Fluid Properties

Nozzle Schedule
Vessel Sketch
Minimum length req. =
B (mm) =
+
Gas Phase Oil Phase Elip Head - 2:1
Outlet Deflector
585
Feed
N2
Bottom
350 0
325
LAL
150 450
LALL
100 350
N1
Actual length (mm) = 888
(N2/N5 is used to calculate gas phase volumes & residence times)
758
(Half-Open Pipe)
150
Inlet Device
E
Sheet 1 Of 2 Date 21-May-14
Vessel Tag No. MBF-6120 Prepared Revision
Document No. - By V.G.V
Client:
CUU LONG J.O.C ALPHA ECC
Manufacture
HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
Remark
Maximum Flows [kg/hr] 2715.000 0.000 3709.000 2002.000 -
Stream Data Oil Water Gas O.D Pump Feed
Design Flows [kg/hr] 2715.000 0.000 3709.000 2002.000 6424.000
Margin [%] 0.000 0.000 0.000 0.000 -
Density [kg/m
3
] 812.900 1011.650 0.925 812.900 -
Slug Volume [m
3
] - - - - -
Molecular Weight [kg/kgmole] - - 25.210 - -
Viscosity [cP] 9.823 1.144 0.020 9.823 -
Oil Water Gas O.D Pump Total Fluid Total Liquid
4717.000
Mixed Phase Density [kg/m
3
] - - - 812.9 1.601 812.900
Volume Flowrate [bbl/d,MMscfd,kg/h] 504 0 2.953 372 6424
Length (TL/TL) mm 3000 Service Present Remark
5.803
Vessel ID mm 1300 Internal Parts
Volume Flow [m
3
/hr] 3.340 0 4008.00 2 4011
N1
Nozzles
Length (TL/Weir) mm N/A Inlet Device ! Yes o No Half Open Pipe
Liquid Outlet ! Yes o No Vortex Breaker
Weir Height mm N/A Gas Outlet Device o Yes ! No
Size (")
4
ID (mm) Description
Inlet from Closed Drain Header
Length TL/TL (mm) = 3000
800
NLL
200 600
Liquid Level
Spacing Height
LAHH
400 900
1377
Liquid
Outlet
N3
N7
Gas Outlet
N5
I.D. (mm) =
Vortex
Breaker
LAH
100
1300
X-Section (m
2
) = 1.327
N5
N7
N2
N3
N/A
L/D Ratio Recalculation 2.3
Max. All. v2 [kg/m.s2]
N/A
5000
1 (m/s)
6000
5000
Min. ID (mm)
N/A
159
42
133
N/A
8
3
8
4
146.3
247.7
247.7
247.7
247.7
Inlet from Vent Header
Outlet to Transfer Pumps
Gas Outlet to Vent
Inlet from Gaslift Blowdown
Notes
Internal Dip Pipe
Half Open Pipe
Vortex Breaker
With Outlet Deflector
Internal Dip Pipe
Case 1: Gas-Lift Blowdown (Design Case)
Minimum Length Between Feed Inlet And Gas Outlet
Gravity Settling (Liquid In Gas)
Holdup Times
Cut-Off Droplet Size In Gas.
Volume & Weights
Note:
1) Removed droplets size required 450 m
2) Based on up to LAH drain rate is 3.128 m
3
/hr (one pump operating) and up to LAHH drain rate is 6.256 m
3
/h (two pumps operating).
Recommendation:
1) Proposed to change level setting of LAHH from E.L1000 to E.L 900 and LAH from E.L 900 to E.L 800 to ensure bottom of Half-Open Pipe of
nozzle N2 above liquid level LAHH.
2) Minimum length between feed inlet at nozzles N2&N7 to gas outlet at N5 is mm
N/A
Warning Message
User's Comments
Pump Out
Time [Min]
N/A
4.130
17.368
12.816
758
LAH 0.295 0.470 699
NLL 0.413 0.729 631
Liquid
Min.
Residence
Time [sec]
Gas Section
Area [m
2
]
Min. Length
Inlet-Gas
Outlet [mm]
Level
LAHH 0.236 0.347 758
4.452
9.363
6.908
800
Gas residence time (LAHH) [sec] 0.706
Checked oK
Column
[mm]
Level Setting
Gas Space
LAHH - LAH
LAH - NLL
NLL - LAL
LAL - LALL
LAHH
LAH
NLL
LAL
LALL
Bottom
900
Spacing
3.387 N/A
0.431 2.956
4.557
2617
4284
2288
Droplet Fall Time (To LAHH) [sec] 0.236
9.995
1.694
Holdup
Volume [m
3
]
0.416
0.967
N/A
Remark
Start Duty Pump
Stop Duty Pump
7.978
Liquid
Level
NLL
Checked
oK
Settling
Velocity Vt
[m/s]
Droplet Size
Dp [microns]
Law Of
Settling
0.567 142 Intermediate 7174
600
450
350
0
Total Vessel Volume [m
3
]
Empty Weight [kg]
Operating Weight [kg]
Test Weight [kg]
0.905
0.668
4.301
2.051
1.383
0.967
0.000 LALL - Bottom
Revision
By V.G.V
Client: Manufacture
CUU LONG J.O.C ALPHA ECC
Holdup
Time [Min]
Date 21-May-14
Vessel Tag No. MBF-6120 Prepared
Law Of Settling Intermediate
C'.Re
2
Target Droplet Size Dp [microns] 450
Document No. - HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
Holdup
Volume [m
3
]
E
Sheet 2 Of 2
Settling Velocity Vt [m/s]
Case 1: Gas-Lift Blowdown (Design Case)
Fluid Properties
Nozzle Schedule
Vessel Sketch
Minimum length req. =
B (mm) =
+
Gas Phase Oil Phase
Inlet from Vent Header
Outlet to Transfer Pumps
Gas Outlet to Vent
Inlet from Gaslift Blowdown
Notes
Internal Dip Pipe
Half Open Pipe
Vortex Breaker
With Outlet Deflector
Internal Dip Pipe
8
3
8
4
146.3
247.7
247.7
247.7
247.7
N5
N7
N2
N3
N/A
L/D Ratio Recalculation 2.3
Max. All. v2 [kg/m.s2]
N/A
5000
1 (m/s)
6000
5000
Min. ID (mm)
N/A
104
42
67
N/A
Liquid
Outlet
N3
N7
Gas Outlet
N5
I.D. (mm) =
Vortex
Breaker
LAH
100
1300
X-Section (m
2
) = 1.327
Length TL/TL (mm) = 3000
800
NLL
200 600
Liquid Level
Spacing Height
LAHH
400 900
1377
N1
Nozzles
Length (TL/Weir) mm N/A Inlet Device ! Yes o No Half Open Pipe
Liquid Outlet ! Yes o No Vortex Breaker
Weir Height mm N/A Gas Outlet Device o Yes ! No
Size (")
4
ID (mm) Description
Inlet from Closed Drain Header
Length (TL/TL) mm 3000 Service Present Remark
6.790
Vessel ID mm 1300 Internal Parts
Volume Flow [m
3
/hr] 2.467 2 955 2 959
Oil Water Gas O.D Pump Total Fluid Total Liquid
5889.600
Mixed Phase Density [kg/m
3
] - - - 867.4 5.109 867.351
Volume Flowrate [bbl/d,MMscfd,kg/h] 372 281 0.883 372 4900
Molecular Weight [kg/kgmole] - - 23.000 - -
Viscosity [cP] 9.823 1.144 0.010 9.823 -
Density [kg/m
3
] 812.900 1011.650 1.060 812.900 -
Slug Volume [m
3
] - - - - -
Design Flows [kg/hr] 2005.600 1882.000 1012.000 2002.000 4899.600
Margin [%] 0.000 0.000 0.000 0.000 -
Remark
Maximum Flows [kg/hr] 2005.600 1882.000 1012.000 2002.000 -
Stream Data Oil Water Gas O.D Pump Feed
E
Sheet 1 Of 2 Date 21-May-14
Vessel Tag No. MBF-6120 Prepared Revision
Document No. - By V.G.V
Client:
CUU LONG J.O.C ALPHA ECC
Manufacture
HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
585
Feed
N2
Bottom
350 0
325
LAL
150 450
LALL
100 350
N1
Actual length (mm) = 888
(N2/N5 is used to calculate gas phase volumes & residence times)
144
(Half-Open Pipe)
150
Inlet Device
Elip Head - 2:1
Outlet Deflector
Case 2A: Cold Production Blowdown
Minimum Length Between Feed Inlet And Gas Outlet
Gravity Settling (Liquid In Gas)
Holdup Times
Cut-Off Droplet Size In Gas.
Volume & Weights
Note:
1) Removed droplets size required 450 m
2) Based on up to LAH drain rate is 3.128 m
3
/hr (one pump operating) and up to LAHH drain rate is 6.256 m
3
/h (two pumps operating).
Recommendation:
1) Proposed to change level setting of LAHH from E.L1000 to E.L 900 and LAH from E.L 900 to E.L 800 to ensure bottom of Half-Open Pipe of
nozzle N2 above liquid level LAHH.
2) Minimum length between feed inlet at nozzles N2&N7 to gas outlet at N5 is mm
E
Sheet 2 Of 2
Settling Velocity Vt [m/s]
Revision
By V.G.V
Client: Manufacture
CUU LONG J.O.C ALPHA ECC
Holdup
Time [Min]
Date 21-May-14
Vessel Tag No. MBF-6120 Prepared
Law Of Settling Intermediate
C'.Re
2
Target Droplet Size Dp [microns] 450
Document No. - HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
Holdup
Volume [m
3
]
7174
600
450
350
0
Total Vessel Volume [m
3
]
Empty Weight [kg]
Operating Weight [kg]
Test Weight [kg]
0.905
0.668
3.675
2.051
1.383
0.967
0.000 LALL - Bottom
Liquid
Level
NLL
Checked
oK
Settling
Velocity Vt
[m/s]
Droplet Size
Dp [microns]
Law Of
Settling
0.135 31 Intermediate
N/A
0.431 2.956
4.557
2617
4396
9498
Droplet Fall Time (To LAHH) [sec] 0.188
8.541
2.123
Holdup
Volume [m
3
]
0.416
0.967
N/A
Remark
Start Duty Pump
Stop Duty Pump
7.978
800
Gas residence time (LAHH) [sec] 2.962
Checked oK
Column
[mm]
Level Setting
Gas Space
LAHH - LAH
LAH - NLL
NLL - LAL
LAL - LALL
LAHH
LAH
NLL
LAL
LALL
Bottom
900
Spacing
3.387
144
LAH 0.235 0.470 133
NLL 0.330 0.729 120
Liquid
Min.
Residence
Time [sec]
Gas Section
Area [m
2
]
Min. Length
Inlet-Gas
Outlet [mm]
Level
LAHH 0.188 0.347 144
3.805
8.001
5.904
N/A
Warning Message
User's Comments
Pump Out
Time [Min]
N/A
4.130
17.368
12.816
Case 2A: Cold Production Blowdown
Fluid Properties
Nozzle Schedule
Vessel Sketch
Minimum length req. =
B (mm) =
+
Gas Phase Oil Phase Elip Head - 2:1
Outlet Deflector
585
Feed
N2
Bottom
350 0
325
LAL
150 450
LALL
100 350
N1
Actual length (mm) = 888
(N2/N5 is used to calculate gas phase volumes & residence times)
347
(Half-Open Pipe)
150
Inlet Device
E
Sheet 1 Of 2 Date 21-May-14
Vessel Tag No. MBF-6120 Prepared Revision
Document No. - By V.G.V
Client:
CUU LONG J.O.C ALPHA ECC
Manufacture
HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
Remark
Maximum Flows [kg/hr] 2002.000 0.000 2555.000 2002.000 -
Stream Data Oil Water Gas O.D Pump Feed
Design Flows [kg/hr] 2002.000 0.000 2555.000 2002.000 4557.000
Margin [%] 0.000 0.000 0.000 0.000 -
Density [kg/m
3
] 812.900 1011.650 1.166 812.900 -
Slug Volume [m
3
] - - - - -
Molecular Weight [kg/kgmole] - - 27.390 - -
Viscosity [cP] 9.823 1.144 0.013 9.823 -
Oil Water Gas O.D Pump Total Fluid Total Liquid
4004.000
Mixed Phase Density [kg/m
3
] - - - 812.9 2.077 812.900
Volume Flowrate [bbl/d,MMscfd,kg/h] 372 0 1.872 372 4557
Length (TL/TL) mm 3000 Service Present Remark
4.926
Vessel ID mm 1300 Internal Parts
Volume Flow [m
3
/hr] 2.463 0 2191 2 2194
N1
Nozzles
Length (TL/Weir) mm N/A Inlet Device ! Yes o No Half Open Pipe
Liquid Outlet ! Yes o No Vortex Breaker
Weir Height mm N/A Gas Outlet Device o Yes ! No
Size (")
4
ID (mm) Description
Inlet from Closed Drain Header
Length TL/TL (mm) = 3000
800
NLL
200 600
Liquid Level
Spacing Height
LAHH
400 900
1377
Liquid
Outlet
N3
N7
Gas Outlet
N5
I.D. (mm) =
Vortex
Breaker
LAH
100
1300
X-Section (m
2
) = 1.327
N5
N7
N2
N3
N/A
L/D Ratio Recalculation 2.3
Max. All. v2 [kg/m.s2]
N/A
5000
1 (m/s)
6000
5000
Min. ID (mm)
N/A
126
42
104
N/A
8
3
8
4
146.3
247.7
247.7
247.7
247.7
Inlet from Vent Header
Outlet to Transfer Pumps
Gas Outlet to Vent
Inlet from Gaslift Blowdown
Notes
Internal Dip Pipe
Half Open Pipe
Vortex Breaker
With Outlet Deflector
Internal Dip Pipe
Case 2B: Hot Production Blowdown
Minimum Length Between Feed Inlet And Gas Outlet
Gravity Settling (Liquid In Gas)
Holdup Times
Cut-Off Droplet Size In Gas.
Volume & Weights
Note:
1) Removed droplets size required 450 m
2) Based on up to LAH drain rate is 3.128 m
3
/hr (one pump operating) and up to LAHH drain rate is 6.256 m
3
/h (two pumps operating).
Recommendation:
1) Proposed to change level setting of LAHH from E.L1000 to E.L 900 and LAH from E.L 900 to E.L 800 to ensure bottom of Half-Open Pipe of
nozzle N2 above liquid level LAHH.
2) Minimum length between feed inlet at nozzles N2&N7 to gas outlet at N5 is mm
N/A
Warning Message
User's Comments
Pump Out
Time [Min]
N/A
4.130
17.368
12.816
347
LAH 0.247 0.470 320
NLL 0.346 0.729 289
Liquid
Min.
Residence
Time [sec]
Gas Section
Area [m
2
]
Min. Length
Inlet-Gas
Outlet [mm]
Level
LAHH 0.198 0.347 347
5.245
11.030
8.139
800
Gas residence time (LAHH) [sec] 1.291
Checked oK
Column
[mm]
Level Setting
Gas Space
LAHH - LAH
LAH - NLL
NLL - LAL
LAL - LALL
LAHH
LAH
NLL
LAL
LALL
Bottom
900
Spacing
3.387 N/A
0.431 2.956
4.557
2617
4284
6484
Droplet Fall Time (To LAHH) [sec] 0.198
11.774
2.024
Holdup
Volume [m
3
]
0.416
0.967
N/A
Remark
Start Duty Pump
Stop Duty Pump
7.978
Liquid
Level
NLL
Checked
oK
Settling
Velocity Vt
[m/s]
Droplet Size
Dp [microns]
Law Of
Settling
0.310 76 Intermediate 7174
600
450
350
0
Total Vessel Volume [m
3
]
Empty Weight [kg]
Operating Weight [kg]
Test Weight [kg]
0.905
0.668
5.067
2.051
1.383
0.967
0.000 LALL - Bottom
Revision
By V.G.V
Client: Manufacture
CUU LONG J.O.C ALPHA ECC
Holdup
Time [Min]
Date 21-May-14
Vessel Tag No. MBF-6120 Prepared
Law Of Settling Intermediate
C'.Re
2
Target Droplet Size Dp [microns] 450
Document No. - HARIZONTAL 2-PHASE SEPARATOR SIZING SPREADSHEET
Holdup
Volume [m
3
]
E
Sheet 2 Of 2
Settling Velocity Vt [m/s]
Case 2B: Hot Production Blowdown