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This document outlines the syllabus for the semester system for the trade of Fitter under the Craftsmen Training Scheme. It is divided into 4 semesters of 6 months duration each. The syllabus covers topics in occupational safety, engineering drawing, fitting, marking, measurement, workshop calculation and science, and other related technical and practical skills. A list of committee members who approved the syllabus is also provided, including their names, designations, and organizations.
This document outlines the syllabus for the semester system for the trade of Fitter under the Craftsmen Training Scheme. It is divided into 4 semesters of 6 months duration each. The syllabus covers topics in occupational safety, engineering drawing, fitting, marking, measurement, workshop calculation and science, and other related technical and practical skills. A list of committee members who approved the syllabus is also provided, including their names, designations, and organizations.
This document outlines the syllabus for the semester system for the trade of Fitter under the Craftsmen Training Scheme. It is divided into 4 semesters of 6 months duration each. The syllabus covers topics in occupational safety, engineering drawing, fitting, marking, measurement, workshop calculation and science, and other related technical and practical skills. A list of committee members who approved the syllabus is also provided, including their names, designations, and organizations.
FITTER Under Craftsmen Training Scheme (CTS (F!"r Semesters each !f Si# m!nths d"rati!n Designed in $%&$ By '!(ernment !f India Ministr) !f La*!"r + Em,-!)ment (D'E+T CE.TRAL STAFF TRAI.I.' A.D RESEARCH I.STITUTE B-!c/ 0 E. 12&3 Sect!r 4 53 Sa-t La/e Cit)3 6!-/ata 4 7%% %8& List !f trade c!mmittee mem*ers a,,r!(ed the s)--a*"s !f semester s)stem f!r the trade !f Fitter he-d !n &$9%29$%&% + &:9%29$%&% at CSTARI3 6!-/ata Sl. No. Name and Designation SRI/SRIMATI Organization Remarks 1 S.D.Lahiri, Director C.S.T.A.R.I, Kolkata Chairman 2 S. Bhattacharya, Director W.B.R.E.D.A, Kolkata Memer ! Amarnath Sanyal, A""l, Director I.EM, Kolkata Memer # R. $an%o&a"hyay, Lect'rer Kanchra&ara Rail(ay Work)ho&, Ea)tern*Rail(ay Member + R, ,. Baner-ee, Director S'n)hine .o(er .ro"'ct), Kolkata Member / .. K. $ho)h, Trainin% Mana%er $.R.S.E. Lt", Kolkata Member 0 S. K. .al, Mana%er M1) Ma)cot Inte%rate" In"')try, Kolkata Member 2 Dr. So'men Bo)e, Dy, Director Directorate o3 In"')trial Trainin%, WB Member 4 Diyen"' .a'l, Lect'rer Saha- Aca"emy, Kolkata Member 15 Dr. Ta&a) Kr Ma-'m"er, Mana%er B S , L, Kolkata Member 11 S.K.Bo)e, Mana%er Tran) Bio Ener%y Lt", Kolkata Member 12 Moni)ha Sarkar, A))tt Mana%er Tran) Bio Ener%y Lt", Kolkata Member 1! Dr.K. m'kho&a"hya, Director A$,I, Kolkata Member 1# An'&am Bo)e, Mana%er $eetan-ali Solar, Kolkata Member 1+ A Ma-'m"er, DE W.B.R.E.D.A, Kolkata Member 1/ 6oy Chakraorty, DE W.B.R.E.D.A, Kolkata Member 10 7t&al Kr Roy, S'&er8i)or W.B.R.E.D.A, Kolkata Member 12 A.$ho)h, S'&er8i)or W.B.R.E.D.A, Kolkata Member 14 Moloy Kr Mon"al, S'&er8i)or W.B.R.E.D.A, Kolkata Member 25 R'"ren"' Ba)', A))tt. Director W.B.R.E.D.A, Kolkata Member 21 S.K.Bi)(a), A))tt Director W.B.R.E.D.A, Kolkata Member 22 D.K.9a:ra, S&er8i)or W.B.R.E.D.A, Kolkata Member 2! A.Karmakar, S'&er8i)or W.B.R.E.D.A, Kolkata Member 2# $a'tam Baner-ee, Mana%er ESAB In"ia Lt", Kolkata Member 2+ M.K.Saha, Tr% S'&erinten"ent $.R.S.E. Lt". Kolkata Member 2/ ..Ma-'m"er, Chie3 Con)'ltant .ark Chemer 9o')in% De8elo&ment, Kolkata Member 20 Rain Denath, A))tt. Director Directorate o3 In"')trial Trainin%, WB Member 22 Si Chan"ra .al, In)tr'ctor $o8t, ITI, 9o(rah 9ome), WB Member 24 D...Sarkar, In)tr'ctor $o8t, ITI, 9o(rah 9ome), WB Member !5 Anil K'mar, 6oint Director o3 Tr% C.S.T.A.R.I, Kolkata Member !1 L. K. M'kher-ee, Dy.Director o3 Tr% C.S.T.A.R.I, Kolkata Member !2 A. ,an"i, Dy.Director o3 Tr% C.S.T.A.R.I, Kolkata Member !! ,.,ath, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member !# ..K.D'tta, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member !+ S. B. Sar"er, A))tt. Director o3 Tr% C.S.T.A.R.I, Kolkata Member !/ R. ,. Manna, Tr%. ;33icer C.S.T.A.R.I, Kolkata Member !0 L. M. .harikhal, Tr%*;33icer ATI, Kolkata Member 'E.ERAL I.FORMATIO. 1. ,ame o3 the Tra"e < FITTER 2. ,.C.;. Co"e ,o. < !. D'ration o3 Cra3t)men Trainin% < 2 Years (4 Semesters ha8in% "'ration o3 )i= month) each> #. Entry ?'ali3ication < Pass in 10 th Class under 10+2 system ! Edu"atin +. 7nit )tren%th < 25 /. S&ace norm) < a> Work)ho&< ## S$% metre). > Cla)) room< !5 )@.meter. 0. .o(er norm) < !.+1 KW 2. In)tr'ctor) ?'ali3ication < De%ree in Me"hani"al En&ineerin& 3rom reco%ni:e" en%%. colle%e1'ni8er)ity (ith one year e=&erience in the rele8ant 3iel" ;R Di&loma in Me"hani"al En&ineerin& 3rom reco%ni:e" oar" o3 technical e"'cation (ith t(o year) e=&erience in the rele8ant 3iel" ;R 15 th 1Ma"hyamic &a)) A ,TC1,AC in the Tra"e o3 BFitterC With ! year) &o)t @'ali3ication e=&erience in the rele8ant 3iel".
4. De)irale @'ali3ication < .re3erence (ill e %i8en to a can"i"ate (ith CITS. DI3 not "one CITS than m')t e traine" (ithin 52yr) on -oinin%> S)--a*"s f!r the Trade !f ; Fitter D"rati!n 0 Si# M!nth First Semester 'ee Trade Pra"ti"al Trade Thery En&ineerin& ("atinal ) *% +ra,in& S"ien"e and Cal"ulatin 1% Familliarisatin ,ith the Institute- Im.rtan"e ! trade trainin&- Ma"hinery used in the trade- ty.es ! ,r) dne by the trainees in the trade% Intrdu"tin t sa!ety e$ui.ments and their uses% Intrdu"tin ! !irst aid- Rad sa!ety- .eratin ! Ele"tri"al mains% Occupational Safety !ealt" Ba)ic )a3ety intro"'ction, .er)onal &rotection<* Ba)ic in-'ry &re8ention, Ba)ic 3ir)t ai", 9a:ar" i"enti3ication an" a8oi"ance, )a3ety )i%n) 3or Dan%er, Warnin%, ca'tion E &er)onal )a3ety me))a%e. 7)e o3 Fire e=tin%'i)her). (isit / bser0atin ! se"tins% Im.rtan"e ! sa!ety and &eneral .re"autins bser0ed in the Institute and in the se"tin% Im.rtan"e ! the trade in the de0el.ment ! Industrial e"nmy ! the "untry% 'hat are the related instru"tins- sub1e"ts t be tau&ht- a"hie0ement t be made-% re"reatinal- medi"al !a"ilities and ther e2tra "urri"ular a"ti0ities ! the Institute% (3ll ne"essary &uidan"e t be .r0ided t the ne, "mers t be"me !amiliar ,ith the ,r)in& ! Industrial Trainin& Institute system in"ludin& stres .r"edures% Intrdu"tin ! First aid% Rad sa!ety% 4.eratin ! ele"tri"al mains% Intrdu"tin ! sa!ety )its% 2% Mar)in& ut lines- &ri..in& suitably in 0i"e 1a,s- ha")sa,in& t &i0en dimensins- sa,in& di!!erent ty.es ! metals ! di!!erent se"tins% Sa!ety- a""ident .re0entin- linear measurements5 its units- di0iders- "ali.ers- herma.hrdite- "entre .un"h- dt .un"h- their des"ri.tin and uses ! di!!erent ty.es ! hammers% +es"ri.tin- use and "are ! 6(7 8l")s- mar)in& !! table% En&ineerin& +ra,in&55 intrdu"tin t En&&% +ra,in&-- its im.rtan"e% Intrdu"tin t Pr.erty and uses ! C%I% and ,ru&ht Irn% 9% Filin& Channel- Parallel% Filin&5 Flat and s$uare (Ru&h !inish:% 8en"h 0i"e "nstru"tin- ty.es- uses- "are / maintenan"e- 0i"e "lam.s- ha")sa, !rames and blades- s.e"i!i"atin- des"ri.tin- ty.es and their uses- methd ! usin& ha")sa,s% Ty.es ! lines their meanin& / a..li"atin as .er 8IS ;<; 3rithmeti"= Fundamental .eratins-5 additin - subtra"tin% multi.li"atin- di0isin ! de"imal number 4% Filin& .ra"ti"e- sur!a"e !ilin&- mar)in& ! strai&ht and .arallel lines ,ith dd le& "ali.ers and steel rule- mar)in& .ra"ti"e ,ith Files5 s.e"i!i"atins- des"ri.tin- materials- &rades- "uts- !ile elements- uses% Measurin& standards (En&lish- Metri" >nits:- Sim.le "n0entinal symbls !r material and .arts as .er 8IS Pr.erties and uses ! .lain "arbn steel and ally steel% di0iders- dd le& "ali.ers and steel rule ("ir"les- ar"s- .arallel lines:% an&ular measurements- subdi0isins- try s$uare- rdinary de.th &au&e- .rtra"tr5 des"ri.tin- uses and "ares% 555;<; ?% Mar)in& !! strai&ht lines and ar"s usin& s"ribin& bl") and di0iders- "hi..in& !lat sur!a"es aln& a mar)ed line% Mar)in& !! and lay ut tls- di0iders- s"ribin& bl")- dd le& "ali.ers- .un"hes5 des"ri.tin- "lassi!i"atin- material- "are / maintenan"e% >se ! dra,in& instruments in the "nstru"tin ! @emetri"al dra,in&s5 an&les- trian&les% Fra"tin and de"imal 5"n0ersin !ra"tin de"imal and 0i"e50ersa% ;% Mar)in&- !ilin&- !ilin& s$uare- use ! tri5s$uare% Cali.ers5 ty.es- material- "nstru"tinal details- uses- "are / maintenan"e ! "ld "hisels5 materials- ty.es- "uttin& an&les% @emetri"al "nstru"tin ! re"tan&les- s$uare- "ir"les% Pr.erties and uses ! "..er- Ain"- lead- tin- aluminum% B/# Mar)in& a""rdin& t sim.le blue .rints !r l"atin&- .sitin ! hles- s"ribin& lines n "hal)ed sur!a"es ,ith mar)in& tls- !indin& "enter ! rund bar ,ith the hel. ! 6(7 bl") and mar)in& bl")% Cinin& strai&ht line t an ar"% Mar)in& media- mar)in& blue- Prussian blue- red lead- "hal) and their s.e"ial a..li"atin- des"ri.tin% >se- "are and maintenan"e ! s"ribin& bl")% @emetri"al "nstru"tin ! .ly&n and elli.se- .arabla / hy.erbla% Cm.sitin- .r.erties and uses ! brass- brnAe- slder- bearin& material- timber- rubber et"% <% Chi..in&- Chi. slts / ils &r0es (Strai&ht:% Filin& !lat- s$uare- and .arallel t an a""ura"y ! 0%?mm% Chi. "ur0e aln& a line5mar) ut- )ey ,ays at 0arius an&les / "ut )ey ,ays% Sur!a"e .late and au2iliary mar)in& e$ui.ment- 6(7 bl")- an&le .lates- .arallel bl")- des"ri.tin- ty.es and uses- ,r)sh. sur!a"e .late5 their uses- a""ura"y- "are and maintenan"e% Ty.es ! !iles5 "n0e2in&- ta.er- needle- "are and maintenan"e ! !iles- 0arius ty.es ! )eys- all,able "learan"es / ta.ers- ty.es- uses ! )ey .ullers% @emetri"al "nstru"tin ! in0lute- 0al- and heli2% System ! units- 8ritish- metri" and SI units !r len&th- area- 0lume "a.a"ity- ,ei&ht- time- an&le- their "n0ersins% E!!e"t ! allyin& elements in the .r.erties ! C%I% / steel% 10% File thin metal t an a""ura"y ! 0%? mm% Chi. / "ham!er- &r0in& and slttin& Physi"al .r.erties ! en&ineerin& metal= "lur- ,ei&ht- stru"ture- and "ndu"ti0ity- ma&neti"- !usibility- s.e"i!i" &ra0ity% Me"hani"al .r.erties= du"tility- malleability hardness- brittleness- tu&hness- tena"ity- and Free hand s)et"hin& ! strai&ht lines- re"tan&les- "ir"les- s$uare- .ly&ns- elli.se% >nit ! tem.erature !r / related .rblems% Standard / abslute tem.% elasti"ity% 11% Sa, aln& a strai&ht line- "ur0ed line- n di!!erent se"tins ! metal% Strai&ht sa, n thi") se"tin- M%S% an&le and .i.es% +rillin& .r"esses= "mmn ty.e (ben"h ty.e- .illar ty.e- radial ty.e:- &an& and multi.le drillin& ma"hine% Free hand s)et"hin& ! strai&ht lines- re"tan&les- "ir"les- s$uare- .ly&ns- elli.se% Mass- 0lume- density- s.% @ra0ity / s.e"i!i" ,ei&ht S%I% M%D%S% and F%P%S% units ! !r"e- ,ei&ht et"% their "n0ersin t related .rblems% 12% File ste.s and !inish ,ith smth !ile a""ura"y E 0%2? mm% File and sa, n M%S% S$uare and .i.e ,elds Industrial #isit t Me"hani"al Industry F manu!a"turin& industry% Mi"rmeter5 utside and inside G .rin"i.le- "nstru"tinal !eatures- .arts &raduatin- leadin&- use and "are% Mi"rmeter de.th &au&e- .arts- &raduatin- leadin&- use and "are% +i&ital mi"rmeter% Industrial $isit Standard .rintin& style !r letters and numbers as .er IS = ;<;% Industrial $isit Mass- 0lume- density- ,ei&ht- S%I% - M%D%S% and F%P%S% units ! !r"e ,ei&ht et"% their "n0ersin t related .rblems% Industrial $isit 19% File radius aln& a mar)ed line (Cn0e2 / "n"a0e: / mat"h% Chi. sheet metal (shearin&:% Chi. ste. and !ile% (ernier "ali.ers- .rin"i.le- "nstru"tin- &raduatins- readin&- use and "are% (ernier be0el .rtra"tr- "nstru"tin- &raduatins- readin&- use and "are- dial (ernier Cali.er- +i&ital 0ernier "ali.er% Free hand s)et"hin& ! sim.le &emetri"al slids- "ube- "ne- .rism- "ylinder- s.here- .yramids% Inertia- rest and mtin- 0el"ity and a""eleratin% 14% Pun"h letter and number (letter .un"h and number .un"h:- use ! di!!erent .un"hes% +rill hldin& de0i"es5 material- "nstru"tin and their uses% S"ales5 "nstru"tin .lan- Re.resentin& !ra"tin Cn"e.t ! s"alar and 0e"tr $uantity ,ith e2am.les- *e,tn7s Ha, ! mtin% 1?% Re#ision Test (T, days: Pre.are !r&e% Fire !r heatin& metals% Fr&e a s$uare rd !rm rund st")% Cud&e the !r&in& tem.erature ! 0arius metals% Re#ision Test Sa!ety .re"autins t be bser0ed in a smith sh.- !r&e 5 ne"essity- des"ri.tin uses- !uel used !r heatin&- bell,s bl,ers- des"ri.tin and uses% Re#ision Test Cnstru"tin ! dia&nal s"ale% Re#ision Test P,er and rts Fa"tr- P,er base e2.nents number% 1;% Fr&e M%S% bar t s$uare- "ta&n and he2a&n% 3n0il and s,a&e bl")s% +es"ri.tin and uses% Fr&in& tls5 hammers5 band and sled&e- des"ri.tin and uses% Chisels- set Sim.le dimensinin& te"hni$ue- siAe and l"atin- dimensins ! Multi.li"atin and di0isin ! .,er and rt ! a number% hammers- !latters- hardier- !uller s,a&e / uses% .arts- hles an&les- ta.er- s"re, et"% as .er 8IS% ;<;% 1B% Fr&e !lat "hisel- &rind% Measurin& and "he")in& tls5 steel rule- brass rule- "ali.ers- try s$uare- des"ri.tin and uses% @eneral idea abut the main .eratins .er!rmed in a !r&in& sh. su"h as u.settin& dra,in&- t,istin&- bendin&- .un"hin&- drillin&- and ,eldin&% Trans!errin& measurements !r linear- an&ular- "ir"ular dimensins !rm the &i0en b1e"t t the related !ree hand s)et"hes usin& di!!erent measurin& instruments% S$uare rt ! number and .rblems 1#% Fr&e G .un"hes- s"re, dri0ers- "hisels- &rind them t sha.e and heat treat t re$uirement- bendin& metals t an&les- "ur0es / t,istin&- Pre.aratin ! bra")ets% Ieat treatment- 0arius heat treatment methds 5nrmaliAin&- annealin&- hardenin& and tem.erin&% P,er hammer G "nstru"tin- !eatures- methd ! .eratin& and uses% Pi"trial dra,in&s- ismetri" dra,in&s ! sim.le &emetri"al slids% 'r) ener&y and .,er- their units and a..lied .rblems% 1<% Mar)in& ! strai&ht lines- "ir"les- .r!iles and 0arius &emetri"al sha.es and "uttin& the sheets ,ith sni.s% Mar)in& ut ! sim.le de0el.ment- mar)in& ut !r !la.s !r slderin& and s,eatin&% Sa!ety .re"autins t be bser0ed in a sheet metal ,r)sh.- sheet and siAes- Cmmer"ial siAes and 0arius ty.es ! metal sheets- "ated sheets and their uses as .er 8IS s.e"i!i"atins% 5555d55555 5555d55555 20 Ma)e 0arius 1ints= ,irin&- hemmin&- slderin& and braAin&- !rm l")ed- &r0ed and )n")ed u. sin&le hem strai&ht and "ur0ed ed&es !rm duble hemmin&-% Pun"h hles5usin& hll, and slid .un"hes% + la. and butt 1ints% Mar)in& and measurin& tls- ,in& "m.ass- Pri") .un"h- tin man7s s$uare tls- sni.s- ty.es and uses% Tin man7s hammers and mallets ty.e5sheet metal tls- sta)es5ben"h ty.es- .arts- their uses% Slderin& irn- ty.es- s.e"i!i"atins- uses% Trammel5 des"ri.tin- .arts- uses% Iand &r0es5 s.e"i!i"atins and uses% 4bli$ue .r1e"tin ! sim.le &emetri"al slids% Per"enta&e- "han&in& .er"enta&e t de"imal and !ra"tin and 0i"e 0ersa% 3..lied .rblems% 21% 8end sheet metal int 0arius "ur0ature !rm- ,ired ed&es5 strai&ht and "ur0es- !ld sheet metal Slders5"m.sitin ! 0arius ty.es ! slders- and their heatin& media ! slderin& irn- !lu2es ty.es- 4bli$ue .r1e"tin ! sim.le &emetri"al Prblem n .er"enta&e related t trade% at an&le usin& sta)es% 8end sheet metal t 0arius "ur0atures% Ma)e sim.le S$uare- "ntainer ,ith ,ired ed&e and !i2 handle% sele"tin and a..li"atin5 1ints ,irin&5 0arius ty.es ! metal 1ints- their sele"tin and a..li"atin- tleran"e !r 0arius 1ints- their sele"tin / a..li"atin% slids% 22% Ma)e s$uare tray ,ith s$uare sldered "rner Ma)e !unnel as .er de0el.ment and slder 1ints Ma)e ri0eted la. and butt 1int% Ri0ets5Tin man7s ri0ets- ty.es- siAes- sele"tin !r 0arius ,r)s% Ri0etin& tls- dlly sna.s- des"ri.tin and uses% Methd ! ri0etin&- shearin& ma"hine5 des"ri.tin- .arts and uses% Ismetri" dra,in& ! sim.le ma"hined / "astin& bl")s% +i!!erent ty.es ! lads- stress- strain- mdulus ! elasti"ity% 29% 'eldin& 5 Stri)in& and maintainin& ar"- layin& strai&ht5line bead% Sa!ety5im.rtan"e ! sa!ety and &eneral .re"autins bser0ed in a ,eldin& sh.% Pre"autins in ele"tri" and &as ,eldin&% (8e!re- durin&- a!ter: Intrdu"tin t sa!ety e$ui.ment and their uses% 5555d555 >ltimate stren&th- di!!erent ty.es ! stress- !a"tr ! sa!ety- e2am.les% 24% Ma)in& s$uare- butt 1int and 6T7 !illet 1int5&as and ar"% + settin& u. ! !lames- !usin runs ,ith and ,ithut !iller rd- &as and ar"% Iand tls= Iammers- ,eldin& des"ri.tin- ty.es and uses- Ma"hines and a""essries- ,eldin& trans!rmer- ,eldin& &eneratrs- des"ri.tin- .rin"i.le- methd ! .eratin&- "arbn di2ide ,eldin&% 5555d5555 5555d5555 2?% Ma)e butt ,eld and "rner- !illet ,eldin&5 @as and 3r"% Pra"ti"e in s!t slderin& and sil0er slderin&% I%P% ,eldin& e$ui.ment= des"ri.tin- .rin"i.le- methd ! .eratin& H%P% ,eldin& e$ui.ment= des"ri.tin- .rin"i.le- methd ! .eratin&% Ty.es ! Cints58utt and !illet as .er 8IS s.e"i!i"atins% Free hand s)et"hes ! trade related hand tls and measurin& tls% Rati / .r.rtin5 Rati- !indin& !rms rati .r.rtins- dire"t .r.rtin and indire"t .r.rtin% @as "uttin&% 42y&en a"etylene "uttin&5 ma"hine des"ri.tin- .arts- uses- methd ! handlin&- "uttin& tr"h5des"ri.tin- .arts- !un"tin and uses% @ases and &as "ylinder des"ri.tin- )inds- main di!!eren"e and uses% 5555d555 3..li"atin ! rati and .r.rtin / related .rblems% 2;% R%$ISION TRAD% T%ST S)--a*"s f!r the Trade !f ; Fitter D"rati!n 0 Si# M!nth Sec!nd Semester Sl%*% Trade Pra"ti"al Trade Thery En&ineerin& +ra,in& ("atinal S"ien"e and Cal"ulatin 1% 2% 9% True 1b n !ur 1a, "hu") usin& )ni!e tl- !a"e bth the ends !r hldin& bet,een "etres- >sin& ru&hin& tl .arallel turn E 4%1 mm% Measure the diameter usin& utside "ali.er and steel rule% Hathe .eratins5 the !a"in&- .artin& and !rm tls- .lain turn- ste. turn- hldin& 1b in three 1a, "hu")5 deburr- "ham!er5 "rner- rund- the ends- Shulder turn = s$uare- !illeted- be0eled under "ut shulder- turnin&5!illeted under "ut-s$uar be0eled% Cut &r0es5 s$uare- rund 6(7 &r0e- Ma)e a mandrel5turn diameter t siAes% Dnurl the 1b% Sa!ely .re"autins t be bser0ed ,hile ,r)in& n a lathe- Hathe s.e"i!i"atins- and "nstru"tinal !eatures% Hathe main .arts des"ri.tins5 bed- head st")- "arria&e- tail st")- !eedin& and thread "uttin& me"hanisms% Ildin& ! 1b bet,een "enters- ,r)s ,ith "at"h .late- d&- sim.le des"ri.tin ! a !a"in& and ru&hin& tl and their a..li"atins% Hathe "uttin& tls5 8rie! study ! the nmen"lature ! Hathe "uttin& tls and ne"essity ! "rre"t &rindin&- slid and ti..ed- thr, a,ay ty.e tls- "uttin& s.eed and !eed and "m.arisn !r I%S%S%- "arbide tls% >se ! "lants and lubri"ants% Chu")s and "hu")in& the inde.endent !ur51a, "hu")% Re0ersible !eatures ! 1a,s- the ba") .late- Methd ! "learin& the thread ! the "hu")5 muntin& and dismuntin&- "hu")s- "hu")in& true- Sim.le s)et"hes ! trade related hand tls / measurin& instruments
Ma"hines5 basi" .rin"i.les- 0el"ity- rati- me"hani"al ad0anta&e- and e!!i"ient- sim.le .rblems% 4rth&ra.hi" dra,in&s- a..li"atin ! bth the !irst an&le and third an&le% Methd ! re.resentin& the dra,in&s !r sim.le and Sim.le ma"hines5 .rin"i.le- 0el"ity rati- me"hani"al ad0anta&e- e!!i"ien"y- related .rblems% Sim.le ma"hines5 .rin"i.le- 0el"ity rati- me"hani"al ad0anta&e- e!!i"ien"y% Sim.le .rblems% 3l&ebrai" symbls- !undamental al&ebra .eratins- si&n and symbls used in al&ebra- "e!!i"ient terms- and unli)e terms% 4% ?% ;% 8re hles Gs.t !a"e- .ilt drill- enlar&e hle- usin& brin& tls- ma)e a bush ste. bre5"ut re"ess- turn hle diameter t siAes% Turn ta.er (internal and e2ternal:% Turn ta.er .ins %Turn standard ta.ers t suit ,ith &au&e% Threadin& .ra"ti"e by usin& "ut threads usin& ta.s- dies n lathe by hand- 6(7 thread G e2ternal% Pre.are a nut and mat"h ,ith the blt% !a"e .late- drillin& 5 methd ! hldin& drills in the tail st")- 8rin& tls and enlar&ement ! hles% @eneral turnin& .eratins5 .arallel r strai&ht- turnin&% Ste..ed turnin&- &r0in&- sha.e ! tls !r the ab0e .eratins% 3..r.riate methd ! hldin& the tl n tl .st r tl rest- Dnurlin&= 5 tls des"ri.tin- &rade- uses- s.eed and !eed- "lant !r )nurlin&- s.eed- !eed "al"ulatin% Ta.er G de!initin- use and methd ! e2.ressin& ta.ers% Standard ta.ers5 ta.er- "al"ulatins mrse ta.er% S"re, thread de!initin G uses and a..li"atin% Terminl&y ! s"re, threads- s$uare- ,rm- buttress- a"me ( nn standard5s"re, threads :-Prin"i.le ! "uttin& s"re, thread in "entre lathe G.rin"i.le ! "hasin& the s"re, thread G use ! "entre &au&e- settin& tl !r "uttin& internal and e2ternal threads- use ! s"re, .it"h &au&e !r "he")in& the s"re, thread% "m.le2 ma"hine .arts- e2er"ises ,ith dimensins% 5555d5555 4rth&ra.hi" dra,in&s a..li"atin ! bth the !irst an&le and third an&le% Methd ! re.resentin& the dra,in&s !r sim.le and "m.le2 ma"hine bl")s &i0en !r e2er"ises ,ith dimensins% 555555d55555
3l&ebrai" additin- sub tra"tin- multi.li"atin and di0isin% P,er and e2.nent% Ha,s ! e2.nent% 3l&ebrai" sim.li!i"atin .rblems% B% Mar) !! and drill thru&h hles- drill n M%S% !lat- +rill5 material- ty.es- (Ta.er shan)- strai&ht Standard methd ! se"tinin& as Sim.le ma"hines li)e ,in"h .ulley #% < 10% !ile radius and .r!ile t suit &au&e% Ste. !it- an&ular !it- !ile and ma)e an&le- sur!a"es (8e0el &au&e a""ura"y 1 de&ree: ma)e sim.le .en and slidin& !its% Enlar&e hle and in"rease internal dia% File "ylindri"al sur!a"es% Ma)e .en !ittin& ! "ur0ed .r!iles% Ma)e the "ir"les by bindin& .re0iusly drilled hle% Test an&ular mat"h u.% shan): .arts and siAes% +rill an&le5"uttin& an&le !r di!!erent materials- "uttin& s.eed !eed% R%P%M% !r di!!erent materials% +rill trubles= "auses and remedy% E$uality ! li.s- "rre"t "learan"e- dead "entre- len&th ! li.s% +rill )inds = Fra"tin- metri"- letters and numbers- &rindin& ! drill% @rindin& ,heel= 3brasi0e- &rade stru"tures- bnd- s.e"i!i"atin- use- muntin& and dressin&% 8en"h &rinder .arts and use5radius &au&e- !illet &au&e- material- "nstru"tin- .arts !un"tin and metri"- di!!erent dimensins- "n0e2 and "n"a0e uses "are and maintenan"e% Radius &au&e- !eeler &au&e- hle &au&e- and their uses% .er 8 IS= ;<;% E2er"ises !r di!!erent se"tinal 0ie,s n the &i0en rth&ra.hi" dra,in& ! ma"hine .art- "astin&s et" 5555d555%
5555+5555 Standard methd ! se"tinin& as .er 8IS%;<; E2er"ises !r di!!erent se"tinal 0ie,s n the &i0en rth&ra.hi" dra,in& ! ma"hine .arts- "astin& et" and "m.undin& a2le et"% Fa"trs and e$uatins= 3l&ebrai" !rmula% Fa"trs and di!!erent ty.es ! !a"trisatin% E$uatins sim.le simultaneus e$uatin 11% Inside s$uare !it- ma)e "mbined .en and slidin& !it- strai&ht sides 6T7 !it% (ernier hei&ht &au&e = material "nstru"tin- .arts- &raduatins (En&lish / Metri": uses- "are and maintenan"e- Pi& Irn = manu!a"turin& .r"ess ( by usin&:8last !urna"e ty.es- ! .i& Irn - .r.erties and uses% Cn0ersin ! ismetri"- bli$ue dra,in&s t rth&ra.hi" dra,in&s and 0i"e5 0ersa% Related .rblems su"h as 6(7 bl") riented by 0arius ma"hinin& .eratins et"% E$uatin sim.le simultaneus- $uadrati"% 12% 19% 14% 1?% 1;% 1B% File !it5 "mbined- .en an&ular and slidin& sides% File internal an&les 90 minutes a""ura"y .en- an&ular !it% Ma)e slidin& !it ,ith an&les ther than <0 - slidin& !it ,ith an an&le% Ma)e sim.le bra")et by bendin& and t,istin& ! nn5!errus metal% +rill small hles (2mm: +rill hles n sheet metal- bend shrt !r rund bra")et% Frm internal threads ,ith ta.s t standard siAe (thru&h hles and blind hles: G +rill thru&h hle and ta. drill blind hle and ta.- .re.are studs and blt% Frm e2ternal threads ,ith dies t standard siAe% Pre.are nuts and mat"h ,ith blts% Cunter sin)- "unter Cast Irn= manu!a"turin& .r"ess by usin& ("u.la !urna"e: ty.es- .r.erties and uses% 'ru&ht irn5 = manu!a"turin& .r"ess (Fuddlin& and 3str .r"ess : .r.erties and uses% Steel= manu!a"turin& .r"ess .lain "arbn steels- ty.es- .r.erties and uses% *n5!errus metals ("..er- aluminum- tin- lead- Ain": .r.erties and uses% S"re, threads= terminl&y- .arts- ty.es and their uses% S"re, .it"h &au&e= material .arts and uses% Ta.s 8ritish standard (8%S%'%- 8%S%F%- 8%3% / 8%S%P%: and metri" F8IS ("urse and !ine: material- .arts (shan) bdy- !lute- "uttin& ed&e:% Methd ! usin& and use ! "al"ulatin& ta. hle siAes% Ta. ,ren"h= material- .arts- ty.es (slid / ad1ustable ty.es: and their uses rem0al ! br)en ta.- studs (ta. stud e2tra"tr:% +ies = 8ritish standard- metri" and 8IS standard- material- .arts- ty.es- Methd ! usin& dies% +ie st")= material- .arts and uses%
55555d55555 55555d555 55555d555 55555d5555 55555d55555 55555d555555 3..li"atin- "nstru"tin and slutin ! .rblems by e$uatin% 3tms.heri" .ressure- .ressure &au&e- &au&e .ressure and abslute .ressure and their units% H&arithms and use ! l&arithms tables= H&arithms= l&arithm and e2.nent% >se ! l&arithms and anti5l&arithm table% 3rithmeti"al .eratins in0l0in& l&arithms in the "m.utatins% Prblem 1#% 1<% 20% 21% 22% 29 / bre and ream s.lit !it (three .ie"e !ittin&:% Fillin& / s"ra.in& ! bearin& t "lse .re"isin% File and !it "mbined radius and an&ular sur!a"e (a""ura"y E 0%? mm:- an&ular and radius !it% H"ate a""urate hles% Ma)e a""urate hle !r stud !it% Ma)e assembly !r d0etail slidin& !its usin& l,er .ins and s"re,s (E 0%04 mm: Cuttin& threads usin& dies% Ma)e slidin& !its assembly ,ith .arallel and an&ular matin& sur!a"e% (E 0%04 mm: Pra"ti"e n testin& ! ma"hine tls and &eneral sh. maintenan"e% Cunter sin)- "unter bre and s.t !a"in&5tls and nmen"lature- Reamer5 material- ty.es (Iand and ma"hine reamer:- )inds- .arts and their uses- determinin& hle siAe (r reamin&:- Reamin& .r"edure%
S"ra.ers and their ty.es- methds ! s"ra.in&% (ernier mi"rmeter- material- .arts- &raduatin- use- "are and maintenan"e% S"re, thread mi"rmeter= Cnstru"tin- &raduatin and use% +ial test indi"atr- "nstru"tin- .arts- material- &raduatin- Methd ! use-% Care and maintenan"e% +i&ital dial indi"atr% Cm.aratrs5measurement ! $uality in the "ylinder bres% Pre0enti0e maintenan"e5 b1e"ti0e and !un"tin ! P%M%- se"tin ins.e"tin% Sur!a"e de0el.ment ! sim.le &emetri"al slids li)e "ube- re"tan&ular bl")- "ne- .yramid- "ylinder- .rism et"%
5555d555 5555d555 Inter.retatin ! slids and "n0entinal a..li"atin ! interse"tinal "ur0es n dra,in&%
555d555 related t the trade usin& l&arithm tables%
5555d5555 S.e"i!i" &ra0ity- .rin"i.le ! 3r"himedes% Relatin bet,een s.e"i!i" &ra0ity and density sim.le e2.erimental determinatin% @emetry= &undamental geometrical definition' angles and properties of angles( triangles( and properties of triangles. Pytha&ras therem- .r.erties ! similar 24% 2?% 2;% Sim.le re.air ,r)- sim.le assembly ! ma"hine .arts !rm blue .rints% Solar )ater !eaters *S)!+ Study S'I desi&nsF"m.nents and assemble ! S'I% @eneral maintenan"e s"hedule !r S'I "m.nents% Fault !indin& and truble shtin&% Solar ,ookers Study Slar C)ers desi&nsF"m.nents and assemble ! Slar ")ers% @eneral maintenan"e s"hedule !r slar ")ers "m.nents% Fault !indin& and truble shtin&%
Re0isin / Test% (isual and detailed- lubri"atin sur0ey- system ! symbl and "lur "din&% Re0isin- sim.le estimatin ! materials- use ! handb)s and re!eren"e table% Intrdu"tin t Rene,ableF@reen Ener&y% Cbs in Rene,ables% Solar )ater !eaters *S)!+ 8asi" ,r)in& .rin"i.les% +esi&ns a0ailable in mar)ets and slar ,ater heater industry in India% Installatin ! S'Is% Ser0i"in& s"hedule% S.e"ial re$uirements ! .lumbin& !r S'Is% Maintenan"e ! S'Is% Solar ,ookers 8asi" ,r)in& .rin"i.les% +esi&ns a0ailable in mar)ets% In!rmatin n slar ")ers manu!a"tures in India% Intrdu"tin t Slar ")ers !r husehld and "mmunity a..li"atins% 4.eratins and maintenan"e% Ser0i"in& s"hedule%
Test% Slutin ! *C(T test .a.er (.reliminary: Re0isin% Test trian&les% Re0isin%
Test S)--a*"s f!r the Trade !f ; Fitter D"rati!n 0 Si# M!nth Third Semester 'ee)s Trade Pra"ti"al Trade Thery En&ineerin& +ra,in& ("atinal s"ien"e / "al"ulatin 01% 02% 09% 04% 0?% Pre.are trian&le- he2a&n n ends ! a "ylinder bar- .re.are !emale end and !it% Ma)e )ey and )ey,ays n the sha!t and !it% J(K &r0es and slts n the "ast irn bl")% Ma)e ri0eted 1ints (la. and butt 1ints: +rill n "ylindri"al sur!a"e% S"ra. n !lat sur!a"es- s"ra. n "ur0ed sur!a"es and s"ra. sur!a"e .arallels and test% Ma)e / assemble- slidin& !lats- .lain sur!a"es% Deys and )ey,ays% Ty.es and their uses- "nstru"tin (sha.e:% S.rin&5material ty.es and uses% 8lts and *uts= Material- ty.es (Ie2a&nal and s$uare head: and their uses% 'ashers= Material- ty.es (s.rin&- tab- .lain ,asher and !iber ,asher:% Sim.le s"ra.er5 "ir%- !lat- hal! rund- trian&ular and h) s"ra.er and their uses% Re0isin ! !irst year t.i"s% 555d555 S"re, thread- their standard !rms as .er 8IS- e2ternal and internal thread- "n0entins n the !eatures !r dra,in& as .er 8IS%
5555d555 S)et"hes !r blts- nuts- s"re,s and ther s"re,ed members% Re0isin ! 1 st
year "urse% 5555d555 Re"tan&le- s$uare- Rhmbus- .arallel&ram and their .r.erties% Cir"le and .r.erties "ir"le= re&ular .ly&ns% 3..li"atin ! &emetri"al t sh. .rblems% 0;% Ma)e sim.le d,el .ins- !ittin& d,el .ins and ta. s"re, +,el .ins = material- "nstru"tin- ty.es -a""ura"y and uses% S)et"hes !r blts- nuts- s"re,s and ther s"re,ed Ieat / tem.erature- thermmetri" assembly% members% s"ales- their "n0ersins% 0B% 0#% 0<% 10% 11% 12% 3ssembly slidin& !r usin& )eys and d,el .in and s"re,- E 0%02 mm a""ura"y n .lain sur!a"e% Testin& ! slidin& !ittin& 1b- s"ra. n t, !lat sur!a"es and "ur0ed sur!a"es% File / !it an&ular matin& sur!a"e .lain ,ithin an a""ura"y ! E 0%02 mm / an&ular 1? minutes an&ular !ittin&% +rill thru&h and blind hles at an an&le5drill blind hles- 6Y7 !ittin&% +0etailed !ittin&- radius !ittin&% Pre"isin drillin&- reamin& and ta..in&% Test5 Cb% S"re,s= material- di!!erent ty.es (in"h / metri":- uses% Testin& s"ra.ed sur!a"es= rdinary sur!a"es ,ithut a master .late% S.e"ial !iles= ty.es (.illar- +read nau&ht- 8arr,- ,ardin&: des"ri.tin% System ! drill siAe- Fra"tinal siAe= number- letter and metri"% Tem.lates and &au&es5 Intrdu"tin- ne"essity- ty.es% @au&es= Intrdu"tin- ne"essity- ty.es5 des"ri.tin and uses ! &au&e5 ty.es (!eeler- s"re,- .it"h- radius- ,ire &au&e: -des"ri.tin and use% Himit &au&e= Rin& &au&e- sna. &au&e- .lu& &au&e- des"ri.tin and uses% Standard ri0et !rms as .er 8IS% 55dL Ri0eted 1int% Ri0eted 1ints5 butt% S)et"hes ! )eys- "tter and .in 1ints% 5555d555 Tem.erature measurin& instruments% S.e"i!i" heats ! slids / li$uids%- $uantity ! heat% Ieat lss and heat &ain- ,ith sim.le .rblems% Mensuratin= Plain !i&ures5 trian&les- s$uare- re"tan&le- .arallel&ram% Plain !i&ures% Tra.eAium- re&ular .ly&ns- "ir"le- hll, "ir"les% Plain !i&ures5 se&ment and se"tr ! "ir"le- elli.se- !illets% 19% File and !it- "mbined !it ,ith strai&ht- an&ular sur!a"e ,ith E 0%02 mm a""ura"y- he2a&nal !ittin&% Sli. &au&e= *e"essity ! usin&- "lassi!i"atin / a""ura"y- set ! bl")s (En&lish and Metri":% +etails ! sli. &au&e% Metri" sets 4;= 109= 112% 'rinin& and buildin& u. ! sli. &au&e and "are and maintenan"e% 3..li"atin ! sli. S)et"hes !r sim.le .i.e- unins ,ith sim.le .i.e line dra,in&s% Slid !i&ures= Prism- "ylinder- .yramid- "ne% &au&es !r measurin&- Sine bar5Prin"i.le- a..li"atin / s.e"i!i"atin% 14% +rillin& and reamin&- small dia% hles t a""ura"y "rre"t l"atin !r !ittin& Ma)e male and !emale !ittin& .arts- drill and ream hles nt less than 12%B mm% H")in& de0i"e= *uts5 ty.es (l") nut "astle nut- sltted nuts- s,am nut- &r0ed nut: +es"ri.tin and use% 555d5555 Slid !i&ures= !rustum ! a "ne- s.here- s.heri"al se&ment% 1?% Slidin& !ittin&- +iamnd !ittin&- Ha..in& !lat sur!a"es usin& la..in& .late% Ha..in&= 3..li"atin ! la..in&- material !r la..in& tls- la..in& abrasi0es- "har&in& ! la..in& tl% Sur!a"e !inish im.rtan"e- e$ui.ment !r testin&5 terms relatin t sur!a"e !inish% E$ui.ment !r tastin& sur!a"es $uality G dimensinal tleran"es ! sur!a"e !inish% Cn"e.t ! .re.aratin ! assembly dra,in& and detailin&% Sim.le assemblies / their details ! trade related tlsF1bFe2er"ises ,ith the dimensins !rm the &i0en sam.le r mdels% Tl .st !r the lathe ,ith ,asher and s"re,% Material ,ei&ht and "st .rblems related t trade% 1;% Ste..ed )eyed !ittin&5 test 1b% Ha..in& hles and "ylindri"al sur!a"es% Inin&= 3..li"atin ! hnin&- material !r hnin&- tls sha.es- &rades- hnin& abrasi0es% Frstin&5 its aim and the methds ! .er!rman"e% 555d555 Tri&nmetry= tri&nmetri"al ratis- use ! tri&nmetri"al table% 1B% Ma)in& a sna. &au&e !r "he")in& a dia ! 10 E 0%02 mm% Inter"han&eability= *e"essity in En&&- !ield de!initin- 8IS% +e!initin- ty.es ! limit- terminl&y ! limits and !its5basi" siAe- a"tual siAe- de0iatin- hi&h and l, +etails and assembly ! (ee5 bl")s ,ith "lam.s% 3rea ! trian&le by tri&nmetry% limit- Aer line- tleran"e Ane% 1#% S"ra.e an&ular matin& sur!a"e- s"ra. n internal sur!a"e% +i!!erent standard systems ! !its and limits% 8ritish standard system- 8IS system%- Methd ! e2.ressin& tleran"e as .er 8IS +etails and assembly ! (ee5 bl")s ,ith "lam.s% Findin& hei&ht and distan"e by tri&nmetry% 1<% Pra"ti"e in d0etail !ittin& assembly and d,el .ins and "a. s"re,s assembly% Industrial 0isit% Fits = +e!initin- ty.es des"ri.tin ! ea"h ,ith s)et"h% Industrial 0isit% +etails ! assembly ! sha!t and .ulley% Industrial 0isit% 3..li"atin ! tri&nmetry in sh. .rblems% Industrial 0isit% 20% Pre.aratin ! &a. &au&es% Manu!a"ture= The name and ty.es ! &au&e "mmnly used in &au&in& !inished .rdu"t5Methd ! sele"ti0e assembly 6@7 system ! &au&es- hle .lu& basis ! standardisatin% +etails ! assembly ! sha!t and .ulley% 3..li"atin ! tri&nmetry in sh. .rblems 21% +0etail and +,el .in assembly- s"ra.s "ylindri"al bre% 8earin&5Intrdu"tin- "lassi!i"atin (Curnal and Thrust:- +es"ri.tin ! ea"h- ball bearin&= Sin&le r,- duble r,- des"ri.tin ! ea"h- and ad0anta&es ! duble r,% +etails ! assembly ! bush bearin&% Trian&le ! !r"es- .arallel&ram ! !r"es% 22% S"ra..in& "ylindri"al bre and t ma)e a !it5 ma)e a "tter 1ib assembly% Rller and needle bearin&s= Ty.es ! rller bearin&% +es"ri.tin / use ! ea"h% Methd ! !ittin& ball and rller bearin&s% +etails ! assembly bush bearin&% Cm.sitin and reslutin ! !r"es% 29% S"ra..in& "ylindri"al ta.er bre- "he") 8earin& metals G ty.es- "m.sitin +etails ! assembly ! a Re.resentatin ! !r"es by 0e"trs5 ta.er an&le ,ith sine bar- "he") in .er an&le (!lat: ,ith sine bar% and uses- lubri"ants .ur.se ! usin& di!!erent ty.es- des"ri.tin and uses ! ea"h ty.e% sim.le "u.lin&% sim.le .rblems n li!tin& ta")les li)e 1ib "ranes- ,all "ranes et"% 24% Pre.aratin ! "entre- s$uares- drills &au&es% Syntheti" materials !r bearin&= The .lasti" laminate materials- their .r.erties and uses in bearin&s su"h as .hnli"- .e1ln .lymide (nyln:% 555d555
555d555 -.% File and !it strai&ht and an&ular sur!a"es internally% Iardenin& and tem.erin&- .ur.se ! ea"h methd- tem.erin& "lur "hart% +etails and assembly ! a sim.le hand 0i"e% Mments ! !r"e- "u.les% Cntinuatin ! Fillin& e2er"ises ! ,ee) n%BB Identi!y di!!erent !errus metals by s.ar) test 3nnealin& and nrmalisin&- .ur.se ! ea"h methd% 555d555 Sim.le .rblems n strai&ht and bell "ran)ed le0er% 2;% Re#ision trade Test. S)--a*"s f!r the Trade !f ; Fitter D"rati!n 0 Si# M!nth F!"rth Semester 'ee) s Trade Pra"ti"al Trade Thery En&&% dra,in& ("atinal s"ien"e / "al"ulatin 01% 6I7 !ittin&5 Case hardenin& and "arburisin& and its methds- .r"ess ! "arburisin& (slid- li$uid and &as:% +etails and assembly ! sim.le hand G 0i"e% Centre ! &ra0ity- sim.le e2.erimental determinatin- stable- unstable / neutral e$uilibrium- sim.le e2.lanatin 02% E2er"ises n la..in& ! &au&es (hand la..in& nly: Slder and slderin&= Intrdu"tin5ty.es ! slder and !lu2% Methd ! slderin&- Iard slder5 Intrdu"tin- ty.es and methd ! braAin&% 5555d555 555d555 09% Iand reams and !it ta.er .in- drillin& and reamin& hles in "rre"t l"atin- !ittin& d,el .ins- stud- and blts% Prdu"tin ! &au&es- tem.lates and 1i&s% The b1e"ti0e ! im.rtan"e !r .re.arin& inter"han&eable "m.nents% 555d555 Fri"tin5 "5e!!i"ient ! !ri"tin% 04% Sim.le 1i&s and !i2tures !r drillin&% +rillin& 1i&5"nstru"tinal !eatures- ty.es and uses% 8lue .rint Readin&% Sim.le e2er"ises related t missin& lines% Sim.le .rblem related t !ri"tin% 0?% Pre.are a 6(7 bl") and a "lam.% Fi2tures5Cnstru"tinal !eatures- ty.es and uses% 555d555 Ma&neti" substan"es5 natural and arti!i"ial ma&nets% 0; Mar)in& ut as .er 8lue .rint- drillin&- strai&ht and "ur0e !ilin&% Threadin& ,ith die- "uttin& slt- and "uttin& internal threads ,ith ta.s- ma)in& an ad1ustable s.anner% Re0isin% 555d555 Methd ! ma&netisatin% >se ! ma&nets% 0B% Flarin& ! .i.es and .i.e 1ints- Cuttin& / Threadin& ! .i.e len&th% Fittin& ! .i.es as .er s)et"h% Cnditins used !r .i.e ,r) t be !ll,ed% 8endin& ! .i.es5 "ld and ht% Pi.es and .i.e !ittin&5 "mmnly used .i.es% Pi.e bendin& methds% >se ! bendin& !i2ture- .i.e threads5 Std% Pi.e threads +ie and Ta.- .i.e 0i"es% 555d555 Ele"tri"ity / its uses ele"tri" "urrent5 .siti0e / ne&ati0e terminals% 0#% Pra"ti"e5dismantlin& Standard .i.e!ittin&5% Methds Sim.le >se ! !uses and / assemblin& G &lbe 0al0es slui"e 0al0es- st. "")s- seat 0al0es and nn5 return 0al0e- !ittin& ! .i.es and testin& !r lea)a&e% ! !ittin& r re.la"in& the ab0e !ittin&- re.airs and ere"tin n rain,ater draina&e .i.es and huse hld ta.s and .i.e ,r)% >se ! tls su"h as .i.e "utters- .i.e ,ren"hes- .i.e dies- and ta.- .i.e bendin& ma"hine et"% e2er"ises relatin& missin& symbls% s,it"hes- "ndu"trs and insulatrs% 0<% Pra"ti"e in handlin& Fire e2tin&uishers ! di!!erent ty.es -re!illin& ! e2tin&uishers% Fire .re"autins5"auses and ty.es ! !ires- .re"autins a&ainst ut brea) ! !ire% Fire E2tin&uishers5ty.es and use% Sim.le e2er"ises relatin& t missin& symbls% Sim.le ele"tri" "ir"uits -sim.le "al"ulatins% 10% Mar)in& detail in"ludes male / !emale s"re, "uttin&- male and !emale !ittin& .arts% Ma)in& and tem.erin& s.rin&s% 'r)in& material ,ith !inished sur!a"e as aluminium- duralumin- stainless steel- the im.rtan"e ! )ee.in& the ,r) !ree !rm rust and "rrsin% The 0arius "atin&s used t .rte"t metals- .rte"tin "at by heat and ele"tri"al de.sit treatments% Treatments and .r0ide a .leasin& !inish as "hrmium sil0er .latin& and ni")el .latin&- and &al0anisin&% Sim.le e2er"ises related t missin& se"tin% 4hm7s Ha,% Sim.le "al"ulatin- ele"tri"al insulatin& materials% 11% E2er"ises n !inished material as aluminium and stainless steel- mar)in& ut- "uttin& t siAe- drillin& et"% ,ithut dama&e t sur!a"e ! !inished arti"les% 3luminium and its allys% >ses -ad0anta&es and disad0anta&es- ,ei&ht and stren&th as "m.ared ,ith steel% Sim.le e2er"ises related t missin& se"tin% @ra.hs = abs"issa and rdinates- &ra.hs ! strai&ht line- related t t, sets ! 0aryin& $uantities% 12% Ma)in& ut !r an&ular utlines- !ilin& and !ittin& the inserts int &a.s% Ma)in& a sim.le drillin& 1i&- Mar)in& ut- !ilin& t line- Ta.ers n )eys and "tters .ermissible by 0arius standards% +is"uss nn5!errus metals as brass- .hs.hr brnAe- &unmetal- "..er- aluminium et"% Their "m.sitin and .ur.ses Sim.le e2er"ises related t missin& dimensins% 5555d555 drillin& and ta..in& brass and "..er 1bs% ,here and ,hy used- ad0anta&es !r s.e"i!i" .ur.ses- sur!a"e ,earin& .r.erties ! brnAe and brass% 19% Cm.lete e2er"ises "0erin& the assembly ! .arts ,r)in& t detail and arran&ement G +ra,in&s% +ismantlin& and muntin& ! .ulleys% Ma)in& re.la"in& dama&ed )eys% Re.airin& dama&ed &ears and muntin&% Re.air / re.la"ement ! belts% P,er transmissin elements% The b1e"t ! belts- their siAes and s.e"i!i"atins- materials ! ,hi"h the belts are made- sele"tin ! the ty.e ! belts ,ith the "nsideratin ! ,eather- lad and tensin methds ! 1inin& leather belts% (ee belts and their ad0anta&es and disad0anta&es- >se ! "mmer"ial belts- dressin& and resin "ree. and sli..in& - "al"ulatin% 555d555 Pra"ti"e n sim.le .")et "al"ulatr% 14% Cm.lete e2er"ises "0erin& the assembly ! .arts ,r)in& t details and arran&ements as .er dra,in&s% +ismantlin& and muntin& ! .ulleys% Ma)in&- re.la"in& dama&ed )eys% Re.airin& dama&ed &ears and muntin& them n sha!ts% P,er transmissins- "u.lin& ty.es5!lan&e "u.lin&-5I)s "u.lin&5uni0ersal "u.lin& and their di!!erent uses% Further .ra"ti"e n l&arithm% Me"hani"al .r.erties ! metals% 1?% Mre di!!i"ult ,r) in mar)in& ut in"ludin& tan&ents- tem.lates in0l0in& use ! 0ernier .rtra"tr% Pulleys5ty.es5slid- s.lit and 6(7 belt .ulleys- standard "al"ulatin !r determinin& siAe "r,nin& ! !a"es5lse and !ast .ulleys51")ey .ulley% Ty.es ! dri0es5.en and "rss belt dri0es% The &emetri"al e2.lanatin ! the belt dri0ers at an an&le% 5555d555 5555d555 1;% Fittin& ! d0etail slides% P,er transmissin Gby &ears- mst "mmn !rm s.ur &ear- set names ! sme essential .arts ! the set5The .it"h "ir"les- +iametral .it"h- 0el"ity rati ! a &ear set- Ieli"al &ear- herrin& bne &ears- be0el &earin&- s.iral be0el &earin&- hy.id &earin&- .inin and ra")- ,rm &earin&- 0el"ity ratin ! ,rm &earin&% Re.air t &ear teeth by buildin& u. and d0etail methd% Slutin ! *C(T test% 8asi" Ele"trni"s% 1B% Male and !emale d0etail !ittin& re.airs t &eared teeth% Re.air ! br)en &ear tth by stud% Re.air br)er &ear teeth by d0etail% Methd r !i2in& &eared ,heels !r 0arius .ur.se dri0es% @eneral "ause ! the ,ear and tear ! the tthed ,heels and their remedies- methd ! !ittin& s.iral &ears- heli"al &ears- be0el &ears- ,rm and ,rm ,heels in relatin t re$uired dri0e% Care and maintenan"e ! &ears% Slutin ! *C(T test .a.ers% 5555d555 1#% Mar)in& ut n the rund se"tins !r &emetri"al sha.ed !ittin&s% Finishin& and !ittin& t siAe- "he")in& u. the !a"es !r uni0ersality% Hubri"atin and lubri"ants5 Methd ! lubri"atin%- 3 &d lubri"ant- 0is"sity ! the lubri"ant- Main .r.erty ! lubri"ant% I, a !ilm ! il is !rmed in 1urnal% 8earin&s- methd ! lubri"atin5&ra0ity !eed- !r"e (.ressure: !eed- s.lash lubri"atin% Cuttin& lubri"ants and "lants= Sluble !! sa.s- suds5 .ara!!in- sda ,ater- "mmn lubri"atin& ils and their "mmer"ial names- sele"tin ! lubri"ants% 5555d555 Transmissin ! .,er by belt- .ulleys / &ear dri0e% Cal"ulatin ! Transmissin ! .,er by belt .ulley and &ear dri0e% 1<% Ma)in&5.arallel bl") / 6(7 bl")% +rillin& !r ri0etin&% Ri0etin& ,ith as many ty.es ! ri0et as a0ailable - use ! "unter sun) head ri0ets- use ! "unter bre tl t !it "heese head blts% >se ! .. ri0ets and &un% Chains- ,ire r.es and "lut"hes !r .,er transmissin% Their ty.es and brie! des"ri.tin% +is"uss the 0arius ri0ets sha.e and !rm ! heads- ri0etin& tls !r dra,in& u. the im.rtan"e ! "rre"t head siAe% The s.a"in& ! ri0ets% Flash ri0etin&- use ! "rre"t tls- "m.are ht and "ld ri0etin&% Slutin ! *C(T test .a.ers% Slutin ! *C(T test .a.ers%
20% /io Mass 0asification Study ! 8i Mass @asi!i"atin desi&ns F"m.nents &eneral maintenan"e s"hedule !r 8i Mass @asi!i"atin "m.nents% Fault !indin& and truble shtin&% Thru&h C+ / Cut Mdel a0ailable ,ith Rene,able Ener&y +e0el.ment 3&en"y (RE+35 State *dal 3&en"y !r rene,able ener&y:- /io Mass 0asification Intrdu"tin abut 8i Mass @asi!i"atin - ty.es ! 8i Mass @asi!i"atin its "m.nents and ,r)in& .rin"i.le% +i!!eren"e bet,een dual5!uel- 100M based .rdu"er &as and turbine mde% Installatin- .eratin- maintenan"e / truble shtin& s"hedule !r 8i Mass @asi!i"atin .lant%
21% Ins.e"tin ! Ma"hine tls% 3""ura"y testin& ! Ma"hine tls% Installatin- maintenan"e and 0erhaul ! ma"hinery and en&ineerin& e$ui.ment and Iydrauli"s / .neumati" symbls / e2er"ise% Iydrauli"s .neumati" "ir"uits% Clut"h= Ty.e- .siti0e "lut"h (strai&ht tth ty.e- an&ular tth ty.e: % Re0isin 8asi" Ele"trni" "ntrl system% 22% )ind Mill Study ! ,ind mill desi&nsF"m.nents @eneral maintenan"e s"hedule !r ,ind mill "m.nents% Fault !indin& anSIP desi&n truble shtin&% Thru&h C+ / Cut Mdel a0ailable ,ith Rene,able Ener&y +e0el.ment 3&en"y (RE+35 State *dal 3&en"y !r rene,able ener&y:% )ind Mill Intrdu"tin abut ,ind ener&y- ty.es ! ,ind turbine- ,ind mnitrin&- ,ind mill "m.nents and ,r)in& .rin"i.le% Installatin- .eratin- maintenan"e / truble shtin& s"hedule% % 29% Study ! .,er transmissin system in ma"hine tls% 'ashers5Ty.es and "al"ulatin ! ,asher siAes% The ma)in& ! 1ints and !ittin& .a")in&% The use ! li!tin& a..lian"es- e2tra"tr .resses and their use% Pra"ti"al methd ! btainin& me"hani"al ad0anta&e% The slin&s and handlin& ! hea0y ma"hinery- s.e"ial .re"autins in the rem0al and re.la"ement ! hea0y .arts% Re0isin 5555d555 24% Sim.le re.air ! ma"hinery- ma)in& ! .a")in& &as)ets- use ! hll, .un"hes- e2tra"tr -dri!ts- 0arius ty.es ! hammers and s.anners- et"% Pra"ti"in&- ma)in& 0arius )nts- "rre"t ladin& ! slin&s- "rre"t and sa!e rem0al ! .arts% Ere"t sam.le ma"hines% Fundatin blt= ty.es (ra&- He,is "tter blt: des"ri.tin ! ea"h ere"tin tls- .ulley bl")- "r, bar- s.irit le0el- Plumb bb- .i.e 2 N 47- ,ire r.e- manila r.e- ,den bl")% Re0isin 5555d555 2?% Ind"stria- training OR <r!=ect >!r/ ,refera*-) in cr!ss sect!ra- trades 2;% Re#ision Test LIST OF TOOLS + E?UI<M.T FOR THE TRADE OF Fitter (Unit Si@e 0 $% *,OMMON &OR A11 T!% S%M%ST%RS+ Sl. No. Name of the Tools& Equipment 2uantity for Instructor 2uantity for Trainees. Total 1% 2% 9% 4% ?% ;% B% #% <% Steel Rule 1? "m ,ith metri" &raduatin Try S$uare 10 "m blade% Cali.er utside 1? "m s.rin& Cali.er inside 1? "m s.rin&% Cali.er 1? "m herma.hrdite +i0ider 1? "m s.rin& Strai&ht S"riber 1? "m% Centre Pun"h 10 "m S"re, dri0er 1? "m 1 1 1 1 1 1 1 1 1 20 20 20 20 20 20 20 20 20 21 21 21 21 21 21 21 21 21 10% 11% 12% 19% 14% 1?% 1;% 1B% 1#% 1<% 20% 21% 22% 29% 24% 2?% 2;% 2B% 2#% 2<% 90% 91% 92% 99% 94% 9?% 9;% 9B% 9#% 9<% 40% 41% 42% 49% 44% 4?% 4;% 4B% 4#% 4<% ?0% ?1% ?2% ?9% ?4% Chisel "ld !lat 10 "m Iammer ball .een 0%4? )&% 'ith handle Iammer ball .een 0%22 )&% 'ith handle% File !lat 2? "m% se"nd "ut File !lat 2? "m% smth File hal! rund se"nd "ut 1? "m% Ia")sa, !rame !i2ed 90 "m% Sa!ety &&&les% +t slt .un"h 10 "m% Tools 3 Instruments 0eneral S"op Outfit per 4nit. Steel Rule 90 "m t read metri"% Steel Rule ;0 "m% Strai&ht ed&e 4? "m steel Sur!a"e .late 4? 2 4? "m CI F @ranite% Mar)in& table <1 2 <1 2 122 "m% >ni0ersal s"ribin& bl") 22 "m% (58l") .air B "m and 1? "m ,ith "lam.s S$uare ad1ustable 1? "m blade% 3n&le .late 10 2 20 "m% S.irit He0el 1? "m metal Pun"h letter 9 mm set% Pun"h number set 9 mm% Pun"h hll, ; mm t 1< set ! ? Pun"h rund 9mm 2 4 mm set ! 2% Prtable hand drill (Ele"tri": 0 t ; mm +rill t,ist sFs 1%? t 12 mm by 0%? mm +rill t,ist SFS # mm t 1? mm by O mm Ta.s and dies "m.lete set in b2 8%3 Ta.s and dies "m.lete set in b2 ,ith5,rth% Ta.s and dies "m.lete set in b2 951# mm set ! 10 File ,ardin& 1? "m smth File )ni!e ed&e 1? "m smth File "ut sa, 1? "m smth File !eather ed&e 1? "m smth File trian&ular 1? "m smth File rund 20 "m se"nd "ut File s$uare 1? "m se"nd "ut File s$uare 2? "m se"nd "ut Feeler &au&e 10 blades File trian&ular 20 "m se"nd "ut% File !lat 90 "m se"nd "ut% File !lat 20 "m bastard File !lat 90 "m bastard% File S,iss ty.e needle set ! 12% File hal! rund 2? "m se"nd "ut% File hal! rund 2? "m bastard% 1 1 1 1 1 1 1 1 1 4 4 2 2 1 2 2 2 2 1 1 1 2 2 2 1 Set 1 Set 1 1 1 4 4 4 4 2 # 4 4 1 Set # # # # 2 Sets # 4 20 20 20 20 20 20 20 20 20 21 21 21 21 21 21 21 21 21 ??% ?;% ?B% ?# ?<% ;0% ;1% ;2% ;9% ;4% ;?% ;;% ;B% ;#% ;<% B0% B1% PB2% PB9% B4% B?% B;% BB% B#% B<% #0% #1% #2% #9% #4% #?% #;% #B% P##% P#<% <0% <1% <2% <9% <4% <?% <;% <B% <# <<% File rund 90 "m bastard% File hand 1? "m se"nd "ut% Card !ile% 4il Stne 1? "m 2 ? "m 2 2%? "m Stne "arbrandum 1? "m 2 ? "m 2 ? "m 2 4 "m% 4il Can 0%2? liters% Pliers "mbinatin 1? "m Slderin& Irn 9?0 &m% 8l, Ham. 0%?0 liters% S.anner +%E% ; 52; mm set ! 10 ."s% S.anner ad1ustable 1? "m Inter"han&eable rat"het s")et set ,ith a 12 mm dri0er- siAed 10592 mm set ! 1# s")et / atta"hments% 82 s.anner set ;52? mm set ! # ,ith Tmmy bar% @lass ma&ni!yin& B "m Clam. tlma)er ? "m and B%? "m set ! 2% Clam. JCK ? "m Clam. JCK 10 "m Iand Reamer ad1ustable "0er ma2 < -12-1#mm G set ! 9 Iand Reamer ta.er 4 5<mm set ! ; 4R 4 5B mm set ! 4% Reamer .arallel 12 5 1;mm set ! ?% S"ra.er !lat 1? "m% S"ra.er trian&ular 1? "m S"ra.er hal! rund 1?"m Chisel "ld < mm "rss "ut < mm diamnd% Chisel "ld 1< mm !lat Chisel "ld < mm rund nAe% Stud E2tra"tr EQY G ut Cmbinatin Set 90 "m% Mi"rmeter 0 G 2? mm utside% Mi"rmeter 2? G ?0 mm utside% Mi"rmeter ?0 GB? mm utside% Mi"rmeter inside 2? 5 ?0 mm ,ith e2tensin rds% (ernier "ali.er 1? "m (ernier hei&ht &au&es 90 "m% (ernier be0el .rtra"tr% S"re, .it"h &au&e% 'ire &au&e- metri" standard% +rill t,ist Ta.er Shan) 12 mm t 2? mm 2 1%?% +rill "hu") 12 mm% Pi.e ,ren"h 40 "m Pi.e ,ren"h 90 "m Pi.e 0i"e 100mm 3d1ustable .i.e ta. set 8SP ,ith die set "0er .i.e siAe 1?- 20- 2?-92-9#-?0 mm% 'heel dresser (4ne !r 4 units:% Ma"hine 0i"e 10 "m 4 # # 4 2 2 2 2 2 2 2 1 Set
1 Set 2 2 2 2 1 Set 1Set 1 # # # # ea"h # # 2 2 4 9 2 1 set 2 1 2 1 1 1 Set 1 1 1 2 1 1 2 100% 101% 102% 109% 104% 10?% 10;% 10B% 10#% 10<% 110 P111 P112 119% 114% 11?% 11;% 11B% 11#% 11<% 120% 121% 122% 129% 124% 12?% 12;% 12B% 12#% 12<% 190% 191% 192% 199% 194% 19?% 19;% 19B% 19# 19<% 140 141% Ma"hine 0i"e 1? "m Slee0e drill Mrse 0 G 1- 1 G 2- 2 G 9% (i"e ben"h 12 "m 1a,s% (i"e le& 10 "m 1a,% 8en"h ,r)in& 240 2 120 2 <0 "m% 3lmirah 1#0 2 <0 2 4? "m% H")ers ,ith # dra,ers (standard siAe:% Metal ra") 1#2 2 1#2 2 4? "m Instru"tr Table Instru"tr Chair 8la") bard ,ith easel% Fire e2tin&uisher (Fr 4 >nits: Fire bu")ets% 'in& "m.ass 2?%4 "m r 90 "m% Iand hammer 1 )&% ,ith handle% T!!-s f!r A--ied Trade1 B-ac/smith + Sheet Meta- A!r/ 9ammer )mith 2 k%. With han"le. Tn&s r0in& 9?0mm% Tn&s !lat 9?0mm% Smith7s s$uare 4? "m 2 90 "m% Cld set rded 2?N200mm% It set rded 2?N200mm% S,a&es t. / bttm 12 mm F1< S,a&e bl") 9? 2 9? 2 12 "m% Flatters (rdded: ?? mm s$uare% Fuller t. / bttm ; mm < mm (Pair:% 3n0il ?0 )&% 3n0il stand Sh0el% Trammer 90"m% Ra)e% P")er% Iardle% Heather a.rn% Pri") .un"h% Mallet% Sni.s strai&ht 2? "m% Settin& hammers ,ith handle% Planishin& hammer% Sni. bent 2? "m% Sta)e hat"het% Sta)e &r0in&% @au&e im.erial sheet% 1 1 Set 1; 2 4 2 2 1 1 1 1 2 2 2 2 2 2 2 1 2 1 1 Ea"h 1 2 2 1 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1% 2% 9% 4% General Machinery Installation +rillin& ma"hine .illar sensiti0e 0520 mm "a. ,ith s,i0el table mtrised ,ith "hu") / )ey% +rillin& ma"hine ben"h sensiti0e 0512 mm "a. mtrised ,ith "hu") and )ey% Fr&e .rtable hand bl,er 9# "m t 4? "m% @rindin& ma"hine (@eneral .ur.se: +%E% .edestal ,ith 20 "m dia ,heels ru&h and smth ,ith t,ist drill &rindin& G atta"hment% Note5 ' 1% * additinal items ! the ab0e list are re$uired t be .r0ided !r a bat"h ! 1; trainees ,r)in& in the se"nd shi!t e2"e.t the item under JTrainees Tl )it and H")ersK% 2% * additinal number ! items (P: mar)ed are re$uired t be .r0ided u. t !ur bat"hes ! trainees (i%e% t, bat"hes in the !irst shi!t and t, in the se"nd shi!t% 9% +rillin& ma"hine (8en"h Ty.e ne additinal number is re$uired t be .r0ided !r ea"h additinal bat"hes i%e% in the 1 st and 2 nd shi!t% 1 2 1 1 The )&eci3ication) o3 the item) in the ao8e li)t ha8e een %i8en in Metric 7nit). The item) (hich are a8ailale in the market neare)t o3 the )&eci3ication a) mentione" ao8e, i3 not a8ailale a) &re)crie" )ho'l" e &roc're" Mea)'rin% in)tr'ment) )'ch a) )teel r'le (hich are %ra"'ate" oth En%li)h an" Metric 7nit) may e &roc're", i3 a8ailale. MODIFIED LIST OF TOOLS FOR THE : RD A.D B TH SEMESTER FOR FITTER TRADE9 SL9.O9 .ame !f the T!!-s + EC"i,ment ?"antit) G1. 2. G!. G#. GG+. /. 0. 2. 4. 15. 11. 12. Sli& $a'%e a) 6ohn)on metric )et. Cari"e Wear Block 1 mm H 2 mm. $a'%e )na& $o an" ,ot $o 2+ to +5 mm y +mm. Set o3 / &c). $a'%e &l'% )in%le ! en"e" + to ++ y + mm. Set o3 11 &c). $a'%e tele)co&ic '&to 1+5 mm. Dial te)t in"icator .51 mm on )tan" Sine ar 12+ mm. Sine ar 2+5 mm. Lathe tool) 9.S.S. ti&&e" )et. Lathe tool) it / mm = 0+ mm. Lathe tool) it 2 mm = 0+ mm. Lathe tool) it 15 mm = 2+mm. 1 Set 2 each 1 Set 1 Set 1 1 1 1 2 # # # 1!. 1#. 1+. 1/. 10. 12. 14. 25. GG21. GG22. 2!. GG2#. GG2+. 2/. Arm )tron% ty&e tool it hol"er R.9. Arm )tron% ty&e tool it hol"er L.9. Arm )tron% ty&e tool it hol"er )trai%ht. Stil)on (renche) 2+ cm .i&e c'tter / mm to +5 mm (heel ty&e. .i&e en"er )&ool ty&e '& to 2+ mm. (ith )tan" man'ally o&erate". A"-')tale &i&e chain ton%e to take &i&e) '& to !55 mm. A"-')tale )&anner !2 cm lon%. Dial 8ernier cali&er 5 H 255 mm LC; 5.5+ mm. D7ni8er)al ty&e>. Scre( threa" micrometer (ith interchan%eale 5*2+mm. .itch an8il) 3or checkin% metric threa") /5. De&th micrometer 5*2+ mm. 5.51 mm. Iernier cali&er 5*1+5 mm. L.C. 5.52 mm. Com&arator) )tan" (ith "ial in"icator LC 5.51mm. En%ineerJ) try )@'are Dkni3e*(e"%e> 1+5 mm la"e. 2 2 2 2 1 1 1 1 1 1 1 1 1 1 'enera- Machiner) Insta--ati!ns0 1 G1. Lathe all %eare" hea" )tock S.S. an" S.C. hei%ht o3 centre o8er e" 1+ cm H %a& hea" com&lete (ith acce))orie) e.%. &'m&, all 3ittin%) an" )&la)h %'ar" "ri8in% &late (ith "ri8e), 3ace &late ! -a( an" # -a( ch'ck) 3i=e" an" tra8ellin% )tea"y com&o'n" t'rret tool &o)t, ta&er t'rnin% attachment, 3i=e" an" r'nnin% centre), "ri8in% "o%) )trai%ht an" ent tail). 2 ,o). ,ote<* DG> ,o a""itional n'mer o3 item) are re@'ire" to e &ro8i"e" '& to 3o'r atche) o3 trainee) i.e. t(o atche) in the 3ir)t )hi3t an" t(o in the )econ" )hi3t. DGG> ;nly one n'mer nee" e &ro8i"e" in each I.T.I. irre)&ecti8e o3 ,o. o3 7nit). LIST OF ISI BOO6S FOR REFERE.CE FOR FITTER TRADE9 (F!r "se !f Instr"ct!rs !n-) SL9.!9 Tit-es C!de 1. 2. !. #. +. /. 0. 2. 4. 15. 11. 12. S&rin% cali&er). .'nche) Matric )teel )cale) 3or En%ineer). En%ineer) )@'are. I*Block. Steel )trai%ht e"%e). 9ack)a( la"e). Bench 8ice). Chi)el) DCol"> En%ineerJ) 3ile. S'r3ace &late) DC.I.> T(i)t "rill IS < #5+2 H 14/0 IS < #1! H 140# IS < 1#21 * 1405 IS < 251! H 1402 IS < 25#4 H 140# IS < 2225 H 14/2 IS < 2+5# * 1400 IS < 2+2/ * 140+ IS < #52 * 140# IS < 14!1 * 1402 IS IS < 222+ H 140# ISIS < +155 H 14/5 to +15/ 1!. 1#. 1+. 1/. 10. 12. 14. 25. 21. 22. 2!. 2#. 2+. 2/. 20. 22. 24. !5. !1. !2. !!. !#. !+. !/. !0. !2. !4. #5. #1. #2. #!. ##. #+. Iernier "e&th %a'%e). E=ternal micrometer). A "imen)ion 3or co'nter H )ink) E co'nter ore). Internal micrometer). Iernier cali&er). Iernier hei%ht %a'%e). $i H hea" key) an" key (ay). Ta&er key) an" key (ay). Scre( "ri8er. Be8el &rotractor). Reamer). Threa" c'ttin% "ie). Metric )cre( threa") DMetric threa" &itch*%a'%e)> Dial %a'%e). 9e=a%onal olt) an" n't). Feeler %a'%e) Dm.m. ran%e)>. S&anner), o&en -a(. Thickne)) o3 )heet E "iameter) o3 (ire Centre "rill). Lathe, )i:e) 3or %eneral &'r&o)e. Recommen"ation) 3or ta&&in% "rill )i:e). ,ee"le 3ile). .lain &l'% %a'%e). .lain rin% %a'%e) D$o> Sna& %a'%e) D$o E ,o $o> Sli& %a'%e). Ball E roller Bearin%) %a'%in% &ractice 3or. I*elt 3or In"')trial &'r&o)e). Limit) E 3it) 3or en%ineerin%, recommen"ation) 3or .lain limit %a'%e) tolerance) 3or. Ri8et) 3or %eneral &'r&o)e). Ta&er) 3or %eneral en%ineerin% &'r&o)e). $eneral En%ineerin% "ra(in%. IS < #21! H 14/0 IS < 24/0 H 14/# IS < !#5/ H 140+ IS < 24// H 14/# IS < !/+1 H 140# IS < 2521 H 14/# IS < 225! H 140# IS < 2242 H 140# IS < 22# H 1402 IS < #224 H 1405 IS < 12!/ H 14/1 IS < 12+4 H 14/1 IS < #211 H 14/0 IS < 2542 H 14/2 IS < 25!2 H 14/2 IS < !104 H 140/ IS < 2522 H 14/2 IS < 11!0 H 14+5 IS < /05! H 1400 IS < 2!42 H 14/! IS < !2!5 H 1405 IS < !1+2 H 14/+ IS < /1!0 H 1201 IS < !#!+ H 1402 IS < !#00 H 140! IS < 242# H 14// IS < #52+ H 14/0 IS < 2#5# H 140# IS < 414 H 14/! IS < !#++ H 1401 IS < 21++ H 14/1 IS < !#+2 H 14// IS < /4/ H LIST OF ADDITIO.AL TOOLS FOR ALLIED TRADE I. AELDI.' 1. 2. !. #. +. /. 0. 2. Tran)3ormer (el"in% )et 1+5 am&). H contin'o') (el"in% c'rrent, (ith all acce))orie) an" electro"e hol"er Wel"er cale to carry 255 am&). With 3le=ile r'er co8er L'n%) 3or cale Earth clam&). Arc (el"in% tale Dall metal to&> 122 cm K 12 cm K /5 cm (ith &o)itioner. ;=y H acetylene %a) (el"in% )et e@'i&ment (ith ho)e), re%'lator an" other acce))orie). $a) (el"in% tale (ith &o)itioner Wel"in% torch ti&) o3 "i33erent )i:e) 1 Set 25 Meter 12 ,o). 2 ,o). 1 ,o. 1 Set. 1 ,o 1 Set 4. 15. 11. 12. 1!. 1#. 1+. 1/. 10. 12. $a) li%hter. Trolley 3or %a) cylin"er). Chi&&in% hammer. $lo8e) DLeather> Leather a&ron. S&in"le key 3or cylin"er 8al8e. Wel"in% torche) + to 15 no::le). Wel"in% %o%%le). Wel"in% helmet (ith colo're" %la)) Ti& cleaner 2 ,o) 1 ,o 2 ,o) 2 .air) 2 ,o) 2 ,o). 1 Set. # .air). 2 ,o). 15 Set). .!te0 1 Tho)e a""itional item) are to e &ro8i"e" 3or the Allie" Tra"e Trainin% (here the (el"in% tra"e "oe) not e=i)t. %6uipments needed for Solar systems SL .O ITEMS ?UA.TITY 1 Di33erent ty&e) o3 SW9) / no) 2 Solar cooker) / no) ! Ra"iation mea)'rement "e8ice) 2 no) # Com&onent) o3 SW9 an" )olar cooker) 3or a))emlin% an" "i)mantlin% A) re@'ire" 1% C+ / Cut Mdels et"%are a0ailable ,ith State Rene,able Ener&y +e0el.ment 3&en"y 4ne C+ / 4ne Cut Mdel !r ea"h t.i"s (RE+35 State *dal 3&en"y !r rene,able ener&y: !r Slar 'ater Ieater- Slar C)er- !r e0ery Institute% 'ind Mill and 8i5Mass &asi!i"atin%