shall prepare as built drawings after completion of the modification works. All cost towards such works shall be deemed to be included within the quoted price.
Any relocation of existing equipment required for works shall be deemed to be included in the quoted price. New control cables/LV power cables, communication cables, fixing arrangement of relocated equipment etc are also included within the quoted price. All the relay setting calculations as required by FEWA shall be carried out by the contractor under scope of this contract and shall be submitted to FEWA approval.
Any necessary details including but not limited to existing relay setting, drawings/information, equipment technical data, etc as required shall be collected from site/equipment by contractor under the scope of this tender. All schematic diagrams shall be tested and all protection testing including end to end testing shall be carried out within the quoted price.
The complete end-to-end protection testing shall be carried out for all the feeders being subject of modification woks, as indicated in the corresponding Tender single
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line diagram drawing. End-to-end Schematic diagram for Main Protection shall be prepared and submitted for approval by the Contractor.
13.0 Tenderers Visit to Sites
The Tenderers shall visit the new substation sites and the existing substations in order to ascertain the actual conditions, verify the scope of works and accordingly include in their offer all items required for the satisfactory operation of the system.
14.0 Brief Scope of Works
All details specified above item 1.0 to 13.0, schedule of requirements, price schedule, detailed Technical Specification, General requirement specification, drawings etc shall be read in conjunction with the detailed scope of work.
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PART A : NORTH AREA (1)
A1 NEW 33/11kV SHEIKH KHALIFA HOSPITAL (SHKH) SUBSTATION
A1E SCOPE OF WORK ELECTRICAL
A1E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Four (4) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
A1E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12 ) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
A1E03 Transformers and Neutral Earthing Resistor
03.01 High Voltage Distribution Transformer (HVDT) and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
A1E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control and relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
A1E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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A1E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
A1E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
A1E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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A1E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
A1E10 Diversion of existing 33kV Cables including FO cables to New Sheikh Khalifa Hospital substation
At present three (3) circuits of 33kV Cables are already laid from existing 132/33/11kV Riffah II Main substation upto the 33/11kV transformers installed at Sheikh Khalifa Hospital. Contractor shall disconnect, dismantle these cables and divert,reroute, terminate to the 33kV GIS which will be installed under this contract at Sheikh Khalifa Hospital Substation including rerouting and diversion of existing two(2) nos of Fiber optic cables (32 fibres each). Contractor shall completely install, test and commission these 33kV Cables and FO cables. Any additional 33kV cables, FO cables, joints etc as required shall be included in the scope of work within the quoted price. The scope shall also include supply, erection, testing and commissioning of 19 inch rail mounted ODF with all accessories for above FO cables at New Sheikh Khalifa Hospital substation.
A1 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
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ITEM NO.
DESCRIPTION
CATEGORY A1 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
A1C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
A1C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
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01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also to be considered. Bidder to include his price for Soil improvement including Piling if required, in item A1C03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
A1C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in the Civil General Schedules Volume V, Section 7. A1C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings etc. as per the drawings including drainage, plumbing and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
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03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
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A1C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc. shall be included.
A1C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
A1C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements, etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
A1C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
A1C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
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The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
A1C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
A1C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
A1M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
A1M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
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A1M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
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1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
A1M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
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A1M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
A1M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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A1M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A1M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
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1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
A1M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
A1M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
A1M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
A1M3 : Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
A1M4: Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
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M4.02 Roof water storage tank, Booster pumps and piping works: Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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A2 NEW 33/11kV RIFFAH-3 (RIF3) SUBSTATION
A2E SCOPE OF WORK ELECTRICAL
A2E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation Control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Five (5) cable feeders with fibre optic current differential protection scheme
01.02.4 Two (2) cable feeders with pilot wire current differential protection scheme
01.02.5 Two (2) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.6 Two (2) nos of Floor standing Pilot wire isolation transformer cubicle suitable for 15 kV scheme (comprising of 15 kV isolation transformers, HV TBs etc).
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.7 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
A2E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering
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equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12 ) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
A2E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
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A2E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
A2E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of
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cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
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05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
A2E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
A2E07 110 V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
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A2E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
A2E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
A2E10 De-commissioning of Old Reefah substation
All the existing equipment of the Old Reefah 33/11kV Substation shall be deenergized and decommissioned after energizing the new substation.
A2 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY A2 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications. SCADA
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SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
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A2C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
A2C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation will be carried out and the report will be provided later. However, that report provided will be for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item A2C03.02 Sub structure concrete works.
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01.04 Authority and Engineers Site Offices and facilities
Provision of Type-A Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
A2C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered . All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7. A2C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings etc. as per the drawings including drainage plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores, and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
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03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
A2C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
A2C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
A2C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
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A2C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
A2C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
A2C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
A2C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
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A2M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
A2M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design. Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
A2M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return
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valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
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A2M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
A2M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
A2M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
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1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A2M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A2M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
A2M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
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1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
A2M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
A2M2: HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
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A2M3 : Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.
A2M4: Service Water Supply System All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works: Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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A3 NEW 33/11kV ZAITH-3 (ZAT3) SUBSTATION
A3E SCOPE OF WORK ELECTRICAL
A3E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Four (4) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
A3E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
A3E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
A3E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
A3E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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A3E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
A3E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
A3E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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A3E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
A3 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY A3 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data. All design and engineering of CCC to be included in scope as per specification and approved before manufacturing. SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
A3C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be
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considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
A3C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. As per the Soil investigation report, Stone columns/pile foundation is recommended by the Soil investigation agency for main building structures. Bidder to consider this requirement and include his price for Stone column/piling works including all required tests in item A3 C03.02- Substructure concrete works.
However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
A3C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated
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elsewhere in the specification shall be adhered . All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
A3C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
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03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in internal finishes in the Particular Technical Specification shall be considered. 03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores, and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
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b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
A3C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
A3C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
A3C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
A3C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
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07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
A3C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
A3C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standard.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
A3C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
A3M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
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A3M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
A3M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
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1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
A3M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
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1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
A3M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
A3M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
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1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A3M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
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1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A3M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
A3M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
A3M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall
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and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
A3M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
A3M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
A3M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank
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located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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A4 NEW 33/11kV JAZEERAH INDUSTRIAL (JZIN) SUBSTATION
A4E SCOPE OF WORK ELECTRICAL
A4E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified sixteen (16) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of eight (8) outgoing cable feeders (4 feeders on L.H.S and 4 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for additional bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Six (6) Cable feeders with Energy Metering.
01.01.4 Five (5) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing and commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Six (6) cable feeders with Energy Metering & fibre optic current differential protection scheme
01.02.4 Five (5) cable feeders with fibre optic current differential protection scheme
01.02.5 Nine (9) sets of matching F.O. current differential protection relays, test terminal blocks, etc (loose supply) for remote ends.
01.02.6 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 33 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
A4E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeders on L.H.S and 3 feeders on R.H.S of 11kV switchgear).
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All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12 ) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
A4E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
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A4E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
A4E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of
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cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
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05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
A4E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
A4E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
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A4E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
A4E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
A4 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY A4 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA
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SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
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A4C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
A4C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation works will be carried out and the report will be provided later. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority / Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item A4C03.02 Sub structure concrete works.
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01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
A4C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
A4C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores, and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
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03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work. A4C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc. shall be included.
A4C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
A4C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements, etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
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A4C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
A4C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
A4C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements
A4C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
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A4M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
A4M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
A4M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
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1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
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A4M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
A4M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
A4M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
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1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A4M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A4M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
A4M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
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1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
A4M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
A4M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
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A4M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
A4M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof water storage tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works: Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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A5 CAPACITOR BANK INSTALLATION AT 33/11kV KHARAN (KHAR) SUBSTATION
A5E SCOPE OF WORK ELECTRICAL
A5E01 11kV System
01.01 11kV Air Insulated Switchgear
01.01.1 Modification of existing 11kV Cable feeder (=K14) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear (2000A, 31.5kA/3sec, Make: ABB Unigear Type ZS1), one (1) 11kV Spare Cable Feeder (=K14) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
01.01.2 Modification of existing 11kV Cable feeder (=K25) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear (2000A, 31.5kA/3sec, Make Siemens Simoprime), one (1) 11kV Spare Cable Feeder (=K25) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
A5E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
A5E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
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03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
A5E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
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A5E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
A5 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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ITEM NO. DESCRIPTION CATEGORY A5 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/modified 11kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Existing 11kV CCC panel to be upgraded in all respect to include the new/modified circuits. All works required to complete the scope including providing all necessary accessories, DIN Rails, Cable troughs, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
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A5C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
A5C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at the proposed location for the new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority / Engineers approval to carry out the Soil investigation for the Substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in Item A5 C03.02 Sub structure Concrete Works.
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01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
A5C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered . All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
A5C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of Capacitor bank building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor level including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specification shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
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This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works.
A5C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with the existing system.
A5C05 Internal Roads, Pavements and Site Surfacing
05.01 Internal Roads
All required works for Road interconnection between existing substation road and new Capacitor bank building as per Specifications and standards including extension/modification of existing internal roads around the new Capacitor bank building (type II interlocking tiled road or to match existing internal road type) and reinstatement of disturbed/damaged existing roads, as per specification and standards.
05.02 Pavements and Walkways
All works for Pavements/walkways for proposed new Capacitor bank building and reinstatement of existing walkways as per specification and standards.
05.03 Gravel spreading and filling
Reinstatement of Gravel spreading/filling for open areas not covered by roads/pavements to match with existing.
A5C06 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slabs and walls if required as per Electrical scope and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
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Part of existing boundary wall to be demolished and Boundary wall, wherever demolished during construction works, to be reinstated as originally existing if required.
New Boundary wall to be constructed around new extension of the plot as per specification and standards to match with the existing Boundary wall.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
A5M SCOPE OF WORK MECHANICAL
A5M 1 Fire Protection and Detection System
A5M 1C Clean Agent System
A5M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
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1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
A5M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
A5M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
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A5M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
A5M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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A6. PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN NORTH AREA (1)
All the modifications as required in the 33 kV GIS, LV Compartment,Control & Relay Panels , Busbar protection panels etc including but not limited to changing the labels, modifying the schematic diagrams, GA drawings, layout drawing preparation and revision of all relevant drawings, SLDs, etc. as required to reflect the circuit changes shall be carried out by the contractor under scope of this contract within the quoted price. All such drawings whether specifically mentioned or not shall be modified and submitted to Engineer/Authoritys approval by the substation contractor at an early stage of project execution. All extension and modification works shall be carried out by the substation contractor with minimum outage only. The substation contractor in his offer shall state the requirement of shut down in the existing substations.
The complete set of as built drawings (wherever changes as required) shall be resubmitted incorporating the changes. The Authority reserve the right to ask the substation contractor to retest and recommission any item or plant disturbed during modification works without any cost and time implication to the Authority and no deviation is acceptable in this regard. The contractor must visit the site and all necessary existing information, drawings, documents, etc. required shall be collected without any implications to authority. Any minor civil modifications anticipated in the 33 kV GIS room, Control & Relay room etc. shall be carried out by the substation contractor.
Modification of the existing protection panels shall be carried out by qualified and experienced Engineer approved by FEWA. All the modifications shall be carried out with minimum shutdown requirements and without any disturbance to existing system. The tenderer shall make site visit and assess themselves all the required modifications to be carried out in existing panels and the cost towards all works shall be included within the quoted price. All modifications required in existing panels, relay and control panels, AC/DC system etc shall be included within the quoted price.
The existing substation as built drawings including but not limited to layout of main equipments, sections, cable route layout, cable tray layout, earthing drawings, control and protection schematic diagrams of existing bays (Bus section, common control panels, adjacent panels etc), substation single line diagrams, associated civil and electromechanical drawings affected by the modification works etc shall be suitably modified and submitted for approval at an early stage. All such drawings shall also be made as final as built drawings by the substation contractor in addition to the equipment drawings.
Any relocation of existing equipments required for works shall be deemed to be included in the quoted price. New control cables/LV power cables, fixing arrangement of relocated equipments etc are also included within the quoted price.
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All the relay setting calculations as required by Authority shall be carried out by the contractor under scope of this contract and shall be submitted to Engineer/Authority for approval.
Any necessary details including but not limited to existing relay setting and drawings/ information etc as required shall be collected from site/relays by contractor under the scope of this tender. All schematic diagrams shall be tested and all protection testing including end to end testing shall be carried out within the quoted price.
Providing manufacturer Specialist for testing and commissioning of Main protection relays for 33 kV OHL/cable feeders shall be under the scope of this tender. All cost towards testing and commissioning of Main protection relays by manufacturer specialist shall be included within the quoted price.
The Main protection relays in the new substation shall be matched with existing relays at respective remote end substation. In case contractor cannot comply with this requirement then all cost towards modification and replacement of Main Protection relays at existing respective remote end substations shall be included within the quoted price of existing substation modification works without any contractual implication to Authority. However Authority reserves the right to decide either to supply new relays and modify the existing panel or to match with existing relays and the same will be decided during engineering stage.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
A6.1 Protection Modification Works at existing Riffah II Main (RIMN2) Substation for New Sheikh Khalifa Hospital cable feeders Three (3) circuits
The existing 33kV C&R Panels (H202, H203 & H208) presently designated as Sheikh Khalifa Hospital Circuit-1, 2 & 3 shall be modified as follows:
A6.1.1 Protection modification as required for New Sheikh Khalifa Hospital Cable feeder (H202) Circuit No.1
A6.1.2 Protection modification as required for New Sheikh Khalifa Hospital Cable feeder (H203) Circuit No.2
A6.1.3 Protection modification as required for New Sheikh Khalifa Hospital Cable feeder (H208) Circuit No.3
The existing 33kV C&R Panels (H202, H203 & H208) are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
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Bidder shall match the above main protection relay at new Sheikh Khalifa Hospital Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Sheikh Khalifa Hospital at Riffah II Main Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
A6.2 Protection Modification Works at existing Riffah Main (RIMN) Substation for New Riffah-3 substation cable feeeders Three (3) circuits
The existing 33kV Cable Feeder Bays (Bays # H201, H202 & H208) C&R Panels shall be modified as follows.
A6.2.1 Protection modification as required for New Riffah-3 Cable feeder (H201) Circuit No.1
A6.2.2 Protection modification as required for New Riffah-3 Cable feeder (H202) Circuit No.2
A6.2.3 Protection modification as required for New Riffah-3 Cable feeder (H208) Circuit No.3
The existing 33kV Spare C&R Panels (H201, H202 & H208) are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new Riffah 3 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Riffah 3 at existing Riffah Main Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required
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to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
A6.3 Protection Modification Works at existing Al Zaith II Substation for New Riffah-3 cable feeders Two (2) circuits
The existing 33kV Cable Feeder Bays (Bays # H202 & H203) C&R Panels shall be modified as follows.
A6.3.1 Protection modification as required for New Riffah-3 Cable feeder (H202) Circuit No.1
A6.3.2 Protection modification as required for New Riffah-3 Cable feeder (H203) Circuit No.2
The existing 33kV C&R Panels are equipped with main protection suitable for pilot wire protection type Solkor Rf, Manufactured by Siemens.
Bidder shall match the above main protection relay at new Riffah-3 Substation.
However, if matching is not possible then bidder shall replace the existing pilot wire protection relay matching with new Riffah -3 at Al Zaith II Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Riffah-3 (in case of retaining the pilot wire protection relay at Zaith II) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
CT Calculation shall be submitted and the new relay shall be suitable for the CT characteristic available at the existing Al Zaith II substation. Bidders shall test the CTs and note the parameters before making the CT sizing calculation.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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A6.4 Protection Modification Works at existing Riffah II Main (RIMN2) Substation for New Zaith-3 substation cable feeders Three (3) circuits
The existing 33kV Spare Cable Feeder Bays (Bays # H204, H209 & H211) C&R Panels shall be modified as follows.
A6.4.1 Protection modification as required for New Zaith-3 Cable feeder (H204) Circuit No.1
A6.4.2 Protection modification as required for New Zaith-3 Cable feeder (H209) Circuit No.2
A6.4.3 Protection modification as required for New Zaith-3 Cable feeder (H211) Circuit No.3
The existing 33kV Spare C&R Panels (H204, H209 & H211) are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new Zaith-3 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Zaith-3 at existing Riffah II Main Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
A6.5 Protection Modification Works at existing Riffah Main (RIMN) Substation for New Jazeerah Industrial cable feeders Two (2) circuits
The existing 33kV Spare Cable Feeder Bays (Bays # H207 & H209) C&R Panels shall be modified as follows.
A6.5.1 Protection modification as required for New Jazeerah Industrial Cable feeder (H207) Circuit No.1
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A6.5.2 Protection modification as required for New Jazeerah Industrial Cable feeder (H209) Circuit No.2
The existing 33kV Spare C&R Panels (H207 & H209) are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new Jazeerah Industrial Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Jazeerah Industrial at existing Riffah Main Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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PART B : NORTH AREA (2)
B1 NEW 33/11kV RAMS-2 (RMS2) SUBSTATION
B1E SCOPE OF WORK ELECTRICAL
B1E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Three (3) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
B1E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
B1E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
B1E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
B1E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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B1E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
B1E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
B1E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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B1E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
B1 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY B1 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
B1C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The
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scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B1C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item B1C03.02 Sub structure Concrete Works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-A Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
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B1C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered . All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in the Civil General Schedules Volume V, Section 7.
B1C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls, etc. as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
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03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
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a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside Transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
B1C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc. shall be included.
B1C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
B1C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements, etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
B1C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
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07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
B1C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
B1C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
B1C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
B1M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local
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authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
B1M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
B1M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
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1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
B1M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
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1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
B1M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
B1M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
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1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B1M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
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1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B1M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
B1M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
B1M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall
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and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B1M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
B1M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.
B1M4 Service Water Supply System All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank
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located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works: Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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B2 NEW 33/11kV SHAMAL (SHML) SUBSTATION
B2E SCOPE OF WORK ELECTRICAL
B2E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
01.02.1 Two (2) Bus Sections.
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01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Four (4) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
B2E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
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02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
B2E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
B2E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
B2E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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B2E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
B2E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
B2E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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B2E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
B2 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY B2 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
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B2C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B2C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item B1C03.02 Sub structure Concrete Works.
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01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
B2C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
B2C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
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03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work. B2C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
B2C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
B2C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
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B2C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards. 07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
B2C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
B2C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standard.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements
B2C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing municipality asphalt road as per specification and standards.
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B2M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
B2M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
B2M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return
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valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
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B2M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
B2M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
B2M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
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1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B2M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B2M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
B2M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
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1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
B2M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B2M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
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B2M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
B2M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works: Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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B3 NEW 33/11kV GHALILAH (GHAL) SUBSTATION
B3E SCOPE OF WORK ELECTRICAL
B3E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Two (2) cable feeders with fibre optic current differential protection scheme
01.02.4 Five (5) cable feeders with Pilot wire current differential protection scheme
01.02.5 Five (5) nos of Floor standing Pilot wire isolation transformer cubicles suitable for 15kV scheme (comprising of 15kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.6 One (1) common control panel
Note: Protection of new Ghalilah and new Wadi Sham substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
B3E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering
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equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Nine (9) 1250A cable feeders with Energy Metering for SWRO Plant
02.01.5 Three (3 ) 630A outgoing cable feeders with energy metering
02.01.6 Twelve (12) 630A outgoing cable feeders
02.01.7 Three (3) Capacitor bank feeders
02.02 11kV Busbar Protection Panels
02.02.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 11kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
B3E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
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03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
B3E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
B3E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
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05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
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05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
B3E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
B3E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
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07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
B3E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
B3E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
B3E10 Diversion of Existing 33kV Cables & Pilot cables to New Ghalilah substation
The 33kV Cable circuits at existing Ghalilah 132/33/3.3kV Power substation which includes two (2) nos from existing Sham substation & three (3) nos from existing Khor Kuwair substation shall be diverted, rerouted and terminated to the 33kV GIS which will be installed under this contract at new Ghalilah substation including rerouting, diversion and termination of related pilot wire cables to the new Ghalilah substation. Contractor shall completely install, test and commission these 33kV Cables and Pilot wire cables. Any additional 33kV cables, Pilot cables, joints, pilot wire terminations etc as required shall be include in the scope of work within the quoted price. The scope shall also include supply, installation, testing and commissioning of Pilot cable termination cubicle (one pilot wire termination cubicle shall be supplied for each pilot cable and totally five(5) nos to be supplied) at New Ghalilah substation.
B3 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
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ITEM NO. DESCRIPTION CATEGORY B3 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing. SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment:
Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
B3C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B3C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
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01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item B3C03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
B3C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in the Civil General Schedules Volume V, Section 7.
B3C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope. 03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
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03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
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B3C04 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
B3C05 Drainage works
05.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
05.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
05.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
B3C06 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
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B3C07 Internal Roads, Pavements and Site Surfacing
07.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
07.02 All works for Pavements/ walkway as per specification and standard.
07.03 Gravel spreading / filling for open areas not covered by roads/ pavements
B3C08 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing municipality asphalt road as per specification and standards.
B3M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
B3M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
B3M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
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1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and
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instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
B3M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
B3M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
B3M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
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1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
ll work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B3M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for
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supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B3M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
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B3M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
B3M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B3M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
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M2.08 Complete HVAC system testing, commissioning and training.
B3M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
B3M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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B4 NEW 33/11kV SEIH AL BURAIRAT (SEBU) SUBSTATION
B4E SCOPE OF WORK ELECTRICAL
B4E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Two (2) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
Note: 1) Protection of new SEBU and existing Nakheel Old Town substation shall be coordinated and subject to approval.
2) Protection of new SEBU and existing Qusaidat Main substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
B4E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
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All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
B4E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
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B4E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
B4E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of
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cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
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05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
B4E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
B4E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
B4E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction
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boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
B4E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
B4E10 Diversion of Existing 33 kV Cables including FO Cables to New Seih Al Burairat substation
All existing 33kV Cable circuits at existing 33/11kV Zahra substation which includes three (3) nos feeders from Old Town Main Substation & two (2) nos feeders from Qusaidat substation shall be diverted, rerouted and terminated at the 33kV GIS which will be installed under this contract at Seih Al Burairat substation including rerouting and diversion of existing three (3) nos of Fiber optic cables (32 fibres each). Contractor shall completely install, test and commission these 33kV Cables and FO cables. Any additional 33kV cables, FO cables, joints, FO terminations etc as required shall be included in the scope of work within the quoted price. The scope shall also include supply, erection, testing and commissioning of 19 inch rail mounted ODF with all accessories for the above FO cables at New Seih Al Burairat substation.
B4E11 Diversion of Existing 11kV Cables to New Seih Al Burairat substation
All existing 11kV Cable circuits at existing 33/11kV Zahra substation (around 10 nos) shall be diverted, rerouted and terminated at the 11kV Switchgear which will be installed under this contract at Seih Al Burairat substation. Contractor shall completely install, test and commission these 11kV Cables. Any additional 11kV cables, joints etc as required shall be included in the scope of work within the quoted price.
B4E12 De-commissioning of Old Zahra 33/11 kV substation
All the existing equipment of the Old Zahra 33/11kV Substation shall be deenergized and decommissioned after energization of new 33/11kV Seih Al Burairat substation.
B4 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not
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specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY B4 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
B4C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B4C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
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01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation will be carried out and the report will be provided later. However, that report provided will be for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item B4 C03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
B4C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in the Civil General Schedules Volume V, Section 7.
B4C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc. as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
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03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
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B4C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
B4C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
B4C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements, etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
B4C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
B4C08 Boundary wall extension and Gate
Part of existing boundary wall to be demolished as indicated on the Tender drawings and Boundary wall, wherever demolished during construction works, to be reinstated as originally existing, if required.
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New Boundary wall to be constructed around new extension of the plot to match with the existing Boundary wall.and new gates to be installed, all as per specification and standards.
B4C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
B4C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing municipality asphalt road as per specification and standards.
B4M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
B4M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
B4M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor,
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discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
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1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
B4M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system. 1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
B4M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
B4M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling,
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wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B4M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
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1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B4M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
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1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
B4M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
B4M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B4M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
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M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
B4M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
B4M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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B5 NEW 33/11kV WADI SHAM (WDSH) SUBSTATION
B5E SCOPE OF WORK ELECTRICAL
B5E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
01.02.1 Two (2) Bus Sections.
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01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Five (5) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
Note: 1) Protection of new Wadi Sham and new Ghalilah substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
B5E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
B5E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
B5E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
B5E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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B5E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
B5E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
B5E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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B5E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
B5 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY B5 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
B5C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be
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considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B5C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation will be carried out and the report will be provided later. However, that report provided will be for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item B5C03.02 Sub structure Concrete Works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
B5C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper
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execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
B5C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
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03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
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a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
B5C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
B5C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
B5C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
B5C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
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07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
B5C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
B5C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
B5C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
B5M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local
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authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
B5M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
B5M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
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1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
B5M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
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1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
B5M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
B5M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B5M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
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1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B5M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
B5M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
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B5M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B5M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers and split type air conditioning units consists of indoor & outdoor units etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
B5M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
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B5M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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B6 EXTENSION OF 132/33/11 kV NAKHEEL POWER (NKPS) SUBSTATION
B6E SCOPE OF WORK ELECTRICAL
B6E01 33kV System
01.01 33kV Combined Control / Relay Panels
01.01.1 Modification, testing and commissioning of existing HVDT-1, 2 & 3 Feeder control and relay panels
The existing Spare HVDT-1, 2 & 3 Feeder bays C&R Panels (H301, H304 & H306) shall be used for new 20MVA HVDT-1, 2 & 3 respectively.
Bidders shall review the existing scheme of C&R panels pertaining to the 20 MVA transformers (H301, H304 & H306). Any modification required to fulfill the tender protection logic diagram including the testing and commissioning of existing GIS bays, C&R Panels pertaining to HVDT1,2, &3 shall be included within the quoted price
B6E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Nine (9 ) 630A outgoing cable feeders with energy metering
02.01.4 Nine (9) 630A outgoing cable feeders
Note: The 11 kV Switchgear shall be installed in the existing 11kV room. The tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor
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beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services(if required) shall be carried out as per civil scope of work.
B6E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20MVA 33/11kV Distribution Transformer
All work related to taking delivery from FEWA Stores, local transportation, installation, testing and commissioning of three (3) sets of 20 MVA Dyn11 33/11kV, ONAN Distribution transformers with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. that will be free issued by FEWA.
Note: The existing transformer rooms shall be extended/modified as per civil scope of work for installation of new transformers with adequate electrical and mechanical clearances.
03.01.2 Neutral Earthing Resistor (NER)
All work related to taking delivery from FEWA Stores, local transportation, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20 MVA HVDTs which will be free issued by FEWA.
Note: The existing NER room shall be used for installation of new NERs as per Civil scope of work with adequate electrical and mechanical clearances.
B6E04 Cabling System
04.01 Cables
04.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
04.01.1.1 Existing 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
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04.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
04.01.2.1 11kV Switchgear to HVDT (2X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
04.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
04.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for extension/modification works of the substation.
04.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for extension/modification works of the substation.
04.02 Cable Terminations
04.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
04.02.1.1 Existing 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
04.02.1.2 Existing 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
04.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
04.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
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04.02.2.2 HVDT to NER circuit three (3) circuits at both sides
04.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for extension/modification works of the substation.
04.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for extension/modification works of the substation.
04.03 Cable Trays, Conduits and Accessories
04.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for extension/modification works of the substation.
B6E05 LVAC System
05.01 Extension of LVAC Auxilairy system
All work related to extension of Existing Low voltage AC Supply system which includes but not limited to provision of additional Sub Distribution panel, MCCB/MCBs etc as required for the extension /modification works.
B6E06 110V DC System
06.01 Extension of 110 V DC Auxilairy system
All work related to extension of Existing 110 V DC Supply system which includes but not limited to provision of additional Sub Distribution panel, MCCB/MCBs etc as required for the extension /modification works.
B6E07 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the existing transformer and NER rooms which shall be utilized for installation of new transformers and NERs as per above extension scope of work in the existing substation.
B6E08 Earthing and Lightning Protection
All work related to equipment earthing as required for the extension /modification works in the substation. Lightening protection shall be provided for the transformer and NER room building extension.
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B6E09 Diversion of existing 11kV Cable feeders from old 11kV Switchgear to New 11kV Switchgear
All existing 11kV Cable circuits at existing 11kV switchgear of Nakheel Power substation (around 06 nos) shall be diverted, rerouted and terminated at the 11kV Switchgear which will be installed under this contract at Nakheel Power substation. Contractor shall completely install, test and commission these 11kV Cables. Any additional 11kV cables, joints etc as required shall be included in the scope of work within the quoted price.
B6 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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ITEM NO.
DESCRIPTION
CATEGORY B6 SC1 SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new 33kV and 11kV circuits as per substation SCADA circuit data requirements. The scope shall include providing panel, extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 New completely equipped CCC panels to be provided for 11kV circuits.
Existing 33kV CCC panels to be upgraded in all respect to include the new/replacement transformer circuits. All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA
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SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for scada and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 132/33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
B6C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B6C01 Preliminaries
Scope of work under preliminaries includes Site clearing, temporary fencing around the work area and re-routing of existing services if any, etc.
Prior to commencement of works for extension of the existing Transformer rooms, existing services at the proposed location for extension of the existing Transformer rooms if any, to be rerouted and existing structures such as RCC
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manholes/foundations etc. if any, to be demolished and reconstructed on suitable alternate locations. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level, on completion of the works.
Soil Investigation Report for the existing Substation is included in this Tender document.
B6C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
B6C03 Extension of Transformer Rooms
Design and Construction of extension to existing Transformer rooms to accommodate the new 20 MVA Transformers as per the drawings, including providing roof truss, drainage and other services. The scope shall include all Civil modifications required in the Transformer rooms like modifications to the Transformer plinths, cable trenches, core cutting, additional steel supports if required for the installation of new equipment including re-instatement of the structure to its original condition, etc..
03.01 Building works
All required works for the extension of the Transformer rooms shall include the required Earthworks including shoring and dewatering as required, Substructure concrete works including waterproofing of concrete structures, Super structure concrete works, walls,beams,roof and floor/roof finishes, external works, cable trenches, duct banks, manholes and drainage works all as per standards and specifications. All other Civil works as may be required for the completion of the Transformer room extensions.
03.02 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project including trussed roof for the Transformer room extensions as per specification and standards.
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B6C04 Modification works in existing Substation Building
All required Civil modification works within the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing additional openings and modification of existing openings if required in the slabs and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
Also included is the demolition of the wall between the 11kV Switchgear room and LVAC room and reconstruction of the same in a different location including shifting of the doors.
Removal of metal screens of existing Transformer and NER rooms to enable installation of Transformers and NERs and reinstatement of the same after the installation of the Transformers and NERs is included in the scope of works. If the mesh is damaged during removal/re fixing, it shall be reinstated with new one to the satisfaction of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
B6M SCOPE OF WORK MECHANICAL
B6M 1 Fire Protection and Detection System
B6M 1B Fixed Water Spray System for Transformers
1B.01 Removal and reinstallation of deluge system
All work necessary for removal and reinstallation of piping, fittings, flanges, sprinklers and nozzles of existing deluge system. On completion, pipe work shall be retested.
B6M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall
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and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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B7 EXTENSION OF 33/11 kV MAREED (MARD) SUBSTATION
B7E SCOPE OF WORK ELECTRICAL
B7E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make KONCAR, Type BVK12, 2000A, 31.5kA/3s) shall be extended on Bus 1 for one capacitor bank feeder and replacement of flashover/damaged cable feder.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included for new 11kV panels within the quoted price. The scope shall include but not limited to the following circuits
01.01.1 One(1) 630 A Capacitor bank feeder
01.01.2 Replacement of damaged/flashover feeder (K202) with new 630A Cable feeder.
01.01.3 Modification of existing 11kV Cable feeder (=K26) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear, one (1) Spare Cable Feeder (=K26) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement if required shall be carried out as per the protection requirement within the quoted price.
B7E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and
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accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
B7E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
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03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
B7E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
B7E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
B7 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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ITEM NO. DESCRIPTION CATEGORY B7 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/upgraded 11kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Existing 11kV CCC panels to be upgraded in all respect to include the new/upgraded circuits as per the substation scope and SCADA circuit data.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA
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SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
B7C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B7C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works
Soil Investigation Report for the existing Substation is included in this Tender document.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per
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design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in item B7C03.02 Sub structure concrete works.
01.02 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
B7C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
B7C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
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03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the building shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new building shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
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03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
B7C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
B7C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab and walls if required as per Electrical scope and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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B7M SCOPE OF WORK MECHANICAL
B7M 1 Fire Protection and Detection System
B7M 1C Clean Agent System
B7M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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B7M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
B7M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
B7M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B7M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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B8 EXTENSION OF 33/11kV SHARISHA (SHAR) SUBSTATION
B8E SCOPE OF WORK ELECTRICAL
B8E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make SIEMENS, Type SIMOPRIME, 2000A, 31.5kA/3s) shall be extended for specified number of bays.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included as per civil scope of work. The scope shall include but not limited to the following circuits
01.01.1 Two (2) 630 A Capacitor bank feeders
01.01.2 Two (2) 630 A Cable feeders
B8E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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B8E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
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B8E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
B8E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
B8 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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ITEM NO. DESCRIPTION CATEGORY B8 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/upgraded 11kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 New completely equipped CCC panels to be provided for 11kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA
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SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for scada and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
B8C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
B8C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
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Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in Item B8 C03.02 Sub structure Concrete Works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
B8C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
B8C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specification shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
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03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new Building shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls and reinstatement as required by Authority / Engineer is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
B8C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
B8C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing additional openings in the Ground floor slabs and walls if required as per Electrical scope and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
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All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
B8M SCOPE OF WORK MECHANICAL
B8M 1 Fire Protection and Detection System
B8M 1C Clean Agent System
B8M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
B8M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
B8M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
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B8M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
B8M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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B9. PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN NORTH AREA (2)
All the modifications as required in the 33 kV GIS, LV Compartment,Control & Relay Panels , Busbar protection panels etc including but not limited to changing the labels, modifying the schematic diagrams, GA drawings, layout drawing preparation and revision of all relevant drawings, SLDs, etc. as required to reflect the circuit changes shall be carried out by the contractor under scope of this contract within the quoted price. All such drawings whether specifically mentioned or not shall be modified and submitted to Engineer/Authoritys approval by the substation contractor at an early stage of project execution. All extension and modification works shall be carried out by the substation contractor with minimum outage only. The substation contractor in his offer shall state the requirement of shut down in the existing substations.
The complete set of as built drawings (wherever changes as required) shall be resubmitted incorporating the changes. The Authority reserve the right to ask the substation contractor to retest and recommission any item or plant disturbed during modification works without any cost and time implication to the Authority and no deviation is acceptable in this regard. The contractor must visit the site and all necessary existing information, drawings, documents, etc. required shall be collected without any implications to authority. Any minor civil modifications anticipated in the 33 kV GIS room, Control & Relay room etc. shall be carried out by the substation contractor.
Modification of the existing protection panels shall be carried out by qualified and experienced Engineer approved by FEWA. All the modifications shall be carried out with minimum shutdown requirements and without any disturbance to existing system. The tenderer shall make site visit and assess themselves all the required modifications to be carried out in existing panels and the cost towards all works shall be included within the quoted price.
All modifications required in existing panels, relay and control panels, AC/DC system etc shall be included within the quoted price.
The existing substation as built drawings including but not limited to layout of main equipments, sections, cable route layout, cable tray layout, earthing drawings, control and protection schematic diagrams of existing bays (Bus section, common control panels, adjacent panels etc), substation single line diagrams, associated civil and electromechanical drawings affected by the modification works etc shall be suitably modified and submitted for approval at an early stage. All such drawings shall also be made as final as built drawings by the substation contractor in addition to the equipment drawings.
Any relocation of existing equipments required for works shall be deemed to be included in the quoted price. New control cables/LV power cables, fixing arrangement of relocated equipments etc are also included within the quoted price.
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All the relay setting calculations as required by Authority shall be carried out by the contractor under scope of this contract and shall be submitted to Engineer/Authority for approval.
Any necessary details including but not limited to existing relay setting and drawings/ information etc as required shall be collected from site/relays by contractor under the scope of this tender. All schematic diagrams shall be tested and all protection testing including end to end testing shall be carried out within the quoted price.
Providing manufacturer Specialist for testing and commissioning of Main protection relays for 33 kV OHL/cable feeders shall be under the scope of this tender. All cost towards testing and commissioning of Main protection relays by manufacturer specialist shall be included within the quoted price.
The Main protection relays in the new substation shall be matched with existing relays at respective remote end substation. In case contractor cannot comply with this requirement then all cost towards modification and replacement of Main Protection relays at existing respective remote end substations shall be included within the quoted price of existing substation modification works without any contractual implication to Authority. However Authority reserves the right to decide either to supply new relays and modify the existing panel or to match with existing relays and the same will be decided during engineering stage.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.1 Protection Modification Works at existing Rams Substation for New Rams-2 substation cable feeder One (1) circuit
The existing 33kV Spare Cable Feeder Bay (Bay # H204) C&R Panel shall be modified as follows.
B9.1.1 Protection modification as required for New Rams-2 Cable feeder (H204) Circuit
The existing 33kV Spare C&R Panel (H204) is equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new Rams-2 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Rams-2 at existing Rams Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic
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current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.2 Protection Modification Works at existing Transco Khor Kuwair (T/KHRK) Substation for New Rams-2 substation cable feeders Three (3) circuits
The existing 33kV Spare Bays (H11, H20 & H33) C&R Panels at Transco Khor Kuwair shall be modified as follows:
B9.2.1 Protection modification as required for New Rams-2 Cable feeder (H11) Circuit No. 1
B9.2.2 Protection modification as required for New Rams-2 Cable feeder (H20) Circuit No. 2
B9.2.3 Protection modification as required for New Rams-2 Cable feeder (H33) Circuit No. 3
The existing 33kV Spare Bays (H11, H20 & H33) C&R Panels at Transco Khor Kuwair are equipped with main protection suitable for fibre optic current differential protection relay type RED670, manufactured by ABB.
Bidder shall match the above main protection relay at new Rams-2 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Rams-2 at Transco Khor Kuwair substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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B9.3 Protection Modification Works at existing Nakheel Old Town (OTMN) Substation for New Shamal substation cable feeeders Three (3) circuits
The existing 33kV Spare Cable Feeder Bays (Bays # H05, H11 & H21) C&R Panels shall be modified as follows.
B9.3.1 Protection modification as required for New Shamal Cable feeder (H05) Circuit No. 1
B9.3.2 Protection modification as required for New Shamal Cable feeder (H11) Circuit No. 2
B9.3.3 Protection modification as required for New Shamal Cable feeder (H21) Circuit No. 3
The existing 33kV Spare C&R Panels (H05, H11 & H21) are equipped with main protection suitable for fibre optic current differential protection relay type RED670, manufactured by ABB.
Bidder shall match the above main protection relay at new Shamal Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Shamal at existing Nakheel Old Town Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.4 Protection Modification Works at existing Khor Kuwair (KHOR) Substation for New Ghalilah substation cable feeders Three (3) circuits
The existing 33kV GIS Bays (H203, H204 & H205) C&R Panels presently designated as Ghalilah PS Circuit 1, 2 & 3 shall be modified as follows:
B9.4.1 Protection modification as required for New Ghalilah Cable feeder (H203) Circuit No.1
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B9.4.2 Protection modification as required for New Ghalilah Cable feeder (H204) Circuit No.2
B9.4.3 Protection modification as required for New Ghalilah Cable feeder (H205) Circuit No.3
The existing 33kV C&R Panels are equipped with main protection suitable for pilot wire protection type Solkor Rf, manufactured by Siemens.
Bidder shall match the above main protection relay at new Ghalilah Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Ghalilah at the existing Khor Kuwair Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Ghalilah (in case of retaining the pilot wire protection relay at Khor Kuwair) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
CT Calculation shall be submitted and the new relay shall be suitable for the CT characteristic available at the existing Khor Kuwair substation. Bidders shall test the CTs and note the parameters before making the CT sizing calculation.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.5 Protection Modification Works at existing Sham (SHAM) Substation for New Ghalilah substation cable feeders Two (2) circuits
The existing 33kV AIS feeders H201 & H202 presently designated as Ghalilah PS Circuit 1 & 2 shall be modified as follows:
B9.5.1 Protection modification as required for New Ghalilah Cable feeder (H201) Circuit No.1
B9.5.2 Protection modification as required for New Ghalilah Cable feeder (H202) Circuit No.2
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The existing 33kV AIS (make Merlin Gerin) has no separate C&R Panels and there is no main protection available at the existing Sham Substation. The existing 33kV Switchgear panels are provided with OC/EF protection only.
Bidder shall supply and install new pilot wire current differential protection relay for the above two cable feeders at Sham matching with new Ghalilah Substation in a wall mounted DB/Panel subject to FEWA approval. The wall mounted DB/Panel shall be provided with door and necessary auxiliary relay, trip relay, test block, terminal block and any other component as required to satisfy the scheme requirement shall be supplied and installed with in the quoted price.
B9.5.3 Design, supply, installation, testing and commissioning of two (2) sets of 33kV Current transformers for pilot wire current differential protection scheme.(one set per feeder)
Bidder shall supply and install two (2) sets of new 33kV Current transformers in the existing 33kV Air insulated Switchgear make Merlin Gerin. All necessary modifications in the existing 33kV Air insulated switchgear for installing the new 33kV current transformers shall be carried out within the quoted price. The CT sizing calculations as per protection requirement shall be prepared and submitted for FEWA/Engineer approval.
B9.5.4 Design, supply, installation, testing and commissioning of one (1) Floor standing Pilot wire isolation transformer cubicle for the above two cable feeders suitable for 15kV scheme (comprising of 15kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto existing pilot wire termination cubicle by the substation contractor.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.6 Protection Modification Works at existing Nakheel Main Old Town (OTMN) Substation for New SEBU substation cable feeders Three (3) circuits
The existing 33kV Cable Feeder Bays (Bays # H07, H20 & H27) C&R Panels shall be modified as follows.
B9.6.1 Protection modification as required for New SEBU Cable feeder (H07) Circuit No. 1
B9.6.2 Protection modification as required for New SEBU Cable feeder (H20) Circuit No. 2
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B9.6.3 Protection modification as required for New SEBU Cable feeder (H27) Circuit No. 3
The existing 33kV C&R Panels (H07, H120& H27) are equipped with main protection suitable for fibre optic current differential protection relay type RED670, manufactured by ABB.
Bidder shall match the above main protection relay at new SEBU Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new SEBU at existing Nakheel Old Town Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.7 Protection Modification Works at existing Qusaidat Main Substation for New SEBU substation cable feeders Two (2) circuits
The existing 33kV GIS Bays (H204 & H216) C&R Panels shall be modified as follows:
B9.7.1 Protection modification as required for New SEBU Cable feeder (H204) Circuit No.1
B9.7.2 Protection modification as required for New SEBU Cable feeder (H216) Circuit No.2
The existing 33kV GIS Bays (H204 & H216) C&R Panels are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new SEBU Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new SEBU at existing Qusaidat Main Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection
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relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
B9.8 Overall end to end testing & commissioning of new Ghalilah new Wadi Sham Feeders Two (2) Circuits.
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PART C : EAST AREA (A)
C1 NEW 33/11kV NAJAIMAT (NAJM) SUBSTATION
C1E SCOPE OF WORK ELECTRICAL
C1E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified sixteen (16) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of two (2) outgoing cable feeders (1 feeeder on L.H.S and 1 feeder on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Eleven (11) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Nine (9) cable feeders with fibre optic current differential protection scheme
01.02.4 Two (2) cable feeders with Pilot wire current differential protection scheme
01.02.5 Six (6) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.6 Two (2) nos of Floor standing Pilot wire isolation transformer cubicles suitable for 15 kV scheme (comprising of 15 kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.7 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 24 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
C1E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to Design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering
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equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
C1E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
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C1E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
C1E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. If required by cable sizing calculation, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.1.2 33kV GIS of new Najaimat substation to 33kV GIS of existing 132/33/11kV Fujairah Main Substation (2X1CX500 sq.mm/phase) cables required for the three (3) Nos. of cable circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
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05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the entire substation.
05.01.5 Fibre Optic Cables
All works related to design, supply, installation, testing and commissioning of 32 fibre , single mode FO cables for protection and communication/Scada purpose. The quantity of FO cables shall meet the requirement of all 33kV Cable circuits. However minimum two(2) FO Cables for the following 3 nos of 33kV Cable circuits :
05.01.5.1 Fiber Optic Cable (32 fibers) from new 33/11kV Najaimat substation to existing Fujairah Main substation Two(2) cables required for the three (3) Nos. of 33kV Cable circuits.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.1.3 33kV GIS of new Najaimat substation to 33kV GIS of existing 132/33/11kV Fujairah Main Substation , plug-in - type termination for three (3) circuits at 33 kV GIS side ( both ends )
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05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.5 Fiber optic Cable Terminations and accessories
ODF and all accessories including joints and terminations for Fiber Optic Cable (32 fibers). The OTB shall be provided at existing Fujairah Main substation.
05.02.5.1 FO Cable terminations for Two(2) nos of FO cables from new 33/11kV Najaimat substation to existing Fujairah Main substation at both ends.
Note: The floor standing FO distribution panel at New Najaimat substation is included as per item no E 3.3 of Telecommunication Equipment scope of work. However the wall mounted OTB at existing Fujairah Main substation for the above 2 nos of FO cables (one OTB shall be supplied for each FO cable and totally two(2) nos to be supplied) shall be included within the quoted price. Also the end to end testing of the FO cable and the documentation as per requirement shall be included within the quoted price.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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C1E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
C1E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
C1E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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C1E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
C1E10 Diversion of Existing 33kV Cables and Pilot cables to New Najaimat substation
Two (2) nos of existing 33 kV Cable circuits from 33/11 kV Al Hail substation at Fujairah Main 132/33/11kV Substation shall be diverted, rerouted and terminated to the 33kV GIS which will be installed under this contract at new Najaimat substation including rerouting, diversion and termination of related pilot wire cables to the new Najaimat substation. Contractor shall completely install, test and commission these 33kV Cables and Pilot wire cables. Any additional 33kV cables, Pilot cables, joints, pilot wire terminations etc as required shall be include in the scope of work within the quoted price. The scope shall also include supply, installation, testing and commissioning of Pilot cable termination cubicle (one pilot wire termination cubicle shall be supplied for each pilot cable and totally two (2) nos to be supplied) at New Najaimat substation.
C1 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
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ITEM NO. DESCRIPTION CATEGORY C1 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
C1C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority / Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C1C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
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01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item C1C03.02 Sub structure Concrete Works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-A Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
C1C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C1C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings etc. as per the drawings including drainage plumbing and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
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03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC Cable trenches with removable heavy duty RCC covers shall be constructed to accommodate the new cables to be laid from the existing 132/33/11kV Fujairah Main Substation to the new 33/11kV Najaimath Substation
d) RCC trenches for fire main ring with RCC covers.
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e) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
C1C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
C1C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
C1C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
C1C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
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C1C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
C1C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standard.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
C1C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
C1M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
C1M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
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Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
C1M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
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1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
C1M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution,
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connections, grounding etc. for the system.
C1M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
C1M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs
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and dry voltage outputs for interlocks.
C1M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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C1M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
C1M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
C1M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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C1M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
C1M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
C1M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves,
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isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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C2 NEW 33/11kV WATER FIELD-2 (WFL2) SUBSTATION
C2E SCOPE OF WORK ELECTRICAL
C2E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified fourteen (14) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of four (4) outgoing cable feeders (2 feeeders on L.H.S and 2 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.01.4 Two (2) OHL feeders
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 One (1) cable feeder with fibre optic current differential protection scheme
01.02.4 Six (6) cable feeders with Pilot wire current differential protection scheme
01.02.5 Two (2) OHL feeders with Distance protection scheme
01.02.6 One (1) set of matching F.O. current differential protection relay and test terminal block etc (loose supply) for remote ends.
01.02.7 Six (6) nos of Floor standing Pilot wire isolation transformer cubicles suitable for 15 kV scheme (comprising of 15kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.8 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 27 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
C2E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing
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switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
C2E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes
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motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
C2E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
C2E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
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Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
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05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
C2E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
C2E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
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C2E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
C2E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
C2E10 Diversion of Existing 33kV Cables & Pilot cables to New Water Field-2 substation
All 33 kV Cable circuits at existing Water Field substation which includes two (2) nos from Fujairah Tower substation, three (3) nos from Fujairah Main substation, one (1) nos from Town centre substation and two(2) OHL feeders from Munay Main substation shall be diverted, rerouted and terminated to the 33kV GIS which will be installed under this contract at new Water Field-2 substation including rerouting, diversion and termination of related pilot wire cables to the new Water Field-2 substation. Contractor shall completely install, test and commission these 33kV Cables and pilot wire cables. Any additional 33kV cables, Pilot cables, joints, pilot wire terminations etc as required shall be include in the scope of work within the quoted price. The scope shall also include supply, installation, testing and commissioning of Pilot cable termination cubicle (one pilot wire termination cubicle shall be supplied for each pilot cable and totally six(6) nos to be supplied) at New Water Field-2 substation.
C2E11 Diversion of Existing 11kV Cables to New Water Field-2 substation
All existing 11 kV Cable circuits at existing 33/11kV Waterfield substation to be diverted and to be rerouted and and terminated at the 11kV Switchgear which will be installed under this contract at New Water Field-2 substation. Contractor shall completely install, test and commission these 11kV Cables. Any additional 11kV cables, joints etc as required shall be included in the scope of work within the quoted price.
C2E12 De-commissioning of Old Water Field 33/11 kV substation
All the existing equipment of the Old Water Field 33/11kV Substation shall be deenergized and decommissioned after energization of new 33/11kV Water Field-2 substation.
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C2 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY C2 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
C2C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be
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considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C2C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation will be carried out and the report will be provided later. However, that report provided will be for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item C2 C03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
C2C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper
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execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C2C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
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03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
3.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
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a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
C2C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
C2C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
C2C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
C2C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
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07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
C2C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
C2C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
C2C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
C2M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local
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authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
C2M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design. Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
C2M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
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1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
C2M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
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1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
C2M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
C2M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C2M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
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1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C2M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
C2M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
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C2M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C2M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
C2M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
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C2M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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C3 NEW 33/11kV AL HAIL INDUSTRIAL (HAIN) SUBSTATION
C3E SCOPE OF WORK ELECTRICAL
C3E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified sixteen (16) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of two (2) outgoing cable feeders (1 feeeder on L.H.S and 1 feeder on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Eleven (11) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Eleven (11) cable feeders with fibre optic current differential protection scheme
01.02.4 Eight (8) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
Note: Protection of new Al Hail Industrial and new Transco Al Hail Industrial substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 24 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
C3E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
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02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
C3E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
C3E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each)
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with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
C3E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. If required by cable sizing calculation, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.1.2 33kV GIS of new 33/11kV Al Hail Industrial substation to 33 kV GIS of existing 132/33kV Transco Al Hail Industrial Substation (2X1CX500 sq.mm/phase) cables required for the three (3) Nos. of cable circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
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05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the entire substation.
05.01.5 Fibre Optic Cables
All works related to design, supply, installation, testing and commissioning of 32 fibre , single mode FO cables for protection and communication/Scada purpose. The quantity of FO cables shall meet the requirement of all 33kV Cable circuits. However minimum two(2) FO Cables for the following 3 nos of 33kV Cable circuits :
05.01.5.1 Fiber Optic Cable (32 fibers) from new 33/11kV Al Hail Industrial substation to existing Transco Al Hail Industrial substation Two(2) cables required for the three (3) Nos. of 33kV Cable circuits.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.1.3 33kV GIS of 33/11kV Al Hail Industrial substation to 33kV GIS of existing 132/33kV Transco Al Hail Industrial Substation, plug-in - type termination for three (3) circuits at 33 kV GIS side (both ends).
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
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05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.5 Fiber optic Cable Terminations and accessories
ODF and all accessories including joints and terminations for Fiber Optic Cable (32 fibers). The OTB shall be provided at existing Transco Al Hail Industrial substation.
05.02.5.1 FO Cable terminations for Two(2) nos of FO cables from new 33/11kV Al Hail Industrial substation to existing Transco Al Hail Industrial substation at both ends.
Note: The floor standing FO distribution panel at new Al Hail Industrial substation is included as per item no E 3.3 of Telecommunication Equipment scope of work. However the wall mounted OTB at existing Transco Al Hail Industrial substation for the above 2 nos of FO cables (one OTB shall be supplied for each FO cable and totally two(2) nos to be supplied) shall be included within the quoted price. Also the end to end testing of the FO cable and the documentation as per requirement shall be included within the quoted price.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
C3E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
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06.01.2 One (1) set of Essential Distribution Board.
C3E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
C3E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
C3E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
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C3 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO. DESCRIPTION CATEGORY B4 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices.
Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
C3C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The
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scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C3C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under this section includes Site clearing/Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in item C3 03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-B Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
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C3C02 Design and Drawings
Conceptual layout drawings are provided in this Tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C3C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
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03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminium channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
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a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC Cable trenches with removable heavy duty RCC covers shall be constructed to accommodate the new cables to be laid from the existing 132/33/11 kV Transco Al Hail Industrial Substation to the new 33/11 kV Al Hail Industrial Substation.
d) RCC trenches for fire main ring with RCC covers.
e) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
C3C04 Fire pump room
Construction of R.C.C framed building similar to substation main building for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc. shall be included.
C3C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
C3C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
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C3C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
C3C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including Cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
C3C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standard.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
C3C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
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C3M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
C3M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
C3M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
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1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
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C3M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
C3M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
C3M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
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1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C3M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
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1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C3M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
C3M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
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1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
C3M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C3M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
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C3M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
C3M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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C4 EXTENSION OF 33/11kV MIRASHID (MIRA) SUBSTATION
C4E SCOPE OF WORK ELECTRICAL
C4E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified Ten (10) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 One (1) Bus Section and Bus riser with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Two (2) 20 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
Notes: 1. The 33 kV GIS shall be installed in the existing 33 kV switchgear room. The Tenderer has to study and propose the 33 kV GIS room layout in such a way the Power/control cable openings of the 33 kV GIS does not foul with the floor beams. The Contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
2. The replacement of existing 33kV switchgear by new 33kV GIS shall be carried out including completion of civil works with minimum interruption of power. All necessary possibilities shall be reviewed and the replacement shall be completed in minimum outage period.
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01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
01.02.1 One (1) Bus Section.
01.02.2 Two (2) 20 MVA, 33/11kV, HVDT feeders
01.02.3 Five (5) cable feeders with fibre optic current differential protection scheme
01.02.4 Two (2) cable feeders with pilot wire current differential protection scheme
01.02.5 Three (3) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.6 Two (2) nos of Floor standing Pilot wire isolation transformer cubicles suitable for 15kV scheme (comprising of 15 kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.7 One (1) common control panel
Note: 1) Protection of Mirashid and existing Fujairah Corniche substation shall be coordinated and subject to approval.
2) Protection of Mirashid and existing Ghurfa Main substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 2 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
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01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
C4E02 Cabling System
02.01 Cables
02.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation,if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
02.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for two (2) Nos. of HVDT circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
02.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
02.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension /modification works in the existing substation.
02.02 Cable Terminations
02.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
02.02.1.1 33kV GIS to HVDT circuits, plug-in - type termination for two (2) circuits at 33kV GIS side
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02.02.1.2 33kV GIS to HVDT circuits , termination for two (2) circuits at transformer side
02.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
02.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
All the control & instrumentation cables of existing transformers, etc shall be terminated on the new 33 kV GIS switchgear /relay/control panels as applicable and required as per the approved scheme.
02.03 Cable Trays, Conduits and Accessories
02.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
C4E03 110 V DC System
03.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of One (1) set of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account existing feeders and the above extension under this scope. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
03.02 110 V Battery Charger & DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110 V Battery Charger and one (1) set of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc. The rating shall take into account the existing load and the extension load under this scope.
C4E04 Earthing
All work related to equipment earthing as required for the extension /modification works in the substation.
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C4E05 Dismantling/ Removal of existing 33kV Cables and retermination at the new 33kV GIS
The existing 33kV Cables and terminations for the following circuits shall be dismantled/removed from existing 33kV GIS. After installation of new 33kV GIS these cables shall be reterminated to the new 33kV GIS. HV Test with reduced voltage for these 33kV Cables shall be included within the quoted price.
05.01 Dismantling/ removal of 33kV Cables and terminations of existing Ghurfa Main substation circuits and retermination to the new 33kV GIS Two (2) circuits
Notes: In case the retermination is not possible on new 33kV GIS panels due to shortage of existing cable length then new 33kV cables for the two(2) feeders shall be laid outside the boundary of the substation.Straight through joints shall be made outside the boundary fo the substation.
C4E06 Testing and commissioning of existing HVDT 1&2
All works related to testing and commissioning of existing 33/11kV 20 MVA HVDT 1 & 2 including replacement of complete oil and oil filtration .The testing and commissioning shall be done as specified for new transformers.
C4E07 Dismantling of Existing Equipments
All works related to decommissioning, dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
07.01 One (1) set of 33 kV GIS (Calor Emag make) comprising of 9 nos of panels with accessories
07.02 Eight (8) nos of 33 kV C&R Panels with accessories
07.03 One (1) set of 110 V Battery system
07.04 One (1) set of 110 V Battery chargers & DCDB
07.05 33kV Cables of existing HVDT 1 &2 feeders.
C4 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare
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transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
ITEM NO. DESCRIPTION CATEGORY C4 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new 33kV circuits as per substation SCADA circuit data requirements. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA
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SC 1.2 All the components installed in the existing 33kV marshalling kiosk including the panel to be dismantled, properly packed (considering future usage) and delivered to FEWA stores. New completely equipped CCC panels (based on latest revision of signal list) to be provided for all the newly replaced 33kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
C4C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
C4C01 Modification works in existing Substation Building
All required civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope shall be included. Modification works shall include providing of additional openings in the Ground floor slabs and
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walls, designing and providing the slab support system necessitated due to the modification works, closing of redundant openings in the slabs and all other related works.
All finishes to rooms in which extension and modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Substation Extension works.
All extension and modification works shall be carried out as per Method Statement approved by Authority/Engineer.
C4M SCOPE OF WORK MECHANICAL
C4M 1 Fire Protection and Detection System
C4M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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C5 EXTENSION OF 33/11 kV HALIFAT (HALI) SUBSTATION
C5E SCOPE OF WORK ELECTRICAL
C5E01 33kV System
01.01 33kV GIS
01.01.1 Modification of existing 15MVA HVDT-1 & 2 Feeder Bays (H02 & H07) to 20/25MVA HVDT-1 & 2 Feeder Bays
The existing 15MVA HVDT-1 and HVDT-2 Feeder bays H02 (H301) & +H07 (H302) of 33kV GIS shall be modified and used as 20/25MVA HVDT-1 and HVDT-2 Feeder bays. All work related to modification of 33kV GIS, LV compartment, including replacement of CTs as per approved CT sizing calculation shall be carried out and supply of necessary busbars, insulators etc as required for modification to be provided. All cost towards the above modification including supply of necessary material, modifications etc shall be included within the quoted price. All drawings shall be updated to reflect the changes.
01.02 33kV combined control/relay panels
01.02.1 Modification, testing and commissioning of existing two (2) nos HVDT Feeder control and relay panels.
Bidders shall review the existing scheme of C&R panels pertaining to the 15 MVA transformers (H301 & H302). Any modifications required to fulfill the tender protection logic diagram including supply of necessary relays, test terminal blocks etc shall be supplied, modified and commissioned with in the quoted price.
C5E02 11kV System
02.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make: ABB, Type: Unigear ZS1, 2000A, 31.5kA/3s) shall be extended as shown in the single line diagram and layout drawing. All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain
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himself regarding the existing equipment and required modification before tendering. The scope shall include but not limited to the following circuits.
02.01.1 Two (2) 630 A Capacitor bank feeders
Note: Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, commissioning of existing bays and other services (if required) shall be included for new 11kV panels as per civil scope of work.
02.02 11kV AIS Modification works
02.02.1 The existing 15MVA 11kV HVDT-1 and HVDT-2 Incomer bays +K5 & +K18 shall be modified and used as 20/25 MVA 11kV HVDT-1 and HVDT-2 Incomer bays. All work related to modification of GA, Schematic diagram, new wiring, any other components as required to satisfy the scheme requirement and replacement of CTs as per approved CT sizing calculations shall be included within the quoted price.
Also CL. 0.2SFs5 CTs along with Energy meter shall be provided for these existing 11 kV HVDT 1 & 2 Incomer panels.
C5E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of two (2) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF Distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
Note: 1) All the necessary civil works necessary for installation of new 20/25 MVA transformers in the existing Transformers rooms shall be done by the Contractor as specified in the Civil scope of work.
2) The new 20/25MVA transformers size shall be suitable for installation in existing 15MVA transformer room. The minimum clearance around the transformer shall be provided as specified in design criteria.
03.01.2 NER Modification works (CT Replacement)
The existing 2 nos of NERs ( Make : Metal Deploy, 6.35 ohms, 1000A, 10 sec) shall be used for neutral earthing of new 20/25 MVA HVDT-1 & 2 and the existing CTs shall be replaced based on approved CT sizing calculation.
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C5E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
C5E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. If required by cable sizing calculation, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for two (2) Nos. of HVDT circuits.
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for two (2) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for two (2) Nos. of 11kV NER circuit.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
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05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the extension /modification works in the existing substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for new HVDT, two (2) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT, termination for two (2) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit two (2) circuit at both sides
05.02.2.2 HVDT to NER circuit two (2) circuit at both sides
05.02.2.3 11kV switchgear to Capacitor bank circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
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05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
C5E06 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
C5E07 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
C5E08 Dismantling of Existing Equipments
All works related to decommissioning, dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
08.01 Two (2) 15 MVA , 33/11kV HVDT transformers (Make:France transfo METZ) with accessories, OLTC, RTCC etc.
C5 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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ITEM NO. DESCRIPTION CATEGORY C5 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/modified 11kV & 33kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Existing 11kV CCC panels to be upgraded in all respect to include the new 11kV circuits.
Existing 33kV CCC panels to be upgraded to include the modification/upgraded circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing. SCADA
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SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
C5C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C5C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area, and demobilization as per the specification and requirements stated elsewhere in the specification.
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Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match existing Substation level on completion of the works. Tenderer shall include his price of all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item C5 C03.02 Sub structure concrete works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
C5C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C5C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards. All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specification shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
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03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the new building shall be finished as per specification/finishing schedule and standards. External elevations of the new building shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC/Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
C5C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
C5C05 Internal Roads, Pavements and Site Surfacing
05.01 Internal Roads
All required works for Road interconnection between existing substation road and new Capacitor bank building as per Specifications and standards including extension/modification of existing internal roads around the new Capacitor bank building (type II interlocking tiled road or to match existing internal road type) and reinstatement of disturbed/damaged existing roads, as per specification and standards.
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05.02 Pavements and Walkways
All works for Pavements/walkways for proposed new Capacitor bank building and reinstatement of existing walkways as per specification and standards.
05.03 Gravel spreading and filling
Reinstatement of Gravel spreading/filling for open areas not covered by roads/pavements to match with existing.
C5C06 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing additional openings in the Ground floor slab, walls and designing and providing the slab support system necessitated due to the modification works. Also modification of the plinths and cable trenches in the Transformer rooms is included in this scope. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
Removal of metal screens of Transformer rooms to enable installation of the new Transformers and reinstatement of the same after Transformer installation is included in the scope of works. If the mesh is damaged during removal/re fixing, it shall be reinstated with new mesh to the satisfaction of Authority/Engineer.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
C5M SCOPE OF WORK MECHANICAL
C5M 1 Fire Protection and Detection System
C5M 1C Clean Agent System
C5M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing
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control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C5M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
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1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
C5M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
C5M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C5M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
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M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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C6 EXTENSION OF 33/11kV QIDFA (QDFA) SUBSTATION
C6E SCOPE OF WORK ELECTRICAL
C6E01 11kV System
01.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
01.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
01.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
01.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
01.01.4 Nine (9 ) 630A outgoing cable feeders with energy metering
01.01.5 Nine (9 ) 630A outgoing cable feeders
01.01.6 Three (3) Capacitor bank feeders
Note: The new 11kV Switchgear shall be installed in existing 11 kV room of the substation. The contractor shall make necessary site visit and shall propose the 11kV switchgear layout arrangement in line with the existing floor openings. The power/control cable openings of the 11kV switchgear should not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear and other services (if required) for new 11kV switchgear bays shall be included as per civil scope of work .
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C6E02 Transformers and Neutral Earthing Resistor
02.01 HVDT and NER
02.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF Distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
Note: The new 20/25 MVA Transformers shall be installed in the existing transformer rooms. All the necessary civil works necessary for installation of new 20/25 MVA transformers in the existing Transformers rooms shall be done by the Contractor as specified in the Civil scope of work.
02.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
Note: The new NERs shall be installed in the existing NER room. All the necessary civil works necessary for installation of new NERs in the existing NER room shall be done by the Contractor as specified in the Civil scope of work.
C6E03 Cabling System
03.01 Cables
03.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. If required by cable sizing calculation, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
03.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
03.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
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03.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
03.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
03.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the three (3) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
03.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the existing substation.
03.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables required for the extension/modification works in the existing substation. . 03.02 Cable Terminations
03.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
03.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
03.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
03.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
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03.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
03.02.2.2 HVDT to NER circuit three (3) circuits at both sides
03.02.2.3 11kV switchgear to Capacitor Bank circuit three (3) circuits at both sides
03.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
03.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc required for the extension/modification works in the existing substation.
03.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc required for the extension/modification works in the existing substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories required for the extension/modification works in the existing substation.
C6E04 Earthing
All work related to equipment earthing as required for the extension /modification works in the substation.
C6C CIVIL ENGINEERING AND BUILDING WORKS
C6C01 Modification Works
The rooms are already available in the existing Substation building for the installation of new Electrical equipment as per the Electrical scope of works. The Contractor shall ensure that the existing rooms are adequate for the installation of the equipment and modifications if any required shall be carried out within the quoted price.
However, the scope shall include all Civil modifications required in the substation like modifications in the Transformer plinths, cable trenches, core cutting, additional steel supports if required for the installation of new equipment including re-instatement of the structure to its original condition, finishing the rooms where modification works are carried out, etc. Removal of metal screens of Transformer rooms to enable installation of the new Transformers and reinstatement of the same after Transformer installation is included in the scope
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of works. If the mesh is damaged during removal / re fixing, it shall be reinstated with the new to the satisfaction of Authority/Engineer.
Modification works shall also include providing additional openings in the Ground floor slabs and walls, designing and providing the slab support system necessitated due to the modification works, closing of redundant openings in the slabs and all other related works.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
The bidder shall visit the site and study the requirements thoroughly before submitting the offer.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
C6M SCOPE OF WORK MECHANICAL
C6M 1 Fire Protection and Detection System
C6M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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C7 EXTENSION OF 33/11kV AL HAIL (HAIL) SUBSTATION
C7E SCOPE OF WORK ELECTRICAL
C7E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make SIEMENS, Turkey, 2000A, 31.5kA/3s) shall be extended by specified number of bays.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included as per civil scope of work.
The scope shall include but not limited to the following circuits
01.01.1 One (1) 630 A, Capacitor bank feeder
01.01.2 Modification of existing 11kV Cable feeder (=K19) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear (2000A, 31.5kA/3sec, Make: Siemens, Turkey) one (1) Spare Cable Feeder (=K19) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and any other component as required to satisfy the scheme requirement shall be included within the quoted price.
C7E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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C7E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
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C7E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
C7E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
C7 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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C7 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing Microsol RTU to modify new/existing 11kV circuits as per substation requirements and SCADA data. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Upgrade of existing 11kV CCC panel for new/upgraded 11kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
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C7C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C7C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match existing Substation level on completion of the works. Tenderer shall include his price of all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority / Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item C7 C03.02 Sub structure concrete works.
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01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
C7C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C7C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
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This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
C7C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
C7C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slabs and walls, designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
C7M SCOPE OF WORK MECHANICAL
C7M 1 Fire Protection and Detection System
C7M 1C Clean Agent System
C7M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
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1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
C7M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
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1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
C7M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
C7M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C7M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
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M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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C8 EXTENSION OF 33/11kV SAFFA (SAFF) SUBSTATION
C8E SCOPE OF WORK ELECTRICAL
C8E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make ABB Unigear type ZS1, 2000A, 31.5kA/3s) shall be extended by specified number of bays.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included for new 11kV bays as per civil scope of work.. The scope shall include but not limited to the following circuits
01.01.1 One (1) 630 A , Capacitor bank feeder
01.01.2 One (1) 630 A , Cable feeder
01.01.3 Modification of existing 11kV Cable feeder(=K01) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear (2000A, 31.5kA/3sec, Make: ABB,Unigear Type ZS1) one (1) Cable Feeder (=K01) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
C8E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and
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accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
C8E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
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03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
C8E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
C8E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
C8 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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C8 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new/modified 11kV circuits as per substation requirements and SCADA data. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements. Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 New completely equipped CCC panel to be provided for new 11kV circuits and existing 11kV CCC panels to be modified in all respect to meet the upgraded 11kV circuits as per substation requirements.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing. SCADA
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SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
C8C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C8C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area, and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works.
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
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Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority / Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item C8 C03.02 Sub structure Concrete Works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
C8C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C8C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
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03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards. All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
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03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
C8C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards/to match with existing system.
C8C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab,walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing and existing gate to be relocated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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C8M SCOPE OF WORK MECHANICAL
C8M 1 Fire Protection and Detection System
C8M 1C Clean Agent System
C8M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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C8M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
C8M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
C8M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C8M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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C9 EXTENSION OF 33/11kV FUJAIRAH TOWER (FUJR) SUBSTATION
C9E SCOPE OF WORK ELECTRICAL
C9E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make TAMCO, UAE, 2000A, 20kA/3s) shall be extended by 4 nos of panels. These panels shall be free issued by FEWA from 33/11kV Akkamia (AKAM) substation after it is being dismantled as per scope item D4.
All work related to taking delivery from Akkamia substation, transportation, installation, testing and commissioning of the extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included for these 11kV panels as per civil scope of work. The scope of shall include but not limited to the following circuits
01.01.1 Two (2) 630 A , Cable feeders (Free issued from Akkamia substation)
01.01.2 Installation and modification of 2 nos of 11kV Cable feeders (Free issued from Akkamia substation) and convert as 11kV Capacitor bank feeders
The two (2) nos of 11kV Switchgear panels (2000A, 20kA/3sec, Make: TAMCO UAE) free issued from Akkamia substation shall be modified after installation and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
C9E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and
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accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
C9E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
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03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
C9E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
C9E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
C9 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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C9 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new/modified 11kV circuits as per substation requirements and SCADA data. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements. Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 New completely equipped CCC panel to be provided for new 11kV circuits and existing 11kV CCC panels to be modified in all respect to meet the upgraded 11kV circuits as per substation requirements.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
C9C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
C9C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match existing Substation level on completion of the works. Tenderer shall include his price of all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
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Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority / Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in Item C9 C03.02 Sub structure Concrete Works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
C9C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
C9C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
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03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
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03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
ll other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
C9C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with the existing system.
C9C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab and walls, designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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C9M SCOPE OF WORK MECHANICAL
C9M 1 Fire Protection and Detection System
C9M 1C Clean Agent System
C9M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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C9M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
C9M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
C9M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C9M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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C10 EXTENSION OF 33/11kV FUJAIRAH TOWN CENTER (TWCN) SUBSTATION
C10E SCOPE OF WORK ELECTRICAL
C10E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make Siemens, Turkey, 2000A, 31.5kA/3s) shall be extended by specified number of bays.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, and other services (if required) shall be included for new 11kV panels as per civil scope of work. The scope shall include but not limited to the following circuits
01.01.1 Two (2) 630 A , Capacitor bank feeders
C10E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
C10E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
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03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
C10E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
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C10E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
C10 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
C10 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/modified 11kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA
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SC 1.2 Existing 11kV CCC panels to be modified in all respect to meet the New/ upgraded 11kV circuits as per substation requirements.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
C10C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
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C10C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations, etc. to be demolished and reconstructed on suitable alternate location. Also the portion of the existing Boundary wall between the existing Substation and the extension to the plot is to be demolished. The proposed area shall be backfilled, graded and leveled to match existing Substation level on completion of the works.
Tenderer shall include his price for all the above works.
Soil Investigation Report for the existing Substation is included in this Tender document.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item C10 C03.02 Sub structure concrete works.
01.02 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
C10C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
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C10C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the entire Capacitor bank building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
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03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
C10C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards/to match with existing system.
C10C05 Internal Roads, Pavements and Site Surfacing
05.01 Internal Roads
All required works for Road interconnection between existing substation road and new Capacitor bank building as per Specifications and standards including
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extension/modification of existing internal roads around the new Capacitor bank building (type II interlocking tiled road or to match existing internal road type) and reinstatement of disturbed/damaged existing roads, as per specification and standards.
05.02 Pavements and Walkways
All works for Pavements / walkways for proposed new Capacitor bank building and reinstatement of existing walkways as per specification and standard.
05.03 Gravel spreading and filling
Reinstatement of Gravel spreading/filling for open areas not covered by roads/pavements to match with existing.
C10C06 Boundary wall extension
Existing boundary wall to be demolished as indicated on the Tender drawings and new Boundary wall to be constructed around new extension of the plot as per specification and standards
C10C07 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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C10M SCOPE OF WORK MECHANICAL
C10M 1 Fire Protection and Detection System
C10M 1C Clean Agent System
C10M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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C10M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
C10M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
C10M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
C10M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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C11. PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN EAST AREA (A)
All the modifications as required in the 33 kV GIS, LV Compartment,Control & Relay Panels , Busbar protection panels etc including but not limited to changing the labels, modifying the schematic diagrams, GA drawings, layout drawing preparation and revision of all relevant drawings, SLDs, etc. as required to reflect the circuit changes shall be carried out by the contractor under scope of this contract within the quoted price. All such drawings whether specifically mentioned or not shall be modified and submitted to Engineer/Authoritys approval by the substation contractor at an early stage of project execution. All extension and modification works shall be carried out by the substation contractor with minimum outage only. The substation contractor in his offer shall state the requirement of shut down in the existing substations.
The complete set of as built drawings (wherever changes as required) shall be resubmitted incorporating the changes. The Authority reserve the right to ask the substation contractor to retest and recommission any item or plant disturbed during modification works without any cost and time implication to the Authority and no deviation is acceptable in this regard. The contractor must visit the site and all necessary existing information, drawings, documents, etc. required shall be collected without any implications to authority. Any minor civil modifications anticipated in the 33 kV GIS room, Control & Relay room etc. shall be carried out by the substation contractor.
Modification of the existing protection panels shall be carried out by qualified and experienced Engineer approved by FEWA. All the modifications shall be carried out with minimum shutdown requirements and without any disturbance to existing system. The tenderer shall make site visit and assess themselves all the required modifications to be carried out in existing panels and the cost towards all works shall be included within the quoted price. All modifications required in existing panels, relay and control panels, AC/DC system etc shall be included within the quoted price.
The existing substation as built drawings including but not limited to layout of main equipments, sections, cable route layout, cable tray layout, earthing drawings, control and protection schematic diagrams of existing bays (Bus section, common control panels, adjacent panels etc), substation single line diagrams, associated civil and electromechanical drawings affected by the modification works etc shall be suitably modified and submitted for approval at an early stage. All such drawings shall also be made as final as built drawings by the substation contractor in addition to the equipment drawings.
Any relocation of existing equipments required for works shall be deemed to be included in the quoted price. New control cables/LV power cables, fixing arrangement of relocated equipments etc are also included within the quoted price.
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All the relay setting calculations as required by Authority shall be carried out by the contractor under scope of this contract and shall be submitted to Engineer/Authority for approval.
Any necessary details including but not limited to existing relay setting and drawings/ information etc as required shall be collected from site/relays by contractor under the scope of this tender. All schematic diagrams shall be tested and all protection testing including end to end testing shall be carried out within the quoted price.
Providing manufacturer Specialist for testing and commissioning of Main protection relays for 33 kV OHL/cable feeders shall be under the scope of this tender. All cost towards testing and commissioning of Main protection relays by manufacturer specialist shall be included within the quoted price.
The Main protection relays in the new substation shall be matched with existing relays at respective remote end substation. In case contractor cannot comply with this requirement then all cost towards modification and replacement of Main Protection relays at existing respective remote end substations shall be included within the quoted price of existing substation modification works without any contractual implication to Authority. However Authority reserves the right to decide either to supply new relays and modify the existing panel or to match with existing relays and the same will be decided during engineering stage.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.1 Protection Modification Works at existing Fujairah Main Substation for New Najaimat substation cable feeders Three (3) circuits
The existing 33kV GIS Spare Bays (C205 & C315) C&R Panels and existing 33kV GIS bay (C115) C&R Panel presently designated as Al Hail circuit-1 shall be modified as follows:
C11.1.1 Protection modification as required for New Najaimat Cable feeder (C115) Circuit No.1
C11.1.2 Protection modification as required for New Najaimat Cable feeder (C205) Circuit No.2
C11.1.3 Protection modification as required for New Najaimat Cable feeder (C315) Circuit No.3
The existing 33kV C&R Panels (C115, C205 & C315) are equipped with main protection suitable for pilot wire protection relay type Solkor Rf, manufactured by Siemens. These relays shall be removed, new relay suitable for direct fibre optic
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communication matching with the new Najaimat shall be supplied, installed and commissioned.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed main protection relays and auxiliaries to FEWA stores. Supply and installation of new fibre optic current differential protection relay, modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
CT Calculation shall be submitted and the new relay shall be suitable for the CT characteristic available at the existing Fujairah Main substation. Bidders shall test the CTs and note the parameters before making the CT sizing calculation.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.2 Protection Modification Works at existing Al Hail Substation for New Najaimat substation cable feeders Two (2) circuits
The existing 33kV C&R Panels (H201 & H202) presently designated as Fujairah Main Circuit -1 & 2 shall be modified and used for new Najaimat substation cable feeders.
C11.2.1 Protection modification as required for New Najaimat Cable feeder (H201) Circuit No.1
C11.2.2 Protection modification as required for New Najaimat Cable feeder (H202) Circuit No.2
The existing 33kV C&R Panels (H201 & H202) are equipped with main protection suitable for pilot wire protection relay type Solkor Rf, manufactured by Siemens..
Bidder shall match the above main protection relay at new Najaimat Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Najaimat at the existing Al Hail Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Najaimat (in case of retaining the pilot wire protection relay at Al Hail) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the
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control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.3 Protection Modification Works at existing Fujairah Main Substation for New Water Field-2 substation cable feeders Three (3) circuits
The existing 33kV C&R Panels (H225, H235 & H305) presently designated as Water Field Circuit -1, 2 & 3 shall be modified as follows:
C11.3.1 Protection modification as required for New Water Field-2 Cable feeder (H225) Circuit No.1
C11.3.2 Protection modification as required for New Water Field-2 Cable feeder (H235) Circuit No.2
C11.3.3 Protection modification as required for New Water Field-2 Cable feeder (H305) Circuit No.3
The existing 33kV C&R Panels (H225, H235 & H305) are equipped with main protection suitable for pilot wire protection relay type Solkor Rf, manufactured by Siemens..
Bidder shall match the above main protection relay at new Water Field-2 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Water Field-2 at the existing Fujairah Main Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at new Water Field-2 (in case of retaining the pilot wire protection relay at Fujairah Main) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
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The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.4 Protection Modification Works at existing Fujairah Town Center Substation for New Water Field-2 substation cable feeder One (1) circuit
The existing 33kV C&R Panel (H210) presently designated as Water Field Circuit shall be modified as follows:
C11.4.1 Protection modification as required for New Water Field-2 Cable feeder (H210) Circuit
The existing 33kV C&R Panel (H210) is equipped with main protection suitable for pilot wire protection relay type Solkor Rf, manufactured by Siemens..
Bidder shall match the above main protection relay at new Water Field-2 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Water Field-2 at the existing Fujairah Town Centre Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at new Water Field-2 (in case of retaining the pilot wire protection relay at Fujairah Town Centre) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.5 Protection Modification Works at existing Fujairah Tower Substation for New Water Field-2 substation cable feeders Two (2) circuits
The existing 33kV GIS Bays (H201 & H204) and related C&R Panels presently designated as Water Field Circuit -1 & 2 shall be modified as follows:
C11.5.1 Protection modification as required for New Water Field-2 Cable feeder (H201) Circuit No.1
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C11.5.2 Protection modification as required for New Water Field-2 Cable feeder (H204) Circuit No.2
The existing 33kV C&R Panels (H201 & H204) are equipped with main protection suitable for pilot wire protection relay type 7SD6001, manufactured by Siemens.
Bidder shall match the above main protection relay at new Water Field-2 Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Water Field-2 at the existing Fujairah Tower Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at new Water Field-2 (in case of retaining the pilot wire protection relay at Fujairah Tower) shall be confirmed by the Relay manufacturer.
Replacement of existing main protection CTs Class 5P20, 800-600/1A with Class PX, 800-600/1A CTs at Fujairah Tower to match with the new Water Field-2 Cable feeder protection.
The above work shall include replacement of existing main protection CTs, modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.6 Protection Modification Works at existing Transco Al Hail Industrial Substation for New Al Hail Industrial substation cable feeders Three (3) circuits
Transco Al Hail Industrial substation is under construction, bay numbers will be adviced to the successful bidder later.
The existing 33kV Spare Cable Feeder Bays C&R Panels at Transco Al Hail Industrial substation shall be modified as follows:
C11.6.1 Protection modification as required for New Al Hail Industrial Cable feeder Circuit No. 1
C11.6.2 Protection modification as required for New Al Hail Industrial Cable feeder Circuit No. 2
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C11.6.3 Protection modification as required for New Al Hail Industrial Cable feeder Circuit No. 3
Bidder shall match the main protection relay at new Al Hail Industrial Substation with Transco Al Hail Industrial substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Al Hail Industrial at Transco Al Hail Industrial substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.7 Protection Modification Works at existing Gurfa Main Substation for Mirashid substation cable feeders Two (2) circuits
The existing 33kV GIS Bays (H209 & H214) C&R Panels presently designated as Mirashid Circuit -1 & 2 shall be modified as follows:
C11.7.1 Protection modification as required for Mirashid Cable feeder (H209) Circuit No.1
C11.7.2 Protection modification as required for Mirashid Cable feeder (H214) Circuit No.2
The existing 33kV C&R Panels (H209 & H214) are equipped with main protection suitable for pilot wire protection relay type Solkor Rf, manufactured by Siemens..
Bidder shall match the above main protection relay at Mirashid Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with Mirashid at the existing Gurfa Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Mirashid (in case of retaining the pilot wire protection relay at Gurfa Main) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other
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component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
C11.8 Protection Modification Works at existing Fujairah Corniche Substation for Mirashid substation cable feeders Two (2) circuits
The existing 33kV GIS Bays (H204 & H210) C&R Panels presently designated as Mirashid Circuit -1 & 2 shall be modified as follows:
C11.8.1 Protection modification as required for Mirashid Cable feeder (H204) Circuit No.1
C11.8.2 Protection modification as required for Mirashid Cable feeder (H210) Circuit No.2
The existing 33kV C&R Panels (H204 & H210) are equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at Mirashid Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with Mirashid at existing Fujairah Corniche Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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PART D : EAST AREA (B)
D1 NEW 33/11kV SEIH DIBBA (SEDI) SUBSTATION
D1E SCOPE OF WORK ELECTRICAL
D1E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of six (6) outgoing cable feeders (3 feeeders on L.H.S and 3 feeders on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
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01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Seven (7) cable feeders with fibre optic current differential protection scheme
01.02.4 Four (4) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
D1E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Six (6 ) 630A outgoing cable feeders with energy metering
02.01.5 Eighteen (18) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
D1E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
D1E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
D1E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate the number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
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05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the entire substation.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
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D1E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
D1E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
D1E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
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D1E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
D1 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
ITEM NO.
DESCRIPTION
CATEGORY D1 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA
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SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
D1C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be
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considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D1C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations.
During the execution the Contractor shall employ an agency with Authority / Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item D1C03.02 Sub structure Concrete Works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-A Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
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D1C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D1C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings, etc. as per the drawings including drainage, plumbing and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
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03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specification shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
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a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC trenches for fire main ring with RCC covers.
d) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
D1 C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
D1C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
D1C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements, etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
D1C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
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07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
D1C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
D1C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
D1C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
D1M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local
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authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
D1M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design. Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
D1M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
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1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
D1M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system.
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1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
D1M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
D1M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
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1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
D1M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
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1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
D1M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
D1M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
D1M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall
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and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D1M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
D1M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
D1M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank
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located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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D2 NEW 33/11kV TAWYEEN (TAWY) SUBSTATION
D2E SCOPE OF WORK ELECTRICAL
D2E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified sixteen (16) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
The civil and services works must cater for future envisaged extension of two (2) outgoing cable feeders (1 feeeder on L.H.S and 1 feeder on R.H.S of 33kV GIS). Also the substation control room shall be such that it is possible to add the relevant control and protection equipment and any other auxiliary equipment required for future bays.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20/25 MVA, 33/11kV, HVDT feeders
01.01.3 Eleven (11) Cable feeders.
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
01.02.1 Two (2) Bus Sections.
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01.02.2 Three (3) 33/11kV, 20/25 MVA, HVDT feeders
01.02.3 Eleven (11) cable feeders with fibre optic current differential protection scheme
01.02.4 Eight (8) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.5 One (1) common control panel
Note: 1) Protection of new Tawyeen and existing Transco Tawyeen substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 24 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
D2E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 Three (3) incoming 20/25 MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Twelve (12 ) 630A outgoing cable feeders with energy metering
02.01.5 Twelve (12) 630A outgoing cable feeders
02.01.6 Three (3) Capacitor bank feeders
D2E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of three (3) sets of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of three (3) NERs of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20/25 MVA HVDTs as per schedule of requirement, detailed technical specification etc including isolators.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433kV, auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc. Auxiliary transformer sizing calculation that includes motor starting conditions shall be submitted and as per calculation transformer rating is to be selected.
D2E04 Capacitor Banks
04.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
04.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control & relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
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Note: Civil works and services shall include provision for total number of three (3) capacitor bank rooms as the additional one (1) capacitor bank set will be installed in future.
D2E05 Cabling System
05.01 Cables
05.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. If required by cable sizing calculation, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
05.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits
05.01.1.2 33kV GIS of new 33/11kV Tawyeen substation to 33 kV GIS of existing 132/33kV Transco Tawyeen Substation (2X1CX500 sq.mm/phase) cables required for the three (3) Nos. of cable circuits
05.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
05.01.2.1 11kV Switchgear to HVDT (3X1CX630 sq.mm/phase) cables required for the three (3) Nos. of HVDT circuits.
05.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for the three (3) Nos. of 11kV NER circuits.
05.01.2.3 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 6 MVAr, 11kV capacitor bank circuits.
05.01.2.4 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
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05.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the entire substation.
05.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the entire substation.
05.01.5 Fibre Optic Cables
All works related to design, supply, installation, testing and commissioning of 32 fibre , single mode FO cables for protection and communication/Scada purpose. The quantity of FO cables shall meet the requirement of all 33kV Cable circuits. However minimum two(2) FO Cables for the following 3 nos of 33kV Cable circuits :
05.01.5.1 Fiber Optic Cable (32 fibers) from new 33/11kV Tawyeen substation to existing Transco Tawyeen substation Two(2) cables required for the three (3) Nos. of 33kV Cable circuits.
05.02 Cable Terminations
05.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
05.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for three (3) circuits at 33kV GIS side
05.02.1.2 33kV GIS to HVDT circuit, termination for three (3) circuits at transformer side
05.02.1.3 33kV GIS of 33/11kV Tawyeen substation to 33kV GIS of existing 132/33kV Transco Tawyeen substation, plug-in - type termination for three (3) circuits at 33 kV GIS side ( both ends )
05.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
05.02.2.1 11kV switchgear to HVDT circuit three (3) circuits at both sides
05.02.2.2 HVDT to NER circuit three (3) circuits at both sides
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05.02.2.3 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
05.02.2.4 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
05.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the entire substation.
05.02.5 Fiber optic Cable Terminations and accessories
ODF and all accessories including joints and terminations and OTB (at existing Transco Tawyeen substation) for Fiber Optic Cable (32 fibers)
05.02.5.1 FO Cable terminations for Two(2) nos of FO cables from new 33/11kV Tawyeen substation to existing Transco Tawyeen substation at both ends.
Note: The floor standing FO distribution panel at new Tawyeen substation is included as per item no E 3.3 of Telecommunication Equipment scope of work. However the wall mounted OTB at existing Transco Tawyeen substation for the above 2 nos of FO cables (one OTB shall be supplied for each FO cable and totally two(2) nos to be supplied) shall be included within the quoted price. Also the end to end testing of the FO cable and the documentation as per requirement shall be included within the quoted price.
05.03 Cable Trays, Conduits and Accessories
05.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the entire substation.
D2E06 LVAC System
06.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
06.01.1 One (1) set of LVAC Distribution Board.
06.01.2 One (1) set of Essential Distribution Board.
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D2E07 110V DC System
07.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account future feeders. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
07.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc.
07.03 Inverter Panel
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V DC/220V AC, 4 KVA inverters including all accessories as per schedule requirement, detailed technical specification etc.
D2E08 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the lighting and small power system including lighting panels, fixtures, junction boxes, conduit and accessories, wires, power outlets, lighting poles etc. for the entire substation as per schedule of requirement, detailed technical specification etc.
D2E09 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system of entire substation equipment including station ground network, equipment earthing and lightning protection etc. as required for the complete substation as per schedule of requirement, detailed technical specification etc.
D2 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the works required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope.
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ITEM NO.
DESCRIPTION
CATEGORY D2 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Supply, Installation, testing and commissioning of IEC 60870-5-101/104 Remote Terminal Unit equipped with Modems. The works shall also include all necessary system cabling, extension of supply from DC source and LVAC.
All design and engineering of RTU to be included in scope and approved before manufacturing. Scope shall also include complete substation requirements as per tender documents, End to end testing of all the signals with UAQ SCC as well as all other works required to complete the works as per FEWA specifications.
SCADA SC 1.2 Supply, Installation, testing and commissioning of CCC panels separate for 33kV and 11kV circuits as per the guidelines given in specification and as per SCADA circuit data.
All design and engineering of CCC to be included in scope as per specification and approved before manufacturing.
SCADA SC 1.3 All the works related to Supply, installation, glanding, termination, cabling and testing of Control cables, System cables. Testing between RTU - CCC and between Plant - CCC as per SCADA circuit data as well as for future and spare circuits as per the specification.
All works related to cabling, termination, SCADA labeling etc. from Battery Chargers, field equipments and LVAC panels to respective equipments as per the specification requirements to be included in the scope. All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 Temperature and Humidity Acquisition devices Installation, testing and commissioning of temperature and humidity acquisition devices and interfacing them to SCADA so as to send the room temperature / humidity information for all major rooms (Control room, SCADA/Telecom room, etc.) to SCADA. The devices shall have built in voltage free contacts / 4 to 20 mA transducers and equipped with front panel LCD display. The same shall be subject to approval during engineering stage.
SCADA SC 1.5 Power Supply for Communication / SCADA Equipment: Design, supply, installation, testing and commissioning of 48V DC system comprising of One (01) set of 48V battery bank, two (02) sets of Battery chargers in separate enclosures and one (01) DCDB along with all the accessories in a separate enclosure as per the requirements specified in specifications. SCADA
D2C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works. The Tenderer must cover all requirements of the Tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other tender documents.
D2C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization,etc.
Scope of work under this section includes Site clearing/ Site grading, Site mobilization including providing temporary Electricity and Water, temporary fencing around the plot, Project sign board, temporary access road and demobilization as per the specification and requirements stated elsewhere in the specification.
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01.02 Topographical surveying
Contractor shall carry out the Topographical survey for the Substation plot and the report/drawings to be submitted to Authority / Engineer.
01.03 Soil Investigation
Preliminary Soil Investigation was carried out and the report is provided in these Tender documents. However, this report is provided for guidance and information only and this will not relieve the Contractor from his contractual obligations
During the execution the Contractor shall employ an agency with Authority / Engineers approval to carry out the Soil investigation for the substation as per specification and standards to reconfirm the requirements.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item D2 C03.02 Sub structure concrete works.
01.04 Authority and Engineers Site Offices and facilities
Provision of Type-A Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices.
D2C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority / Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority / Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D2C03 Substation Building
Design and Construction of complete Basement + Ground floor substation building for housing equipment required for the substation, toilet, corridor, store room, stairs, auxiliary buildings etc. as per the drawings including drainage plumbing and other services.
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03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks, etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the entire substation including Ironmongeries as per specification and standards. Sliding gates with solenoid locks for capacitor rooms are also included in this scope.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in Internal finishes in the Particular Technical Specifications shall be considered.
03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for all equipment rooms, corridors, stores and Toilets as per specification and standards.
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03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Toilet & Battery Room Fittings
Supply and installation of Toilet and Battery room fittings as per specification and standards.
03.10 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.11 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards.
All works related to GRC coping on the parapet wall, GRC screen panels and powder coated aluminum channels on the external walls for architectural elevation purpose as per specification and requirements is also included in this scope.
03.12 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
a) All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
b) RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and all other cable trenches and pull pits required for the entire substation.
c) RCC Cable trenches with removable heavy duty RCC covers shall be constructed to accommodate the new cables to be laid from the existing 132/33/11kV Transco Tawyeen Substation to the new 33/11kVTawyeen Substation
d) RCC trenches for fire main ring with RCC covers.
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e) Construction of all manhole chambers required for plumbing, water supply, telephone cabling etc and valve pits for service water and firefighting systems are included in this scope of work.
D2C04 Fire pump room
Construction of R.C.C framed building similar to substation main building, for housing fire water pumps, pumps for service water system and related equipment. All necessary equipment/ pump foundations, etc shall be included.
D2C05 Fire water tank
Construction of RCC underground fire water tank as per specifications and standards shall be included.
D2C06 External Foundations and all other civil works
This shall include all works related to the construction of external foundations such as roof water tank foundations, Street light foundations, Fire hose cabinet foundations, foundations for the external equipment if any, thrust block, pipe supports etc., including earthwork, embedment, protection and encasements etc. All attendant Civil engineering works, particularly excavation, sleeves, ducts, concrete encasement and backfill for electro-mechanical activities shall also be covered under this item.
All foundations and exposed concrete surfaces shall be coated with polyurethane paint. This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the substation.
D2C07 Drainage works
07.01 Storm water drainage works
All works required for Storm water drainage as per specification and standards.
07.02 Sanitary Waste Water Drainage & HVAC drainage works
All works related to sanitary waste water drainage and HVAC drainage works as per specification and standards.
07.03 Oil water Drainage works
All works related to oil water drainage including construction of underground Oil/ water separator tank as per specification and standards.
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D2C08 Boundary wall, Gates and Embankment
All works for the construction of boundary wall including cast Aluminum gates and PVC coated barbed wire fencing above the boundary wall as per specification and standards.
The height of the boundary wall shall be 2.5 m (minimum) from finished ground level with cast in situ RCC frame and reinforced pre-cast concrete wall panels as per specification and standards. Cast in-situ RCC retaining wall shall be constructed for the entire plot limit from strip footing up to plinth level.
3 m wide embankment shall be formed all around the boundary wall (externally) as per specification and standards.
D2C09 Internal Roads, Pavements and Site Surfacing
09.01 All works for internal roads (type II interlocking tiled road) within the boundary limit around substation building as per specification and standards.
09.02 All works for Pavements/ walkway as per specification and standards.
09.03 Gravel spreading / filling for open areas not covered by roads/ pavements.
D2C10 External Access Road
All works for external access road (type-I asphalt road) from substation gates to the nearest existing Municipality asphalt road as per specification and standards.
D2M SCOPE OF WORK MECHANICAL
General
The scope of work as mentioned below is in general for design, manufacture, testing in works, supply, delivery, handling and storing at site, erection, testing, painting, completion, commissioning, operation and maintenance during the warranty period and handing over of the Mechanical Systems. However, if any items specifically not mentioned but the same is essential to complete the project in all respect and obtain all the necessary permits, approvals from local authorities having jurisdiction including Civil Defense the same shall be included in the scope of work without any contractual implications to FEWA.
D2M 1 Fire Protection and Detection System
The tendered shall design the complete fire protection system as per the recommendations of NFPA and obtain all necessary permits, approvals, and certificates from authorities having jurisdiction, including Civil Defense approval on conceptual fire protection system design.
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Fire Water Tank capacity shall be for minimum one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M.
D2M 1A Fire Hydrant System
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising Vertical Shaft Turbine Type Pump, electric drive motor, discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising Vertical Shaft Turbine Type Pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising pump, electric drive motor, discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
1A.04 Hydrants
All work for requisite number of industrial fire hydrants along with valve, coupling, hydrant, and hydrant cap.
1A.05 Yard Mains
All work for fire main pipe line, underground inside trench, seamless carbon steel hot dip galvanized pipe, painted in red, minimum PN 16 bar.
1A.06 Hose Boxes
All work for Hose Boxes for each hydrant comprising Hose Box, hose coupling, spanner, wrench, hose, and discharge nozzle.
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1A.07 Piping
All work the system piping, comprising pipes, supports, fittings, valves, etc, including underground firewater storage tank accessories with all necessary nozzles, valves and ladders.
1A.08 Electrical works
All electrical work required for distribution/control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1A.09 Automatic Sprinkler System
All work necessary for installation of Automatic Sprinkler System, including sprinkler alarm valve complete with accessories, control switches and instruments, test and drain valves, piping, sprinkler heads, etc. for the Fire Pump Room, Corridor, Store/Workshop and Toilet rooms.
1A.10 Wet Riser System
All work necessary for installation of Wet Riser System, including 2 inch hose connections complete with drain, relief and isolation valves, hoses with accessories and cabinets and all necessary piping, for the Cable Basement, Ground Floor and Roof Floor.
D2M 1B Fixed Water Spray System for Transformers and Basements
1B.01 Deluge Valves
All work for deluge valves comprising strainer of deluge valve, deluge valve with accessories, strainer for water gong, check/isolation/drain valves, water gong, manual operation station, etc.
1B.02 Piping, valves, and fittings
All work necessary for piping, valves, fittings, flanges and nozzles for the system. 1B.03 Releasing Devices
All work for releasing devices comprising quartzoid bulb type, for both Cable Basements and Transformers.
1B.04 Electrical work
All electrical work for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
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D2M 1C Clean Agent System
All work necessary for Automatic Clean Agent Extinguishing System, including one Clean Agent Extinguishing System for Capacitor Bank Rooms and local Clean Agent Extinguishing Systems for Electrical Equipment Rooms.
D2M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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D2M 1C2 Clean Agent System for Electrical Equipment Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage cylinders, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, extinguishing control panel expansion modules, detectors, annunciation system, required interlocks etc. for the Electrical Equipment Rooms, including LVAC, DC, Control and Relay Room, SCADA/Telecom Room, 11kV Switchgear Room, Battery Room, NER Room and 33kV GIS room.
1C2.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders, manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C2.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of storage cylinders pipe work, pneumatic pilot operated valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C2.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C2.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C2.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of addressable Extinguishing Control Panel expansion modules, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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D2M 1D Automatic Fire Detection and Alarm System
All work necessary for Automatic Fire Detection & Alarm System with all accessories comprising Heat detector, photoelectric type smoke detectors, etc.
1D.01 Electrical work
All electrical work required for control panels, control switches, instruments, annunciation system, cabling, wiring, conducting, AC/DC power supply distribution, connections, grounding etc. for the system.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply and installation of Photoelectric Smoke detectors and Heat detectors, as per NFPA recommendations.
1D.03 Linear Heat Detectors
All work necessary for basement cables, circuit wise, Linear Heat Detectors as per NFPA recommendations.
D2M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg), CO2 extinguishers (12kg) and AFFF extinguisher (125 ltr).
D2M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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D2M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the entire substation including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc.,
M2.02 Split type air conditioning units consists of indoor & outdoor units
M2.03 Supply and Extraction fans
M2.04 Smoke extraction System
M2.05 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.06 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.07 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.08 Complete HVAC system testing, commissioning and training.
D2M3 Electric Monorail Hoists
M3.01 Monorail Hoists
All work required for three (3) tons Monorail Hoists along with Drive Motors, runway beam and all other accessories, etc.,
D2M4 Service Water Supply System
All works required for complete fully functioning Service water system for the entire substation including roof storage water tank, pumps, piping, valves, shelter, float switches, cables, instruments, distribution and control panel, etc.
M4.01 Transfer pumps, piping works and control panel
The transfer pump with one duty and one standby along with the control panel, pump cut in / cut off, complete pipes and fittings etc., shall be provided to transfer the water from the underground water tank to the portable water storage tank located at roof level. The inlet to the underground water tank from the water distribution main line has to be provided with necessary water meter, gate valves, isolation vales, etc. Necessary water flow & leakage test shall be carried out prior
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to the handing over of substation. This shall include all works related to pumps, pipe routings with protection, pipe supports etc.,
M4.02 Roof water storage tank, Booster pumps and piping works:
Overhead tank shall be of insulated G.R.P panel type of 2.5Cu.M (2,500 Liters.) capacity and shall be located at the highest roof level and shall be mounted on R.C.C pedestals. The Booster pump with one duty and one standby along with the control panel, pump cut in / cut off, pipes and fittings and complete distribution of portable water pipes to various rooms such as Battery room, toilet etc., shall be provided. This shall include all works related to pumps, pipe routings with protection, pipe supports, etc. Shade provision shall be made for the pump set by insulated aluminum sandwich panels supported by structural steel members.
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D3 EXTENSION OF 132/33/11 kV DIBBA MAIN (DBMN) SUBSTATION
D3E SCOPE OF WORK ELECTRICAL
D3E01 33kV System
01.01 33kV GIS
Existing 33kV Switchgear (Make Siemens Germany, 2500A, 40kA/3sec) shall be extended for two (2) 33kV Switchgear bays as specified below. All work related for above extension, such as but not limited to design, supply, installation, testing and commissioning of Busbars, adapters, dummy panels, circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
Bidder shall check that the existing operating tools, special tools, and tackles, plugs and connecting leads for HVAC test of GIS/HV test of cables, set of plugs and connecting lead for CT primary injection, set of special tools to dismantle plug in type termination from GIS, dummy plugs for line VTs etc. can be used for the maintenance of the new bays and where not to include the necessary special tools and equipment in the overall quoted price of GIS bay as common item. SF 6
gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
33kV GIS manufacturers supervisors from the factory shall be provided for installation, testing and commissioning within the quoted price.
The 33kV GIS and Control/Relay panels shall be similar to the existing 33kV GIS and Control/Relay panels
01.01.1 Two (2) Cable feeders
01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing and commissioning one (1) complete set of 33kV combined control/relay panels for bays as specified with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc.
01.02.1 Two (2) Cable feeders with fibre optic current differential protection scheme
01.02.2 Modification of the existing HVDT-3 control & relay panel (=WR24)
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Existing Spare HVDT-3 C&R panel +WR24 shall be used for new HVDT-3. Transformer differential protection relay and inter-trip receive relay are not available in the existing C&R Panel. Bidders shall review the existing scheme of C&R panel pertaining to the 20MVA transformer. All modifications required to fulfill the tender protection logic diagram including supply of necessary relays, test terminal blocks etc shall be supplied, modified and commissioned within the quoted price.
Note: 1) Protection of Dibba Main and new Seih Dibba substation shall be coordinated and subject to approval.
2) The existing synchronizing scheme shall be suitably modified to include the above feeders of 33 kV GIS.
01.03 33kV Busbar protection panels.
01.03.1 All work related to supply and installation of trip relays for connecting two (2) new 33kV GIS bays with the existing busbar protection and complete wiring modification in the existing busbar protection panels. The new relay setting calculation, subject to FEWA approval, shall be prepared and submitted by the substation contractor. . 01.04 33kV plug in type terminations.
01.04.1 Supply of 6 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing feeders.
01.04.2 Supply of dummy plugs (for outgoing feeders under this scope)
D3E02 11kV System
02.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make ABB, Type EJF, 2000A, 31.5kA/3s) shall be modified and extended by busduct connection for 3 rd
Switchgear section consisting of specified bays. All work related to design, supply, installation, testing and commissioning of extensions bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price (if offered switchgear is different make).
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The Bidder has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. The scope shall include but not limited to the following circuits.
02.01.1 One (1) Bus section and bus riser with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 One (1) incoming 20 MVA, 33/11kV HVDT bay with energy metering
02.01.3 Four (4 ) 630A outgoing cable feeders with energy metering
02.01.4 Five (5 ) 630A outgoing cable feeders
Note: Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, commissioning of existing bays and other services (if required) shall be included for new 11kV panels as per civil scope of work.
D3E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20MVA, 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of one (1) set of 20 MVA Dyn11 33/11kV, ONAN Distribution transformer with accessories, OLTC, neutral CTs etc. Transformer shall be capable of parallel operation with the two existing HVDTs and shall have MVA Rating, Ratio, percentage impedance, no of taps and range, etc matching with the existing transformers in the substation and as per detailed technical specification etc. Transformer shall be of outdoor type. Bidders shall include the required civil works in their quoted price as elaborated in civil scope.
Supply and installation shall include new AVR panel for 3 rd transformer, scheme modification for parallel operation of three HVDT Transformers and all material and equipment for existing AVR panels modification shall be included in the offer. Bidders shall familiarize themselves with existing equipment and conduct site survey prior to bidding. New AVR panel shall be installed adjacent to existing two AVR Panels in the existing control room located in the 11kV Switchgear room building and shall be fully compatible by technical characteristics and physical appearance (dimensions, colour) to the existing ones.
Note: The existing 33/11kV 20MVA transformers are outdoor type (Make-KONCAR).
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03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of one (1) NER of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20MVA HVDT as per schedule of requirement, detailed technical specification etc including isolators. NER shall be of outdoor type.
The new NER shall be installed in the existing NER room .Bidders shall include the required civil works as per civil scope of work.
D3E04 Cabling System
04.01 Cables
04.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
04.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for one (1) Nos. of HVDT circuit.
04.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
04.01.2.1 11kV Switchgear to HVDT (2X1CX630 sq.mm/phase) cables required for one (1) Nos. of HVDT circuit.
04.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for one (1) Nos. of 11kV NER circuit.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
04.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
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04.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the extension /modification works in the existing substation.
04.02 Cable Terminations
04.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
04.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for one (1) circuit at 33kV GIS side
04.02.1.2 33kV GIS to HVDT circuit, termination for one (1) circuit at transformer side
04.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
04.02.2.1 11kV switchgear to HVDT circuit one (1) circuit at both sides
04.02.2.2 HVDT to NER circuit one (1) circuit at both sides
04.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.03 Cable Trays, Conduits and Accessories
04.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
D3E05 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and
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accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
D3E06 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D3 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
D3 SC1 SCOPE OF WORK SCADA & COMMUNICATION SCADA SC 1.1 Upgrade of Remote Terminal Unit (Type GE Harris) to include all newly added/upgraded 33 & 11kV circuits.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU including providing hardware and software requirements to complete the works as per tender requirements to be included in the scope and approved before manufacturing/material ordering. SCADA
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SC 1.2 New completely equipped CCC panel to be provided for the new 33kV circuits.
New completely equipped CCC panels to be provided for new 11kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope. All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire132/ 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
D3C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have
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been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D3C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for the new Transformer room, existing services at proposed location for new Transformer room if any to be rerouted and existing structures such as RCC manholes/foundations etc., if any to be demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match existing with the existing Substation level on completion of the works. Tenderer shall include his price of all the above works.
Soil Investigation Report for the existing Substation is included in this Tender document.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in item D3C03.02 Sub structure concrete works.
01.02 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D3C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
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Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D3C03 New Transformer Room
Design and Construction of new Transformer room next to existing Substation Building adjacent to existing 33/11kV HVDT Transformer for housing one new 20 MVA (33/11KV) Power Transformer with Roof truss as per the specifications, including drainage, cable trenches from the new room to the existing Substation and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to plinth level including the Transformer plinth. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above plinth level such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
03.04 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.05 Internal and External Finishes
All internal and external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new room shall match with the existing Transformer rooms.
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03.06 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.07 Cable Duct Banks, Trenches Manhole chambers and all other civil works
Modification works if any required, in the existing Cable trench for accommodating the new cables
All works required for the construction of cable duct banks including future/spare ducts and sleeves for the newly installed 11kV Switchgear as per specifications and standards.
Core drilling in existing substation basement walls is also included. All other cable trenches and pull pits required for the entire extension works are included in scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Substation Extension works
D3C04 Drainage Works
04.01 Storm water drainage Works
All works required for Storm water drainage as per specification and standards to match with existing system.
04.02 Oil water Drainage works
All works related to oil water drainage for the new Transformer room including connecting to the existing system as per specification and standards.
D3C05 Modification works in existing Substation Building
All required civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included.
Modification works shall include providing additional openings in the Ground floor slab and walls within the existing Substation building to install newElectrical equipment asper Electrical scope and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
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All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
All existing facilities including roads and pavements disturbed during the construction of the new Transformer room and other construction activity shall be reinstated.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
D3M SCOPE OF WORK MECHANICAL
D3M 1 Fire Protection and Detection System
D3M 1D Automatic Fire Detection and Alarm System
All work necessary for existing Fire Detection & Alarm System extension with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Transformer Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Heat detectors
All work necessary for supply, installation and commissioning of Heat Detectors.
D3M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg).
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D3M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
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D4 EXTENSION OF 33/11kV AKKAMIA (AKAM) SUBSTATION
D4E SCOPE OF WORK ELECTRICAL
D4E01 33kV System
01.01 33kV GIS
All work related to design, supply, installation, testing & commissioning of one (1) set of 33kV gas insulated switchgear with single busbar system, current rated 2500A, short circuit current 40kA, 3 Sec. (as per IEC rating of 40 0 C) comprising the specified twelve (12) bays with all necessary circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram, detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles, one set of plugs and connecting leads for HVAC test of GIS/HV test of cables, one set of plugs and connecting lead for CT primary injection, one set of special tools to dismantle plug in type termination from GIS, 3 dummy plugs for line VTs etc. shall be supplied within the overall quoted price of GIS as common items. SF 6 gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
01.01.1 Two (2) Bus Sections and Bus risers with busbar earth switches and 3 phase busbar voltage transformers for each bus as per SLD.
01.01.2 Three (3) 20 MVA, 33/11kV, HVDT feeders
01.01.3 Seven (7) Cable feeders.
Notes: 1. The 33 kV GIS shall be installed in the existing 33 kV switchgear room. The Tenderer has to study and propose the 33 kV GIS room layout in such a way the Power/control cable openings of the 33 kV GIS does not foul with the floor beams. The Contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
2. The replacement of existing 33kV switchgear by new 33kV GIS shall be carried out including completion of civil works with minimum interruption of power. All necessary possibilities shall be reviewed and the replacement shall be completed in minimum outage period.
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01.02 33kV combined control/relay panels
All work related to the design, supply, installation, testing & commissioning of one (1) complete set of 33kV combined control/ relay panels with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc. for the following circuits.
01.02.1 Two (2) Bus Sections.
01.02.2 Three (3) 33/11kV, 20MVA, HVDT feeders
01.02.3 Four (4) cable feeders with fibre optic current differential protection scheme
01.02.4 Three (3) cable feeders with pilot wire current differential protection scheme
01.02.5 Four (4) sets of matching F.O. current differential protection relays and test terminal blocks etc (loose supply) for remote ends.
01.02.6 Three (3) nos of Floor standing Pilot wire isolation transformer cubicles for above three cable feeders suitable for 15kV scheme (comprising of 15kV isolation transformers, HV TBs etc)
Note: 15kV Pilot wire cable shall be laid and terminated from the above pilot wire isolation transformer cubicle upto pilot wire termination cubicle which will be installed by the cable contractor.
01.02.7 One (1) common control panel
Note: 1) Protection of new Akkamia and existing Dibba Main substation shall be coordinated and subject to approval.
2) Protection of new Akkamia and existing Wassat substation shall be coordinated and subject to approval.
01.03 33kV Busbar protection panels.
01.03.1 All work related to design, supply, installation, testing and commissioning of one (1) set of 33kV busbar protection panels segregated between disc-zones and check zones. (Minimum 3 panels).
01.04 33kV plug in type terminations.
01.04.1 Supply of 21 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders).
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01.05 Gas Handling Plant
01.05.1 One (1) set of SF6 gas filling and evacuation plant for 33kV GIS with SF6 gas for site top up. The equipment shall be suitable for the type of switchgear offered. All accessories shall be supplied.
D4E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2500A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 Two (2) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
02.01.2 Three (3) incoming 20MVA, 33/11kV HVDT bays with energy metering
02.01.3 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.4 Eight (8 ) 630A outgoing cable feeders with energy metering
02.01.5 Nine (9) 630A outgoing cable feeders
Notes : 1. The 11kV Switchgear shall be installed in the existing 11 kV room. The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power /control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
2. The replacement of existing 11kV switchgear by new 11kV switchgear shall be carried out including completion of civil works with minimum interruption of power. All necessary possibilities shall be reviewed and the replacement shall be completed in minimum outage period
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D4E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of one (1) set of 20 MVA Dyn11 33/11kV, ONAN Distribution transformer with accessories, OLTC, neutral CTs etc. Transformer shall be capable of parallel operation with the two existing HVDTs and shall have MVA Rating, Ratio, percentage impedance, no of taps and range, etc matching with the existing transformers in the substation and as per detailed technical specification etc. Transformer shall be of outdoor type. The bidders shall include the required civil works in their quoted price as elaborated in civil scope of work.
Supply and installation shall include new AVR panel for 3 rd transformer, scheme modification for parallel operation of three HVDT Transformers and all material and equipment for existing AVR panels modification shall be included in the offer. Bidders shall familiarize themselves with existing equipment and conduct site survey prior to bidding. New AVR panel shall be installed adjacent to existing two AVR Panels in the existing control room and shall be fully compatible by technical characteristics and physical appearance (dimensions, colour) to the existing ones.
Note: The existing 33/11kV 20MVA transformers are KONCAR Croatia make.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of one (1) NER of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above power HVDT 20MVA transformer as per schedule of requirement, detailed technical specification etc including isolators. NER shall be of outdoor type.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433 kV, 500 kVA auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc.
Note : The new auxiliary transformers shall be installed in the existing auxiliary transformers rooms. Bidders shall include the required civil works in their quoted price as elaborated per civil scope of work.
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D4E04 Cabling System
04.01 Cables
04.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation,if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
04.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for three (3) Nos. of HVDT circuits.
04.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
04.01.2.1 11kV Switchgear to HVDT (2X1CX630 sq.mm/phase) cables required for three (3) Nos. of HVDT circuits.
04.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for one (1) Nos. of 11kV NER circuit.
04.01.2.3 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
04.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
04.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the extension /modification works in the existing substation.
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04.02 Cable Terminations
04.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
04.02.1.1 33kV GIS to HVDT circuits, plug-in - type termination for three (3) circuits at 33kV GIS side
04.02.1.2 33kV GIS to HVDT circuits , termination for three (3) circuits at transformer side
04.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
04.02.2.1 11kV switchgear to HVDT circuits three (3) circuits at both sides
04.02.2.2 HVDT to NER circuit one (1) circuit at both sides
04.02.2.3 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
04.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
All the control & instrumentation cables of existing transformers, etc shall be terminated on the new 33 kV GIS switchgear /relay/control panels as applicable and required as per the approved scheme.
04.03 Cable Trays, Conduits and Accessories
04.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
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D4E05 LVAC System
05.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
05.01.1 One (1) set of LVAC Distribution Board.
05.01.2 One (1) set of Essential Distribution Board.
D4E06 110V DC System
06.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account existing feeders and the above extension under this scope. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
Note: The new sets of batteries shall be installed in the existing battery room. The Tenderer has to study and propose the Battery room layout The contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
06.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc. The rating shall take into account the existing load and the extension load under this scope
D4E07 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
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D4E08 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D4E09 Dismantling /Removal of existing 33kV Cables and retermination at the new 33kV GIS
The existing 33kV Cables and terminations for the following circuits shall be dismantled/removed from existing 33kV GIS. After installation of new 33kV GIS these cables shall be reterminated to the new 33kV GIS. HV Test with reduced voltage for these 33kV Cables shall be included within the quoted price.
09.01 Dismantling/ removal of 33kV Cables and terminations of existing Dibba Main cable circuits and retermination to the new 33kV GIS Two (2) circuits
09.02 Dismantling/ removal of 33kV Cables and terminations of existing Wassat cable circuit and retermination to the new 33kV GIS One (1) circuit
Notes: In case the retermination is not possible on new 33kV GIS panels due to shortage of existing cable length then new 33kV cables for the above three(3) feeders shall be laid outside the boundary of the substation.Straight through joints shall be made outside the boundary fo the substation.
D4E10 Dismantling/ Removal of existing 11kV Cables and retermination at the new 11kV Switchgear
The existing 11kV Cables and terminations for the following circuits shall be dismantled/removed from existing 11kV switchgear. After installation of new 11kV switchgear these cables shall be reterminated to the new 11kV switchgear. HV Test with reduced voltage for these 11kV Cables shall be included within the quoted price.
10.01 Dismantling/ removal of 11kV Cables and terminations of existing outgoing cable circuits and retermination to the new 11kV AIS Ten (10) circuits
Notes: In case the retermination is not possible on new 11kV AIS panels due to shortage of existing cable length then new 11kV cables for the 11kV feeders shall be laid outside the boundary of the substation.Straight through joints shall be made outside the boundary fo the substation.
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D4E11 Testing and commissioning of existing HVDT 1&2
All works related to testing and commissioning of existing 33/11kV 20 MVA HVDT 1 & 2 including replacement of complete oil and oil filtration .The testing and commissioning shall be done as specified for new transformers.
D4E12 Dismantling of Existing Equipments
All works related to decommissioning, dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
12.01 One (1) set of 33 kV GIS (Alstommake) comprising of 9 nos of panels with accessories
12.02 Eight (8) nos of 33 kV C&R Panels with accessories
12.03 Two (2) nos of 33 kV Busbar Protection Panels with accessories
12.04 One (1) set of 11kV Switchgear (TAMCO UAE make) comprising of 12nos of panels with accessories
12.05 Two (2) sets of 11/0.433 kV 250 kVA Auxilairy Transformers with fittings
12.06 One (1) no of 433 V LVAC Distribution panel
12.07 Two (2) sets of 110 V Battery system
12.08 One (1) set of 110 V Battery chargers & DCDB
12.09 33kV Cables of existing HVDT1 & 2 feeders
12.10 11kV Cables of existing HVDT1 & 2 feeders
D4 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space
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availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
D4 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include all newly replaced 33kV and 11kV circuits as per substation SCADA circuit data requirements. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 All the components installed in the existing 33kV marshalling kiosk including the panel to be dismantled, properly packed (considering future usage) and delivered to FEWA stores. New completely equipped CCC panels to be provided for all the newly replaced 33kV circuits.
The existing 11kV CCC panels to be relocated and utilized by upgrading the same in all respect to include the newly replaced 11kV circuits. Additionally new completely equipped CCC panels to be provided to meet the 11kV Switchgear replacement requirements.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope. All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA
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SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
D4C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D4C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
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Prior to commencement of works for the new rooms to be constructed under this Tender, existing services if any at proposed location for new rooms to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate locations. The proposed area shall be backfilled, graded and leveled to match existing Substation level, on completion of the works.
Tenderer shall include his price for all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item D4 C03.02 Sub structure concrete works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D4C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D4C03 New Transformer Room, NER Room, AC/DC room
Design and Construction of new Transformer room in the vicinity of existing Substation Building for housing of one new 20 MVA (33/11KV) Power Transformer with Roof truss, new NER room and new AC/DC Room to house equipment as per the Electrical scope and specifications, including drainage,
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cable trenches within and from new Building to existing Substation and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Work
All RCC works for substructures such as foundations including piling and pile caps, basement, beams, columns, staircases, trenches, tunnels, duct banks, etc., up to ground floor level including ground floor slabs. Waterproofing and protection for all underground structures as per specification and standards is also covered under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and above ground floor slab such as walls, columns, beams, slabs, staircases, arches, corbels, loading/ off loading platform, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the new Building including Ironmongeries as per specification and standards.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in internal finishes in the Particular Technical Specifications shall be considered.
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03.07 False Ceiling
Fire rated decorative type perforated Aluminum false ceiling with metal suspension system shall be provided for the new Control/AC/DC room as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.09 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.10 External finishes
All external surfaces of the buildings shall be finished as per specification/ finishing schedule and standards. External elevations of the new Building shall match with the existing Substation Building elevations.
03.11 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project shall be as per specification and standards.
Galvanized Iron gratings shall be provided for the new Transformer room area as there is no oil/water drainage system available for 33/11kV Transformer. The void area below the gratings shall be adequate for oil/water storage for the new Transformer
03.12 Cable Duct Banks & Trenches, Manhole chambers and all other Civil works
All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside Transformer rooms and all other cable trenches and pull pits required for the entire substation and RCC trenches for fire main ring with RCC covers are included.
Providing new outdoor cable trench between Control/Relay room and Telecom room within the existing Substation for new accommodating new cables
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Substation Extension works
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D4C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with the existing system.
D4C05 Internal Roads, Pavements and Site Surfacing
05.01 Internal Roads
All required works for Road interconnection between existing substation road and new Building as per Specifications and standards including extension/modification of existing internal roads around the new Building (type II interlocking tiled road or to match existing internal road type) and reinstatement of disturbed/damaged existing roads, as per specification and standards.
05.02 Pavements and Walkways
All works for Pavements/walkways for proposed new Building and reinstatement of existing walkways as per specification and standards.
05.03 Gravel spreading and filling
All works for Gravel spreading/filling on open areas not covered by roads/pavements for proposed new building areas, including reinstatement of existing gravel spreading/filling to match with existing, as per specification and standards.
D4C06 Boundary wall extension
Part of existing boundary wall to be demolished as indicated on the Tender drawings and Boundary wall, wherever demolished during construction works, to be reinstated as originally existing if required.
New Boundary wall to be constructed around new extension of the plot as per specification and standards to match with the existing Boundary wall.
D4C07 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall comprise the following:
Providing additional openings in the Ground floor slab within the existing Substation building and designing and providing the slab support system necessitated due to the modification works, Also all openings rendered redundant
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on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
Modification in SCADA/Telecom and Battery rooms slab on grade for providing new cable trenches
Existing Auxiliary Transformer rooms to be made good to accommodate the new Auxiliary Transformers
Removal of metal screens of existing Auxiliary Transformer rooms to enable installation of Auxiliary Transformer and reinstatement of the same after the installation of the Auxiliary Transformers is included in the scope of works. If the mesh is damaged during removal/re fixing, it shall be reinstated with new to the satisfaction of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated. . All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
D4M SCOPE OF WORK MECHANICAL
D4M 1 Fire Protection and Detection System
D4M 1D Automatic Fire Detection and Alarm System
All work necessary for existing Fire Detection & Alarm System extension with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Transformer and Electrical Rooms. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors and Heat Detectors.
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D4M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) and CO2 extinguishers (12kg).
D4M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D4M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new NER room and AC/DC room including but not limited to the following:
M2.01 Hi wall mounted split units Air conditioning units comprises of indoor and outdoor units with interconnecting refrigerant pipes with accessories, drain pipe connection. Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Smoke extraction system with fire dampers.
M2.03 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.04 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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D5 EXTENSION OF 33/11kV DIBBA AL HISN (DHSN) SUBSTATION
D5E SCOPE OF WORK ELECTRICAL
D5E01 33kV System
01.01 33kV GIS
Existing 33kV Switchgear (Make Siemens Germany, 2500A, 40kA/3sec) shall be extended for five (5) 33kV Switchgear bays as specified below. All work related for above extension, such as but not limited to design, supply, installation, testing and commissioning of Busbars, adapters, dummy panels, circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
Bidder shall check that the existing operating tools, special tools, and tackles, plugs and connecting leads for HVAC test of GIS/HV test of cables, set of plugs and connecting lead for CT primary injection, set of special tools to dismantle plug in type termination from GIS, dummy plugs for line VTs etc. can be used for the maintenance of the new bays and where not to include the necessary special tools and equipment in the overall quoted price of GIS bay as common item. SF 6
gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
33kV GIS manufacturers supervisors from the factory shall be provided for installation, testing and commissioning within the quoted price.
The 33kV GIS and Control/Relay panels shall be similar to the existing 33kV GIS and Control/Relay panels.
01.01.1 One (1) Bus section and Bus riser with busbar earth switches and 3 phase busbar voltage transformers as per Single line diagram
01.01.2 One (1) 20MVA, 33/11kV HVDT Feeder
01.01.3 Three (3) Cable feeders
01.02 33kV combined control/relay panels
All work related to design, supply, installation, testing and commissioning one (1) complete set of 33kV combined control/relay panels for bays as specified with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc.
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01.02.1 One (1) Bus section
01.02.2 One (1) 20 MVA, 33/11 kV HVDT Feeder
01.02.3 Three (3) Cable feeders with fibre optic current differential protection scheme
01.02.4 Three (3) sets of matching F.O. current differential protection relays, test terminal blocks, test plugs etc (loose supply) for remote ends.
Note: The existing synchronizing scheme shall be suitably modified to include the above extension of 33 kV GIS.
01.03 33kV Busbar protection panels
01.03.1 All work related to supply, installation, testing and commissioning of new busbar protection relays (one check zone & one discriminating zone relay) for 3 rd section of 33kV GIS (minimum one panel shall be supplied and integrated with the existing 33kV busbar protection panel). All necessary modification in the existing busbar protection panel for the integration of 3 rd busbar protection panel (for the third busbar discriminating zone and check zone protection) shall be carried out in order to commission the 3 rd section of 33 kV GIS busbar to the satisfaction of FEWA.
01.04 33kV plug in type terminations.
01.04.1 Supply of 9 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders under this scope).
D5E02 11kV System
02.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make: ABB, Type: Unigear ZS1, 2000A, 31.5kA/3s) shall be extended as shown in the single line diagram and layout drawing. All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. The scope shall include but not limited to the following circuits.
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02.01.1 One (1) 2000A Bus interconnector panel with 3 phase Busbar Voltage transformers and Busbar earth switch as per single line diagram.(shall be installed on L.H.S of busbar-3 )
02.01.2 Three (3) 2000A Bus interconnector panels (one panel shall be installed on L.H.S of busbar-1, second on R.H.S of busbar-2 and third on R.H.S of busbar-3 respectively)
02.01.3 One (1) Incoming 20MVA, 33/11kV HVDT Feeder with energy metering
02.01.4 Four (4) 630 A Cable feeders with energy metering
02.01.5 Four (4) 630 A Cable feeders
Note: Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, commissioning of existing bays and other services (if required) shall be done as per civil scope of work.
D5E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of one (1) set of 20 MVA Dyn11 33/11kV, ONAN Distribution transformer with accessories, OLTC, neutral CTs etc. Transformer shall be capable of parallel operation with the two existing HVDTs and shall have MVA Rating, Ratio, percentage impedance, no of taps and range, etc matching with the existing transformers in the substation and as per detailed technical specification etc. Transformer shall be of outdoor type. The bidders shall include the required civil works in their quoted price as elaborated in civil scope of work.
Supply and installation shall include new AVR panel for 3 rd transformer, scheme modification for parallel operation of three HVDT Transformers and all material and equipment for existing AVR panels modification shall be included in the offer. Bidders shall familiarize themselves with existing equipment and conduct site survey prior to bidding. New AVR panel shall be installed adjacent to existing two AVR Panels in the existing control room and shall be fully compatible by technical characteristics and physical appearance (dimensions, colour) to the existing ones.
Note: The existing 33/11kV 20MVA transformers are KONCAR Croatia make.
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of one (1) NER of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above
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power HVDT 20MVA transformer as per schedule of requirement, detailed technical specification etc including isolators. NER shall be of outdoor type.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433 kV, 500 kVA auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc.
Note : The new auxiliary transformers shall be installed in the existing auxiliary transformers rooms.
D5E04 Cabling System
04.01 Cables
04.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, if required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
04.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for one (1) Nos. of HVDT circuit.
04.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
04.01.2.1 11kV Switchgear to HVDT (2X1CX630 sq.mm/phase) cables required for one (1) Nos. of HVDT circuit.
04.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for one (1) Nos. of 11kV NER circuit.
04.01.2.3 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
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04.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
04.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the extension /modification works in the existing substation.
04.02 Cable Terminations
04.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
04.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for new HVDT, one (1) circuit at 33kV GIS side
04.02.1.2 33kV GIS to new HVDT, termination for one (1) circuit at transformer side
04.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
04.02.2.1 11kV switchgear to HVDT circuit one (1) circuit at both sides
04.02.2.2 HVDT to NER circuit one (1) circuit at both sides
04.02.2.3 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
04.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
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04.03 Cable Trays, Conduits and Accessories
04.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
D5E05 LVAC System
05.01 Extension of LVAC Auxilairy system
All work related to extension of Existing Low voltage AC Supply system which includes but not limited to provision of any additional Sub Distribution panel, MCCB/MCBs etc as required for the substation extension /modification works.
D5E06 110V DC System
06.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account existing feeders and the above extension under this scope. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
Note: The new sets of batteries shall be installed in the existing battery room. The Tenderer has to study and propose the Battery room layout The contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
06.02 110 V Battery Charger & DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110 V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc. The rating shall take into account the existing load and the extension load under this scope
D5E07 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
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D5E08 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D5E09 Dismantling of Existing Equipments
All works related to decommissioning, dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
09.01 Two (2) sets of 11/0.433 kV 250 kVA Auxilairy Transformers with fittings
09.02 One (1) sets of 110 V Battery system
09.03 One (1) set of 110 V Battery chargers & DCDB
D5 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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D5 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of basic and extension racks to update the existing ABB RTU 232 to the new version of ABB RTU 560 to accommodate the new/upgraded 33kV & 11kV circuits as per the substation requirements and SCADA data.
Scope shall also include complete substation requirements as per tender documents including point to point test for all affected circuits, end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 New completely equipped CCC panels to be provided for new 33kV circuits and 11kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing. SCADA
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SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
D5C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D5C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for the new rooms to be constructed under this Tender, existing services if any at proposed location for new rooms to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate locations. The proposed area shall be backfilled, graded and leveled to match existing Substation level, on completion of the works.
Tenderer shall include his price for all the above works
Soil Investigation Report for the existing Substation is included in this Tender document
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Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in Item D5 C03.02 Sub structure concrete works.
01.02 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D5C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D5C03 New Transformer room, new 11kV Switchgear room for 3 rd Section of 11 kv Switchgear and New Control/Relay/AC/DC room
Design and Construction of new Transformer room in the vicinity of existing Substation Building for housing of one new 20 MVA (33/11KV) Power Transformer with Roof truss including drainage, cable trenches and other services.
Also included is the Design and construction of new 11kV Switchgear room and new Control/Relay room to house new Electrical equipment as per the Electrical scope of this Tender. Design and construction of new rooms shall be with new access platform complete with basement including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All
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required protection arrangements shall be made prior to commencement of excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement beams, columns, walls, trenches, tunnels duct banks, etc. up to ground floor level including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, loading/off loading platforms, etc., as per specification and standards
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the new rooms including ironmongeries as per specification and standards.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specification shall be considered for the new Buildings.
03.07 False Ceiling
Fire rated decorative type Aluminum false ceiling with metal suspension system shall be provided for all the new Equipment rooms as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for Roof waterproofing and insulation, including finishes as per specifications and standards.
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03.09 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.10 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new Building shall match with the existing Substation Building elevations.
Type of finish for the new rooms shall match with the existing Substation Building.
03.11 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
Galvanized Iron gratings shall be provided for the new Transformer room area as there is no oil/water drainage system available for 33/11kV Transformer. The void area below the gratings shall be adequate for oil/water storage for the new Transformer
03.12 Cable Duct Banks, Trenches, Manhole chambers and all other Civil works
All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards.
RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside transformer rooms and cable trenches or duct banks between existing substation basement and the new building. Core drilling in existing substation basement walls is also included. All other cable trenches and pull pits required for the entire extension works are included in scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Substation Extension works.
D5C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with the existing system.
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D5C05 Boundary wall extension
Part of existing boundary wall to be demolished as indicated on the Tender drawings and Boundary wall, wherever demolished during construction works, to be reinstated as originally existing if required.
New Boundary wall to be constructed around new extension of the plot as per specification and standards to match with the existing Boundary wall.
D5C06 Modification works in existing Substation Building
All required Civil modification works within the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing additional openings in the Ground floor slab and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer. Existing Auxiliary Transformer rooms to be made good to accommodate the new Auxiliary Transformers.
Removal of metal screens of existing Auxiliary Transformer rooms to enable installation of Auxiliary Transformer and reinstatement of the same after Auxiliary Transformer installation is included in the scope of works. If the mesh is damaged during removal/re fixing, it shall be reinstated with new to the satisfaction of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made
All extension and modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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D5M SCOPE OF WORK MECHANICAL
D5M 1 Fire Protection and Detection System
D5M 1D Automatic Fire Detection and Alarm System
All work necessary for existing Fire Detection & Alarm System extension with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Transformer, Electrical rooms and Cable Basement. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes. . 1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors and Heat Detectors.
D5M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) and CO2 extinguishers (12kg).
1E.03 Automatic fire extinguishers
All work necessary for supply and installation of ceiling mounted Automatic Dry Powder Units (4.5kg), inside new Cable Basement.
D5M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall
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and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D5M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new 11kV Switchgear room and control & relay room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Supply and Extraction fans
M2.03 Smoke extraction System
M2.04 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.05 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.06 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.07 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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D6 EXTENSION OF 33/11 kV WASSAT (WAST) SUBSTATION
D6E SCOPE OF WORK ELECTRICAL
D6E01 33kV System
01.01 33kV GIS
Existing 33kV Switchgear (Make Siemens Germany, 2500A, 40kA/3sec) shall be extended for six (6) 33kV Switchgear bays as specified below. All work related for above extension, such as but not limited to design, supply, installation, testing and commissioning of Busbars, adapters, dummy panels, circuit breakers, disconnectors, earthing switches, CTs, VTs, cable termination sockets and plugs, plug-in termination, dummy plugs, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
Bidder shall check that the existing operating tools, special tools, and tackles, plugs and connecting leads for HVAC test of GIS/HV test of cables, set of plugs and connecting lead for CT primary injection, set of special tools to dismantle plug in type termination from GIS, dummy plugs for line VTs etc. can be used for the maintenance of the new bays and where not to include the necessary special tools and equipment in the overall quoted price of GIS bay as common item. SF 6
gas required for topping up at site shall also be supplied within the quoted price. If line VTs are separately connected then connecting cable, terminations etc. shall also to be supplied by the GIS manufacturer within the quoted price.
33kV GIS manufacturers supervisors from the factory shall be provided for installation, testing and commissioning within the quoted price.
The 33kV GIS and Control/Relay panels shall be similar to the existing 33kV GIS and Control/Relay panels.
01.01.1 One (1) Bus section and Bus riser with busbar earth switches and 3 phase busbar voltage transformers as per Single line diagram
01.01.2 One (1) 20MVA, 33/11 kV HVDT Feeder
01.01.3 Four (4) Cable feeders
01.02 33kV combined control/relay panels
All work related to design, supply, installation, testing and commissioning one (1) complete set of 33kV combined control/relay panels for bays as specified with all accessories as per schedule of requirement, detailed technical specification, tender drawings etc.
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01.02.1 One (1) Bus section
01.02.2 One (1) 20 MVA, 33/11 kV HVDT Feeder
01.02.3 Four (4) Cable feeders with fibre optic current differential protection scheme
01.02.4 Four (4) sets of matching F.O. current differential protection relays, test terminal blocks, test plugs etc (loose supply) for remote ends.
Note: The existing synchronizing scheme shall be suitably modified to include the above extension of 33 kV GIS.
01.03 33kV Busbar protection panels.
01.03.1 All work related to supply, installation, testing and commissioning of new busbar protection relays (one check zone & one discriminating zone relay) for 3 rd section of 33kV GIS (minimum one panel shall be supplied and integrated with the existing 33kV busbar protection panel). All necessary modification in the existing busbar protection panel for the integration of 3 rd busbar protection panel (for the third busbar discriminating zone and check zone protection) shall be carried out in order to commission the 3 rd section of 33 kV GIS busbar to the satisfaction of FEWA.
01.04 33kV plug in type terminations.
01.04.1 Supply of 12 Nos. of 33kV plug-in type cable terminations, suitable for 33kV, 1Cx500 sq.mm Cu, XLPE cables for outgoing cable feeders.
01.04.2 Supply of dummy plugs (for all outgoing feeders under this scope).
D6E02 11kV System
02.01 11kV Air Insulated Switchgear
All work related to Design, supply, installation, testing and commissioning one (1) set of 11kV air insulated switchgear rated at 2000A, 31.5kA, 3 Sec. (site rating) comprising the following bays with all necessary circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment etc as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
All operating tools, special tools, and tackles (2 sets), one set of test leads/test probes for HVAC test of 11kV switchgear/cables, one set of test leads/test probes for CT primary injection etc. shall be supplied within the quoted price.
02.01.1 One (1) Bus sections and bus risers with 3 phase busbar voltage transformers and busbar earth switches as per single line diagram.
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02.01.2 One (1) 2000A Bus interconnector panel with 3 phase Busbar Voltage transformers and Busbar earth switch as per single line diagram.(shall be installed on L.H.S of busbar-3 )
02.01.3 Three (3) 2000A Bus interconnector panels (one panel shall be installed on L.H.S of busbar-1, second on R.H.S of busbar-2 and third on R.H.S of busbar-3 respectively)
02.01.4 Three (3) Incoming 20MVA, 33/11kV HVDT Feeder with energy metering
02.01.5 Two (2) 11/0.433kV auxiliary transformer bays with energy metering
02.01.6 Ten (10) 630 A Cable feeders with energy metering
02.01.7 Eleven (11) 630 A Cable feeders
Note: 1) The existing 11kV Switchgear room shall be used for installation of new 11kV switchgear panels of Bus1 & Bus2 and the 11kV Panels of Bus3 shall be installed in the new 11kV room as per layout. The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear, commissioning of existing bays and other services (if required) shall be done as per civil scope of work.
2) The replacement of existing 11kV switchgear by new 11kV switchgear shall be carried out including completion of civil works with minimum interruption of power. All necessary possibilities shall be reviewed and the replacement shall be completed in minimum outage period.
D6E03 Transformers and Neutral Earthing Resistor
03.01 HVDT and NER
03.01.1 20MVA 33/11kV Distribution Transformer
All work related to design, supply, installation, testing and commissioning of one (1) set of 20 MVA Dyn11 33/11kV, ONAN Distribution transformer with accessories, OLTC, neutral CTs etc. Transformer shall be capable of parallel operation with the two existing HVDTs and shall have MVA Rating, Ratio, percentage impedance, no of taps and range, etc matching with the existing transformers in the substation and as per detailed technical specification etc. Transformer shall be of outdoor type. The bidders shall include the required civil works in their quoted price as elaborated in civil scope of work.
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Supply and installation shall include new AVR panel for 3 rd transformer, scheme modification for parallel operation of three HVDT Transformers and all material and equipment for existing AVR panels modification shall be included in the offer. Bidders shall familiarize themselves with existing equipment and conduct site survey prior to bidding. New AVR panel shall be installed adjacent to existing two AVR Panels in the existing control room and shall be fully compatible by technical characteristics and physical appearance (dimensions, colour) to the existing ones.
Note: The existing 33/11kV 20MVA transformers are outdoor type (Make-Emirates Transformers, UAE).
03.01.2 Neutral Earthing Resistor (NER)
All work related to design, supply, installation, testing and commissioning of one (1) NER of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of above 20MVA HVDT as per schedule of requirement, detailed technical specification etc including isolators. NER shall be of outdoor type.
Note: The new NER shall be installed in the existing NER room.
03.02 Auxiliary Transformer
03.02.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 11/0.433 kV, 500 kVA auxiliary transformer with all accessories for power supply to auxiliary system of the substation as per schedule of requirement, detailed technical specification etc.
D6E04 Cabling System
04.01 Cables
04.01.1 33 kV Power Cables
All works related to design, supply, installation, testing and commissioning of 33kV power cables required for the below circuits. Cable numbers and sizes are indicative for tender purpose only. As per cable sizing calculation, If required, the Contractor shall increase the cross section or number of cables within the quoted price in order to satisfy the circuit requirements.
04.01.1.1 33kV GIS to HVDT (1X1CX500 sq.mm/phase) cables required for one (1) Nos. of HVDT circuit.
04.01.2 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
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04.01.2.1 11kV Switchgear to HVDT (2X1CX630 sq.mm/phase) cables required for three (3) Nos. of HVDT circuits.
04.01.2.2 HVDT to NER- (1X1CX630 sq.mm) cables required for one (1) Nos. of 11kV NER circuit.
04.01.2.3 11kV Switchgear to auxiliary transformers - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos. of 11/0.433 auxiliary transformer circuits.
Note: The numbers of cables indicated above are only tentative. Tenderer shall substantiate number of cables and size with calculation. If more numbers of cables or higher size of cables are required then tenderer shall provide the same as per requirement without any contractual implication to FEWA.
04.01.3 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension /modification works in the existing substation.
04.01.4 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control, communication and instrumentation cables for the extension /modification works in the existing substation.
04.02 Cable Terminations
04.02.1 33kV Power Cable Terminations
Design, supply and installation of the 33kV cable terminations suitable for 1Cx500sqmm, XLPE cables for the following circuits:
04.02.1.1 33kV GIS to HVDT circuit, plug-in - type termination for new HVDT, one (1) circuit at 33kV GIS side
04.02.1.2 33kV GIS to new HVDT, termination for one (1) circuit at transformer side
04.02.2 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
04.02.2.1 11kV switchgear to HVDT circuit three (3) circuit at both sides
04.02.2.2 HVDT to NER circuit one (1) circuit at both sides
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04.02.2.3 11kV switchgear to Auxiliary Transformer circuit two (2) circuits at both sides
04.02.3 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.02.4 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension /modification works in the existing substation.
04.03 Cable Trays, Conduits and Accessories
04.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension /modification works in the existing substation.
D6E05 LVAC System
05.01 LVAC Boards
Auxiliary power supply is derived from 2 Nos 100% redundant 11/0.433kV LT auxiliary transformers and LVAC distribution boards. All works related to design, supply, installation, testing and commissioning of the following boards with all accessories and materials as required as per schedule of requirement, detailed technical specification etc.
05.01.1 One (1) set of LVAC Distribution Board.
05.01.2 One (1) set of Essential Distribution Board.
D6E06 110V DC System
06.01 110V Batteries
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V batteries including all accessories as per schedule of requirement, detailed technical specification etc. Battery size shall be subject to approval of sizing calculation. Sizing calculation shall take into account existing feeders and the above extension under this scope. Also aging factor of 30% and design margin of 10% shall be considered The temperature derating factor shall be considered as per battery manufacturers recommendation.
Note: The new sets of batteries shall be installed in the existing battery room. The Tenderer has to study and propose the Battery room layout The contractor shall make necessary site visit and ascertain himself regarding the required modification before tendering.
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06.02 110 V Battery Charger and DCDB
All work related to design, supply, installation, testing and commissioning of two (2) sets of 110V Battery Charger and two (2) sets of 110V DC distribution board including all accessories as per schedule of requirement, detailed technical specification etc. The rating shall take into account the existing load and the extension load under this scope
D6E07 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
D6E08 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D6E09 Dismantling/ Removal of existing 11kV Cables and retermination at the new 11kV Switchgear
The existing 11kV Cables and terminations for the following circuits shall be dismantled/removed from existing 11kV switchgear. After installation of new 11kV switchgear these cables shall be reterminated to the new 11kV switchgear. HV Test with reduced voltage for these 11kV Cables shall be included within the quoted price.
09.01 Dismantling/ removal of 11kV Cables and terminations of existing outgoing cable circuits and retermination to the new 11kV AIS Twelve (12) circuits
In case the retermination is not possible on new 11kV AIS panels due to shortage of existing cable length then new 11kV cables for the 11kV feeders shall be laid outside the boundary of the substation.Straight through joints shall be made outside the boundary fo the substation.
D6E10 Dismantling of Existing Equipments
All works related to decommissioning, dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
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10.01 One (1) set of 11kV Switchgear (AEG Pakistan make) comprising of 16 nos of panels with accessories
10.02 Two (2) sets of 11/0.433 kV 250 kVA Auxiliary Transformers with fittings
10.03 One (1) no of 433 V LVAC Distribution panel
10.04 Two (2) sets of 110 V Battery system
10.05 One (1) set of 110 V Battery chargers & DCDB
10.06 11kV Cables of existing HVDT 1 &2 feeders.
D6 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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D6 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new 33kV and newly replaced 11kV circuits as per substation SCADA circuit data requirements. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering. SCADA SC 1.2 New completely equipped CCC panel to be provided for new 33kV circuits.
New completely equipped CCC panels to be provided for all the newly replaced 11kV circuits.
All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope.
All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
All cabling and termination from battery chargers and LVAC panel to respective equipment.
All control cables and system cables specification for SCADA and communication shall be submitted to FEWA/Engineer for review and approval before manufacturing.
SCADA
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SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
D6C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D6C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area, and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for the new rooms to be constructed under this Tender, existing services if any at proposed location for new rooms to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate locations. The proposed area shall be backfilled, graded and leveled to match existing Substation level, on completion of the works. Tenderer shall include his price for all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
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Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item D6 C03.02 Sub structure concrete works.
01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D6C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D6C03 New Transformer room, new 11kV Switchgear room for 3 rd Section of 11kV Switchgear, 2 nos. new Auxiliary Transformer rooms and New Control/Relay/AC/DC room
Design and Construction of new Transformer room in the vicinity of existing Substation Building for housing of one new 20 MVA (33/11KV) Power Transformer and new Auxiliary Transformer rooms with Roof truss including drainage, cable trenches and other services.
Also included is the design and construction of new 11kV Switchgear room and new Control/Relay/AC/DC room to house new Electrical equipment as per the Electrical scope of this Tender. Design and construction of new rooms shall be with new access platform complete with basement including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, basement, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All
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required protection arrangements shall be made prior to commencement of excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement beams, columns, walls, trenches, tunnels duct banks, etc. up to ground floor level including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor level and ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, loading/off loading platforms, etc., as per specification and standards
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors and Windows
Supply and installation of doors and windows for the new rooms including ironmongeries as per specification and standards.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specification shall be considered for the new Buildings.
03.07 False Ceiling
Fire rated decorative type Aluminum false ceiling with metal suspension system shall be provided for all the new Equipment rooms as per specification and standards.
03.08 Roof Treatment and Finishes
All works required for Roof waterproofing and insulation, including finishes as per specifications and standards.
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03.09 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.10 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new Building shall match with the existing Substation Building elevations.
Type of finish for the new rooms shall match with the existing Substation Building.
03.11 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
Galvanized Iron gratings shall be provided for the new Transformer room area as there is no oil/water drainage system available for 33/11kV Transformer. The void area below the gratings shall be adequate for oil/water storage for the new Transformer
03.12 Cable Duct Banks, Trenches, Manhole chambers and all other Civil works
All works required for the construction of Cable duct banks including future/ spare ducts and sleeves as per specification and standards
RCC Cable trenches with removable heavy duty RCC covers shall be constructed inside Transformer room and cable trenches or duct banks between existing substation basement and the new building. Core drilling in existing substation basement walls is also included. All other cable trenches and pull pits required for the entire extension works are included in scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Substation Extension works.
D6C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards/to match with existing system.
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D6C05 Modification works in existing Substation Building
All required Civil modification within the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made
All extension and modification works shall be carried out as per Method Statement approved by Authority/Engineer.
D6M SCOPE OF WORK MECHANICAL
D6M 1 Fire Protection and Detection System
D6M 1D Automatic Fire Detection and Alarm System
All work necessary for existing Fire Detection & Alarm System extension with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Transformers, Electrical rooms and Cable Basement. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric Detectors and Heat detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors and Heat Detectors.
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D6M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) and CO2 extinguishers (12kg).
1E.03 Automatic fire extinguishers
All work necessary for supply and installation of ceiling mounted Automatic Dry Powder Units (4.5kg), inside new Cable Basement.
D6M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D6M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new 11kV Switchgear room and 33kV R/C room including but not limited to the following:
M2.01 Hi wall mounted split units Air conditioning units comprises of indoor and outdoor units with interconnecting refrigerant pipes with accessories, drain pipe connection. Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Smoke extraction system with fire dampers.
M2.03 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.04 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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D7 CAPACITOR BANK INSTALLATION AT 132/33/11 kV DADNAH (DAMN) SUBSTATION
D7E SCOPE OF WORK ELECTRICAL
D7E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make KONCAR Kroatia, 2000A, 31.5kA/3s) shall be extended by adding 4 nos of 11kV Switchgear bays as mentioned below.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. The scope shall include but not limited to the following circuits.
01.01.1 Three (3) 630 A, Cable feeders.
01.01.2 One (1) 630 A , Capacitor bank feeder.
01.01.3 Modification of existing 11kV Cable feeder (=K07) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear, one (1) 11kV Cable Feeder (=K07) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
Note: Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear,and other services (if required) shall be included for new 11kV panels as per civil scope of work
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D7E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control and relay panels, all fittings and accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
D7E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
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03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
D7E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
D7E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D7 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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D7 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new/upgraded 11kV circuits as per substation SCADA circuit data requirements. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Existing 11kV CCC panel to be upgraded in all respect to include the new/upgraded circuits. All works required to complete the scope including providing all necessary accessories, DIN Rails, Cable troughs, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope. All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
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D7C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D7C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works
01.02 Soil Investigation
During the execution the Contractor shall employ an agency with Authority/Engineers approval to carry out the Soil investigation for the substation as per specification and standards.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the soil investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required, shall also be considered. Bidder to include his price for Soil improvement including Piling if required in Item D7C03.02 Sub structure Concrete works.
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01.03 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D7C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D7C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor level including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls, etc., as per specification and standards.
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03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado, etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
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This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
D7C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
D7C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing of additional openings in the Ground floor slab and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
Boundary wall, wherever demolished during construction works, to be reinstated as originally existing.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made.
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
D7M SCOPE OF WORK MECHANICAL
D7M 1 Fire Protection and Detection System
D7M 1C Clean Agent System
D7M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing
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control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports.
1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
D7M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
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1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
D7M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
D7M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D7M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
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M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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D8 EXTENSION OF33/11kV BIDIYA (BIDY) SUBSTATION
D8E SCOPE OF WORK ELECTRICAL
D8E01 11kV System
01.01 11kV Air Insulated Switchgear
Existing 11kV Air Insulated Switchgear (Make NATUS Germany, 2000A, 31.5kA/3s) shall be extended by adding 3 nos of 11kV Switchgear bays as mentioned below.
All work related to design, supply, installation, testing and commissioning of extension bays with all necessary, bus ducts, risers, adapters, circuit breakers, earthing switches, CTs, VTs, cable terminations, protection, control and metering equipment as per schedule of requirement, single line diagram and detailed technical schedule and specification, C & P diagram etc.
The Tenderer has to study and propose the 11kV switchgear layout in such a way the Power/control cable openings of the 11kV switchgear does not foul with the floor beams. Necessary dummy panels, if required, shall be included to clear all the floor beams. The contractor shall make necessary site visit and ascertain himself regarding the existing equipment and required modification before tendering. The scope shall include but not limited to the following circuits.
01.01.1 Two (2) 630 A , Cable feeders.
01.01.2 One (1) 630 A , Capacitor bank feeder.
01.01.3 Modification of existing 11kV Cable feeder (=K01) to convert as 11kV Capacitor bank feeder
In the existing 11kV Switchgear, one (1) 11kV Cable Feeder (=K01) shall be modified and used as 11kV Capacitor bank Feeder. All work related to modification of GA, Schematic diagram, new wiring and CT replacement shall be carried out as per the protection requirement within the quoted price.
Note: Any civil work including core drilling in the floor for 11kV and LV/Control Cables, steel fixing base for 11kV Switchgear,and other services (if required) shall be included for new 11kV panels as per civil scope of work
D8E02 Capacitor Banks
02.01 3 Phase, 11kV, 6 MVAr Capacitor Bank
02.01.1 All work related to design, supply, installation, testing and commissioning of two (2) sets of 3 Phase, 11kV, 6 MVAr capacitor banks (3 stages of 2 MVAR each) with automatic control complete with control and relay panels, all fittings and
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accessories, fully in compliance with the detailed technical specification. The capacitor shall be designed to operate for an ambient temperature of 50 0 C.
D8E03 Cabling System
03.01 Cables
03.01.1 11kV Power Cables
All works related to design, supply, installation, testing and commissioning of 11kV power cables required for the following circuits:
03.01.1.1 11kV Switchgear to capacitor bank - (1X1CX630 sq.mm/phase) cables required for the two (2) Nos of 6 MVAr, 11kV capacitor bank circuits.
03.01.2 LV Power Cables
All work related to design, supply, installation, testing and commissioning of all LV Power Cable required for the extension/modification works in the substation.
03.01.3 Control, Communication and Instrumentation Cables
All work related to design, supply, installation, testing and commissioning of all control and instrumentation cables for the extension/modification works in the substation.
03.02 Cable Terminations
03.02.1 11kV Power Cable Terminations
Design, supply and installation of the power cable terminations including all lugs, glands and end termination kit etc. required for termination of all 11kV power cables for the following circuits:
03.02.1.1 11kV switchgear to Capacitor Bank circuit two (2) circuits at both sides
03.02.2 LV Power Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
03.02.3 Control, Communication and Instrumentation Cable Terminations
Terminations shall include supply and installation of all lugs, glands, ferrules and terminations etc for the extension/modification works in the substation.
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03.03 Cable Trays, Conduits and Accessories
03.03.1 All work related to design, supply, installation, testing and commissioning of cable trays, conduits and accessories as required for the extension/modification works in the substation.
D8E04 Lighting & Small Power System
All work related to design, supply, installation ,testing and commissioning of the Lighting & Small Power system including fixtures, junction boxes, conduit and accessories, wires, power outlets etc.as required for the extension /modification works in the substation.
D8E05 Earthing & Lightning Protection
All work related to design, supply, installation ,testing and commissioning of grounding system including ground network, equipment earthing and lightning protection etc. as required for the extension /modification works in the substation. The new building earthing grid shall be tested independently before connecting with existing substation earth grid.
D8E06 Dismantling of Existing Equipments
All works related to dismantling, packing, transportation and delivery to FEWA stores Sharjah for the existing equipments as mentioned below. The packing shall be suitable for long term storage.
06.01 Outdoor switchyard equipments and structures.
D8 SC SCOPE OF WORK SCADA & COMMUNICATION
This section in general covers the modification required in SCADA equipments and major items are clearly listed. However, the SCADA works shall be completed in all respect to meet the substation modification requirements and hence any items not specifically listed but are essential to satisfactorily complete the works shall be included in the scope. Therefore, bidder is required to conduct a detailed site survey before quoting so as to see the availability of existing resources (Panels, Power supply etc.). Other available resources viz. spare transducers, Relays, Spare DI/DO modules, Spare circuits etc. already installed at existing substation can be utilized to meet the scope requirements but the same quantity shall be compensated to FEWA either by handing over to FEWA as spare or by installing the same in the panel (in case of space availability/possibility of further future extension). FEWA/EPE will not be responsible for any lack of information and it will be bidders responsibility to acquire all information that is required for quoting the prices and completing the works in accordance with tender documents.
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D8 SC1 SCADA & COMMUNICATION SCADA SC 1.1 Upgrade with necessary modifications of existing ABB 560 RTU to include new/upgraded 11kV circuits as per substation SCADA circuit data requirements. The scope shall include providing extension racks, modules, cables and other accessories as per the requirements.
Scope shall also include complete substation requirements as per tender documents including end to end testing of new/upgraded circuits with UAQ SCC, providing Accessories, cabling etc. as per specification requirements.
All design and engineering of RTU to be included in scope and approved before equipment/material ordering.
SCADA SC 1.2 Existing 11kV CCC panel to be upgraded in all respect to include the new/modified circuits. All works required to complete the scope including providing all necessary accessories, cabling, transducers, etc. according to Substation requirements and SCADA circuit data shall be included in the scope. All design and engineering of CCC to be included in the scope as per the specification and approved before manufacturing.
SCADA SC 1.3 Supply and cabling works, termination and testing between RTU-CCC and between Plant-CCC as per SCADA circuit.
SCADA SC 1.4 All works required to implement new SCADA numbering system for entire 33/11kV substation in accordance with the guidelines given in specification. The works shall include replacement of existing SCADA labels from entire substation with new SCADA labels, modifications in documentation, verification and witnessing of new labels with control centre etc. as per directions given in specification. SCADA
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D8C SCOPE OF WORK CIVIL ENGINEERING & BUILDING WORKS
General
The Contractor will be responsible for the design and construction of all Civil Engineering and building works including the modification works in the existing Substation. The Tenderer must cover all requirements of the tender documents and any other items not specifically mentioned but which are required for the satisfactory design, construction, operation and maintenance of all equipment to the satisfaction of Authority/Engineer. The scope of works listed below are only indicative and no additional costs will be considered for the items which have been overlooked but are essential for the proper completion of the project in every respect. The Tenderer shall visit the site and study thoroughly the requirements before submitting the Offer. This scope of work shall be read in conjunction with General & Particular Technical Specifications and other Tender documents.
D8C01 Preliminaries
01.01 Site clearing, Site grading, Site mobilization, Site demobilization, etc.
Scope of work under preliminaries includes Site clearing/ site grading, site mobilization, temporary fencing around the works area and demobilization as per the specification and requirements stated elsewhere in the specification.
Prior to commencement of works for new Capacitor bank building, existing services at proposed location for new Capacitor bank building to be rerouted and existing structures such as RCC manholes/foundations etc. demolished and reconstructed on suitable alternate location. The proposed area shall be backfilled, graded and leveled to match with the existing Substation level on completion of the works. Tenderer shall include his price for all the above works.
Prior to the commencement of works for new Capacitor bank building, existing old outdoor switchyard within existing substation compound to be removed/demolished. Removed switchyard materials to be transported and handed over to FEWA store in Fujairah. Debris to be transported and deposited on the area approved by the Municipality for that purpose. Existing internal road, pavements and gravel areas wherever disturbed during demolition works, to be re instated as originally existing.
Soil Investigation Report for the existing Substation is included in this Tender document.
Necessary Soil improvement to attain required Safe Bearing Capacity (SBC) shall be carried out as per the Soil Investigation agencys recommendations and as per design requirements with Authority/Engineers approval and all required tests including Plate load tests, zone load tests, SPTs, etc. shall be carried out at required locations to ensure that the required SBC is achieved. Piling, if required,
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shall also be considered. Bidder to include his price for Soil improvement including Piling if required, in item D8 C03.02 Sub structure concrete works.
01.02 Authority and Engineers Site Offices and facilities
Provision of Type-C Authority and Engineers Offices and facilities at site as specified under the Special Conditions of Contract including all temporary power supply and water supply for Site offices
D8C02 Design and Drawings
Conceptual layout drawings are provided in this tender document by Authority/Engineer. Preparation of final design and drawings required for the proper execution and completion of the entire project is covered under this scope and the Contractor is solely responsible for the design. All requirements stated elsewhere in the specification shall be adhered to. All design, working drawings and shop drawings are subjected to Authority/Engineers approval.
Minimum drawings required to be submitted are listed in Civil General Schedules Volume V, Section 7.
D8C03 New Capacitor Bank Building with Clean Agent room
Design and Construction of new building for housing Capacitor bank units and Clean agent room as per the specifications, including drainage, cable trenches and other services.
03.01 Earth Work
Earth work includes excavation for foundations, trenches, duct banks etc. This includes necessary planking/ shoring and strutting, backfilling, dewatering, etc. The excess earth material after backfilling shall be carted away to a designated location approved by the concerned authority. Extreme care shall be taken to protect the existing equipment and structures during construction. All required protection arrangements shall be made prior to excavation.
03.02 Sub-structure Concrete Works
All RCC works for substructures such as foundations including piling and pile caps if necessary, basement, beams, columns, walls, trenches, tunnels, duct banks, etc. up to ground floor level including ground floor slab. Waterproofing and protection for all underground structures as per specification and standards is included under this scope.
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03.03 Super-structure Concrete Works
All RCC works for Superstructures above ground floor slab such as walls, columns, beams, slabs, arches, corbels, sill beams, lintel beams, tie beams, parapet walls etc., as per specification and standards.
03.04 External and Internal block walls including plastering
All works related to the External & Internal block walls including RCC stiffeners, lintels and plastering as per specification and standards.
All exposed concrete surfaces shall also be plastered before painting.
03.05 Doors
Supply and installation of doors for the new building including ironmongeries as per specification and standards. Sliding gate and solenoid locks for Capacitor Bank rooms are also included in this Scope of work.
03.06 Floor finishes including Skirting and dado etc.
Floor finishes as specified in Internal Finishes in the Particular Technical Specifications shall be considered.
03.07 Roof Treatment and Finishes
All works required for roof waterproofing and insulation including finishes as per specification and standards.
03.08 Internal Painting
Internal painting for the buildings shall be carried out as per specification and standards.
03.09 External Finishes
All external surfaces of the buildings shall be finished as per specification/finishing schedule and standards. External elevations of the new rooms shall match with the existing Substation building.
03.10 Metal Works
All works for design, supply and installation of metallic structures/ elements required for the entire project as per specification and standards.
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03.11 Cable Duct Banks, Trenches Manhole chambers and all other civil works
RCC Cable trenches with removable heavy duty RCC covers shall be constructed for 11kV, LV and control cables between existing 33kV substation basement and the new Capacitor bank building. Core drilling in existing substation basement walls is also included.
All other cable trenches and pull pits required for the entire extension works are also included in this scope of work.
This shall also include all other Civil Engineering and Building works not specifically mentioned in the scope of works but are reasonably required for the successful completion of the Capacitor bank installation works
D8C04 Drainage Works
04.01 Storm water drainage and HVAC drainage Works
All works required for Storm water drainage and HVAC drainage as per specification and standards to match with existing system.
D8C05 Modification works in existing Substation Building
All required Civil modification works in the existing Substation building to house new Electrical equipment as per Electrical scope of work shall be included. Modification works shall include providing additional openings in the Ground floor slab and walls and designing and providing the slab support system necessitated due to the modification works. Also all openings rendered redundant on completion of the works to be closed/sealed with appropriate means to the approval of Authority/Engineer.
All finishes to rooms in which modification works to be carried out under this scope shall be made to be as good as new viz. Wall paint, false ceiling, floor coatings, etc. to be reinstated.
Internal roads, pavements and gravel areas damaged during construction of the new Building shall be reinstated and interconnection to the new Building shall be made
All modification works shall be carried out as per Method Statement approved by Authority/Engineer.
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D8M SCOPE OF WORK MECHANICAL
D8M 1 Fire Protection and Detection System
D8M 1C Clean Agent System
D8M 1C1 Clean Agent System for Capacitor Bank Rooms
All work necessary for Automatic Clean Agent Extinguishing System, including clean agent storage main and reserve cylinder bank, manifold piping, actuating and discharge pipe work and nozzles, control switches and instruments, cabling, wiring, conducting, AC/DC power supply distribution, addressable extinguishing control panel complete with reserve battery supply, detectors, annunciation system, required interlocks etc. for the Capacitor Bank Rooms.
1C1.01 Clean Agent Storage
All work necessary for supply, installation and commissioning of portable steel cylinders constructed of high strength steel alloy, with clean agent stored under pressure of 25/42 bars, of reputed make and design. All work necessary for supply, installation and commissioning of storage cylinders manifolds with common discharge headers, check valves, cylinder valves, discharge flexible tubing, pressure gauge, and other relevant accessories.
1C1.02 Clean Agent Piping and Appurtenances
All work necessary for supply, installation and commissioning of pneumatic pilot operated selector valves, brass chrome discharge nozzles, properly sized pipe work with rigid supports. 1C1.03 Actuation
All work necessary for supply, installation and commissioning of manual release stations mounted adjacent to the exits from the protected area, manual release located at the cylinder storage area and DC solenoids.
1C1.04 Detection
All work necessary for supply, installation and commissioning of addressable photoelectric type smoke detectors.
1C1.05 Instrumentation and Control
All work necessary for supply, installation and commissioning of one common addressable Extinguishing Control Panel with power supply and battery set, audible and visual notification appliances, supervisory inputs, supervised outputs and dry voltage outputs for interlocks.
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D8M 1D Automatic Fire Detection and Alarm System
All work necessary for extension of existing Fire Detection & Alarm System with all accessories comprising detectors, cabling, conducting, wiring, control panel modification, etc. for new Clean Agent Room. On completion of Fire Detection and Alarm System modification works, existing Fire Alarm Control Panel shall be tested for correct operation.
1D.01 Electrical work
All electrical work required for cabling, wiring, conducting connections, grounding etc. for the system extension. Supply and installation of manual call points and sounder/strobes.
1D.02 Photoelectric smoke detectors:
All work necessary for supply, installation and commissioning of Photoelectric Smoke Detectors, as per NFPA recommendations.
D8M 1E Portable Fire Extinguishers
1E.01 Standard portable fire extinguishers
All work necessary for supply and installation of Standard Portable fire Extinguishers CO2 (5 Kg) and DCP (4.5 Kg).
1E.02 Mobile fire extinguishers
All work necessary for supply and installation of Standard Mobile, trolley type DCP fire Extinguishers (25kg) for new Capacitor Bank rooms.
D8M 1F Fire stopping
1F.01 Fire stopping for cable entries, wall and floor openings
All work necessary for supply and application of non-intumescent (ablative type) two hours rated fire sealant on cables, cable trays and other openings. All work necessary for supply and installation of sealing boards with fire sealant on wall and floor openings. Fire sealant characteristics shall be as per ASTM D2863, IEC 332 and FM 3971.
D8M2 HVAC System
Design, supply, installation, testing and commissioning of complete Air Conditioning and Ventilation plant fully functioning for the new Capacitor room and clean agent room including but not limited to the following:
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M2.01 Roof mounted Package Air cooled Air conditioning units shall comprises of Hermetic / Semi-hermetic / Scroll compressors with suction and delivery valves, Condenser and Evaporator coil with copper fins, Evaporator fan with drive, Drain pan, Filter chambers etc., Bib tap with hose tapping from existing service water line to be provided near the package units.
M2.02 Extraction fan for clean agent room
M2.03 GI ducts with thermal and acoustic insulation, aluminum cladding, supply and return air diffusers, sand trap louvers with filters, expansion Joints and supports.
M2.04 Electrical works including distribution and HVAC Power cum control panels with DDC controller.
M2.05 Motorized fire dampers for ducts wherever crossing Walls/Floors/Slabs.
M2.06 Complete HVAC system testing, commissioning, training and interfacing with the existing HVAC control panel.
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D9. PROTECTION MODIFICATION WORKS AT EXISTING SUBSTATIONS IN EAST AREA (B)
All the modifications as required in the 33 kV GIS, LV Compartment,Control & Relay Panels , Busbar protection panels etc including but not limited to changing the labels, modifying the schematic diagrams, GA drawings, layout drawing preparation and revision of all relevant drawings, SLDs, etc. as required to reflect the circuit changes shall be carried out by the contractor under scope of this contract within the quoted price. All such drawings whether specifically mentioned or not shall be modified and submitted to Engineer/Authoritys approval by the substation contractor at an early stage of project execution. All extension and modification works shall be carried out by the substation contractor with minimum outage only. The substation contractor in his offer shall state the requirement of shut down in the existing substations.
The complete set of as built drawings (wherever changes as required) shall be resubmitted incorporating the changes. The Authority reserve the right to ask the substation contractor to retest and recommission any item or plant disturbed during modification works without any cost and time implication to the Authority and no deviation is acceptable in this regard. The contractor must visit the site and all necessary existing information, drawings, documents, etc. required shall be collected without any implications to authority. Any minor civil modifications anticipated in the 33 kV GIS room, Control & Relay room etc. shall be carried out by the substation contractor.
Modification of the existing protection panels shall be carried out by qualified and experienced Engineer approved by FEWA. All the modifications shall be carried out with minimum shutdown requirements and without any disturbance to existing system. The tenderer shall make site visit and assess themselves all the required modifications to be carried out in existing panels and the cost towards all works shall be included within the quoted price. All modifications required in existing panels, relay and control panels, AC/DC system etc shall be included within the quoted price.
The existing substation as built drawings including but not limited to layout of main equipments, sections, cable route layout, cable tray layout, earthing drawings, control and protection schematic diagrams of existing bays (Bus section, common control panels, adjacent panels etc), substation single line diagrams, associated civil and electromechanical drawings affected by the modification works etc shall be suitably modified and submitted for approval at an early stage. All such drawings shall also be made as final as built drawings by the substation contractor in addition to the equipment drawings.
Any relocation of existing equipments required for works shall be deemed to be included in the quoted price. New control cables/LV power cables, fixing arrangement of relocated equipments etc are also included within the quoted price.
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All the relay setting calculations as required by Authority shall be carried out by the contractor under scope of this contract and shall be submitted to Engineer/Authority for approval.
Any necessary details including but not limited to existing relay setting and drawings/ information etc as required shall be collected from site/relays by contractor under the scope of this tender. All schematic diagrams shall be tested and all protection testing including end to end testing shall be carried out within the quoted price.
Providing manufacturer Specialist for testing and commissioning of Main protection relays for 33 kV OHL/cable feeders shall be under the scope of this tender. All cost towards testing and commissioning of Main protection relays by manufacturer specialist shall be included within the quoted price.
The Main protection relays in the new substation shall be matched with existing relays at respective remote end substation. In case contractor cannot comply with this requirement then all cost towards modification and replacement of Main Protection relays at existing respective remote end substations shall be included within the quoted price of existing substation modification works without any contractual implication to Authority. However Authority reserves the right to decide either to supply new relays and modify the existing panel or to match with existing relays and the same will be decided during engineering stage.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
D9.1 Protection Modification Works at existing Al GHOB Substation for New Seih Dibba substation cable feeder One (1) circuit
The existing 33kV GIS Spare Bay (H204) C&R Panel shall be modified as follows:
D9.1.1 Protection modification as required for New Seih Dibba Cable feeder (H204) Circuit
The existing 33kV C&R Panel (H204) at AL GHOB is equipped with main protection suitable for fibre optic current differential protection relay type Solkor N, manufactured by Siemens.
Bidder shall match the above main protection relay at new Seih Dibba Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Seih Dibba at existing AL GHOB Substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic
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current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
D9.2 Protection Modification Works at Transco Tawyeen Substation for New Tawyeen substation cable feeders Three (3) circuits
Transco Tawyeen Substation is under construction, bay numbers will be adviced to the successful bidder later.
The existing 33kV main protection relay is MiCOM P543 relay.
D9.2.1 Protection modification as required for New Tawyeen Cable feeder Circuit No. 1
D9.2.2 Protection modification as required for New Tawyeen Cable feeder Circuit No. 2
D9.2.3 Protection modification as required for New Tawyeen Cable feeder Circuit No. 3
Bidder shall match the main protection relay at new Tawyeen substation with Transco Tawyeen. However, if matching is not possible then bidder shall replace the existing main protection relay matching with new Tawyeen at Transco Tawyeen substation within the overall quoted price.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new fibre optic current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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D9.3 Overall end to end testing & commissioning of new Seih Dibba Dibba Main Feeders Two (2) Circuits.
D9.4 Protection Modification Works at existing Dibba Main Substation for Akkamia substation cable feeders Two (2) circuits
The existing 33kV GIS Bays (H205 & H208) C&R Panels presently designated as Akkamia Circuit -1 & 2 shall be modified as follows:
D9.4.1 Protection modification as required for Akkamia Cable feeder (H205) Circuit No.1
D9.4.2 Protection modification as required for Akkamia Cable feeder (H208) Circuit No.2
The existing 33kV C&R Panels (H205 & H208) are equipped with main protection suitable for pilot wire protection relay type MBCI, manufactured by GEC Alstom.
Bidder shall match the above main protection relay at Akkamia Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with Akkamia at the existing Dibba Main Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Akkamia (in case of retaining the pilot wire protection relay at Dibba Main) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
CT Calculation shall be submitted and the new relay shall be suitable for the CT characteristic available at the existing Dibba Main substation. Bidders shall test the CTs and note the parameters before making the CT sizing calculation.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
D9.5 Protection Modification Works at existing Wassat Substation for Akkamia substation cable feeder One (1) circuit
The existing 33kV C&R Panel (H205) presently designated as Akamiya Circuit shall be modified as follows:
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D9.5.1 Protection modification as required for Akkamia Cable feeder (H205) Circuit
The existing 33kV C&R Panel (H205) is equipped with main protection suitable for pilot wire protection relay type MBCI, manufactured by GEC Alstom.
Bidder shall match the above main protection relay at Akkamia Substation. However, if matching is not possible then bidder shall replace the existing main protection relay matching with Akkamia at the existing Wassat Substation. The send or receive ends shall be properly coordinated by the bidder in order to satisfy the scheme requirement. The compatibility of new relays installed at Akkamia (in case of retaining the pilot wire protection relay at Wasat) shall be confirmed by the Relay manufacturer.
The above work shall include modification of GA & Schematic diagram, dismantling, packing and handing over the existing installed Main protection relays to FEWA stores (if required). Supply and installation of new pilot wire current differential protection relay (if required), modification as required in the control & relay panels including new wiring and modifications. Any other component such as auxiliary relay, test terminal block, test plug etc as required to satisfy the scheme requirement shall be supplied and installed within the quoted price.
CT Calculation shall be submitted and the new relay shall be suitable for the CT characteristic available at the existing Wassat substation. Bidders shall test the CTs and note the parameters before making the CT sizing calculation.
The overall end to end testing including main protection, component testing, scheme checking, final setting and commissioning shall be carried out within the quoted price.
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PART E : COMMON ITEMS
E1 SUPPLY OF SPARE 33/11kV DISTRIBUTION TRANSFORMER
E1E SCOPE OF WORK ELECTRICAL
E1E01 Transformers and Neutral Earthing Resistor
01.01 HVDT and NER
01.01.1 20/25MVA 33/11kV Distribution Transformer
All work related to design and supply of one (1) set of 20/25 MVA Dyn11 33/11kV, ONAN/ONAF distribution transformer with accessories, OLTC, remote control panel (RTCC) for OLTC, neutral CTs etc. (Percentage impedance at rated tap and maximum rated MVA = 12.5/15.62%) as per schedule of requirement, detailed technical specification etc.
01.01.2 Neutral Earthing Resistor (NER)
All work related to design and supply of one (1) NER of 6.35 ohms, 1000A, 10 seconds for earthing 11kV neutral of 20/25 MVA HVDT as per schedule of requirement, detailed technical specification etc including isolators.
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E2 SCADA WORKS AT EXISTING U.A.Q. SYSTEM CONTROL CENTRE
E2 SC 1
SCADA works Area : SCC U.A.Q
SC1.1
All works related to installation of modems at FEB Locations, Upgrade of MUX (if required), terminations and cabling between Front End Communication servers and to the SDH equipment in order to include new 33kV S/S in FEWA SCADA transmission network.
SCADA COMMS
SC 1.2
All data engineering works and testing at UAQ System Control Center for new substations as specified in tender.
SCADA
SC 1.3
All data engineering works and testing at UAQ System Control Center for existing substations extension as specified in tender.
SCADA
SC1.4
Supply of test instruments and configuration tools for both hard ware and software in order to utilize the all functions of the supplied equipment. Tenderer to submit the list of test instruments and configuration tools for all SCADA and communication equipment as per tender specifications to FEWA for review and approval before the manufacturing/ purchase.
SCADA COMMS
E3 TELECOMMUNICATION EQUIPMENT
General
This Article covers the design, manufacture supply, transport, installation, cable laying, wiring, testing, commissioning and handing over in satisfactory operating condition of the telecommunication system(s) including all auxiliary equipment, accessories and work for:
SDH Nodes (OLTE and Multiplex Equipment) Remote Subscriber Telephone system RTU Data Transmission on IEC 60870-5-101 and IEC 60870-5-104 protocol Fiber Optic Distribution Panel for the various respective sites as indicated i.e. New 33/11kV Shiekh Khalifa Hospital Substation,
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New 33/11kV Riffah-3 Substation, New 33/11kV Zaith-3 Substation, New 33/11kV Jazeerah Industrial Substation, New 33/11kV RAMS-2 Substation, New 33/11kV Shamal Substation, New 33/11kV Ghalilah Power Substation, New 33/11kV Seih Al Burairat 33/11kV Substation, New 33/11kV Wadi Sham Substation New 33/11kV Najaimat Substation, New 33/11kV Water Field-2 Substation , New 33/11kV Al Hail Industrial Substation New 33/11kV Seih Dibba Substation, New 33/11kV Tawyeen Substation.
General reference is made to FEWA Specifications for the technical description of the equipment and other general requirements, drawings provided in the tender documents etc.
The works shall be complete on a turnkey basis including all terminations, cabling etc. and not limited to the requirement of this scope in order to ensure the overall functionality of the system to the satisfaction of FEWA. It is also essential that the Contractor has adequate understanding and experience and shall properly estimate and execute the works in compliance with relevant Industry Quality Standards.
Spare capacity of the existing communication infrastructure shall not be considered by the Contractor for the communication links unless explicitly agreed upon by the FEWA's SCADA Maintenance Department.
The new equipment shall be housed in new cubicle racks, regardless of the availability of empty space in cubicles of existing stations, unless otherwise specified or proven that no space is available in existing substations. The Contractor shall carry out the survey of the above sites in order to familiarize himself and to propose the new Telecommunication Equipment during design stage.
Minimum One Number or 25% (whichever is more) of each type of module installed in the equipment should be provided to FEWA as spare after commissioning.
Supply and installation including termination of all necessary cables/material/ accessories etc to complete the job in all respects, is deemed to be included in the scope of supply/works.
The contractor shall co-ordinate his activities with the respective contractor e.g. for OHL or Power Cable.
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Any minor civil work requirements related to the telecommunication system are deemed to be included under the scope of the contractor supplying the telecommunication equipment at the new substations and the corresponding remote ends or the other sites to establish the link connectivity as specified in tender drawings related to telecommunication.
All Substation works related to Fibre Optic connectivity and wiring to all FODP panels pertaining to SCADA and Communication system to be carried out to the satisfaction of FEWA.
Works shall also include Restoration of existing services if interrupted due to power cable reconfiguration, patching of FO cables, pilot cables etc. at all intermediate stations in order to successfully route the services to their respective destinations.
All the hardware accessories (e.g. test cables/leads/connectors/adapters etc.) necessary for the troubleshooting, fault finding etc. of the complete telecommunication equipments shall be included in the scope of work and provided to FEWA. Additionally, one maintenance laptop completely equipped with all software tools, licenses required for programming of telecommunication equipments (OLTE/MUX/PABX etc.) should also be provided. The configuration of Laptop is subject to FEWA approval during engineering stage.
All the signal transmission between the substations and SCC Umm Al Quwain along the respective routes, if interrupted due to the OHL/Power Cable reconfiguration, shall be resumed including rewiring (if any) and re- commissioning of the respective links to the satisfaction of FEWA/Engineer, under the scope of this specification.
All relevant design documents shall be approved by FEWA/Engineer before commencement of any works. All relevant existing telecommunication system documents as well as telecom substation documents where modifications or integration works need to be carried out, at any existing stations shall be revised/updated and new/revised as-built Telecom System & station documents shall be submitted in consolidated form as final "As Built" by the Bidder/Contractor. Further, approval at any stage does not relieve the contractor from his obligations in the contract to ensure conformance to specification.
Within the frame of 33/11kV network upgrade, new telecommunication equipment shall be installed at new 33/11kV substations. Additionally, new multiplexers shall also be provided and existing multiplexers shall be upgraded at existing stations as per the directions given in scope and tender drawings.If the new substation is not connected directly to 132/33 kV substation with access to FEWAs fiber optic network then data transmission shall be implemented from RTU via Modem connection to next substation equipped with OLTE/MUX. This means that for such new substations with pilot cables/telephone cables connection to FEWAs fiber optic network, new industrial modems shall be provided along with isolation transformers. Further wherever possible, direct
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RS232 connection from RTU to MUX shall be preferred over modem connections.
All works required at existing substations related to modifications for providing MCBs to new equipments from existing Battery chargers shall be included in the scope.The scope of supply for all major items is clearly listed in this tender document. However, any items that are not specifically listed but are essential to satisfactorily complete the works and which forms the part of interface between different equipments should be included by the contractor in the price. Deviations if any, shall be clearly highlighted else it will be assumed that contractor understands the requirements specified under this tender and confirm complete compliance to technical requirements and FEWA practice.
E3.1 SDH Node (OLTE/MUX) at 33/11kV Substations
SDH nodes (OLTE +MUX) shall be supplied, installed and commissioned each at the followings sites:
New 33/11kV Shiekh Khalifa Hospital Substation, New 33/11kV Zaith-3 Substation, New 33/11kV Riffah-3 Substation, New 33/11kV Jazeerah Industrial Substation, New 33/11kV RAMS-2 Substation, New 33/11kV Shamal Substation, New 33/11kV Seih Al Burairat 33/11kV Substation, New 33/11kV Najaimat Substation, New 33/11kV Seih Dibba Substation, New 33/11kV Tawyeen Substation New 33/11kV Al Hail Industrial Substation Existing Remote End Substations including Existing 33/11kV RAMS S/S, Upgrade of SDH network in Existing substations to achieve the desired connectivity.
Further reference to this scope shall be made to tender documents including Overall Conceptual Telecommunication drawings (FEWA/E1912/T/002).The offered telecom equipment with min. STM-1 capacity shall be equipped with range of access interfaces for telephony, data and LAN FE/GE required for routing of various services mentioned in this section. In general, besides the requirements specified for RTU data, remote subscribers, all nodes shall have as a minimum requirement of 2 TCP/IP based Ethernet ports, 2 E1 ports (G.703 balanced).
All OLTE/MUX equipments shall be delivered with an equipped spare capacity of at least 50 % after completing the scope of works. Additionally, 02 Nos. of Patch cords per node (of length suitable enough between Telecom Equipment
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& FODP) as recommended from SDH manufacturer should be supplied to FEWA as spare after commissioning.
The required SDH equipment is to provide optical communication links over the OPGW/FOC of the respective OHL/Power Cable circuits among these substations. The equipment shall be configured to form the respective optical links (Preferred in ring configuration but point to point is also acceptable in case of media limitations) such as in any configuration redundant links shall be achieved between each substation and its remote ends. The current telecommunication configuration shall be considered only for conceptual purpose and the final telecom configuration shall be subject to FEWA approval during engineering stage.
The existing multiplexers at the remote ends shall be upgraded in all respect to meet the desired connectivity and to integrate the new nodes/equipments in all respect.
The integration of the various signals of the new Telecommunication Equipments with the existing Telecommunication Equipments of above make can be realized through 2 Mbit level in order to integrate the same at control site. However, wherever feasible the integration shall be at minimum STM-1 level.The Contractor shall propose the suitable methodology to achieve redundant path for the various signals and the final configuration shall be decided during the detail design/engineering stage and are subject to final approval by Authority/ Engineer.
The scope shall also include all the works required to integrate the new telecom systems in the existing FEWA Network management system as well as all works required for establishing successful end to end connectivity for all the services connected with telecommunication equipments. The system offered shall have min 99.9% availability and the same shall be proven in due course by carrying out the stability test of the complete system successfully. The duration and procedure of test shall be subject to approval of FEWA/Engineer.Appropriate modems , FO converters, attenuators, amplifiers etc. required to achieve end to end data connectivity to complete the works shall be considered in scope.
In addition to above, SDH equipment terminal configuration software of latest version along with latest configuration backups shall be provided.
E3.2 PABX Extension/Telephone System at New 33/11 kV substations
Supply install and commissioning of minimum 6 numbers of remote subscribers at each of the new 33/11kV Substations as mentioned below. The new telephone system shall be integrated with FEWA existing Telephone network in all respect (i.e. covering all hardware and software aspects).
New 33/11kV Shiekh Khalifa Hospital Substation, New 33/11kV Riffah-3 Substation, New 33/11kV Zaith-3 Substation,
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New 33/11kV Jazeerah Industrial Substation, New 33/11kV RAMS-2 Substation, New 33/11kV Shamal Substation, New 33/11kV Ghalilah Power Substation, New 33/11kV Seih Al Burairat, New 33/11kV Wadi Sham Substation New 33/11kV Najaimat Substation, New 33/11kV Water Field-2 Substation , New 33/11kV Al Hail Industrial Substation New 33/11kV Seih Dibba Substation, New 33/11kV Tawyeen Substation. Upgradation of existing FEWA PABX Network to meet above mentioned extensions.
All required wiring, hardware, configuration required at PABX at existing stations to successfully integrate the telephone system at new 33/11kV S/S into FEWA network shall be included in the scope.
The scope shall also include supply of any new hardware including modules, programming/configuration in existing PABX systems to achieve the required extensions at new 33/11kV S/S.
The extension of PABX shall be as per approval from FEWA/Engineer during engineering stage. The current FEWA PABX network diagram with conceptual extensions for new 33/11kV Substations is attached with the tender document (Please refer drawing number FEWA/E1912/T/007).All telephone cables, wiring, protection devices/surge arrestors, programming, testing and commissioning to the satisfaction of the FEWA shall be part of the scope. The telephones shall be distributed to all the major rooms inside the substation by means of telephone sockets, properly protected telephone cables and through centrally located Junction box. The typical minimum distribution of Telephones in the substation should be as specified below. However, exact locations of the subscribers and final distribution inside the new substation shall be decided during the detail engineering/approval stage.
Typical Minimum Telephone distribution in new 33/11kV Substation
T T Room No. ROOM NAME NO. OF EXTENSION TYPE OF SET 1. Control and Relay Room 01 Desk Type 2. SCADA/Telecom Room 01 Wall Mounted 3. 33kV GIS Room 01 for each room Wall Mounted 4 11kV Room 01 for each room Wall Mounted 5 Store/Office Room 01 Wall Mounted 6 LVAC Room 01 Wall Mounted TOTAL 6
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The above distribution is tentative and minimum. The final distribution shall be as per the approved layout and shall be subject to approval during engineering.
The telephone sets shall have all necessary standard facilities/features compatible with the existing PABX/ telephone system. The telephone cables should be armored type or shall be laid in protective conduits. Telephone cables as well as sets are subject to approval during design stage.
E3.3 Fiber Optic Distribution Panel
Design, manufacture, installation, wiring and commissioning of FODP panels at each new Substation as per the guidelines specified in the specification. The panels shall be of standard size as other panels in telecom room with 19 rails for mounting Optical distribution frames and equipped with all standard accessories viz. Heater, hygrostat, door limit switch, lamps, sockets etc. The make, manufacturer as well as design of panels are subject to FEWA approval during engineering stage.
E3.3.1 Thirteen nos. (13) floor standing panels (FDP) shall be supplied, installed and commissioned at new substations (one panel at each substation) equipped with F.O network.
Note: Floor mounted Fibre Distribution Panels shall be manufactured by the FEWA approved control and relay panel manufacturer on
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SCHEDULE F : OPTIONAL SCOPE OF WORKS
F1 Mandatory Spares
F1.1 For equipment as detailed in Volume V, Section 3
F2. Recommended Spares
F2.1 The tenderer shall specify spares recommended in addition to the above for operation and maintenance for three (3) years.
F3. Relay Test Equipment
F3.1 Test equipment as specified below:
Relay testing system, Computer aided, suitable for manual/automatic operation shall be supplied for Secondary injection tests of all types of numerical/static protection relays e.g.
- Distance protection equipment. - Directional relays. - Voltage relays. - Current relays. - Frequency relays. - Fibre optic current differential protection relays. - Differential relays. - Synchro-check relays. Etc.
The system shall have, but not limited, the following features:
a) Single unit, compact design & easy to transport with hard case.
b) Voltage outputs with adequate range:
- 3-phase/single phase - DC voltage output - Resolution: 6.5 10mV - Accuracy: 0.01% of range.
c) Current outputs with adequate range:
- 3-phase AC - 1-phase AC - DC - Resolution: 0.65 1 mA - Accuracy : 0.01%
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d) Phase angle - Range: 0 360, Resolution: 0.1
e) Time: 0 - 100 seconds
- Resolution: 0.1 ms - Accuracy : 0.01%
f) Voltage supply, single phase 240V, 50Hz.
g) Test leads, multi-core cables (as required)
h) Calibration box.
i) Necessary software and key.
j) Remote control with adequate cable.
k) Service temperature +50C.
l) Storage temperature +70C.
m) Sufficient Nos. of Binary inputs/outputs.
F4. Manufacturers Specialist for Site Testing of Numerical Relays
F4.1 Specialist from manufacturer works and subject to FEWA Approval shall conduct the following, but not limited to, protection tests, for 33kV numerical relays:
- Reconfiguration of relays. - Application of calculated settings. - Secondary injection for all functions - End to end tests/stability. - On-load check. - Scheme check(trips, alarms, scada) - Any further checks during Guaranteed period. - Relay communication checks. - Synchro check schemes
All equipment for testing shall be provided by specialist, however FEWA/ erection contractor will provide manpower for assistance/handling. The quoted price for above works shall be entered as 'OPTIONAL valid for 3 years after delivery of Relay & Control panels.
F5. SCADA Training at Manufacturers Works
F5.1 Training at manufacturer works for two (02) engineers on SCADA equipment for min. 15 working days as per the requirements highlighted in Specification.
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(Tenderer to provide details of Training proposed as well as other details specified in specification).
F6. Communication Training at Manufacturers Works
F6.1 Training at Manufacturer works for two (02) engineers on Telecommunication equipment (MUX/SDH/PABX) for min. 15 working days. Training shall include all the aspects required to make the Engineers expert in configuration, testing, maintenance and troubleshooting of telecommunication equipment. Training course details shall be submitted for approval and step by step procedure for various training course shall be submitted prior to start of testing. Hard and soft copy of training course and materials should be provided to the engineers.
F7. Supply of test instruments and configuration tools
F7.1 (Tenderer to propose the list of tools for approval of FEWA) for SCADA equipment
F8. Training for 2 (two) Engineers for Scada and Communication equipment at SCC, UAQ
F8.1 The training course shall be designed to make FEWA engineers expert in configuration, maintenance and troubleshooting of links/SCADA system (Tenderer to provide details of Training proposed as well as other details specified in specification).
F9. Telecommunication Spare Parts and Tools
F9.1 All tools and measuring equipment required for erection, assembly and disassembly, service, test and maintenance shall be offered and listed in detail. The same shall comprise of scope and types as used by the Contractors personnel during installation, commissioning and tests to allow all normal and routine maintenance, fault diagnoses, fault location, fault remedy and repair to be undertaken. The measuring equipment shall be offered as deemed necessary by the Bidder for the whole offered equipment. Unit prices shall be quoted for all proposed items.
All test equipment shall be supplied with all necessary cabling, clips, probes, all type of cables and adapters necessary for connection to all equipment to be tested.
Test equipment kits shall be provided for all telecommunications and associated hardware including computers and peripherals.
The bidder/contractor shall provide the price for the following equipment as a minimum.
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Equipment Quantity Digital Communication Analyzer for Signal analysis from 64kbps to 1Gbps 1 No. E1 Tester 1 No. RS232 Meter 1 No. G.703/64Kbps tester 1 No. Selective Level Meter/Generator 1 No. Optical Power Meter/Laser Source 1 No. Optical Attenuator 1 No. dB Level Meter 1 No. Any other Test Equipment recommended by manufacturer. 1 No.
The specifications of above instruments shall be subject to approval by FEWA.
All test equipment shall be accompanied by the suppliers handbooks and data sheets and shall include instructions for use with the supplied equipment. Test equipment kits shall be supplied with all type of probes, cables, connectors and complete with suitable carrying cases with provision for holding all necessary cables, instruction manuals, etc.
Should the successful Bidder make use of the spare parts and tools during erection time, he is bound to replace them immediately in case of damage.
All spare parts and tools shall be handed over to FEWA during the commissioning phase.
The availability of all spare parts, tools and measuring equipment for a period of at least 15 years after award of Contract must be guaranteed by the Bidder.
F10 FIRE WATER TANK AND HORIZONTAL FIRE PUMP SET
F10.1 ALUMINUM FIRE WATER TANKS CAPACITY ONE HOUR
F10.1 All work for two (2) cylindrical powder coated marine grade alloy of Aluminum, membrane lined firewater storage tank with minimum capacity for one hour fire pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 142 Cu.M per each tank with all necessary nozzles, platforms, ladders, high/low level switches, level gauges, etc., including all the required civil works, excavation, concrete foundations, etc.
F10.2 ALUMINUM FIRE WATER TANKS CAPACITY TWO HOURS
All work for two (2) cylindrical powder coated marine grade alloy of Aluminum, membrane lined firewater storage tank with minimum capacity for two hours fire
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pump run at water demand as per approved hydraulic calculations, or as required by Civil Defense Authority, whichever is greater, but should not be less than 284 Cu.M per each tank with all necessary nozzles, platforms, ladders, high/low level switches, level gauges, etc., including all the required civil works, excavation, concrete foundations, etc.
F10.3 HORIZONTAL FIRE PUMPS SET
1A.01 Motor Driven Fire Water Pump
All work required for one (1) Motor Driven NFPA Fire Water Pump with all accessories comprising horizontal, split casing, centrifugal pump, electric drive motor, suction/discharge isolation valves, discharge non-return valve, piping, fittings, supports, pressure gauges/transmitters with root valves, etc. Motor Driven Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.02 Diesel Engine Driven Fire Water Pump
All work required for one (1) diesel engine driven NFPA Fire water pump with all accessories comprising horizontal, split casing, centrifugal pump, diesel engine, fuel oil storage tank, batteries, batteries chargers, reduction gear unit, suction/ discharge isolation valves, discharge non return valve, pressure gauges/ transmitters with root valves, piping, fittings, supports, etc. Diesel Engine Fire Pump nominal capacity should be as per hydraulic calculations, but not less than 1250 GPM.
1A.03 Jockey Pump
All work required for one (1) NFPA jockey pump with all accessories comprising vertical centrifugal pump, electric drive motor, suction/discharge isolation valves, discharge non return valve, piping, fittings, supports, pressure gauges/ transmitters with root valves, etc.
F11. Service Water Tank
E11.1 All works related to the one number of GRP panel insulated service water tank capacity of 15 m 3 with all nozzles, drain, overflow, RCC foundation, level switches and instrumentation etc.
F12 RCC Underground Fire water tank-2 hrs. capacity
F12.1 Construction of RCC underground fire water tank as per specifications and standards for capacity of 2 hours pump run to be included.
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F13 Wall mounted Split type Air-conditioner
F13.1 All works related to one number of 2.5 tons de-rated capacity of wall mounted split type air-conditioner with isolator, cables, supports, foundation and all accessories.