Name of the Project

Name of the Employer

Name of the Concessionaire
Name of Independent Consultant
Name of the EPC Contractor
Name of the EPC Sub-Contractor
Sample Ref. No. :
Location :
Mix :
Bitumen Grade
Plant
Weight of Bowl W :
Weight of Bowl + Sample WS :
Weight of Sample (g) W1 = WS-W :
Initial weight of Filter paper (g) W2 :
Final weight of Filter paper (g) W3 :
Increase in weight of Filter paper (g) W4= (W3-W2) :
Weight of Aggregate after extraction
(g)
W5 :
Weight of Bitumen (g) W6= (W1-W5-W4) :
Percentage of Bitumen (%) =(W6/W1)*100 :
Total weight of sample (g)=
(W5+W4):
Seive Size (mm) Weight Retained (g)
%
Retained
%
Cumulative
retained
%
Passing
JMF
Specification
Limits
Remarks
__________________
Technician
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
_______________
Material Engineer
_________________
Laboratory Manager
Date of Sampling
Date of Testing
Laying Chainage
BINDER CONTENT
:
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. :
Location :
Mix :
Bitumen Grade
Plant
Weight of Bowl W :
Weight of Bowl + Sample WS :
Weight of Sample (g) W1 = WS-W :
Initial weight of Filter paper (g) W2 :
Final weight of Filter paper (g) W3 :
Increase in weight of Filter paper (g) W4= (W3-W2) :
Weight of Aggregate after extraction
(g)
W5 :
Weight of Bitumen (g) W6= (W1-W5-W4) :
Percentage of Bitumen (%) =(W6/W1)*100 :
Total weight of sample (g)=
(W5+W4):
Seive Size (mm) Weight Retained (g)
%
Retained
%
Cumulative
retained
%
Passing
JMF
Specification
Limits
Remarks
__________________
Technician
BINDER CONTENT
_______________
Material Engineer
_________________
Laboratory Manager
Date of Sampling
Date of Testing
Laying Chainage
:
:
:
:
:
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Ref. no. : Date of Testing :
Source of Materials :
Area of Tray (m
2
)
:
Sample Type :
Sample Location :
Sl.No.
Initial Wt.
(A) in Kg
Final Wt.
(B) in Kg
Wt. of
Bitumen
(C=B-A) in
Kg
Rate of Spray
(D= (C/Area of Tray)
in Kg/10m
2
Average
__________________
Contractor's
Representative
RATE OF SPRAY (PRIME COAT)
_______________ _________________
PMC IC
Name of the Project
Name of the Employer
Name of the
Name of Independent
Name of the EPC
Name of the EPC Sub-
Contractor
Ref. no. : Date of Testing :
Source of Materials :
Area of Tray (m
2
)
:
Sample Type :
Sample Location :
Sl.No.
Initial Wt.
(A) in Kg
Final Wt.
(B) in Kg
Wt. of
Bitumen
(C=B-A) in
Kg
Rate of Spray (D=
(C/Area of Tray) in
Kg/10m
2
Average
__________________
Technician
_______________ _________________
Material Engineer Laboratory Manager
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
RATE OF SPRAY (PRIME COAT)
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
Name of the Project
Name of the Employer
Name of the
Name of Independent
Name of the EPC
Name of the EPC Sub-
Contractor
Ref. no. : Date of Testing :
Source of Materials :
Area of Tray (m
2
)
:
Sample Type :
Sample Location :
Sl.No.
Initial Wt.
(A) in Kg
Final Wt.
(B) in Kg
Wt. of
Bitumen
(C=B-A) in
Kg
Rate of Spray (D=
(C/Area of Tray) x 10) in
Kg/m
2
Average
__________________
Technician
_______________ _________________
Material Engineer Laboratory Manager
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
RATE OF SPRAY (Tack COAT)
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
Lieghton - OSE JV Indore - Khalghat Highway
Ref. No. : Date of Testing :
Sample Type :
Area of Tray (m
2
)
:
Sample Location :
Chainage
Initial Wt.
(A) in Kg
Final Wt.
(B) in Kg
Wt. of Rate
of Spray
(C=B-A) in
Kg
Rate of Spray
(D= (C/Area of Tray)
in Kg/m
2
Average
Contractor's
Representative
RATE OF SPRAY ( .. )
PMC IC
Sample Ref. No. Sampling Date :
Location Testing Date :
Source of Material
Material For
Seive Size (mm)
Weight
Retained
(g)
% Retained
% Cumulative
retained
%
Passing
JMF Specification Limits
Name of the Project
Name of the Employer
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
Name of the EPC Contractor
Name of the EPC Sub-Contractor
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
Name of the Concessionaire
Name of Independent Consultant
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
_____________________
Laboratory Manager
__________________
Technician
___________________
Material Engineer
: :
: :
:
:
JMF
Limit
Spec.
Limit
Technician Material Engineer Laboratory Manager
Fraction
Sieve Size (mm)
%
Used
Sieve Size (mm)
Material For
Sample Ref. No. Date of Sampling
Description of Sample Date of Testing
Source of Material
BLENDING OF INDIVIDUAL AGGREGATES FOR ASPHALTIC LAYERS
Name of Independent Consultant : Sheladia Associate Inc.- Feedback JV
Name of the EPC Contractor : Oriental Structural Engineers Pvt. Ltd.
Name of the EPC Sub-Contractor : LEIGHTON - OSE JV
Name of the Project : Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
Name of the Employer : National Highways Authority of India
Name of the Concessionaire : Oriental Pathways (Indore) Pvt. Ltd.
: Oriental
Structural
Sample Ref. No. : Date Sampled :
Location : Date Tested :
Description of Sample : Laid Chainage :
Sp.Gr. of Asp. Cem. (Gsa) :
Penetration Grade :
1 2 3
1 Sample Height, mm
- - -
2 Wt. of Sample in Air, g
3 Wt.of SSD Sample in Air, g
4 Wt. of Sample in Water, g
5 Bulk Volume, cc
6 Bulk Density(Gmb), g/cc
7 Asp. Cem, by Wt. of Mix, %
8 Bulk Sp.G. Aggregate(Gsb)
9 Effective Sp.G. Aggregate(Gse)
10 Max Sp.G. Aggregate(Gmm) 100/((Pa/Gse)+(Pb/sp of Bitu.)
11 Vol. of Voids(VIM), % 100 - (100*Gmb)/Gmm
12 Voids in Mineral Aggr.(VMA), %
100 - (Ps*Gmb)/Gsb
13 Voids Filled w/ Asp.(VFB), % 100(VMA-VIM)/VMA
14 Stability ( Measured), kg
15 Correl. Ratio,
16 Stability (Adjusted), kg
17 Loss of Stability, %
18 Flow, mm
19 Rigidity Ratio
20 Swell, %
Name of Independent Consultant
Name of the EPC Contractor
Name of the Project
Name of the Employer
SAMPLE
SET I
Average Specifications
Name of the EPC Sub-Contractor
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
: LEIGHTON - OSE JV
Name of the Concessionaire
_________________
Technician Laboratory Manager
_______________
Material Engineer
__________________
HOT - MIX DATA BY THE MARSHALL METHOD
Asphalt Institute MS - 2, ASTM D 1559
SI.No






Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. : Date Sampled :
Location : Date Tested :
Description of Sample : Laid Chainage :
Sp.Gr. of Asp. Cem. (Gsa) :
Penetration Grade :
1 2 3
1 Sample Height, mm
- - -
2 Wt. of Sample in Air, g
3 Wt.of SSD Sample in Air, g
4 Wt. of Sample in Water, g
5 Bulk Volume, cc
6 Bulk Density(Gmb), g/cc
7 Asp. Cem, by Wt. of Mix, %
8 Bulk Sp.G. Aggregate(Gsb)
9 Effective Sp.G. Aggregate(Gse)
10 Max Sp.G. Aggregate(Gmm) 100/((Pa/Gse)+(Pb/sp of Bitu.)
11 Vol. of Voids(VIM), % 100 - (100*Gmb)/Gmm
12 Voids in Mineral Aggr.(VMA), %
100 - (Ps*Gmb)/Gsb
13 Voids Filled w/ Asp.(VFB), % 100(VMA-VIM)/VMA
14 Stability ( Measured), kg
15 Correl. Ratio,
16 Stability (Adjusted), kg
17 Loss of Stability, %
18 Flow, mm
19 Rigidity Ratio
20 Swell, %
Technician Laboratory Manager
_______________
Material Engineer
__________________ _________________
HOT - MIX DATA BY THE MARSHALL METHOD
Asphalt Institute MS - 2, ASTM D 1559
SI.No SAMPLE
SET I
Average Specifications






Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
: :
: :
: :
:
:
Sl. No. Chainage
Offset from
PCL (m)
Height
(mm)
Weight in air
(g)
Weight in
water
(g)
SSD wt.
(g)
Vol.
(cc)
Field
Density
%
Compaction
Sampling Date
Testing Date
COMPACTION TEST BY CORE CUTTING METHOD
Sample Ref. no.
_________________
For IC
_______________
For PMC
Laid Date
Location
Layer
_________________
For Contractor
Lab. Density
Required Compaction
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date of Sampling :
Location Date of Testing :
Source
Bitumen Grade
Rate of heating :
Time ( Min. )
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Observation :
Ball No.1 Ball No.2
Temprature at which sample
touches bottom plate
Remark's
Contractor's Representative PMC IC
Temperature in centegrade
Test Property
Sample No. 1
Mean Value
SOFTENING POINT TEST ( IS : 1205-1978 )
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date of Sampling
Location Date of Testing
Source
Bitumen Grade
Pouring Temp.
Period of cooling in air
Room Temp.
Period of cooling in water bath
Actual test Temp.
Readings
Penetrometer dial reading Test 1 Test 2 Test 3 Test 4 Test 5 Mean Value
(i) Initial
(ii) Final
Penetration value ( mm )
Remark's
Contractor's Representative PMC IC
PENETRATION TEST ( IS : 1203-1978 )
Sample No.
:
:
:
:
:
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date of Sampling :
Location Date of Testing :
Source
Bitumen Grade
a = Mass of the specific gravity bottle,
b = Mass of the specific gravity bottle filled with distilled water.
c = Mass of the specific gravity bottle about half filled with the material.
d = Mass of the specific gravity bottle about half filled with the material and the rest with distilled water,
e = Mass of the specific gravity bottle completely filled with the material.
c-a
(b-a) - (d-c)
e-a
(b-a)
Remark's
Contractor's Representative PMC IC
Specific Gravity Test for Bitumen ( IS : 1202-1978 )
(A) Specific gravity ( solids
and semisolids ) =
(B) Specific gravity ( Liquids )
=
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date of Sampling :
Location Date of Testing :
Source
Bitumen Grade
Pouring Temp.
Period of cooling in air
Room Temp.
Period of cooling in water bath
Actual test Temp.
Readings
Penetrometer dial reading Test 1 Test 2 Test 3 Mean Value
(i) Initial
(ii) Final
Penetration value ( mm )
Remark's
PENETRATION TEST ( IS : 1203-1978 )
Sample No.
:
:
:
:
:
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date of Sampling :
Location Date of Testing :
Source
Bitumen Grade
Rate of heating :
Time ( Min. )
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Observation :
Ball No.1 Ball No.2
Temprature at which sample
touches bottom plate
Remark's
Test Property
Sample No. 1
Mean Value
SOFTENING POINT TEST ( IS : 1205-1978 )
Temperature in centegrade
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Ref No. Date of Sampling
Location Date of Testing
Material Description Sampled By
Source of Material
Sr. No. Sample - 1 Sample - 2 Average
1
2
3
4
5
6
GRADATION AFTER EXTRACTION
Total Weight of mix after extraction,in gm
Seive Size
(mm)
Weight
Retained
(gm)
% Retained
% Cumulative
retained
% Passing
PMC IC
Description
Weight of mix before extraction,in gm
Weight of filtter paper before extraction,in gm
Weight of mix after extraction,in gm
Bitumen content by weight of mix ( % )
Specification Limits
Weight of filtter paper after extraction,in gm
Difference in gm ( filtter Paper )
Contractor's Representative
BITUMEN EXTRACTION TEST AND SIEVE ANALYSIS
( ASTM - D - 2172 )
:
:
:
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Ref. No. Proving Ring Constant ( Kg )
Location Specific Gravity of Bitumen ( Gb )
No. of Blows Bulk Specific Gravity of Aggregate ( Gsb )
Type of Mix Effective Specific Gravity of Aggregate ( Gse )
Test
No.
Bitumen
Content
by wt. of
Mix
Wt. in Air
( gm )
Wt. in
Water
( gm )
SSD Wt.
Water
Bulk
Volume
( cc )
Bulk
Density
( gm/cc )
Max.
Theo. Sp.
Gr.
( Gmm )
Air Voids
( Va ) %
Voids in
Min. Agg.
( VMA )
Voids
filled
with
Bitumen
( VFB ) %
Flow
( mm )
Pb W1 W2 W3 V
Gmb=
W1/V
100/((100-
Pb)/Gse)+
(Pb/Gb)
100(Gmm-
Gmb)/Gm
m
100-Gmb
(100-
Pb)/Gsb
100
(VMA-
Va)/VMA
Reading Load (Kg)
Correction
Factor
Correction
Load (kn)
MARSHALL STABILITY
MARSHAL TEST FOR D.B.M / B.C. ( Detailed Mix Design )
( ASTMD - 1559 )
Total Average ;
Average ;
Average ; Average ;
Average ;
Average ;
:
:
:
:
:
:
: :
Contractor's Rep. PMC IC
Leighton - OSE JV Indore - Khalghat Highway
Ref. No. Proving Ring Constant ( Kg )
Location Specific Gravity of Bitumen ( Gb )
No. of Blows Bulk Specific Gravity of Aggregate ( Gsb )
Type of Mix Effective Specific Gravity of Aggregate ( Gse )
Test
No.
Bitumen
Content
by wt. of
Mix
Wt. in Air
( gm )
Wt. in
Water
( gm )
SSD Wt.
Water
Bulk
Volume
( cc )
Bulk
Density
( gm/cc )
Max.
Theo. Sp.
Gr.
( Gmm )
Air Voids
( Va ) %
Voids in
Min. Agg.
( VMA )
Voids
filled
with
Bitumen
( VFB ) %
Flow
( mm )
Marshall
Quotient
Pb W1 W2 W3 V
Gmb=
W1/V
100/((100-
Pb)/Gse)+
(Pb/Gb)
100(Gmm-
Gmb)/Gm
m
100-Gmb
(100-
Pb)/Gsb
100
(VMA-
Va)/VMA
Reading Load (Kg)
Correction
Factor
Correction
Load (kn)
MARSHALL STABILITY
MARSHAL TEST FOR D.B.M / B.C. ( Detailed Mix Design )
Total Average ;
Average ;
Average ; Average ;
Average ;
Average ;
:
:
:
:
:
:
: :
Leighton - OSE JV Indore - Khalghat Highway
MAKE :
CAPACITY :
DATE OF CALIBRATION :
Load Applied in Kg Loading Reading Unloading Reading
Variation in
( % )
Remarks
CALIBRATION OF HOT MIX PLANT
: : : :
Leighton - OSE JV Indore - Khalghat Highway
MAKE :
CAPACITY :
DATE OF CALIBRATION :
Load Applied in Kg Loading Reading Unloading Reading
Variation in
( % )
Remarks
CALIBRATION OF HOT MIX PLANT
: : : :
Leighton - OSE JV Indore - Khalghat Highway
MAKE :
CAPACITY :
DATE OF CALIBRATION :
Load Applied in Kg Loading Reading Unloading Reading
Variation in
( % )
Remarks
CALIBRATION OF HOT MIX PLANT
: : : :