S U R F A C E / I N T E R M E D I A T E C A S I N G D E S I G N rev 2.

3
11-1988
Well name: Nefertiti-3X
Casing depth: 1500 ft Casing type: Surface
Date: 25-Sep-11 Casing: 20", 133 ppf
Engineer: DT K55, BTC
Remarks:
I N P U T D A T A
Temp.-gradient 1.55 F/100'
Surface temperature 75.00 F
Top casing TVD 40 ft
Top casing MD 40 ft
Casing-shoe TVD 1,500 ft
Casing-shoe MD 1,500 ft
Last csg.-shoe depth TVD 150 ft
Next csg.-setting depth TVD 7,800 ft
Pore pressure @ current csg-shoe 8.60 ppg
Pore pressure @ last csg-shoe 8.50 ppg
Is next casing a liner, but does not go to T.D.? (yes = 1, no = 0) 0.00
Max pore pressure in next interval (or in interval below liner
if next casing is a liner and does not go to T.D.) 9.00 ppg
Next casing point below liner, TVD (0 if n/a) 0.00 ft
Fracture gradient @ shoe (or @ next shoe,
if next casing is a liner and does not go to T.D.) 15.00 ppg
Casing OD (in decimal no.) 20.000 in
Casing ID (in decimal no.) 18.730 in
Min yield-strength of material 55,000 psi
Lesser of int. yield pressure or leak resistance 3,060 psi
Collapse resistance 1,500 psi
Pipe body yield strength 2,125,000 lbs
Joint strength 2,123,000 lbs
Actual weight of casing 133.00 lbs/ft
Max. dogleg severity 1.00 /100'
@ depth 1,500 ft
Mud weight when TIH csg. 9.50 ppg
Weight of cement-displacing fluid 9.50 ppg
Top of lead-cement, TVD 10 ft
Weight of lead cement 13.20 ppg
Top of tail cement TVD (=csg. shoe TVD, if n/a) 1,000 ft
Weight of tail cement (= 0 if n/a) 15.80 ppg
Pore pressure at top of lead-cement (if in open hole,else 0) 0.00 ppg
E N D O F I N P U T D A T A
Well name: Nefertiti-3X
Casing depth: 1500 Casing type: Surface
Date: 25-Sep-11 Casing: 20", 133 ppf
Engineer: DT K55, BTC
BURST CALCULATIONS
1,500 : TVD csg.-shoe, ft Z-FACTOR CALCULATIONS
7,800 : TVD of next csg-shoe,ft A = 0.5926999
0 : TVD of casing point below next one, (0 if n/a) B = 0.0548682
8.60 : Pore pressure @ csg-shoe, ppg C = 0.0639894
0.00 : Pore pressure @ top of cement (if in open hole), ppg D = 0.0254379
9.00 : Pore pressure @ next csg-shoe or the one below,ppg E = 5.857E-09
15.00 : Fracture gradient @ shoe or next shoe, ppg F = 4.069E-06
1.55 : Temp gradient (F/100') AA = 1.1029465
75 : Surface temperature, F Z FACTOR= 1.0266867
3,060 : Internal yield or leak resistance, psi 3,650 = G79 BHP (psi)
196 = BHT ( F)
5.45 = Pred
1.91 = Tred
1.027 = Z-Factor
Fracture @ shoe or next shoe : Max anticipated pressure @ next shoe
or next shoe below:
.056 : Gas gradient (psi/ft) .056 : Gas gradient, psi/ft
84 : P hyd gas f/ shoe to surf., psi 3,650 : Max. pressure @ either shoe, psi
1,170 : P frac max @ either shoe, psi 3,214 : P max @ csg-top, psi
1,170 : P max @ this shoe psi 3,212 : P max @ top of cement, psi
1,088 : P max @ csg-top, psi 3,220 : P max @ last csg-shoe, psi
1,086 : P max @ top of cement, psi 439 : P hyd gas, psi
1,094 : P max @ last csg-shoe, psi 3,212 : MASP, psi
1,086 : MASP, psi
@ depth Burst-load Backup Eff. bu. load Actual D.F.
ft psi psi psi
@ surface 0 1,086 0 1,086 2.82
@ csg.top 40 1,088 20 1,068 2.86
@ top of cmt 10 1,086 5 1,081 2.83
@ last csg-shoe 150 1,094 70 1,024 2.99
1' bel.last csg-s 151 1,094 67 1,027 2.98
@ csg. shoe 1,500 1,170 671 499 6.13
The design factor has to be 1.0
0 ft of 8.6 ppg water in the hole required to give a min D.F. of 1.0 @ top of csg.
If ( effective burst load - internal yield pressure ) < 0,
then the required hydrostatic head of water is 0 ft,
else the required hydrostatic head of 8.6 ppg water is : see number
Well name: Nefertiti-3X
Casing depth: 1,500 Casing type: Surface
Date: 25-Sep-11 Casing: 20", 133 ppf
Engineer: DT K55, BTC
Tension Calculations
40 : Csg top, MD, ft 20.00 : OD, in
1,500 : Casing shoe, TVD, ft 18.73 : ID, in
1,500 : Casing shoe, MD, ft 1.00 : Dogleg sev., /100'
9.50 : Mud weight, ppg 1,500 : @ depth, ft
133.00 : Actual casing wt, lbs/ft 0 : Tension in dogl., lbs
2,125,000 : Pipe body yield str.,lbs 0.0000 : x for bend. force calculation
2,123,000 : Joint strength, lbs 0.0000 : tanh (x)
String weight in air, lbs 194,180 considers MD for liners and TVD for casings
Buoyancy factor .855
String weight in mud, lbs 165,995
Pipe body design factor 12.80
Connection design factor 12.79
The design factors have to be 1.6
Considering axial force due to bending
Considering couplings contact only. ( x / tanhx ) = #DIV/0!
Stress concentration factor:
Bending force in dogleg, lbs #DIV/0! ( Stress is #DIV/0! higher than
Total tension in dogleg, lbs #DIV/0! in continous wall contact calculation. )
Design factor pipe body #DIV/0!
Design factor pipe joint #DIV/0!
The design factors have to be 1.6
Well name: Nefertiti-3X
Casing depth: 1500 Casing type: Surface
Date: 25-Sep-11 Casing: 20", 133 ppf
Engineer: DT K55, BTC
COLLAPSE LOAD CALCULATIONS

9.50 : Mud weight when TIH csg., ppg
40 : Top of csg. TVD, ft 10 : Top of cement TVD, ft
40 : Top of csg. MD, ft 1,490 : Length of cement-column,ft
1,500 : Csg-shoe TVD, ft 9.50 : Weight of displacing fluid, ppg
1,500 : Csg-shoe MD, ft 13.2 : Weight of lead cement-slurry, ppg
55,000 : Min. yield strength, psi 15.80 : Weight of tail cement-slurry, ppg
1,500 : Collapse resistance, psi 150 : Last casing shoe TVD, ft
8.60 : Pore pres. @ csg-shoe, psi 0.00 : Pore pressure at top of cmt., ppg
38.632 : Pipe end area, sqin (if in open hole)
COLLAPSE RATING CALCULATION
Effective load @ top of casing 165554 lbs csg weight -
Effective load @ shoe of casing -28626 lbs (Phydr. * Pipe area)
(Negative load indicates compression)
Biaxial load effect downgrading @ top 100 % ratio of eff. coll. resistance
Biaxial load effect upgrading @ shoe 100 % to nominal coll. resistance
Eff. collapse-resistance @ top of csg. 1500 psi Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
Eff. collapse-resistance @ csg-shoe 1500 psi
(calculated acc. API Bul 5C3, 31.50
no down/upgrading, if D/t ratio > 20) 55000
@ depth Coll.-load Backup Eff.coll.load Col. rating Desg. factor
ft psi psi psi psi
Top Casing TVD 40 20 0 20 1,500 75.91 Sa, psi
Last shoe TVD 150 74 0 74 1,500 20.24 0
top of cmt TVD 10 5 0 5 1,500 303.64 4285
50% depth TVD 750 371 0 371 1,500 4.05 -741
Csg-shoe TVD 1,500 741 371 371 1,500 4.05
mudweight * depth The design factors have to be 1.0
WHILE CEMENTING THE CASING:
@ depth Coll.-load Backup Eff. col. load Col. rating Desg. factor
ft psi psi psi psi
Top casing TVD 40 20 20 0 1,500 999.00
Top lead ct TVD 10 5 5 0 1,500 999.00
Top tail ct TVD 1,000 684 494 190 1,500 7.88
Csg-shoe TVD 1,500 1,095 741 354 1,500 4.23
slurry weight * depth The design factors have to be 1.0
PRINT PAGE 1 - 4 at 90% page size
Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
: D/t 4285 : Stress, Sa (psi) @ csg top
psi : Yp (min. yield) -741 : Stress, Sa (psi) @ csg shoe
Ypa, psi A B C F G (D/t)yp (D/t)pt (D/t)te Pyp Pp
55000 2.991 0.0541 1206 1.989 0.0360 14.81 25.01 37.21 3382 1042
52732 2.984 0.0529 1138 1.995 0.0354 15.00 25.29 37.92 3242 1067
55367 2.992 0.0543 1217 1.989 0.0361 14.78 24.96 37.09 3404 1038
8.1322
Results acc.
or
API 5C3 BIAXIAL
Pt Pe Pc Pc %error AQ BQ CQ
1496 1603 1496 1496 0 4E-07 0 -1
1474 1603 1474 1434 -3 4E-07 2E-05 -0.9939
1499 1603 1499 1506 0 4E-07 -4E-06 -0.9998